A testing device, system, method and storage medium
By introducing automated pneumatic valves and electric valves into the pressure vessel test system, combining mass flowmeters and pressure sensors, automatic boosting and step-down operation and real-time abnormal detection are achieved, the problems of low efficiency and poor safety in the existing technology are solved, and efficient and safe pressure vessel testing is achieved.
Patent Information
- Application Number
- CN202510611362.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-13
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2045-05-13
AI Technical Summary
The existing pressure vessel air pressure testing system is inefficient and poorly safe, and cannot monitor sealing performance and damage in real time, especially when the container under test leaks.
A test device is adopted, including a first intake passage, an exhaust passage, a mass flow meter, a pneumatic valve and an electric valve, combined with a pressure sensor and a controller, to realize automatic pressure boosting and pressure reduction operation, and to detect the relationship between gas mass and pressure through the mass flow meter to determine the abnormality of the equipment, and provide damage analysis data.
It improves the efficiency and safety of pressure vessel testing, can detect abnormal situations immediately, accurately evaluate damage, meet the requirements of small containers and small pressure tests, reduce human interference, and improve detection accuracy and efficiency.
Smart Images

Figure CN120141767B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of pressure vessel strength testing, and in particular to a testing device, system, method and storage medium. Background Art
[0002] As a key pressure-bearing equipment, the safety of pressure vessels must be guaranteed by strength tests required by regulations. Although water pressure testing is a commonly used method, air pressure testing must be used for containers that need to be kept dry or highly clean. Traditional manual valve group testing relies on manual operation of valve switching and parameter adjustment, which has problems such as low efficiency, poor safety and high work intensity. In particular, the efficiency is further affected by the significant differences in test chamber parameters. Existing automatic testing systems use pneumatic proportional valves, PLC control and other technologies, but they are prone to loss of control when the leakage rate of the tested container is too high, and cannot monitor the sealing performance and degree of damage in real time.
[0003] Therefore, there is an urgent need to develop a new air pressure testing system that is efficient and safe, can monitor sealing and evaluate damage in real time, and meet the industry's high reliability requirements. Summary of the Invention
[0004] The present invention aims to address the problems of existing testing systems. It provides a testing device, a testing system, a computer storage medium, and a program product that can improve the efficiency and safety of pressure vessel air pressure testing, instantly detect abnormalities during the testing process, and qualitatively analyze potential damage within the tested vessel.
[0005] To solve the above technical problems, an embodiment of the present invention discloses a testing device, including a first air inlet channel, wherein the air inlet of the first air inlet channel is connected to an external air supply device, and the air outlet of the first air inlet channel is connected to a test container, and along the air inlet direction, a mass flow meter, a first pneumatic valve and an electric valve are sequentially arranged on the first air inlet channel; a first pressure sensor, wherein the first pressure sensor is arranged in the first air inlet channel, and along the air inlet direction, the first pressure sensor is located between the electric valve and the air outlet of the first air inlet channel; an exhaust channel, wherein the air inlet of the exhaust channel is connected to the test container, and a second pneumatic valve is arranged on the exhaust channel; a second pressure sensor, wherein the second pressure sensor is arranged in the exhaust channel, and along the air outlet direction, the second pressure sensor is located between the second pneumatic valve and the air inlet of the exhaust channel.
[0006] Using the above technical solution, the test device of the present application embodiment can automatically increase and decrease pressure through the first pneumatic valve, the electric valve, and the second pneumatic valve. Compared with the manual pressure increase and decrease in the prior art, the test device of the present application embodiment has improved pressure accuracy and greater applicability. It can especially accurately and safely meet the testing requirements of small containers and low-pressure cavities. It can also improve employee work efficiency and optimize work intensity, avoiding the potential safety risks associated with manual valve adjustment.
[0007] In addition, the testing device of the embodiment of the present application detects the mass of the gas flowing through it through a mass flow meter, and judges the abnormality of the equipment based on the relationship between the measurement value of the mass flow meter (i.e., the mass of the gas flowing through) and the outlet pressure of the test container (for example, the pressure value detected by the second pressure sensor). Combined with the pressure-mass curve during the test, it can provide key data (for example, a pressure-mass curve or a pressure-time curve) for accident analysis (for example, strength failure of the test container), and can predict the damage of the tested equipment (for example, the test container) and the feasibility of repair.
[0008] According to another specific embodiment of the present invention, an embodiment of the present invention discloses a testing device, further comprising: a second air inlet channel, arranged in parallel with the first air inlet channel, along the air inlet direction, the air inlet of the second air inlet channel is located between the first pneumatic valve and the air inlet of the first air inlet channel, the air outlet of the second air inlet channel is located between the electric valve and the test container, and a bypass valve is provided on the second air inlet channel.
[0009] According to another specific embodiment of the present invention, an embodiment of the present invention discloses a testing device, wherein a first manual valve is further provided on the first air intake channel, and along the air intake direction, the first manual valve is located between the air inlet of the second air intake channel and the mass flow meter.
[0010] According to another specific embodiment of the present invention, an embodiment of the present invention discloses a testing device, wherein the bypass valve includes a first bypass valve and a second bypass valve, and along the intake direction, the first bypass valve and the second bypass valve are sequentially arranged in the second intake channel.
[0011] According to another specific embodiment of the present invention, an embodiment of the present invention discloses a testing device, wherein an exhaust branch is further provided on the exhaust channel, and the exhaust branch is arranged in parallel with the exhaust channel. Along the exhaust direction, the second pneumatic valve is located between the air inlet of the exhaust branch and the air outlet of the exhaust branch, and a second manual valve is provided on the exhaust branch.
[0012] According to another specific embodiment of the present invention, an embodiment of the present invention discloses a testing device, further comprising: a first pressure gauge, provided in the first air intake channel, along the air intake direction, the first pressure gauge is located between the air inlet of the first air intake channel and the air inlet of the second air intake channel; a second pressure gauge, provided in the first air intake channel, along the air intake direction, the second pressure gauge is located between the electric valve and the air outlet of the first air intake channel; a third pressure gauge, provided in the exhaust channel, along the air outlet direction, the third pressure gauge is located between the air inlet of the exhaust channel and the second pressure sensor.
