Steel machining method, device, equipment and system

Abstract

The invention provides a steel machining method, device, equipment and system. The method is applied to the steel processing system, the steel processing system comprises an open fire heating furnace, the open fire heating furnace comprises a plurality of temperature zones, each temperature zone comprises a burner used for heating, and the method comprises the steps that first thermocouples are arranged at a plurality of preset positions of tested steel, and the distance between the preset positions is larger than a preset distance; the test steel is heated through the open fire heating furnace, and temperature rise curves corresponding to the multiple preset positions are determined through the first thermocouple; adjusting the target temperature of each temperature zone in the open fire heating furnace according to the plurality of heating curves; and steel processing is conducted through the open fire heating furnace.

Description

Technical Field

[0001] The present application relates to the field of metal processing technology, and in particular to a steel processing method, device, equipment and system. Background Art

[0002] With the trend of high strengthening of engineering machinery and diversification of heat-treated plates, the demand for uniform performance of special steels such as high-strength steel is getting higher and higher. The open flame heating furnace is the key equipment for heat treatment of sensitive steels such as high-strength steel and bulletproof steel. It directly heats the steel plate through open flame and realizes continuous production with roller conveyor. It is widely used in the heat treatment line of steel mills.

[0003] During the processing, tempering is an important link that affects the performance of steel plates. For this type of steel that is extremely sensitive to tempering temperature, the temperature uniformity in the tempering furnace is crucial. However, the tempering furnace currently used for heat treatment generally uses an open flame heating furnace. The temperature around the flame in the furnace is higher than other locations, and the rising smoke makes the upper temperature higher than the lower temperature. It is often difficult to control the overall temperature, resulting in uneven heating of the steel plate. Summary of the invention

[0004] The embodiments of the present application provide a steel processing method, device, equipment and system, which can achieve uniform heating of steel plates.

[0005] In a first aspect, the present application provides a steel processing method, the method being applied to a steel processing system, the steel processing system comprising an open flame heating furnace, the open flame heating furnace comprising a plurality of temperature zones, each temperature zone comprising a burner for heating, the method comprising:

[0006] Arranging first thermocouples at a plurality of preset positions of the test steel material, wherein the distance between the preset positions is greater than a preset distance;

[0007] The test steel is heated by the open flame heating furnace, and the temperature rise curves corresponding to the plurality of preset positions are determined by the first thermocouple;

[0008] Adjusting the target temperature of each temperature zone in the open flame heating furnace according to the plurality of heating curves;

[0009] Steel material processing is carried out by means of the open flame heating furnace.

[0010] In some possible implementations, the steel processing by the open flame heating furnace includes:

[0011] Disposing a second thermocouple in each temperature zone to determine the temperature change of each temperature zone during the processing;

[0012] Based on the temperature changes in each temperature zone, the ignition duration of the burner in each temperature zone is adjusted.

[0013] In some possible implementation manners, setting a second thermocouple in each temperature zone and determining the temperature change of each temperature zone during the processing includes:

[0014] In each temperature zone of the open-flame heating furnace, a plurality of second thermocouples are arranged at equal intervals according to the furnace width;

[0015] A second thermocouple is arranged according to the furnace height;

[0016] The temperature change of each temperature zone during the processing is determined by each of the second thermocouples.

[0017] In some possible implementation manners, adjusting the ignition duration of the burners in each temperature zone based on the temperature change of each temperature zone includes:

[0018] Based on the temperature change of each temperature zone, a temperature zone with a temperature lower than the set value is determined;

[0019] The ignition duration of the burner in the temperature zone with a temperature lower than the set value is extended.

[0020] In some possible implementation manners, the open-flame heating furnace further includes a plurality of circulation blowers located at the top, and the method further includes:

[0021] The rotation speeds of the plurality of circulation blowers are uniformly set according to a preset rotation speed;

[0022] Adjacent circulation blowers are set to rotate in opposite directions so as to form a stable eddy current from the furnace head to the furnace tail.

[0023] In some possible implementation manners, heating the test steel by the open-flame heating furnace and determining the heating curves corresponding to the plurality of preset positions includes:

[0024] Start the open-flame heating furnace and operate it according to the initial process parameters, and uniformly feed the test steel into the furnace chamber;

[0025] Collect the temperature data of each thermocouple and record the corresponding heating curve.

[0026] In some possible implementation manners, adjusting the target temperature of each temperature zone in the open-flame heating furnace according to the plurality of heating curves includes:

[0027] The following operations are performed on each temperature zone:

[0028] Obtain the heating curve corresponding to the temperature zone;

[0029] When the temperature in the heating curve is lower than the expectation, increase the target temperature of this temperature zone;

[0030] When the temperature of the heating curve is higher than expected, reduce the target temperature of this temperature zone.

