Slitting device for gypsum board production
By designing a slitting device for gypsum board production, using multiple slitting components and adjustment mechanisms, the problem of low slitting efficiency in the prior art is solved, flexibility and accuracy are improved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202510171368.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-06-17
AI Technical Summary
The existing gypsum board slitting device is less efficient when slitting gypsum board. It can only cut out one section of fixed-length gypsum board at a time. It requires continuous movement of gypsum board, resulting in slower slitting efficiency.
A slitting device for gypsum board production is designed. By connecting multiple slitting components to the adjustment mechanism, the adjustment mechanism can easily adjust the spacing between adjacent slitting components to improve the flexibility of slitting.
Through this device, the slitting width can be quickly adjusted according to different specifications of gypsum board, which improves the versatility and flexibility of the production line, ensures the stability of slitting accuracy, and improves product quality and production efficiency.
Smart Images

Figure CN120156022A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of gypsum board production and processing, and particularly to a slitting device for gypsum board production. Background Art
[0002] Gypsum board is a material mainly made of building gypsum. It is a building material with the advantages of light weight, relatively high strength, thin thickness, convenient processing, good sound insulation, heat insulation, fire prevention and other properties. It is one of the new lightweight boards that are currently being focused on for development. During the production process of gypsum board, slitting is required according to needs.
[0003] A gypsum board slitting device with the publication number of CN115122511A surrounds the circumferential side of the cutting tool disc with a machine box that is open at the top and bottom. When cutting, the gypsum board to be cut is placed on the bottom plate and the cutting position is placed directly opposite the cutting hole. The movable plate descends and covers the gypsum board from the periphery of the cutting tool disc through the lower sealing cylinder. The lower sealing cylinder moves upward into the machine box, and the first driving gear meshes with the driving gear to make the driving motor drive the cutting tool disc to rotate, effectively preventing the rotating cutting tool disc from posing a safety threat to the operator during non-cutting. However, during the slitting process of these existing slitting devices for gypsum board, generally, the device controls the slitting tool to cut the gypsum board, and usually only one fixed-length gypsum board strip can be cut out each time. When multiple gypsum board strips need to be cut, the gypsum board needs to be continuously moved back and forth, resulting in a slow slitting efficiency. Summary of the Invention
[0004] The purpose of the present invention is to solve the problem in the prior art that usually only one fixed-length gypsum board strip can be cut out each time, resulting in a slow slitting efficiency. A slitting device for gypsum board production is provided. Multiple slitting components are connected to an adjustment mechanism, and the adjustment mechanism can conveniently adjust the distance between adjacent slitting components, greatly improving the flexibility of slitting.
[0005] To achieve the above purpose, a slitting device for gypsum board production proposed by the present invention includes a mounting frame. A conveying table is arranged on one side of the mounting frame, and the conveying table is used to convey the gypsum board to be slit. A plurality of slitting components are arranged on the mounting frame, and the slitting components are used to slit the gypsum board. A plurality of the slitting components are all connected to an adjustment mechanism, and the adjustment mechanism is used to adjust the distance between adjacent slitting components. A scale plate connected to the mounting frame is arranged on one side of the adjustment mechanism.
[0006] As a further description of the above technical solution: The slitting component includes a first electric lifting rod, the upper part of the first electric lifting rod is detachably connected to the adjustment mechanism, the lower part of the first electric lifting rod is connected to a tool holder, a cutting tool is connected inside the tool holder, and one side of the cutting tool is connected to a driving motor.
[0007] As a further description of the above technical solution: The adjusting mechanism includes a sliding rod and a plurality of sliders. Both ends of the sliding rod are connected to the mounting frame. The sliders are slidably connected to the sliding rod. The lower part of the sliders is detachably connected to the slitting assembly. A limiting screw is provided on the sliders.
[0008] As a further description of the above technical solution: An unloading assembly is provided on one side of the mounting frame. The unloading assembly includes an unloading frame. A plurality of guiding rollers are installed on the unloading frame. The unloading frame is detachably connected to the mounting frame. An unloading gap is formed between adjacent guiding rollers.
[0009] As a further description of the above technical solution: A limiting assembly is provided on one side of the slitting assembly. The limiting assembly includes a second electric lifting rod. One side of the second electric lifting rod is detachably connected to the mounting frame. The lower part of the second electric lifting rod is connected to a limiting cylinder. A brush plate is connected below the limiting cylinder.