[0013] An embodiment of the present invention also discloses a testing system, comprising: a testing device as described in any of the above embodiments; an air supply device, the air supply device being connected to the air inlet of the first air inlet channel of the testing device; a testing container, the testing container being respectively connected to the air outlet of the first air inlet channel and the air inlet connected to the exhaust channel of the testing device; a controller, electrically connected to the mass flow meter, the first pneumatic valve, the electric valve, the first pressure sensor, the second pneumatic valve and the second pressure sensor, respectively; the controller being configured to control the opening and closing of the first pneumatic valve and the electric valve according to an input control program and the measurement value fed back by the mass flow meter and the pressure value fed back by the first pressure sensor, so as to realize automatic pressurization operation of the testing container; or, the controller being configured to control the opening and closing of the second pneumatic valve according to an input control program and the pressure value fed back by the second pressure sensor, so as to realize automatic pressure relief operation of the testing container.
[0014] According to another specific embodiment of the present invention, an embodiment of the present invention discloses a test system, which further includes a human-computer interaction device electrically connected to the controller, and the human-computer interaction device is at least used to input a control program and display status parameters.
[0015] According to another specific embodiment of the present invention, an embodiment of the present invention discloses a test system, further comprising an alarm, wherein the alarm is electrically connected to the controller.
[0016] An embodiment of the present invention further discloses a testing method, comprising: obtaining an execution instruction of an input pre-executed control program; according to the execution instruction, the controller performs a pressure charging operation on the test container; or, according to the execution instruction, the controller performs a pressure relief operation on the test container.
[0017] According to another specific embodiment of the present invention, an embodiment of the present invention discloses a testing method, wherein according to the execution instruction, the controller performs a pressurizing operation on the test container, including: controlling the first pneumatic valve to open, and determining that the first pneumatic valve is in an open state; controlling the electric valve to open, and determining that the electric valve is in an open state, and adjusting the opening angle of the electric valve according to the real-time pressure value calculated based on the measurement value mass detected by the mass flow meter and the volume V of the test container; drawing a pressure-mass curve based on the measurement value mass detected by the mass flow meter and the pressure value P detected by the second pressure sensor; determining that the pressure value P detected by the second pressure sensor is equal to the first preset pressure value P1, controlling the first pneumatic valve to close, and controlling the electric valve to close after a preset time.
[0018] According to another specific embodiment of the present invention, an embodiment of the present invention discloses a testing method, which further includes: determining that the test system is in an abnormal state, controlling the alarm to sound, and controlling the first pneumatic valve and the electric valve to close; wherein, the abnormal state includes at least one or more of the following: the pressure value P0 detected by the first pressure sensor or the pressure value P detected by the second pressure sensor does not change within a preset time; or, the difference between the pressure value P0 detected by the first pressure sensor and the pressure value P detected by the second pressure sensor is greater than the second preset pressure value P2; or, the calculated value calculated based on the measured value mass detected by the mass flowmeter, the volume V of the test container, and the pressure value P detected by the second pressure sensor is less than the theoretical value, and the calculated value = P×V / mass; or, the controller receives a power-off signal fed back by the first pressure sensor or the second pressure sensor.
[0019] According to another specific embodiment of the present invention, an embodiment of the present invention discloses a testing method, wherein according to the execution instruction, the controller performs a pressurizing operation on the test container, including: controlling the second pneumatic valve to open, and determining that the second pneumatic valve is in an open state; determining that the pressure value P detected by the second pressure sensor is equal to a third preset pressure value P3, and controlling the second pneumatic valve to close.
[0020] An embodiment of the present invention further discloses a computer storage medium, comprising a memory and a processor, wherein the memory is adapted to store computer instructions, and the processor is adapted to execute the test method described in any of the above embodiments when running the computer instructions.
[0021] An embodiment of the present invention further discloses a computer program product, including a computer program / instruction, which implements the testing method described in any of the above embodiments when executed by a processor.
[0022] In order to make the above contents of the present invention more clearly understood, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A schematic diagram showing the structure of a test device according to an embodiment of the present invention Figure 1 ;
[0024] Figure 2 A schematic diagram showing the structure of a test device according to an embodiment of the present invention Figure 2 ;
[0025] Figure 3A The process of the test method of the embodiment of the present invention is shown as follows Figure 1 ;
[0026] Figure 3B The process of the test method of the embodiment of the present invention is shown as follows Figure 2 ;
[0027] Figure 3C A schematic diagram of a pressure-mass curve is shown in an embodiment of the present invention;
[0028] Figure 4 A block diagram of an electronic device provided by an embodiment of the present invention is shown;
[0029] Figure 5 A block diagram of a system on chip (SoC) provided by an embodiment of the present invention is shown. DETAILED DESCRIPTION
[0030] The following is an explanation of the embodiments of the present invention by specific specific examples. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. Although the description of the present invention will be introduced in conjunction with the preferred embodiment, this does not mean that the features of this invention are limited to this embodiment. On the contrary, the purpose of introducing the invention in conjunction with the embodiment is to cover other options or modifications that may be extended based on the claims of the present invention. In order to provide a deep understanding of the present invention, the following description will contain many specific details. The present invention can also be implemented without using these details. In addition, in order to avoid confusion or blurring the focus of the present invention, some specific details will be omitted in the description. It should be noted that the embodiments of the present invention and the features in the embodiments can be combined with each other without conflict.
[0031] It should be noted that in this specification, similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0032] In the description of this embodiment, it should be noted that the terms "upper", "lower", "inner", "bottom", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the inventive product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0033] The terms “first”, “second”, etc. are only used for distinguishing descriptions and should not be understood as indicating or implying relative importance.
[0034] In the description of this embodiment, it should be noted that, unless otherwise specified or limited, the terms "disposed," "connected," and "connected" should be understood broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this embodiment based on specific circumstances.
[0035] To make the objectives, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
[0036] Figure 1 According to some embodiments of the present application, a structural diagram of a test system is shown. Figure 1 . Figure 2 According to some embodiments of the present application, a structural diagram of a test system is shown. Figure 2 .
[0037] like Figure 1 and Figure 2 As shown, a test system 1 provided in an embodiment of the present application includes: a test device 10, a gas supply device 20, a test container 30, and a controller 40. By way of example, the controller 40 in the embodiment of the present application is a programmable logic controller (PLC controller). The test safety gas provided by the gas supply device 20 in the embodiment of the present application may specifically be nitrogen, but is not limited thereto. In actual application, other safety gases commonly used by those skilled in the art for testing may also be used, which are not further limited herein, such as helium.
[0038] The test device 10 provided in the embodiment of the present application includes: a first air intake channel 11 , a first pressure sensor 12 , an exhaust channel 13 and a second pressure sensor 14 .