[0031] In a second aspect, the present application provides a steel processing device, which includes:

[0032] A setting module for setting a first thermocouple at multiple preset positions of the test steel, where the distance between the preset positions is greater than a preset distance;

[0033] A heating module for heating the test steel through the open-flame heating furnace and determining the heating curves corresponding to the multiple preset positions through the first thermocouple;

[0034] An adjustment module for adjusting the target temperature of each temperature zone in the open-flame heating furnace according to the multiple heating curves;

[0035] A processing module for processing the steel through the open-flame heating furnace.

[0036] In a third aspect, the present application provides a steel processing equipment, which includes: a processor and a memory storing computer program instructions; the processor reads and executes the computer program instructions to implement the steel processing method described above.

[0037] In a fourth aspect, the present application provides a steel processing system, which includes an open-flame heating furnace. The open-flame heating furnace includes multiple temperature zones, and each temperature zone includes burners for heating. When using the steel processing system, the steel processing method described above is implemented.

[0038] The steel processing method, device, equipment and system provided by the embodiments of the present application set thermocouples at multiple preset positions of the test steel, where the distance between the preset positions is greater than a preset distance, heat the test steel through the open-flame heating furnace, determine the heating curves corresponding to the multiple preset positions, adjust the target temperature of each temperature zone in the open-flame heating furnace according to the multiple heating curves, and then process the steel through the open-flame heating furnace, ensuring the uniformity of the open-flame furnace temperature and thus realizing uniform heating of the steel plate. Description of the Drawings

[0039] The present application can be better understood from the following description of the specific embodiments in conjunction with the drawings, where:

[0040] By reading the following detailed description of the non-limiting embodiments with reference to the drawings, other features, objects and advantages of the present application will become more obvious, where the same or similar reference numerals represent the same or similar features.

[0041] Figure 1It is a flowchart of a steel processing method provided by an embodiment of the present application;

[0042] Figure 2 It is a flowchart of a steel processing method provided by another embodiment of the present application;

[0043] Figure 3 It is a flowchart of a steel processing method provided by yet another embodiment of the present application;

[0044] Figure 4 It is a schematic structural diagram of a steel processing device provided by an embodiment of the present application;

[0045] Figure 5 It is a schematic hardware structure diagram of a steel processing equipment provided by an embodiment of the present application. Detailed implementation manners

[0046] The features and exemplary embodiments of various aspects of the present application will be described in detail below. To make the objectives, technical solutions and advantages of the present application clearer and more understandable, the present application will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only intended to explain the present application, rather than to limit the present application. For those skilled in the art, the present application can be implemented without some of these specific details. The following description of the embodiments is only to provide a better understanding of the present application by showing examples of the present application.

[0047] It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover a non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, elements defined by the statement "comprising..." do not exclude the presence of additional identical elements in the process, method, article or device comprising the said elements.

[0048] To solve the problems of the prior art, embodiments of the present application provide a steel processing method, device, equipment and system. First, the steel processing method provided by the embodiments of the present application will be introduced below.

[0049] Figure 1 It shows a schematic flowchart of a steel processing method provided by an embodiment of the present application. The above method is applied to a steel processing system, and the above steel processing system includes an open-flame heating furnace, and the above open-flame heating furnace includes multiple temperature zones, such asFigure 1 As shown, each temperature zone includes burners for heating, and the method includes the following steps: S101 to S103.

[0050] S101: Set the first thermocouple at multiple preset positions on the test steel, and the distance between the above-mentioned preset positions is greater than the preset distance.

[0051] In specific implementation, a thermocouple is a commonly used temperature sensor that measures temperature through the potential difference at its two ends. To accurately measure the temperature at different positions on the steel surface, in this step, first select multiple positions on the steel surface for temperature testing. These positions should be evenly distributed, and the interval between them is greater than a certain preset distance to ensure that different areas of the entire steel can be covered. First, determine the test positions according to the shape of the steel and the heating requirements, and then install thermocouples at each test position. The positions of the thermocouples are usually selected in key areas on the steel surface, such as the middle, both ends, and edges, etc. Ensure that the installation of the thermocouples does not affect the heating process of the steel and has good contact to ensure accurate data.

[0052] S102: Heat the above-mentioned test steel through the above-mentioned open-flame heating furnace, and determine the heating-up curves corresponding to the above-mentioned multiple preset positions through the above-mentioned first thermocouple.

[0053] In specific implementation, start the open-flame heating furnace to heat the test steel. The open-flame heating furnace will provide open-flame heating through burners to generate different temperature zones, and use thermocouples to monitor the temperature changes at different preset positions on the steel surface in real time. According to the real-time temperature change data, generate heating-up curves. Each test position will correspond to an independent curve, reflecting the temperature change trend of that position during the heating process. Through the heating process of the heating furnace, monitor the temperature change conditions of each position, and then draw the heating-up curves of each position.

[0054] S103: Adjust the target temperatures of each temperature zone in the above-mentioned open-flame heating furnace according to the multiple above-mentioned heating-up curves.

