Product weighing and sub-packaging equipment

By designing a product weighing and dispensing equipment including weighing modules and dispensing devices, the problems of insufficient automation and low dispensing efficiency of existing equipment are solved, and rapid and accurate weighing and dispensing of injection molded parts are achieved.

CN120135564APending Publication Date: 2025-06-13SINDARI PRECISION PLASTIC (SUZHOU) CO LTD
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Patent Information

Application Number
CN202510396842.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2025-06-13

AI Technical Summary

Technical Problem

After the production of existing injection molded assembled toys is completed, the injection molded assembled toy workpieces needs to be weighed, but the existing product weighing equipment is insufficiently automated and is not convenient for rapid and accurate assembly guidance, resulting in the equipment's low weighing and assembly efficiency of injection molded products.

Method used

A product weighing and dispensing equipment is designed, including a support base, a feeding device, a weighing module and a dispensing device. The weighing module is supported by supporting plates and aluminum profile pillars, combined with servo motors and synchronous pulley systems to achieve fast and accurate weighing. The assembly device realizes rapid assembly of injection molded parts through a threaded locker and a threaded push plate, combined with a reducer motor and an active bevel gear.

Benefits of technology

It improves the degree of automation of batch weighing and disassembling of injection molded parts by the equipment, improves the practical performance and efficiency of the equipment, and ensures the rapid and accurate weighing and disassembling of injection molded parts.

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Abstract

The invention relates to the field of injection molding equipment, in particular to product weighing and subpackaging equipment which comprises a supporting base used for supporting, aluminum profile supporting columns are arranged at the four corners of the upper end face of the supporting base, and supporting clamping plates are fixedly arranged on the upper end faces of the four sets of aluminum profile supporting columns. Through the arrangement of the split charging device and the weighing module, when the toy injection molding part is rapidly and accurately weighed and split charged, the weighing module can rapidly and stably weigh the weight of the bearing clamping base and the injection molding part, and therefore whether the injection molding part meets the standard or not is rapidly judged according to the weighing result; and a threaded clamping base and a threaded push plate can be matched with judgment of a weighing module, split charging and discharging are carried out on the injection molding parts from different directions, the automation degree of batch weighing and split charging of the injection molding parts by the equipment is effectively improved, and the practical performance of the equipment is also improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of injection molding equipment, and specifically relates to a product weighing and packaging equipment. Background Art

[0002] Injection-molded assembled toys are a type of assembled toys. They are produced by injection molding process, which can quickly and conveniently produce high-precision assembled toy parts, ensuring the stable structure and beautiful appearance of the assembled toys. At the same time, the injection molding process is suitable for large-scale production and can meet the large demand for assembled toys in the market.

[0003] After the existing injection-molded assembled toys are produced, it is necessary to weigh the injection-molded assembled toy workpieces to determine whether the products are qualified. However, the existing product weighing equipment has insufficient automation in weighing batch products, and it is not convenient to quickly and accurately conduct quick packaging and guiding operations on the weighed injection-molded workpieces, thereby reducing the efficiency of the equipment for weighing and packaging injection-molded products. Therefore, a product weighing and packaging equipment is needed to solve the problems raised above. Summary of the Invention

[0004] The purpose of the present invention is to provide a product weighing and packaging equipment to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the present invention provides the following technical solution: A product weighing and packaging equipment, including a support base for support, aluminum profile columns are arranged at the four corners of the upper end surface of the support base, and a support clamping plate is fixedly arranged on the upper end surfaces of the four groups of aluminum profile columns.

[0006] A feeding device, which is fixedly arranged at the center of the inner end surface of the support clamping plate;

[0007] Support bases, there are two groups of support bases in total, and both groups of support bases are arranged on the upper end surface of the weighing module;

[0008] A packaging device, which is slidably clamped on the upper end surface of the support base through the weighing module, and a servo motor is arranged at the rear end surface of the packaging device.