[0039] Specifically, if Figure 1 As shown, the test container 30 is connected to the first air inlet channel 11 and the exhaust channel 13. That is, the air outlet 1101 of the first air inlet channel 11 is connected to the test container 30, and the air inlet 1301 of the exhaust channel 13 is connected to the test container 30. Exemplarily, the test container 30 is provided with a quick interface (not shown in the figure) adapted to the air outlet 1101 of the first air inlet channel 11 and the air inlet 1301 of the exhaust channel 13, so that the test device 10 of the embodiment of the present application can be quickly disassembled and assembled with the test container 30, thereby improving the test efficiency. The air inlet 1102 of the first air inlet channel 11 is connected to the external air supply device 20 loaded with the safety gas for detection, and the air inlet 1102 is connected to the external air supply device 20 along the air inlet direction (such as Figure 1 As shown in the X direction, the first air intake channel 11 is provided with a mass flow meter 111, a first pneumatic valve 112 and an electric valve 113 in sequence, and the exhaust channel 13 is provided with a second pneumatic valve 131.
[0040] Thus, by rapidly opening or closing the first pneumatic valve 112 and the electric valve 113, the pressure within the first air inlet channel 11 and the test container 30 can be precisely controlled during the inflation process. In other words, during the inflation process, air from the external air supply device 20 flows into the first air inlet channel 11 through the air inlet 1102 of the first air inlet channel 11, then sequentially flows through the mass flowmeter 111, the first pneumatic valve 112, and the electric valve 113, and then flows into the test container 30 through the air outlet 1101 of the first air inlet channel 11, completing the inflation process.
[0041] Furthermore, by rapidly opening or closing the second pneumatic valve 131, the pressure within the test container 30 and the exhaust channel 13 can be precisely controlled during the exhaust process. In other words, during the exhaust process, the gas within the test container 30 flows into the exhaust channel 13 through the air inlet 1301 of the exhaust channel 13, flows through the second pneumatic valve 131, and then flows out through the air outlet 1302 of the exhaust channel 13, completing the exhaust process.
[0042] The testing device 10 of the present embodiment utilizes the first pneumatic valve 112, the electric valve 113, and the second pneumatic valve 131 to automatically increase and decrease pressure. Compared to the manual pressure increase and decrease methods used in the prior art, the testing device 10 of the present embodiment offers improved pressure accuracy and greater applicability, particularly for accurately and safely meeting the requirements for testing small containers and low-pressure cavities. This improves worker efficiency and workload, eliminating potential safety risks associated with manual valve adjustment.
[0043] In addition, the testing device 10 of the embodiment of the present application detects the mass of the gas flowing through it through the mass flow meter 111, and judges the abnormality of the equipment based on the relationship between the measurement value mass (i.e., the mass of the gas flowing through) detected by the mass flow meter 111 and the pressure at the outlet of the test container 30 (for example, the pressure value P detected by the second pressure sensor 14), so as to provide key data (for example, a pressure-mass curve or a pressure-time curve) for accident analysis (for example, strength failure of the test container 30), and can predict the damage of the tested equipment (for example, the test container 30) and the feasibility of repair.
[0044] It can be understood that according to the ideal gas state equation: PV=nRT, where P represents the pressure of the gas (unit: Pascal, Pa), that is, the pressure value detected by the second pressure sensor 14, and V represents the volume of the gas (unit: cubic meter, m 3 ), n represents the amount of gas (unit: mole, mol), R represents the ideal gas constant (its value is approximately 8.314 J / (mol·K)), and T represents the absolute temperature of the gas (unit: Kelvin, K). Thus, during the test process, based on the measured value mass (i.e., the mass of the gas flowing through) detected by the mass flowmeter 111 of the embodiment of the present application, and the real-time measured pressure value at the outlet of the test container 30 (e.g., the pressure value P measured by the second pressure sensor 14 described later, i.e., the gas pressure P in the ideal gas state equation), the amount of gas flowing through the first air inlet passage 11 and into the test container 30 can be determined.
[0045] Furthermore, since the volume of the device under test (e.g., the test container 30) is determined, by comparing the size relationship between the amount of gas and the volume of the device under test, it is possible to determine whether there are abnormal conditions such as bulging or leakage in the test device 10 and the test container 30 of the embodiment of the present application, and to determine the size of the potential affected area, so as to provide a basis for further accident analysis.
[0046] Continue to refer Figure 1 、 2, the above-mentioned controller 40 is electrically connected to the mass flow meter 111, the first pneumatic valve 112, the electric valve 113 and the first pressure sensor 12 provided on the first air intake channel 11, and the second pneumatic valve 131 and the second pressure sensor 14 provided on the exhaust channel 13. The first pressure sensor 12 is provided in the first air intake channel 11, along the air intake direction X, the first pressure sensor 12 is located between the electric valve 113 and the air outlet 1101 of the first air intake channel 11, and is used to detect the pressure value in the first air intake channel 11 and feed it back to the controller 40. During the inflation process, the mass flow meter 111 detects the measured value mass (i.e., the mass of the gas flowing through) in real time, and feeds it back to the controller 40 for calculating the relationship between the measured value and the amount of gas. The second pressure sensor 14 is provided in the exhaust channel 13, along the air outlet direction (such as Figure 1 The second pressure sensor 14 is located between the second pneumatic valve 131 and the air inlet 1301 of the exhaust channel 13, and is used to detect the pressure value of the test container 30 and feed it back to the controller 40.
[0047] The controller 40 is configured to control the opening and closing of the first pneumatic valve 112 and the electric valve 113 based on an input control program, the measured value mass detected and fed back by the mass flowmeter 111, and the pressure value P detected and fed back by the second pressure sensor 14, thereby automatically pressurizing the test container 30. Furthermore, the controller 40 is configured to control the opening and closing of the second pneumatic valve 131 based on an input control program and the pressure value fed back by the second pressure sensor 14, thereby automatically depressurizing the test container 30.
[0048] Exemplarily, the first pneumatic valve 112, the second pneumatic valve 131 and the electric valve 113 of the embodiment of the present application all have a position feedback function to feed back their own position signals to the controller 40, so that the test system 1 of the embodiment of the present application can better monitor the status of the first pneumatic valve 112, the second pneumatic valve 131 and the electric valve 113, thereby improving the safety of the test system 1.
[0049] For example, in some possible implementations, Figure 2 As shown, the test system 1 of the embodiment of the present application further includes a human-computer interaction device 50. The human-computer interaction device 50 is electrically connected to the controller 40 and is used to input at least control programs, control parameters, and display status parameters. For example, the measured value mass detected and fed back by the mass flowmeter 111, the pressure value P0 detected and fed back by the first pressure sensor 12, the pressure value P detected and fed back by the second pressure sensor 14, and their position status, etc.