[0055] In specific implementation, compare the heating-up curves of different preset positions to identify the phenomenon of uneven heating. For example, if some areas heat up too slowly, the temperature of the temperature zone in that area may need to be increased; conversely, if some areas heat up too quickly, the temperature of that area may need to be decreased. Thus, adjust the target temperatures of each temperature zone in the open-flame heating furnace. The heating furnace is generally divided into multiple temperature zones, and each temperature zone corresponds to a different temperature control range. According to the feedback of the heating-up curves, adjust the target temperature of each temperature zone to make the heating more uniform and accurate. By controlling the combustion intensity or flame distribution of each burner, optimize the heat distribution between each temperature zone.

[0056] S104: Process the steel through the above-mentioned open-flame heating furnace.

[0057] In a specific implementation, through the adjustment in S103, the temperature distribution of the heating furnace has reached the optimal state. Therefore, it can ensure that the temperature of the steel is uniform during the heating process. Then, in the open-flame heating furnace, the steel begins to undergo hot processing, such as forging, hot rolling, or heat treatment, etc. With precisely controlled temperature, the steel can be processed within the most suitable temperature range, avoiding quality problems caused by overheating or insufficient heating.

[0058] The steel processing method provided by the embodiment of the present application sets thermocouples at multiple preset positions of the test steel, the distance between the above-mentioned preset positions is greater than the preset distance, heats the above-mentioned test steel through the above-mentioned open-flame heating furnace, determines the heating curves corresponding to the above-mentioned multiple preset positions, adjusts the target temperature of each temperature zone in the above-mentioned open-flame heating furnace according to the multiple above-mentioned heating curves, and then processes the steel through the above-mentioned open-flame heating furnace, ensuring the uniformity of the open-flame furnace temperature, thereby realizing uniform heating of the steel plate.

[0059] In order to ensure the processing quality and production efficiency of the steel, in some embodiments, the above S104 includes: the following steps may be included: S1041 to S1042.

[0060] S1041: Set second thermocouples in each of the above temperature zones to determine the temperature changes in each of the above temperature zones during the processing.

[0061] In a specific implementation, first, according to the temperature zone division of the open-flame heating furnace, select suitable positions in each temperature zone for installing the second thermocouples. Since the heat distribution in each temperature zone is different, the selected positions are usually in areas where the temperature change is more obvious or the temperature gradient is larger. For example, install a thermocouple at the middle position of the furnace body to obtain the average temperature of this area; install thermocouples in areas near the furnace wall or the heating source to monitor the possible temperature difference. After installing the second thermocouples, the system transmits the temperature data of each temperature zone in real time through the signal connection between the temperature control system and the thermocouples, and conducts real-time temperature monitoring during the steel processing process.

[0062] S1042: Based on the above temperature changes in each of the above temperature zones, adjust the ignition duration of the burners in each of the above temperature zones.

[0063] In specific implementation, based on the temperature change data of each temperature zone obtained in S1041, the heating curves of each temperature zone are analyzed. By comparing the heating curves of each temperature zone with the set target temperature, it is determined whether the temperature difference of each temperature zone exceeds the preset error range. If there is a large deviation in temperature change, it is necessary to adjust the ignition duration of the burner. For the temperature zone with a slow temperature rise, it may be due to insufficient heat. The ignition duration of the burner can be increased to extend the heating time and increase the heat input to this area. This can gradually increase the temperature in the temperature zone to reach the target temperature. For the temperature zone with a too fast temperature rise, it may be due to excessive heat in this area. The system shortens the ignition duration of the burner, reduces the heating time, and lowers the temperature of this area. Excessive heat input is reduced to avoid local overheating on the surface of the steel.

[0064] In the above implementation manner provided by the embodiments of the present application, through the real-time monitoring and intelligent adjustment of the temperature changes in each temperature zone, it is ensured that the temperature control of each area during the steel processing is accurate, avoiding the situation of uneven temperature. By setting thermocouples in different temperature zones and adjusting the ignition duration of the burner in real time according to the temperature change, the processing quality and production efficiency of the steel are ensured.

[0065] In order to accurately monitor and adjust the temperature of each temperature zone in the open-flame heating furnace, in some implementation manners, the above S1041 may include the following steps: S10411 to S10413.

[0066] S10411: In each of the above temperature zones of the above open-flame heating furnace, a plurality of second thermocouples are arranged at equal intervals according to the furnace width.

[0067] In specific implementation, the width of the furnace chamber usually refers to the horizontal scale of the heating furnace, that is, the horizontal dimension of the furnace body. Furnaces with different widths will affect the heat distribution, so it is necessary to reasonably arrange the thermocouples according to the width. After calculating the width of the furnace chamber, according to the number of thermocouples to be arranged, they are arranged at equal intervals. For example, if the width of the furnace chamber is 5 meters and 5 thermocouples need to be arranged, the distance between each thermocouple is 1 meter. The installation positions of these thermocouples are usually selected in different areas of the furnace chamber, especially those parts where large temperature changes may occur, such as near the furnace wall or the flame injection area.