[0010] As a further description of the above technical solution: A dust suction pipe is provided inside the limiting cylinder. A plurality of dust suction heads are provided on both sides of the dust suction pipe. One end of the dust suction pipe is connected to a dust suction pump box. A dust discharge pipe is provided on one side of the dust suction pump box. The dust suction pump box is connected inside a protective box. A first aggregate drawer is provided inside the protective box.
[0011] As a further description of the above technical solution: A mounting plate is connected below the mounting frame. An aggregate frame is provided on the mounting plate. A plurality of fixing rods are connected to the aggregate frame. Cleaning brushes are connected to the fixing rods. A second aggregate drawer is provided inside the aggregate frame.
[0012] As a further description of the above technical solution: A receiving frame is connected below the unloading frame. The receiving frame is slidably connected to a limiting sliding plate through a chute. The limiting sliding plate is connected to the mounting frame.
[0013] As a further description of the above technical solution: A control box and a control panel are provided on the side of the mounting frame. A conveyor belt is provided on the conveyor table.
[0014] The above technical solution has the following advantages or beneficial effects:
[0015] 1. The present invention conveys the gypsum board to be slit through a conveying table, ensuring the smooth flow of materials on the production line, avoiding the decline in production efficiency caused by material stagnation or jamming. The conveying table can adjust the speed according to production needs, enabling the gypsum board to enter the slitting process stably and quickly. A plurality of slitting components are connected to the adjustment mechanism, and the adjustment mechanism can conveniently adjust the distance between adjacent slitting components, greatly improving the flexibility of slitting. The slitting width can be quickly adjusted according to different specifications of gypsum boards, thus adapting to different production requirements and enhancing the versatility and flexibility of the production line. By combining with the scale board, the adjustment mechanism can accurately display and adjust the distance between the slitting components, enabling precise control of each adjustment, ensuring the stability of the slitting accuracy, avoiding the problem of uneven slitting caused by improper distance setting, and improving the product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural view of the slitting device in an embodiment of the present invention;
[0017] Figure 2 is a side view of the slitting device in an embodiment of the present invention;
[0018] Figure 3 is a rear view of the slitting device in an embodiment of the present invention;
[0019] Figure 4 is a front view of the slitting device in an embodiment of the present invention;
[0020] Figure 5 is Figure 1 a schematic structural view of the adjustment mechanism in
[0021] Figure 6 is Figure 1 a schematic structural view of the limit component in
[0022] Figure 7 is Figure 6 a schematic structural view of the dust suction pipe in
[0023] Legend Explanation:
[0024] 1. Mounting frame; 2. Conveyor table; 3. Slitting assembly; 4. Adjusting mechanism; 5. Scale plate; 6. Discharge assembly; 7. Limiting assembly; 8. Dust suction pipe; 9. Dust suction head; 10. Dust suction pump box; 11. Dust discharge pipe; 12. Protection box; 13. First aggregate drawer; 14. Mounting plate; 15. Aggregate frame; 16. Fixed rod; 17. Cleaning brush; 18. Second aggregate drawer; 19. Material receiving frame; 20. Slide groove; 21. Limiting slide plate; 22. Control box; 23. Control panel; 24. Conveyor belt; 31. First electric lifting rod; 32. Tool holder; 33. Cutting tool; 34. Driving motor; 41. Slide rod; 42. Slide block; 43. Limiting screw rod; 61. Discharge rack; 62. Guide roller; 63. Discharge gap; 71. Second electric lifting rod; 72. Limiting cylinder; 73. Brush plate. Detailed implementation manner
[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0026] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower", "horizontal", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0027] In the description of the present invention, it should also be noted that unless otherwise clearly defined and limited, the terms "set", "arrange", "connected", "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] Please refer to Figure 1-7, the present invention provides a technical solution: a slitting device for gypsum board production according to the present invention includes a mounting frame 1. A conveying table 2 is arranged on one side of the mounting frame 1. The conveying table 2 is used for conveying the gypsum board to be slit. A plurality of slitting components 3 are arranged on the mounting frame 1. The slitting components 3 are used for slitting the gypsum board. The plurality of slitting components 3 are all connected to an adjusting mechanism 4. The adjusting mechanism 4 is used for adjusting the distance between adjacent slitting components 3. A scale plate 5 connected to the mounting frame 1 is arranged on one side of the adjusting mechanism 4.