[0050] Thus, the input of control programs and control parameters and the display of status parameters are realized through the human-computer interaction device 50, so that the testing device 10 of the embodiment of the present application can perform automatic pressure increase and pressure reduction operations on the test container 30 according to the user-defined control program, avoiding manual adjustment of the valve that does not meet the test accuracy requirements of the small container and low pressure cavity, which brings safety risks. At the same time, it greatly reduces the interference of human factors and improves the accuracy and efficiency of detection.
[0051] For example, the human-computer interaction device 50 of the embodiment of the present application includes a touch screen 51 and an industrial computer 52 (see Figure 2 ), in actual application, the selection can be made based on actual needs, and no further specific limitations are given here. The human-computer interaction device 50 of the embodiment of the present application can also store and display execution parameter records of the controller 40. Storing and displaying execution parameter records by the human-computer interaction device 50 greatly improves the traceability of test data, facilitating subsequent detailed analysis, such as the accident analysis described above.
[0052] For example, in some possible implementations, Figure 2 As shown, the test system 1 of the embodiment of the present application further includes an alarm 60. The alarm 60 is electrically connected to the controller 40. When the controller 40 performs an abnormal operation of inflating or deflating the test container 30 according to the control program, the controller 40 controls the alarm 60 to trigger an alarm prompt (for example, an audible or visual alarm, or displaying the alarm content on the touch screen 51 and the industrial computer 52), so that the operator can make timely adjustments to the test device 10 of the embodiment of the present application.
[0053] In addition, during the test process, in order to cope with the situation where the automated step-up and step-down operations cannot be performed normally, for example, when an abnormality such as a power outage occurs, the test device 10 of the embodiment of the present application also has a manual test function, which provides great operational flexibility.
[0054] Continue to refer Figure 1 For example, in some possible implementations, the testing device 10 of the embodiment of the present application further includes a second air inlet channel 15. Specifically, along the air inlet direction X, the air inlet 1501 of the second air inlet channel 15 is located between the first pneumatic valve 112 and the air inlet 1102 of the first air inlet channel 11, and the air outlet 1502 of the second air inlet channel 15 is located between the electric valve 113 and the test container 30. The second air inlet channel 15 is arranged in parallel with the first air inlet channel 11, and a bypass valve 151 is provided on the second air inlet channel 15. When an abnormality occurs in the first pneumatic valve 112 and the electric valve 113 on the first air inlet channel 11 of the embodiment of the present application, the bypass valve 151 on the second air inlet channel 15 can be operated to perform a manual test using the second air inlet channel 15.
[0055] For example, the bypass valve 151 in the embodiment of the present application includes a first bypass valve 1511 and a second bypass valve 1512. The first bypass valve 1511 and the second bypass valve 1512 are sequentially arranged in the second intake passage 15 along the intake direction X. The first bypass valve 1511 is a manual ball valve, and the second bypass valve 1512 is a manual stop valve. During manual testing, the first bypass valve 1511 is first operated to open and close, and then the second bypass valve 1512 is operated to precisely adjust the amount of gas flowing in the second intake passage 15.
[0056] For example, in some possible implementations, a first manual valve 114 is further provided on the first air inlet channel 11 of the embodiment of the present application. Along the air inlet direction X, the first manual valve 114 is located between the air inlet 1501 of the second air inlet channel 15 and the mass flowmeter 111. The first manual valve 114 is a manual ball valve. When an abnormality occurs in the first pneumatic valve 112 and the electric valve 113 on the first air inlet channel 11 of the embodiment of the present application, the air source can be shut off in an emergency by manually operating the first manual valve 114, thereby protecting subsequent equipment of the testing device 10 of the embodiment of the present application.
[0057] For example, in some possible implementations, an exhaust branch 16 is further provided on the exhaust channel 13 of the embodiment of the present application. Specifically, along the exhaust direction Y, the second pneumatic valve 131 is located between the air inlet 1601 and the air outlet 1602 of the exhaust branch 16. The exhaust branch 16 is arranged in parallel with the exhaust channel 13, and a second manual valve 161 is provided on the exhaust branch 16. The second manual valve 161 is a manual ball valve. In the event of an abnormality in the second pneumatic valve 131 on the exhaust channel 13 of the embodiment of the present application, the second manual valve 161 on the exhaust branch 16 can be operated to perform emergency exhaust and manual testing using the exhaust branch 16.
[0058] For example, in some possible implementations, the test device 10 of the present application embodiment further includes a first pressure gauge 181, a second pressure gauge 182, and a third pressure gauge 183 for manually reading the air pressure in the test device 10 and the test container 30. Figure 1As shown, a first pressure gauge 181 is provided in the first air inlet channel 11, located along the air inlet direction X between the air inlet 1102 of the first air inlet channel 11 and the air inlet 1501 of the second air inlet channel 15, for manual reading of the air pressure at the point where the air source (i.e., the air supply device 20) enters the first air inlet channel 11. A second pressure gauge 182 is provided in the first air inlet channel 11, located along the air inlet direction X between the electric valve 113 and the air outlet 1101 of the first air inlet channel 11, for manual reading of the air pressure within the first air inlet channel 11 before entering the test container 30. A third pressure gauge 183 is provided in the exhaust channel 13, located along the air outlet direction Y between the air inlet 1301 of the exhaust channel 13 and the second pressure sensor 14, for manual reading of the air pressure within the test container 30.
[0059] For example, the embodiments of the present application do not impose any specific restrictions on the locations of the first pressure gauge 181, the second pressure gauge 182, and the third pressure gauge 183, as long as they can achieve, for example, measuring the air pressure at the point where the air source enters the first air inlet channel 11 by the first pressure gauge 181, measuring the air pressure at the entrance of the test container 30 by the second pressure gauge 182, and measuring the air pressure within the test container 30 by the third pressure gauge 183. For example, in other possible embodiments, the first pressure gauge 181 and the second pressure gauge 182 can also be sequentially arranged at other locations on the first air inlet channel 11 along the air inlet direction X, and the third pressure gauge 183 can also be arranged at other locations on the exhaust channel 13.
[0060] For example, the embodiment of the present application does not limit the types of the first pneumatic valve 112 and the second pneumatic valve 131. The first pneumatic valve 112 and the second pneumatic valve 131 in the embodiment of the present application can specifically be pneumatic ball valves, but are not limited to this. In actual application, other valves commonly used by technical personnel in this field can also be used, and no further specific limitations are made here.
[0061] Furthermore, the embodiment of the present application does not limit the types of the first pressure sensor 12 and the second pressure sensor 14. The first pressure sensor 12 and the second pressure sensor 14 in the embodiment of the present application may specifically be pressure transmitters, but are not limited thereto. In actual applications, other sensors commonly used by those skilled in the art may also be used, and no further specific limitations are made here.