[0009] Preferably, the sub-packaging device includes a support device. At a position near the bottom of the inner end face of the support device, two positioning lead screws are rotatably clamped. And at a position near the side of the inner end face of the support device, a transmission shaft is provided. At the ends of the transmission shaft and the positioning lead screws, first synchronous belt pulleys are provided. Between two first synchronous belt pulleys on the same side, they are meshed and connected through a second synchronous belt pulley. At the center of the front end face of the support device, a reduction motor is provided. And at the output end of the reduction motor, a driving bevel gear is provided. At a position near the middle of the outer end face of the transmission shaft, a driven bevel gear is provided. At the upper part of the inner end face of the support device, two guiding lead screws are rotatably clamped. At the rear ends of the two guiding lead screws, second synchronous belt pulleys are provided. And between the two second synchronous belt pulleys, they are meshed and connected through a first synchronous belt. The inner end face of the support device is threadedly and slidably connected with a threaded clamping seat through the two positioning lead screws. The upper end face of the support device is threadedly and slidably connected with a threaded push plate through the guiding lead screws.

[0010] Preferably, the support device includes a bearing clamping seat. On the upper end face of the bearing clamping seat, a fixed sliding seat is provided. And at the center of the inner end face of the bearing clamping seat, a blanking guiding groove is opened. At a position on the lower end face of the bearing clamping seat corresponding to the blanking guiding groove, a guiding slide plate is provided. At the four corners of the lower end face of the bearing clamping seat, fixed guiding shafts are provided. And at a position on the lower end face of the bearing clamping seat corresponding to the fixed guiding shafts, support springs are provided.

[0011] Preferably, the feeding device includes a feeding bin. At the top of the feeding bin, a feeding slide plate is provided. And at a position near the upper part of the outer end face of the feeding bin, a fixed clamping seat is provided. At both side parts of the feeding bin, stepper motors are provided. And at the output ends of the stepper motors, cross-shaped limiting plates are provided. At the bottom of the side end face of the feeding bin, a positioning rotating groove is opened.

[0012] Preferably, the driving bevel gear and the driven bevel gear are meshed and connected, which can effectively improve the stability of the transmission inside the device.

[0013] Preferably, the threaded push plate is threadedly and slidably connected to the inner end face of the fixed sliding seat through the guiding lead screws. The guiding lead screws can drive the threaded push plate to perform threaded displacement on the upper part of the bearing clamping seat, thereby facilitating the rapid export of unqualified injection molded parts.

[0014] Preferably, the bearing base is slidably clamped to the upper end surface of the weighing module through the fixed guide shaft, and is fixedly connected to the upper end surface of the weighing module at the lower end surface of the support spring. The fixed guide shaft can provide a sufficient guiding basis for the bearing base, thereby improving the stability of the subsequent up and down displacement of the bearing base above the weighing module, thus improving the accuracy of subsequent weighing of the injection molded parts. At the same time, the four groups of support springs have support stability, which can not only prevent low weighing efficiency caused by excessive rebound, but also prevent overweight injection molded parts from directly impacting the weighing module, improving the protection of the weighing module.

[0015] Preferably, the cross-shaped limiting plate is slidably connected to the inside of the material guiding bin through the alignment rotating groove. The alignment rotating groove can provide sufficient guiding space for the rotation of the cross-shaped limiting plate, facilitating the subsequent two groups of reduction motors to quickly and accurately unload the toy injection molded parts inside the material guiding bin one by one.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0017] 1. By setting the sub-packaging device and the weighing module, when quickly and accurately weighing and sub-packaging the toy injection molded parts, the weighing module can quickly and stably weigh the weight of the bearing base and the injection molded parts, and thus quickly determine whether the injection molded parts meet the standards according to the weighing results. Moreover, the threaded clamping seat and the threaded push plate can cooperate with the judgment of the weighing module to unload and sub-package the injection molded parts from different directions, effectively improving the automation degree of the equipment for batch weighing and sub-packaging of the injection molded parts, and also improving the practical performance of the equipment.

[0018] 2. By setting the feeding device, when unloading the injection molded parts, the two groups of stepping motors can drive the cross-shaped limiting plate to rotate intermittently inside the material guiding bin, so that the two groups of cross-shaped limiting plates can accurately export the injection molded parts inside the material guiding bin one by one, effectively improving the automation degree and accuracy of the equipment for unloading the injection molded parts, and thus improving the efficiency of subsequent weighing and sub-packaging of the injection molded parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention, and those of ordinary skill in the art can also obtain other drawings based on these drawings without creative efforts.