[0068] S10412: Set the second thermocouple according to the furnace height.

[0069] In specific implementation, the furnace height refers to the vertical dimension of the heating furnace, which directly affects the temperature distribution inside the heating furnace. Especially during the heating process, the rise of hot air flow and temperature changes often vary with height. In each temperature zone, the installation position of the second thermocouple is selected according to the furnace height.

[0070] S10413: Determine the temperature changes in each of the above temperature zones during the processing through each of the above second thermocouples.

[0071] In a specific implementation, the second thermocouples installed at different positions will collect the temperature data of each area in the furnace in real time. Each thermocouple will output a temperature value according to the temperature change at its location. Based on the real-time monitored temperature change data, determine the temperature changes in each of the above temperature zones during the processing, and judge whether it is necessary to adjust the heating process. For example, if the temperature of a certain temperature zone is too low, the ignition duration of the burner may be increased to increase the heat in that area; while for the area with too high temperature, the system may shorten the ignition duration of the burner to reduce the heat input.

[0072] The above implementation provided by the embodiments of the present application can achieve precise monitoring and adjustment of the temperatures of each temperature zone in the open-flame heating furnace by arranging the thermocouples at equal intervals, arranging the thermocouples according to the furnace height, and tracking the temperature changes in real time through these thermocouples.

[0073] In order to improve the processing quality of steel, in some embodiments, the above S1042 may include the following steps: S10421 to S10422.

[0074] S10421: Based on the above temperature changes in each of the above temperature zones, determine the temperature zones with temperatures lower than the set value.

[0075] In a specific implementation, the system has monitored the real-time temperature data of each temperature zone through the second thermocouples. These data are continuously updated during the entire heating process and transmitted to the control system. After receiving these temperature data, start comparing and analyzing the temperature values of different temperature zones. Compare the real-time temperature data with the preset target temperature, and the target temperature is determined according to the processing requirements of the steel. For example, different materials require different heating temperatures. By comparing with the target temperature, identify which temperature zones have temperatures lower than the set value.

[0076] S10422: Extend the ignition duration of the burner in the temperature zones with temperatures lower than the set value.

[0077] In a specific implementation, according to the temperature zones with temperatures lower than the set value identified in S10421, calculate the ignition duration of the burner that needs to be extended. After extending the ignition duration of the burner, the control system continuously monitors the temperature changes in the temperature zone. The system will judge whether the extended ignition duration is effective according to the real-time feedback data, that is, whether the temperature is gradually approaching the target value.

[0078] The above - mentioned implementation provided by the embodiments of the present application accurately identifies the temperature zones where the temperature is lower than the set value and extends the ignition duration of the burners in these areas, ensuring precise and uniform temperature control during the steel heating process. This method effectively avoids the problem of uneven heating, thereby improving the processing quality of the steel.

[0079] In order to ensure more efficient and stable heat transfer during the heating process, in some embodiments, the above - mentioned open - flame heating furnace further includes a plurality of circulating fans located at the top, which can be referred to Figure 2 , and the above - mentioned method may further include the following steps: S201 to S202.

[0080] S201: Set the rotation speeds of the above - mentioned plurality of circulating fans uniformly according to a preset rotation speed.

[0081] In a specific implementation, during the operation of the entire heating furnace, in order to ensure the stability of the air flow in the furnace, the control system first sets a unified "preset rotation speed" according to the temperature requirements in the furnace, the characteristics of the heating object, and the requirements of the processing process. Once the preset rotation speed is determined, the system adjusts the rotation speeds of the plurality of circulating fans uniformly through a motor drive device. These fans may be distributed in different areas of the furnace. By driving the system to adjust multiple fans simultaneously, the rotation speeds of all fans are made consistent. By adjusting the rotation speeds of multiple fans, the system can ensure the stable operation of the air flow in the furnace and maintain the air flow circulation pattern. The stability of the air flow helps to evenly distribute heat, avoid local overheating or over - cooling, and further improve the heating efficiency and the consistency of the temperature in the furnace.

[0082] S202: Set adjacent circulating fans to rotate in opposite directions to form a stable eddy current from the furnace head to the furnace tail.

[0083] In a specific implementation, in the layout of the plurality of circulating fans, adjacent fans are configured as a pair of combinations rotating in opposite directions. The rotation directions of each pair of fans are opposite, ensuring that the air flow circulates between the fans and generates an eddy - current effect. Once the fans are set to rotate in opposite directions, a stable eddy current will be formed in the furnace. The formation of the eddy current helps to promote the full mixing of the air in the furnace, enabling the heated air flow to convect between various areas in the furnace, thereby taking away heat and evenly distributing it to the surface of the steel.