[0029] In the technical solution of the present invention, the gypsum board to be slit is conveyed by the conveying table 2 to ensure the smooth flow of materials on the production line, avoiding the reduction of production efficiency caused by material stagnation or jamming. The conveying table 2 can adjust the speed according to production needs, enabling the gypsum board to enter the slitting process stably and quickly. The plurality of slitting components 3 are connected to the adjusting mechanism 4, and the adjusting mechanism 4 can conveniently adjust the distance between adjacent slitting components, greatly improving the flexibility of slitting. The slitting width can be quickly adjusted according to different specifications of gypsum boards, thus adapting to different production requirements and enhancing the versatility and flexibility of the production line. By combining with the scale plate 5, the adjusting mechanism 4 can accurately display and adjust the distance between the slitting components 3, enabling precise control of each adjustment, ensuring the stability of the slitting accuracy, avoiding the problem of uneven slitting caused by improper distance setting, and improving the product quality. Due to the reasonable combination of the slitting components 3 and the adjusting mechanism 4, the production line can quickly adjust and optimize the slitting process according to actual needs, reducing the downtime during the adjustment process. At the same time, the precise distance adjustment ensures the continuity and high efficiency of gypsum board slitting, thus enhancing the efficiency of the entire production process. With the diversification of production requirements, the distance between the slitting components can be quickly adjusted according to different specifications of gypsum boards, making the production line more adaptable to materials of different sizes and batches, thus providing greater flexibility and adjustability during the production process.
[0030] Such as Figure 1 and Figure 3As shown, the slitting assembly 3 includes a first electric lifting rod 31. The upper part of the first electric lifting rod 31 is detachably connected to the adjusting mechanism 4, and the lower part of the first electric lifting rod 31 is connected to a tool holder 32. Inside the tool holder 32, a cutting tool 33 is connected. One side of the cutting tool 33 is connected to a driving motor 34. The first electric lifting rod 31 can adjust the height of the cutting tool 33 as needed, allowing for precise control of the cutting position of the tool, thus ensuring the accuracy of each cut. It can adapt to gypsum boards of different sizes or thicknesses, ensuring stability and consistency during the slitting process. The detachable connection design between the tool holder 32 and the first electric lifting rod 31 makes the replacement and maintenance of the tool more convenient. The operator can quickly disassemble, install, or replace the tool, reducing the equipment downtime and maintenance difficulty. The cutting tool 33 is driven by the driving motor 34, and the automated motor control can stably and precisely control the cutting process, avoiding errors and instability caused by manual operation.
[0031] As Figure 1 and Figure 2 shown, the adjusting mechanism 4 includes a slide bar 41 and a plurality of sliders 42. Both ends of the slide bar 41 are connected to the mounting frame 1. The slider 42 is slidably connected to the slide bar 41. The lower part of the slider 42 is detachably connected to the slitting assembly 3. A limiting screw 43 is provided on the slider 42. By connecting both ends of the slide bar 41 to the mounting frame 1, the stability of the slide bar and the accuracy of linear motion are ensured. The slider 42 is slidably connected to the slide bar 41, enabling the entire slider 42 to move smoothly along the slide bar 41, thus achieving precise positioning and adjustment, ensuring the accuracy and stability of the equipment. The slider 42 can slide freely on the slide bar 41, providing a large adjustment range. It can accurately display and adjust the spacing between the slitting assemblies 3, enabling precise control of each adjustment, ensuring the stability of the slitting accuracy, avoiding uneven slitting caused by improper spacing settings, and improving the product quality. This allows the adjusting mechanism 4 to flexibly adapt to production tasks of different sizes and requirements. Through simple sliding operations, precise adjustment of the equipment can be completed.
[0032] As Figure 1 and Figure 3As shown, a discharge component 6 is provided on one side of the mounting frame 1. The discharge component 6 includes a discharge frame 61, and a plurality of guide rollers 62 are installed on the discharge frame 61. The discharge frame 61 is detachably connected to the mounting frame 1, and a discharge gap 63 is formed between adjacent guide rollers 62. The guide rollers 62 on the discharge frame 61 can effectively guide materials such as gypsum boards to be smoothly transported to the next process. The design of the guide rollers can reduce the friction and resistance of the materials during transportation, ensure the stable and orderly flow of the materials, and the design of the discharge frame 61 and its guide rollers 62 increases the stability during the discharge process, avoiding problems such as retention or shedding of the materials caused by unstable transportation, and improving the safety of operation. Especially in a continuous production environment, the discharge component can operate stably, and the discharge gap 63 formed between adjacent guide rollers 62 facilitates the discharge of debris generated during cutting.