[0020] Figure 1 It is a schematic structural diagram of the main body of the present invention;

[0021] Figure 2 It is a side view of the main body of the present invention;

[0022] Figure 3 Exploded view of the dispensing device of the present invention;

[0023] Figure 4 Schematic structural view of the dispensing device of the present invention;

[0024] Figure 5 Schematic structural view of the supporting device of the present invention;

[0025] Figure 6 Schematic structural view of the feeding device of the present invention;

[0026] Figure 7 Side view of the feeding device of the present invention.

[0027] In the figure: 1 - supporting base, 2 - dispensing device, 3 - feeding device, 4 - supporting clamping plate, 5 - aluminum profile pillar, 6 - servo motor, 7 - weighing module, 21 - first synchronous pulley, 22 - supporting device, 23 - reduction motor, 24 - driving bevel gear, 25 - driven bevel gear, 26 - threaded clamping seat, 27 - second synchronous pulley, 28 - first synchronous belt, 29 - guiding lead screw, 210 - positioning lead screw, 211 - second synchronous pulley, 212 - threaded push plate, 213 - transmission shaft, 221 - fixed sliding seat, 222 - supporting spring, 223 - material guiding slide plate, 224 - fixed guide shaft, 225 - bearing clamping seat, 226 - blanking guide groove, 31 - alignment rotating groove, 32 - cross limit plate, 33 - stepping motor, 34 - fixed clamping seat, 35 - feeding slide plate, 36 - material guiding bin. Detailed implementation manners

[0028] In order to enable those skilled in the art of the present technology to better understand the solution of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.

[0029] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and do not necessarily need to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances for the embodiments of the present application described herein. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device including a series of steps or units does not necessarily need to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.

[0030] The present invention will be further described below in conjunction with the accompanying drawings.

[0031] Embodiment 1

[0032] Please refer to Figures 1-7 , an embodiment provided by the present invention: a product weighing and packaging device, including a support base 1 for support, aluminum profile columns 5 are arranged at the four corners of the upper end surface of the support base 1, and a support clamping plate 4 is fixedly arranged on the upper end surfaces of the four groups of aluminum profile columns 5.

[0033] The feeding device 3 is fixedly arranged at the center of the inner end surface of the support clamping plate 4;

[0034] The support base 1, there are two groups of support bases 1 in total, and both groups of support bases 1 are arranged on the upper end surface of the weighing module 7;

[0035] The packaging device 2 is slidably clamped on the upper end surface of the support base 1 through the weighing module 7, and a servo motor 6 is arranged at the rear end surface of the packaging device 2.

[0036] The packaging device 2 includes a support device 22. At the position near the bottom of the inner end surface of the support device 22, two positioning lead screws 210 are rotatably clamped, and a transmission shaft 213 is arranged at the position near the side of the inner end surface of the support device 22. At the ends of the transmission shaft 213 and the positioning lead screws 210, first synchronous belt pulleys 21 are arranged. Between the two first synchronous belt pulleys 21 on the same side, they are meshed and connected through a second synchronous belt pulley 211. At the center of the front end surface of the support device 22, a reduction motor 23 is arranged, and at the output end of the reduction motor 23, a driving bevel gear 24 is arranged. At the position near the middle of the outer end surface of the transmission shaft 213, a driven bevel gear 25 is arranged. At the upper part of the inner end surface of the support device 22, two guiding lead screws 29 are rotatably clamped. At the rear ends of the two guiding lead screws 29, second synchronous belt pulleys 27 are arranged, and between the two second synchronous belt pulleys 27, they are meshed and connected through a first synchronous belt 28. The inner end surface of the support device 22 is threadedly slidably connected with a threaded clamping seat 26 through two positioning lead screws 210, and the upper end surface of the support device 22 is threadedly slidably connected with a threaded push plate 212 through the guiding lead screws 29.

[0037] The support device 22 includes a bearing clamping seat 225. On the upper end surface of the bearing clamping seat 225, a fixed sliding seat 221 is arranged, and at the center of the inner end surface of the bearing clamping seat 225, a blanking guide groove 226 is opened. At the position of the lower end surface of the bearing clamping seat 225 corresponding to the blanking guide groove 226, a material guiding sliding plate 223 is arranged. At the four corners of the lower end surface of the bearing clamping seat 225, fixed guide shafts 224 are arranged, and at the position of the lower end surface of the bearing clamping seat 225 corresponding to the fixed guide shafts 224, support springs 222 are arranged.