[0084] Through the implementation of steps S201 and S202 in the above - mentioned implementation provided by the embodiments of the present application, the air - flow control in the heating furnace realizes refined management. S201 ensures the consistency of the air flow by setting a unified fan rotation speed, while S202 forms a stable eddy current by setting adjacent fans to rotate in opposite directions, further promoting the uniform distribution of heat in the furnace and the heating efficiency. The whole process not only improves the uniformity of the temperature distribution but also optimizes the air - flow circulation in the furnace, ensuring more efficient and stable heat transfer during the heating process.

[0085] In some embodiments, to ensure the uniformity of steel heating and the stability of the process, the above S102 includes the following steps: S1021 to S1022.

[0086] S1021: Start the above open-flame heating furnace and operate it according to the initial process parameters, and uniformly feed the test steel into the furnace chamber.

[0087] In a specific implementation, first start the open-flame heating furnace. Next, uniformly and steadily feed the test steel to be heated into the furnace chamber.

[0088] S1022: Collect the temperature data of each thermocouple and record the corresponding heating-up curve.

[0089] In a specific implementation, install multiple thermocouples at different positions in the furnace. These sensors will monitor the temperature conditions in each area of the furnace in real time. Generally, the thermocouples will be distributed at multiple key positions such as the furnace head, furnace tail, and the middle of the furnace body to ensure that the temperature distribution in the furnace can be comprehensively reflected. During the test, the temperature data of each thermocouple will be collected regularly or in real time. After the temperature data is collected, record the corresponding heating-up curve.

[0090] In the above embodiments provided by the embodiments of the present application, steps S1021 and S1022 are key operations in the entire heating process. Step S1021 ensures the stability of the temperature in the furnace and can uniformly heat the fed steel by precisely starting the heating furnace and controlling the process parameters. Step S1022, by arranging multiple thermocouples and collecting temperature data, records the heating-up curve in real time, thereby ensuring the monitoring and optimization of the heating process. Through these two steps, the temperature change in the furnace can be effectively controlled, and the uniformity of steel heating and the stability of the process can be guaranteed.

[0091] To optimize the heating process, in some embodiments, referring to Figure 3 , the above S103 may include performing the following steps for each temperature zone: S301 to S303.

[0092] S301: Obtain the heating-up curve corresponding to the temperature zone.

[0093] In a specific implementation, divide the temperature in the furnace into multiple temperature zones. To obtain the heating-up data of each temperature zone, appropriate thermocouples must be arranged in these temperature zones. Through real-time data collection by the thermocouples, obtain the heating-up curve corresponding to the temperature zone.

[0094] S302: When the temperature in the above heating-up curve is lower than the expectation, increase the target temperature of this temperature zone.

[0095] In specific implementation, compare with the preset target temperature. If the temperature of a certain temperature zone shown by the heating curve is lower than the expected target, it is determined that there is a problem of insufficient heating in this temperature zone. When it is found that the temperature is lower than expected, the control system will automatically increase the target temperature of this temperature zone. This can be achieved by increasing the fuel supply, increasing the air flow rate, adjusting the atmosphere in the furnace, etc.

[0096] S303: When the temperature of the above heating curve is higher than expected, lower the target temperature of this temperature zone.

[0097] In specific implementation, if the temperature of a certain temperature zone shown by the heating curve is higher than the expected target, temperature correction needs to be carried out for this temperature zone. Excessive temperature may cause the steel to overheat, and even affect the quality or heating uniformity of the steel. At this time, lower the target temperature of this temperature zone.

[0098] The above implementation manner provided by the embodiments of the present application realizes the precise adjustment of the temperature of the temperature zones in the furnace through a meticulous control system. First, obtain the heating curve through S301 to monitor the temperature status of each temperature zone in real time. Then, S302 and S303 automatically adjust the target temperature according to the temperature deviation to ensure that the heating process of the temperature zone meets the expectations. If the temperature is lower than expected, the system will accelerate heating by increasing the target temperature; if the temperature is higher than expected, it will avoid overheating by lowering the target temperature. These adjustments can not only ensure the heating uniformity of the steel, thus optimizing the heating process.

[0099] In an embodiment of the present application, first conduct black box tests for different steel grades to obtain the actual heating curve of the steel plate. Set the gradient heating system according to the heating curve from the furnace head to the tail of the furnace to make the heating rate of each part of the steel plate uniform; place the thermocouples in the furnace staggeredly, and place them at the 1 / 4 and 1 / 3 positions away from the furnace hearth respectively to increase the uniformity of the temperature measurement point distribution; adopt the automatic pulse control mode of the burners, and the burners in the same temperature zone cycle ignition and shutdown; the two adjacent circulating fans at the furnace top operate in opposite directions, so as to form a continuous and stable air flow from the furnace head to the tail.