[0062] The following is based on Figure 1 and Figure 2 The schematic diagram of the test system 1 is shown in FIG. Figure 3A and Figure 3B The test method of this application is described in detail.
[0063] Specifically, this application Figure 3A and Figure 3BThe testing method can be implemented by the controller 40 of the testing system 1 executing relevant programs.
[0064] refer to Figure 3A According to a specific embodiment of the present application, the testing method provided includes the following steps.
[0065] S100: Obtaining an execution instruction of an input pre-execution control program.
[0066] Here, the controller 40 of the embodiment of the present application can accept execution instructions for pre-executed control programs and control parameters input from an external source (e.g., the aforementioned human-computer interaction device 50). Furthermore, the controller 40 can store and update the acquired execution parameter records, significantly improving the traceability of test data.
[0067] S200: According to the execution instruction, the controller performs a pressure charging operation on the test container.
[0068] Here, the controller 40 of the embodiment of the present application is electrically connected to the first pneumatic valve 112 and the electric valve 113 , and controls the opening and closing of the first pneumatic valve 112 and the electric valve 113 according to the execution instruction to realize the automatic pressure filling operation of the test container 30 .
[0069] It should be noted that when the testing device 10 of the embodiment of the present application is operating normally, the first manual valve 114 on the first air inlet channel 11 of the embodiment of the present application is in an open state, the first bypass valve 1511 and the second bypass valve 1512 on the second air inlet channel 15, and the second manual valve 161 on the exhaust branch 16 are all in a closed state, so that the testing device 10 of the embodiment of the present application can automatically increase and decrease the pressure of the test container 30 through the first air inlet channel 11 and the exhaust channel 13.
[0070] Continue to refer Figure 3A In the embodiment of the present application, step S200 specifically includes:
[0071] S201: Control the first pneumatic valve to open, and determine that the first pneumatic valve is in an open state.
[0072] Here, the controller 40 of the embodiment of the present application sends an electrical signal to the first pneumatic valve 112 to open the first pneumatic valve 112 according to the execution instruction, and receives the position signal (for example, the open state signal and the closed state signal) fed back after the first pneumatic valve 112 is opened to determine that the first pneumatic valve 112 is in the open state.
[0073] S202: Control the electric valve to open and determine that the electric valve is in an open state, and adjust the opening angle of the electric valve according to the real-time pressure value calculated based on the measurement value mass detected by the mass flow meter and the volume V of the test container.
[0074] Here, the controller 40 of the embodiment of the present application sends an electrical signal to the electric valve 113 to open the electric valve 113 according to the execution instruction, and receives a position signal (for example, a valve angle signal) fed back after the electric valve 113 is opened to determine that the electric valve 113 is in an open state, and can also determine the opening angle of the electric valve 113.
[0075] Therefore, in combination with the ideal gas state equation (PV=nRT), the controller 40 calculates the real-time pressure value based on the measured value mass detected in real time by the mass flowmeter 111, the volume V of the test container 30, and the molar mass and molar constant of the safety gas used for testing (for example, nitrogen), and then compares the real-time pressure value with the planned pressure value for boosting (i.e., the planned pressure value for the inflation process of the test device 10 in the embodiment of the present application), and sends an electrical signal to the electric valve 113 for adjusting the opening angle of the electric valve 113, so as to adjust the opening angle of the electric valve 113 in real time to maintain the instantaneous pressure boosting speed in accordance with the set pressure boosting speed.
[0076] For example, when the calculated real-time pressure value is greater than the boost plan pressure value, the controller 40 sends an electrical signal to the electric valve 113 according to the execution instruction to reduce the opening angle of the electric valve 113; or, when the calculated real-time pressure value is less than the boost plan pressure value, the controller 40 sends an electrical signal to the electric valve 113 according to the execution instruction to increase the opening angle of the electric valve 113.
[0077] S203: Draw a pressure-mass curve diagram according to the measurement value mass detected by the mass flow meter and the pressure value P detected by the second pressure sensor.
[0078] Here, the controller 40 of the embodiment of the present application draws a pressure-mass curve (see Figure 3C In some possible implementations, the pressure-mass curve drawn by the controller 40 can be displayed on the human-computer interaction device 50 .
[0079] Figure 3C Schematic diagram of pressure-mass curve of the embodiment of the present application is shown. Figure 3C As shown in the figure, the horizontal axis (mass / kg) represents the measurement value mass detected by the mass flowmeter 111, and the vertical axis (pressure / Pascal) represents the pressure value P detected by the second pressure sensor 14. As can be seen from the figure, there is a clear linear relationship between the measurement value mass detected by the mass flowmeter 111 and the pressure value P detected by the second pressure sensor 14 in the embodiment of the present application. As the mass of the test safety gas flowing in increases, the pressure in the test container 30 also increases.
[0080] That is to say, combined Figure 3CIt is verified that the test system 1 of the embodiment of the present application can achieve coordinated dual measurement through the mass flow meter 111 and the second pressure sensor 14 to ensure more accurate test results.
[0081] S204: Determine whether the pressure value P detected by the second pressure sensor is equal to the first preset pressure value P1, control the first pneumatic valve to close, and control the electric valve to close after a preset time.
[0082] Here, the controller 40 of the embodiment of the present application determines whether to close the first pneumatic valve 112 based on the relationship between the pressure value P detected by the second pressure sensor 14 and the first preset pressure value P1. For example, the first preset pressure value P1 = 70 bar.
[0083] For example, when the pressure value P detected by the second pressure sensor 14 is equal to the first preset pressure value P1, that is, P=70bar=P1, the controller 40 sends an electrical signal to the first pneumatic valve 112 to close the first pneumatic valve 112 according to the execution instruction, and after a preset time (for example, 3S), the controller 40 sends an electrical signal to the electric valve 113 to close the electric valve 113 according to the execution instruction.
[0084] Alternatively, when the pressure value P detected by the second pressure sensor 14 is less than the first preset pressure value P1, ie, P=65 bar<P1, the controller 40 does not send a closing electrical signal to the first pneumatic valve 112 and the electric valve 113 according to the execution instruction.
[0085] refer to Figure 3B The testing method of the embodiment of the present application also includes step S300.
[0086] S300: According to the execution instruction, the controller performs a pressure relief operation on the test container.
[0087] Here, the controller 40 of the embodiment of the present application is electrically connected to the second pneumatic valve 131 and controls the opening and closing of the second pneumatic valve 131 according to an execution instruction to achieve an automatic pressure relief operation on the test container 30 .