[0038] The feeding device 3 includes a material guiding bin 36. At the top of the material guiding bin 36, there is a feeding slide plate 35. And at the outer end face of the material guiding bin 36 near the upper part, there is a fixed clamping seat 34. At both side parts of the material guiding bin 36, there are stepping motors 33. And at the output end of the stepping motor 33, there is a cross-shaped limiting plate 32. At the bottom of the side end face of the material guiding bin 36, there is a positioning rotating groove 31.

[0039] The driving bevel gear 24 is meshed with the driven bevel gear 25, which can effectively improve the stability of the internal transmission of the equipment.

[0040] The threaded push plate 212 is threadedly slidably connected to the inner end face of the fixed slide seat 221 through the guiding screw rod 29. The guiding screw rod 29 can drive the threaded push plate 212 to perform threaded displacement above the bearing clamping seat 225, thereby facilitating the rapid export of unqualified injection molded parts.

[0041] The bearing clamping seat 225 is slidably clamped to the upper end face of the weighing module 7 through the fixed guide shaft 224. And at the lower end face of the support spring 222, it is fixedly connected to the upper end face of the weighing module 7. The fixed guide shaft 224 can provide sufficient guiding basis for the bearing clamping seat 225, thereby improving the stability of the subsequent up and down displacement of the bearing clamping seat 225 above the weighing module 7, thus improving the accuracy of weighing the injection molded parts subsequently. At the same time, the four groups of support springs 222 have support stability, which can not only prevent the weighing efficiency from being low due to excessive rebound, but also prevent the overweight injection molded parts from directly impacting the weighing module 7, improving the protection of the weighing module 7.

[0042] The cross-shaped limiting plate 32 is slidably connected to the inside of the material guiding bin 36 through the positioning rotating groove 31. The positioning rotating groove 31 can provide sufficient guiding space for the rotation of the cross-shaped limiting plate 32, facilitating the subsequent two groups of reduction motors 23 to quickly and accurately feed the toy injection molded parts inside the material guiding bin 36 one by one.

[0043] Working principle: Before use, the staff can position a batch of required weighed and packaged toy injection molded parts inside the feeding slide plate 35. At the same time, the material guiding bin 36 and the cross-shaped limiting plate 32 at its bottom can support the injection molded parts, facilitating subsequent cyclic weighing and feeding. When feeding the injection molded parts one by one, the staff can synchronously start two sets of stepping motors 33. At this time, the stepping motors 33 can drive the cross-shaped limiting plate 32 at the bottom to rotate. When the two cross-shaped limiting plates 32 rotate, the gap formed by the rotation of the cross-shaped limiting plate 32 can pass through a set of injection molded parts. Subsequently, the two cross-shaped limiting plates 32 can continue to limit the injection molded parts inside the material guiding bin 36, enabling a single injection molded part to fall from inside the material guiding bin 36 to the upper part of the two threaded clamping seats 26. At this time, the injection molded part can move downward due to gravity. Subsequently, as the bearing clamping seat 225 presses down, the two weighing modules 7 can sense the weight of the injection molded part. When the weight of the injection molded part meets the weight range preset by the weighing module 7, the weighing of the injection molded part meets the standard. At this time, the weighing module 7 can start the reduction motor 23. At this time, the reduction motor 23 can drive the driven bevel gear 25 and the transmission shaft 213 to rotate synchronously through the driving bevel gear 24. The transmission shaft 213 can drive the two positioning lead screws 210 to rotate synchronously through the two first synchronous belt wheels 21 and the second synchronous belt wheel 211. The two positioning lead screws 210 can drive the two threaded clamping seats 26 to move centrifugally through the threaded connection with the threaded clamping seats 26, enabling the injection molded part to fall onto the upper part of the guide slide plate 223 and then be exported and collected. If the injection molded part does not meet the preset value of the weighing module 7, at this time, the weighing module 7 can start the servo motor 6. At this time, the servo motor 6 can drive the two guiding lead screws 29 to rotate synchronously through the second synchronous belt wheel 27 and the first synchronous belt 28. The two guiding lead screws 29 can drive the threaded push plate 212 to push out the injection molded parts on the upper part of the threaded clamping seats 26.