[0100] Specifically, bury the thermocouple wire of the black box device into the steel plate of the specified product specification, send it into the furnace for heating according to the temperature system in the regulations, export the black box data after the steel plate is taken out of the furnace, and obtain the actual heating curve of the steel plate; set different target temperatures for different zones according to the process temperature system of this steel grade and the black box test data; confirm that all burners are turned on automatically and turn on the pulse automatic control mode; turn on the circulating fans at the furnace top, between 40Hz, and adopt the reverse operation mode of adjacent fans.

[0101] Conduct a comparative test using the existing technology method and the method of the present application. Table 1 is the data comparison table of the impact energy in the plate width direction before and after using the method of the present invention. It can be seen from Table 1 that the uniformity of the impact energy of the same steel grade is significantly improved after using the present invention.

[0102] Table 1

[0103]

[0104]

[0105] Table 2 is a data comparison table of the tensile strength before and after applying the method of the present invention. It can be seen from Table 2 that after using the present invention, the mechanical properties of the steel plates produced with the same steel type are more stable.

[0106] Table 2

[0107]

[0108]

[0109] Based on the steel processing method provided in the above embodiments, correspondingly, the present application also provides a specific implementation manner of the steel processing device. Please refer to the following embodiments.

[0110] First, refer to Figure 4 , the steel processing device 400 provided in the embodiment of the present application includes the following modules:

[0111] The setting module 401 is configured to set the first thermocouple at multiple preset positions of the test steel, and the distance between the above preset positions is greater than the preset distance.

[0112] The heating module 402 is configured to heat the test steel through the above open flame heating furnace, and determine the heating curve corresponding to the above multiple preset positions through the above first thermocouple.

[0113] The adjustment module 403 is configured to adjust the target temperature of each temperature zone in the above open flame heating furnace according to multiple above heating curves.

[0114] The processing module 404 is configured to process the steel through the above open flame heating furnace.

[0115] The steel processing device provided in the embodiment of the present application sets thermocouples at multiple preset positions of the test steel, the distance between the above preset positions is greater than the preset distance, heats the test steel through the above open flame heating furnace, determines the heating curve corresponding to the above multiple preset positions, adjusts the target temperature of each temperature zone in the above open flame heating furnace according to multiple above heating curves, and then processes the steel through the above open flame heating furnace, ensuring the uniformity of the open flame furnace temperature, thereby realizing uniform heating of the steel plate.

[0116] As an implementation manner of the present application, the processing module 404 includes:

[0117] A setting unit, configured to set second thermocouples in each of the above temperature zones and determine the temperature changes in each of the above temperature zones during the processing.

[0118] An adjustment unit, configured to adjust the ignition duration of the burners in each of the above temperature zones based on the above temperature changes in each of the above temperature zones.

[0119] As an implementation manner of the present application, the setting unit includes:

[0120] A setting subunit, configured to equidistantly set a plurality of second thermocouples in each of the above temperature zones of the above open-flame heating furnace according to the furnace width.

[0121] The setting subunit is further configured to set the second thermocouples according to the furnace height.

[0122] A determination subunit, configured to determine the temperature changes in each of the above temperature zones during the processing through each of the above second thermocouples.

[0123] As an implementation manner of the present application, the adjustment unit includes:

[0124] A determination subunit, configured to determine the temperature zones where the temperature is lower than the set value based on the above temperature changes in each of the above temperature zones.

[0125] An extension subunit, configured to extend the ignition duration of the burners in the temperature zones where the temperature is lower than the set value.

[0126] As an implementation manner of the present application, the steel processing device 400 further includes:

[0127] A setting module, configured to uniformly set the rotation speeds of the above plurality of circulation fans according to a preset rotation speed.

[0128] A setting module, configured to set adjacent circulation fans to rotate in opposite directions so as to form a stable eddy current from the furnace head to the furnace tail.

[0129] As an implementation manner of the present application, the heating module 402 includes:

[0130] A starting unit, configured to start the above open-flame heating furnace and operate according to initial process parameters, and uniformly feed the test steel into the furnace chamber.

[0131] An acquisition unit, configured to acquire the temperature data of each thermocouple and record the corresponding temperature rise curve.

[0132] As an implementation manner of the present application, the adjustment module 403 includes:

[0133] An acquisition unit, configured to acquire the temperature rise curve corresponding to the temperature zone.

[0134] An increasing unit, which is used to increase the target temperature of this temperature zone when the temperature of the above-mentioned heating curve is lower than expected.

[0135] A decreasing unit, which is used to decrease the target temperature of this temperature zone when the temperature of the above-mentioned heating curve is higher than expected.

[0136] Each module in the steel processing device provided by the embodiments of the present application can implement each step in the above-mentioned steel processing method and achieve the corresponding effects. For the sake of concise description, it will not be elaborated here.

[0137] Figure 5 The structural schematic diagram of the steel processing hardware provided by the embodiments of the present application is shown.