[0088] Continue to refer Figure 3B In the embodiment of the present application, step S300 specifically includes:
[0089] S301: Control the second pneumatic valve to open, and determine that the second pneumatic valve is in an open state.
[0090] Here, the controller 40 of the embodiment of the present application sends an electrical signal to the second pneumatic valve 131 to open the second pneumatic valve 131 according to the execution instruction, and receives the position signal (for example, the open state signal and the closed state signal) fed back after the second pneumatic valve 131 is opened to determine that the second pneumatic valve 131 is in the open state.
[0091] S302: Determine that the pressure value P detected by the second pressure sensor is equal to a third preset pressure value P3, and control the second pneumatic valve to close.
[0092] Here, the controller 40 of the embodiment of the present application receives the pressure value P detected by the second pressure sensor 14 according to the execution instruction, and determines whether to close the second pneumatic valve 131 based on the relationship between the pressure value and the third preset pressure value P3. For example, the third preset pressure value P3 = 0 bar.
[0093] For example, when the pressure value P detected by the second pressure sensor 14 is equal to the third preset pressure value P3, that is, P=0 bar=P3, the controller 40 sends an electrical signal to the second pneumatic valve 131 to close the second pneumatic valve 131 according to the execution instruction.
[0094] Alternatively, when the pressure value P detected by the second pressure sensor 14 is greater than the third preset pressure value P3, ie, P=5 bar>P3, the controller 40 does not send a closing electrical signal to the second pneumatic valve 131 according to the execution instruction.
[0095] In addition, the testing method of the embodiment of the present application further includes step S400:
[0096] S400: Determine that the test system is in an abnormal state, control the alarm to sound, and control the first pneumatic valve and the electric valve to close.
[0097] Here, the controller 40 of the embodiment of the present application determines whether the test system is in an abnormal state based on the status signal of the first pneumatic valve 112 (for example, the open status signal and the closed status signal) and the position information of the electric valve 113 (for example, the valve angle signal), as well as the measurement value mass detected by the mass flowmeter 111, the pressure value P0 detected by the first pressure sensor 12 and the pressure value P detected by the second pressure sensor 14.
[0098] Specifically, determining that the test system is in an abnormal state at least includes:
[0099] When the mass flowmeter 111 detects an increase in mass flow, the pressure value P0 detected by the first pressure sensor 12 remains unchanged within a preset time (e.g., 5 seconds). Alternatively, the pressure value P detected by the second pressure sensor 14 remains unchanged within a preset time (e.g., 3 seconds). Specifically, if the first pressure sensor 12 or the second pressure sensor 14 detects no change in pressure within the preset time or the pressure value is too low, the controller 40 can determine that the test system 1 (e.g., the test device 10 and the test container 30) of the present embodiment is in an abnormal state.
[0100] Alternatively, the difference between the pressure value P0 detected by the first pressure sensor 12 and the pressure value P detected by the second pressure sensor 14 is greater than the second preset pressure value P2. For example, the second preset pressure value P2 = 10 bar. For example, if the difference between the pressure value P0 detected by the first pressure sensor 12 and the pressure value P detected by the second pressure sensor 14 is 15 bar and is greater than P2, the controller 40 can determine that the test system 1 (e.g., the test device 10 and the test container 30) of the present embodiment is in an abnormal state.
[0101] Alternatively, the calculated value obtained based on the measured value mass of the mass flowmeter 111, the volume V of the test container 30, and the pressure value P detected by the second pressure sensor 14 is smaller than the theoretical value. Here, the calculated value = P × V / mass, where P represents the gas pressure (unit: Pascal, Pa), that is, the pressure value detected by the second pressure sensor 14, and V represents the volume of the test container 30 (unit: cubic meter, m 3 ), mass represents the mass of the gas (unit: kilogram, kg), which is also the value measured by the mass flowmeter 111. Specifically, when the product of the pressure value P detected by the second pressure sensor 14 and the volume V of the test container 30 divided by the value mass measured by the mass flowmeter 111 is less than the theoretical value, the controller 40 can determine that the test system 1 (e.g., the test device 10 and the test container 30) of the embodiment of the present application is in an abnormal state.
[0102] It can be understood that when the test medium (i.e. the test safety gas) is determined, , where R specific is the specific gas constant. Therefore, when the type of gas provided by the gas supply device 20 (e.g., nitrogen) is determined and the volume V of the test container is determined, the changes in the pressure value P detected by the second pressure sensor 14 and the measured value mass (i.e., the mass of the inflowing gas) detected by the mass flowmeter 111 in the test system 1 of the embodiment of the present application can be fully reflected in the calculation formula P×V / mass.
[0103] Furthermore, through the dual measurement of the coordinated cooperation of the mass flow meter 111 and the pressure sensor (for example, the first pressure sensor 12 and the second pressure sensor 14 mentioned above), the test results of the test system 1 of the embodiment of the present application are more accurate, and the dual protection of the mass flow meter 111 and the pressure sensor can detect various abnormal situations in a timely manner, thereby ensuring the safety of the test system 1 of the embodiment of the present application.
[0104] Alternatively, the controller 40 receives a power-off signal fed back by the first pressure sensor 12. Alternatively, the controller 40 receives a power-off signal fed back by the second pressure sensor 14. It is understood that the normal output signal range of a pressure sensor is 4-20 mA, while the output signal of a pressure sensor when it is powered off is 0 mA. When the controller 40 receives a power-off signal of 0 mA, it can determine that the test system 1 according to the embodiment of the present application is in an abnormal state.
[0105] Based on this, when the test system 1 of the embodiment of the present application is in an abnormal state, the controller 40 of the embodiment of the present application sends an alarm electrical signal to the alarm 60 according to the execution instruction, and the controller 40 controls the alarm 60 to alarm.
[0106] However, the embodiment of the present application does not limit the conditions for the controller 40 to determine whether the test system 1 is in an abnormal state. For example, in other possible implementations, since the first pneumatic valve 112, the second pneumatic valve 131 and the electric valve 113 in the embodiment of the present application all have a position feedback function to feed back their own position signals to the controller 40, when the controller 40 receives abnormal position information (for example, not closed normally, not opened normally, or the valve is opened at the wrong angle) fed back by any one of the first pneumatic valve 112, the second pneumatic valve 131 and the electric valve 113, the controller 40 can also determine that the test system 1 in the embodiment of the present application is in an abnormal state.
[0107] In addition, the present invention also provides a computer storage medium, including a memory and a processor, wherein the memory is suitable for storing computer instructions, and the processor is suitable for executing the test method described in any of the above embodiments when running the computer instructions.