[0044] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A product weighing and packaging device, comprising a support base (1) for supporting, wherein aluminum profile pillars (5) are arranged at four corners of the upper end surface of the support base (1), and support clamping plates (4) are fixedly arranged on the upper end surfaces of four groups of the aluminum profile pillars (5), characterized in that: A loading device (3), the loading device (3) being fixedly arranged at the center of the inner end surface of the supporting clamping plate (4); A support base (1), wherein two groups of the support base (1) are provided, and both groups of the support base (1) are arranged on the upper end surface of the weighing module (7); The dispensing device (2) is slidably engaged with the upper end surface of the supporting base (1) through the weighing module (7), and a servo motor (6) is provided on the rear end surface of the dispensing device (2).

2. A product weighing and packaging equipment according to claim 1, characterized in that: The packaging device (2) comprises a supporting device (22), two groups of positioning screw rods (210) are rotatably connected at the inner end surface of the supporting device (22) near the bottom, and a transmission shaft (213) is arranged at the inner end surface of the supporting device (22) near the side, and the ends of the transmission shaft (213) and the positioning screw rod (210) are both provided with a first synchronous belt wheel (21), and the two groups of the first synchronous belt wheels (21) located on the same side are meshed and connected through a second synchronous belt wheel (211), a reduction motor (23) is arranged at the center of the front end surface of the supporting device (22), and an active conical gear is arranged at the output end of the reduction motor (23). The outer end surface of the transmission shaft (213) is provided with a driven bevel gear (25) near the middle part, the upper part of the inner end surface of the support device (22) is rotatably connected with two groups of guide screws (29), the rear ends of the two groups of guide screws (29) are provided with second synchronous pulleys (27), and the two groups of the second synchronous pulleys (27) are meshed and connected through a first synchronous belt (28), the inner end surface of the support device (22) is threadedly slidably connected with a threaded clamping seat (26) through the two groups of positioning screws (210), and the upper end surface of the support device (22) is threadedly slidably connected with a threaded push plate (212) through the guide screws (29).

3. A product weighing and packaging equipment according to claim 2, characterized in that: The supporting device (22) comprises a bearing card seat (225), the upper end surface of the bearing card seat (225) is provided with a fixed slide seat (221), and a material discharge guide groove (226) is provided at the center of the inner end surface of the bearing card seat (225), a material guide slide plate (223) is provided at the lower end surface of the bearing card seat (225) opposite to the material discharge guide groove (226), fixed guide shafts (224) are provided at the four corners of the lower end surface of the bearing card seat (225), and a support spring (222) is provided at the lower end surface of the bearing card seat (225) opposite to the fixed guide shaft (224).

4. A product weighing and packaging equipment according to claim 3, characterized in that: The feeding device (3) comprises a material guide bin (36), a feeding slide plate (35) is arranged on the top of the material guide bin (36), and a fixed holder (34) is arranged near the upper part of the outer end surface of the material guide bin (36), stepper motors (33) are arranged on both sides of the material guide bin (36), and a cross limit plate (32) is arranged at the output end of the stepper motor (33), and an alignment groove (31) is opened at the bottom of the side end surface of the material guide bin (36).

5. A product weighing and packaging equipment according to claim 4, characterized in that: The driving bevel gear (24) is meshingly connected with the driven bevel gear (25).

6. A product weighing and packaging equipment according to claim 4, characterized in that: The threaded push plate (212) is threadedly slidably connected to the inner end surface of the fixed slide seat (221) through the guide screw rod (29).

7. A product weighing and packaging equipment according to claim 4, characterized in that: The bearing card seat (225) is slidably engaged with the upper end surface of the weighing module (7) through the fixed guide shaft (224), and the lower end surface of the support spring (222) is fixedly connected to the upper end surface of the weighing module (7).

8. The product weighing and packaging equipment according to claim 4, characterized in that: The cross limiting plate (32) is slidably connected to the interior of the material guide bin (36) via the alignment groove (31).