[0138] In the steel processing equipment, it may include a processor 501 and a memory 502 storing computer program instructions.

[0139] Specifically, the above-mentioned processor 501 may include a central processing unit (CPU), or an application specific integrated circuit (ASIC), or one or more integrated circuits configured to implement the embodiments of the present application.

[0140] The memory 502 may include a mass storage for data or instructions. By way of example and not limitation, the memory 502 may include a hard disk drive (HDD), a floppy disk drive, a flash memory, an optical disc, a magneto-optical disc, a magnetic tape, or a universal serial bus (USB) drive or a combination of two or more of these. In a suitable case, the memory 502 may include a removable or non-removable (or fixed) medium. In a suitable case, the memory 502 may be inside or outside the integrated gateway disaster tolerance device. In a specific embodiment, the memory 502 is a non-volatile solid state memory.

[0141] The memory may include a read only memory (ROM), a random access memory (RAM), a magnetic disk storage media device, an optical storage media device, a flash memory device, an electrical, optical, or other physical / tangible memory storage device. Thus, in general, the memory includes one or more tangible (non-transitory) computer-readable storage media (e.g., memory devices) encoded with software including computer-executable instructions, and when the software is executed (e.g., by one or more processors), it is operable to perform the operations described with reference to the steel processing method according to any one of the embodiments of the present disclosure.

[0142] The processor 501 reads and executes the computer program instructions stored in the memory 502 to implement any one of the steel processing methods in the above embodiments.

[0143] In one example, the steel processing device may further include a communication interface 503 and a bus 510. Among them, as Figure 5 shown, the processor 501, the memory 502, and the communication interface 503 are connected through the bus 510 to complete communication with each other.

[0144] The communication interface 503 is mainly used to implement communication between various modules, devices, units, and / or devices in the embodiments of the present application.

[0145] The bus 510 includes hardware, software, or both, and couples the components of the online data flow metering device to each other. By way of example and not limitation, the bus may include an Accelerated Graphics Port (AGP) or other graphics bus, an Enhanced Industry Standard Architecture (EISA) bus, a Front Side Bus (FSB), a HyperTransport (HT) interconnect, an Industry Standard Architecture (ISA) bus, an InfiniBand interconnect, a Low Pin Count (LPC) bus, a memory bus, a MicroChannel Architecture (MCA) bus, a Peripheral Component Interconnect (PCI) bus, a PCI-Express (PCI-X) bus, a Serial Advanced Technology Attachment (SATA) bus, a Video Electronics Standards Association Local (VLB) bus, or other suitable buses or a combination of two or more of these. In a suitable case, the bus 510 may include one or more buses. Although the embodiments of the present application describe and illustrate a specific bus, the present application contemplates any suitable bus or interconnect.

[0146] In addition, in combination with the method in the above embodiments, the embodiments of the present application may provide a steel processing system. The above steel processing system includes an open flame heating furnace. The above open flame heating furnace includes a plurality of temperature zones, and each temperature zone includes burners for heating. When using the above steel processing system, the above steel processing method is implemented.

[0147] It should be clear that the present application is not limited to the specific configurations and processes described above and shown in the figures. For the sake of brevity, the detailed description of known methods is omitted here. In the above embodiments, several specific steps are described and shown as examples. However, the method process of the present application is not limited to the specific steps described and shown. Those skilled in the art can make various changes, modifications, and additions, or change the order between steps after understanding the spirit of the present application.

[0148] The functional blocks shown in the above-described structural block diagrams can be implemented as hardware, software, firmware, or a combination thereof. When implemented in hardware, it can be, for example, an electronic circuit, an application specific integrated circuit (ASIC), appropriate firmware, a plug-in, a functional card, and so on. When implemented in software, the elements of the present application are programs or code segments for performing the required tasks. The program or code segment can be stored in a machine-readable medium, or transmitted via a data signal carried in a carrier wave over a transmission medium or a communication link. "Machine-readable medium" can include any medium that can store or transmit information. Examples of machine-readable media include electronic circuits, semiconductor memory devices, ROM, flash memory, erasable ROM (EROM), floppy disks, CD-ROMs, optical disks, hard disks, fiber optic media, radio frequency (RF) links, and so on. The code segment can be downloaded via a computer network such as the Internet, an intranet, and so on.

[0149] It should also be noted that in the exemplary embodiments mentioned in the present application, some methods or systems are described based on a series of steps or devices. However, the present application is not limited to the order of the above steps, that is, the steps can be executed in the order mentioned in the embodiments, or different from the order in the embodiments, or several steps can be executed simultaneously.