[0108] Now refer to Figure 4, shown is a block diagram of an electronic device 600 according to an embodiment of the present application. The electronic device 600 is, for example, a smart mobile terminal. The electronic device 600 may include one or more processors 601 coupled to a controller hub 603. For at least one embodiment, the controller hub 603 communicates with the processor 601 via a multi-drop bus such as a front-side bus (FSB), a point-to-point interface such as a QuickPath Interconnect (QPI), or a similar connection. The processor 601 executes instructions that control general types of data processing operations. In one embodiment, the controller hub 603 includes, but is not limited to, a graphics & memory controller hub (GMCH) (not shown) and an input / output hub (IOH) (which may be on separate chips) (not shown), wherein the GMCH includes a memory and a graphics controller and is coupled to the IOH.
[0109] The electronic device 600 may further include a coprocessor 602 and a memory 604 coupled to a controller hub 603. Alternatively, one or both of the memory and the GMCH may be integrated within the processor, with the memory 604 and the coprocessor 602 directly coupled to the processor 601 and the controller hub 603, with the controller hub 603 and the IOH being in a single chip.
[0110] The memory 604 may be, for example, a dynamic random access memory (DRAM), a phase change memory (PCM), or a combination thereof. The memory 604 may include one or more tangible, non-transitory computer-readable media for storing data and / or instructions. The computer-readable storage medium stores instructions, specifically, temporary and permanent copies of the instructions. The instructions may include: when executed by at least one of the processors, causing the electronic device 600 to perform the following operations: Figure 3A and Figure 3B When the instructions are executed on a computer, the computer executes the method disclosed in any one of the above embodiments or combined embodiments to control the test device to perform the test.
[0111] In one embodiment, the coprocessor 602 is a special-purpose processor, such as, for example, a high-throughput MIC (Many Integrated Core) processor, a network or communication processor, a compression engine, a graphics processor, a GPGPU (General-purpose computing on graphics processing units), or an embedded processor. The optional nature of the coprocessor 602 is indicated by a dashed line in FIG. Figure 4 middle.
[0112] In one embodiment, electronic device 600 may further include a network interface controller (NIC) 606. Network interface 606 may include a transceiver for providing a radio interface for electronic device 600, thereby enabling communication with any other suitable device (e.g., a front-end module, an antenna, etc.). In various embodiments, network interface 606 may be integrated with other components of electronic device 600. Network interface 606 may implement the functionality of the communication unit described in the above embodiments.
[0113] The electronic device 600 may further include input / output (I / O) devices 605. The I / O 605 may include: a user interface designed to enable a user to interact with the electronic device 600; a peripheral component interface designed to enable peripheral components to interact with the electronic device 600; and / or sensors designed to determine environmental conditions and / or position signals related to the electronic device 600.
[0114] It is worth noting that Figure 4 This is for illustrative purposes only. Figure 4 It is shown that the electronic device 600 includes multiple devices such as a processor 601, a controller hub 603, a memory 604, etc. However, in actual applications, the devices using the methods of the present application may only include a part of the devices of the electronic device 600, for example, it may only include the processor 601 and the network interface 606. Figure 4 The properties of the optional devices are shown with dotted lines.
[0115] Now refer to Figure 5 , which is a block diagram of a SoC (System on Chip) 700 according to an embodiment of the present application. Figure 5 In FIG, similar components have the same reference numerals. In addition, the dashed boxes are optional features of more advanced SoCs. Figure 5In the embodiment, the SoC includes: an interconnect unit 750 coupled to a processor 710; a system agent unit 780; a bus controller unit 790; an integrated memory controller unit 740; a set of one or more coprocessors 720, which may include integrated graphics logic, an image processor, an audio processor, and a video processor; a static random access memory (SRAM) unit 730; and a direct memory access (DMA) unit 760. In one embodiment, the coprocessors 720 include specialized processors, such as network or communication processors, compression engines, GPGPUs (General-purpose computing on graphics processing units), high-throughput MIC processors, or embedded processors.
[0116] The static random access memory (SRAM) unit 730 may include one or more tangible, non-transitory computer-readable media for storing data and / or instructions. The computer-readable storage medium stores instructions, and more specifically, temporary and permanent copies of the instructions. The instructions may include instructions that, when executed by at least one of the processors, cause the SoC to implement the following: Figure 3A and Figure 3B When the instructions are executed on a computer, the computer executes the method disclosed in the above embodiment.
[0117] The embodiments of the present application also provide a computer program product for implementing the testing methods provided in the above embodiments.
[0118] The various embodiments of the mechanisms disclosed in this application can be implemented in hardware, software, firmware, or a combination of these implementation methods. The embodiments of the present application can be implemented as computer program modules or module codes executed on a programmable system, which includes at least one processor, a storage system (including volatile and non-volatile memory and / or storage elements), at least one input device, and at least one output device.
[0119] A computer program module or module code can be applied to input instructions to perform the functions described herein and generate output signals. The output signals can be applied to one or more output devices in a known manner. For the purposes of this application, a processing system includes any system having a processor, such as a digital signal processor (DSP), a microcontroller, an application specific integrated circuit (ASIC), or a microprocessor.
[0120] Module code can be implemented with high-level modular language or object-oriented programming language to communicate with the processing system. When necessary, module code can also be implemented with assembly language or machine language. In fact, the mechanism described in this application is not limited to the scope of any specific programming language. In either case, the language can be a compiled language or an interpreted language.
[0121] In some cases, the disclosed embodiments may be implemented in hardware, firmware, software, or any combination thereof. The disclosed embodiments may also be implemented as instructions carried by or stored on one or more transitory or non-transitory machine-readable (e.g., computer-readable) storage media, which can be read and executed by one or more processors. For example, the instructions may be distributed over a network or via other computer-readable media. Thus, a machine-readable medium may include any mechanism for storing or transmitting signals in a form readable by a machine (e.g., a computer), including but not limited to floppy disks, optical disks, optical discs, magneto-optical disks, read-only memory (ROM), random access memory (RAM), erasable programmable read-only memory (EPROM), electrically erasable programmable read-only memory (EEPROM), magnetic or optical cards, flash memory, or tangible machine-readable storage for transmitting signals (e.g., carrier waves, infrared signals, digital signals, etc.) via the Internet using electrical, optical, acoustic, or other propagated signals. Accordingly, machine-readable media includes any type of machine-readable media suitable for storing or transmitting electronic instructions or signals in a form readable by a machine (eg, a computer).
[0122] Although the present invention has been illustrated and described with reference to certain preferred embodiments thereof, it should be understood by those skilled in the art that the above description is provided as a further detailed description of the present invention in conjunction with specific embodiments thereof, and that the specific implementation of the present invention is not limited to these descriptions. Those skilled in the art may make various changes in form and details, including simple deductions or substitutions, without departing from the spirit and scope of the present invention.