[0150] Aspects of the present disclosure have been described above with reference to the flowcharts and / or block diagrams of methods, apparatuses (systems), and computer program products according to embodiments of the present disclosure. It should be understood that each block in the flowcharts and / or block diagrams, and the combinations of blocks in the flowcharts and / or block diagrams, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, a special-purpose computer, or other programmable data processing device to produce a machine, such that the instructions executed by the processor of the computer or other programmable data processing device enable the implementation of the functions / actions specified in one or more blocks of the flowcharts and / or block diagrams. Such a processor can be, but is not limited to, a general-purpose processor, a special-purpose processor, a special application processor, or a field programmable logic circuit. It can also be understood that each block in the block diagrams and / or flowcharts, and the combinations of blocks in the block diagrams and / or flowcharts, can also be implemented by dedicated hardware that performs the specified functions or actions, or by a combination of dedicated hardware and computer instructions.

[0151] As described above, this is only the specific implementation manner of the present application. Those skilled in the art can clearly understand that for the convenience and brevity of description, the specific working processes of the systems, modules, and units described above can refer to the corresponding processes in the foregoing method embodiments, and will not be elaborated herein. It should be understood that the protection scope of the present application is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present application can easily think of various equivalent modifications or substitutions, and these modifications or substitutions should all be covered within the protection scope of the present application.

Claims

1. A steel processing method, characterized in that: The method is applied to a steel processing system, wherein the steel processing system comprises an open flame heating furnace, wherein the open flame heating furnace comprises a plurality of temperature zones, each temperature zone comprises a burner for heating, and the method comprises: Arranging first thermocouples at a plurality of preset positions of the test steel material, wherein the distance between the preset positions is greater than a preset distance; The test steel is heated by the open flame heating furnace, and the temperature rise curves corresponding to the plurality of preset positions are determined by the first thermocouple; Adjusting the target temperature of each temperature zone in the open flame heating furnace according to the plurality of heating curves; Steel material processing is carried out by means of the open flame heating furnace.

2. The steel processing method according to claim 1, characterized in that: The steel processing by the open flame heating furnace comprises: Disposing a second thermocouple in each temperature zone to determine the temperature change of each temperature zone during the processing; Based on the temperature changes in each temperature zone, the ignition duration of the burner in each temperature zone is adjusted.

3. The steel material processing method according to claim 2, characterized in that: The second thermocouple is arranged in each temperature zone to determine the temperature change of each temperature zone during the processing, including: In each temperature zone of the open flame heating furnace, a plurality of second thermocouples are arranged at equal distances according to the width of the furnace; According to the furnace height, a second thermocouple is set; The temperature changes of the respective temperature zones during the processing are determined by the respective second thermocouples.

4. The steel processing method according to claim 2, characterized in that: The adjusting the ignition duration of the burner in each temperature zone based on the temperature change in each temperature zone includes: Based on the temperature changes in the respective temperature zones, determining a temperature zone where the temperature is lower than a set value; Prolong the ignition time of the burner in the temperature zone where the temperature is lower than the set value.

5. The steel processing method according to claim 1, characterized in that: The open flame heating furnace further includes a plurality of circulation fans located at the top, and the method further includes: According to the preset speed, uniformly setting the speed of the multiple circulation fans; Set the adjacent circulation fans to rotate in opposite directions to form a stable vortex from the furnace head to the furnace tail.

6. The steel material processing method according to claim 1, characterized in that: The step of heating the test steel material by the open flame heating furnace to determine the temperature rise curves corresponding to the plurality of preset positions includes: The open flame heating furnace is started and operated according to the initial process parameters, and the test steel is fed into the furnace at a uniform speed; Collect the temperature data of each thermocouple and record the corresponding heating curve.

7. The steel material processing method according to claim 1, characterized in that: The step of adjusting the target temperature of each temperature zone in the open flame heating furnace according to the plurality of heating curves comprises: For each temperature zone, do the following: Obtain a temperature rise curve corresponding to the temperature zone; When the temperature of the heating curve is lower than expected, increasing the target temperature of the temperature zone; When the temperature of the heating curve is higher than expected, the target temperature of the temperature zone is lowered.

8. A steel processing device, characterized in that: The device comprises: A setting module, used for setting the first thermocouple at a plurality of preset positions of the test steel, wherein the distance between the preset positions is greater than the preset distance; A heating module, used for heating the test steel material by an open flame heating furnace, and determining the temperature rise curves corresponding to the plurality of preset positions by the first thermocouple; An adjustment module, used for adjusting the target temperature of each temperature zone in the open flame heating furnace according to the plurality of heating curves; A processing module is used for processing steel by using the open flame heating furnace.

9. A steel processing equipment, characterized in that: The device comprises: a processor and a memory storing computer program instructions; the processor reads and executes the computer program instructions to implement the steel processing method according to any one of claims 1 to 7.

10. A steel processing system, characterized in that: The steel processing system includes an open flame heating furnace, the open flame heating furnace includes multiple temperature zones, each temperature zone includes a burner for heating, and when the steel processing system is used, the steel processing method according to any one of claims 1 to 7 is implemented.

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