Claims
1. A testing device, characterized in that: include: a first air inlet channel, wherein the air inlet of the first air inlet channel is connected to an external air supply device, and the air outlet of the first air inlet channel is connected to a test container. A mass flow meter, a first pneumatic valve, and an electric valve are sequentially provided on the first air inlet channel along the air inlet direction. The mass flow meter is used to detect the mass of the gas flowing through; a first pressure sensor, the first pressure sensor being provided in the first air intake passage, and being located between the electric valve and an air outlet of the first air intake passage along the air intake direction; an exhaust channel, wherein an air inlet of the exhaust channel is in communication with the test container, and a second pneumatic valve is provided on the exhaust channel; A second pressure sensor is provided in the exhaust channel. Along the exhaust direction, the second pressure sensor is located between the second pneumatic valve and the air inlet of the exhaust channel. The second pressure sensor is used to detect the pressure value of the test container, so as to obtain a pressure-mass curve based on the measured value mass detected by the mass flow meter and the pressure value P detected by the second pressure sensor through dual measurement of the mass flow meter and the second pressure sensor.
2. The testing device according to claim 1, wherein: Also includes: The second air inlet channel is arranged in parallel with the first air inlet channel. Along the air inlet direction, the air inlet of the second air inlet channel is located between the first pneumatic valve and the air inlet of the first air inlet channel, and the air outlet of the second air inlet channel is located between the electric valve and the test container. A bypass valve is provided on the second air inlet channel.
3. The testing device according to claim 2, characterized in that The first air intake passage is further provided with a first manual valve. Along the air intake direction, the first manual valve is located between the air intake port of the second air intake passage and the mass flow meter.
4. The testing device according to claim 2 or 3, characterized in that: The bypass valve includes a first bypass valve and a second bypass valve. Along the intake direction, the first bypass valve and the second bypass valve are sequentially arranged in the second intake passage.
5. The testing device according to any one of claims 1 to 3, characterized in that: An exhaust branch is also provided on the exhaust channel, and the exhaust branch is arranged in parallel with the exhaust channel. Along the exhaust direction, the second pneumatic valve is located between the air inlet and the air outlet of the exhaust branch, and a second manual valve is provided on the exhaust branch.
6. The testing device according to claim 2, characterized in that: Also includes: a first pressure gauge, provided in the first air intake passage, and located between an air inlet of the first air intake passage and an air inlet of the second air intake passage along the air intake direction; a second pressure gauge, provided in the first air intake passage, and located between the electric valve and the air outlet of the first air intake passage along the air intake direction; A third pressure gauge is provided in the exhaust passage. Along the exhaust direction, the third pressure gauge is located between the air inlet of the exhaust passage and the second pressure sensor.
7. A testing system, characterized in that: include: The testing device according to any one of claims 1 to 6; an air supply device, the air supply device being in communication with an air inlet of a first air inlet passage of the testing device; a test container, the test container being in communication with the air outlet of the first air inlet channel and the air inlet of the exhaust channel of the test device respectively; a controller electrically connected to the mass flow meter, the first pneumatic valve, the electric valve, the first pressure sensor, the second pneumatic valve, and the second pressure sensor, respectively; The controller is configured to control the opening and closing of the first pneumatic valve and the electric valve according to an input control program, a measurement value fed back by the mass flow meter, and a pressure value fed back by the first pressure sensor, so as to realize an automatic pressure filling operation of the test container; and / or, The controller is configured to control the opening and closing of the second pneumatic valve according to an input control program and a pressure value fed back by the second pressure sensor, so as to realize an automatic pressure relief operation on the test container.
8. The test system according to claim 7, characterized in that: It also includes a human-computer interaction device electrically connected to the controller, and the human-computer interaction device is at least used to input control programs and display state parameters.
9. The test system according to claim 7, wherein: It also includes an alarm, which is electrically connected to the controller.
10. A testing method, characterized in that: The test method is applicable to the test system according to any one of claims 7 to 9, and the test method comprises: Obtaining execution instructions for a control program input for pre-execution; According to the execution instruction, the controller performs a pressure charging operation on the test container; or, According to the execution instruction, the controller performs a pressure relief operation on the test container.
11. The testing method according to claim 10, characterized in that: The controller performing a pressure charging operation on the test container according to the execution instruction includes: Controlling the first pneumatic valve to open, and ensuring that the first pneumatic valve is in an open state; Controlling the electric valve to open and determining that the electric valve is in an open state, and adjusting the opening angle of the electric valve according to a real-time pressure value calculated based on a measurement value mass detected by a mass flow meter and a volume V of a test container; Draw a pressure-mass curve diagram based on the measurement value mass detected by the mass flow meter and the pressure value P detected by the second pressure sensor; It is determined that the pressure value P detected by the second pressure sensor is equal to a first preset pressure value P1, the first pneumatic valve is controlled to be closed, and the electric valve is controlled to be closed after a preset time.
12. The testing method according to claim 11, characterized in that: The test method further comprises: Determine that the test system is in an abnormal state, control the alarm to sound, and control the first pneumatic valve and the electric valve to close; wherein the abnormal state includes at least one or more of the following: The pressure value P0 detected by the first pressure sensor or the pressure value P detected by the second pressure sensor does not change within a preset time; or, The difference between the pressure value P0 detected by the first pressure sensor and the pressure value P detected by the second pressure sensor is greater than the second preset pressure value P2; or A calculated value obtained based on the measured value mass detected by the mass flowmeter, the volume V of the test container, and the pressure value P detected by the second pressure sensor is less than the theoretical value, the calculated value = P × V / mass; or The controller receives a power-off signal fed back from the first pressure sensor or the second pressure sensor.
13. The testing method according to claim 10, characterized in that: The controller performing a pressure charging operation on the test container according to the execution instruction includes: Controlling the second pneumatic valve to open, and ensuring that the second pneumatic valve is in an open state; It is determined that the pressure value P detected by the second pressure sensor is equal to the third preset pressure value P3, and the second pneumatic valve is controlled to be closed.
14. A computer storage medium, characterized in that The test method comprises a memory and a processor, wherein the memory is adapted to store computer instructions, and the processor is adapted to execute the test method according to any one of claims 10 to 13 when executing the computer instructions.
15. A computer program product, characterized in that The invention comprises a computer program / instruction, which implements the testing method according to any one of claims 10 to 13 when executed by a processor.
Citation Information
Patent Citations
Air tightness and back pressure tester
CN210664949U