[0033] As Figure 1 and Figure 6 shown, a limiting component 7 is provided on one side of the cutting component 3. The limiting component 7 includes a second electric lifting rod 71. One side of the second electric lifting rod 71 is detachably connected to the mounting frame 1, and the lower part of the second electric lifting rod 71 is connected to a limiting cylinder 72. A brush plate 73 is connected below the limiting cylinder 72. The gypsum board can be limited through the limiting cylinder 72, enhancing the stability during cutting. The cooperation between the limiting cylinder 72 and the brush plate 73 can provide necessary support and stability to the gypsum board during the cutting process, ensure the accuracy of cutting, and avoid problems such as inaccurate cutting caused by vibration or instability. The brush plate 73 can also effectively remove debris or dust that may appear during the cutting process, ensure the cleanliness of the cutting area, and further improve the cutting quality.
[0034] Among them, through the cooperation of the second electric lifting rod 71 and the limiting cylinder 72, by adjusting the height of the limiting cylinder 72, it is convenient to adapt to gypsum boards of different thicknesses. The design of the brush plate 73 can provide gentle support to the gypsum board, avoiding damage to the surface of the board caused by violent collision or friction during cutting, thus ensuring the integrity and surface quality of the board.
[0035] As Figure 6 and Figure 7 shown, a dust suction pipe 8 is provided inside the limiting cylinder 72. A plurality of dust suction heads 9 are provided on both sides of the dust suction pipe 8. One end of the dust suction pipe 8 is connected to a dust suction pump box 10. A dust discharge pipe 11 is provided on one side of the dust suction pump box 10. The dust suction pump box 10 is connected inside a protective box 12, and a first aggregate drawer 13 is provided inside the protective box 12. By controlling the operation of the dust suction pump box 10, air can be pumped through the dust suction pipe 8 to the plurality of dust suction heads 9. The powder generated during the cutting of the gypsum board can be adsorbed and collected through the plurality of dust suction heads 9, avoiding the dispersion of dust and affecting the working environment. The inhaled dust can be introduced into the protective box 12 through the dust discharge pipe 11 for centralized collection. By pulling out the first aggregate drawer 13, it is convenient to centrally process the dust.
[0036] Among them, a plurality of dust suction heads 9 are arranged on both sides of the dust suction pipe 8, which is convenient for absorbing the dust generated by cleaning the brush plate 73 and cutting by the cutting tool 33.
[0037] Such as Figure 1 and Figure 4 As shown, a mounting plate 14 is connected below the mounting frame 1. An aggregate frame 15 is arranged on the mounting plate 14. A plurality of fixing rods 16 are connected to the aggregate frame 15. A cleaning brush 17 is connected to the fixing rods 16. A second aggregate drawer 18 is arranged inside the aggregate frame 15. The cleaning brush 17 is in contact with the conveyor belt 24. The conveyor belt 24 on the return journey can be cleaned by the cleaning brush 17 connected to the fixing rod 16. The sundries adhering to the conveyor belt 24 can be cleaned. The cleaned sundries will fall into the aggregate frame 15 for centralized collection. By pulling out the second aggregate drawer 18, it is convenient to clean the sundries in the second aggregate drawer 18.
[0038] Such as Figure 1 and Figure 3 As shown, a receiving frame 19 is connected below the discharging frame 61. The receiving frame 19 is slidably connected to the limiting sliding plate 21 through a sliding groove 20. The limiting sliding plate 21 is connected to the mounting frame 1. The falling debris at the discharging gap 63 between adjacent guide rollers 62 can be collected through the receiving frame 19. The receiving frame 19 is slidably connected to the limiting sliding plate 21 through the sliding groove 20, which is convenient to pull out the receiving frame 19 and facilitate cleaning the debris in the receiving frame 19.
[0039] Such as Figure 1 and Figure 3 As shown, a control box 22 and a control panel 23 are arranged on the side of the mounting frame 1. A conveyor belt 24 is arranged on the conveying table 2. The device can be controlled to work through the control box 22 and the control panel 23. The gypsum board can be conveyed through the conveyor belt 24.
[0040] Working principle: The gypsum board to be cut is conveyed through the conveying table 2 to ensure the smooth flow of materials on the production line, avoiding the reduction of production efficiency caused by material stagnation or jamming. The conveying table 2 can adjust the speed according to production needs, so that the gypsum board can enter the cutting process stably and quickly. A plurality of cutting assemblies 3 are connected to the adjusting mechanism 4, and the adjusting mechanism 4 can conveniently adjust the distance between adjacent cutting assemblies, greatly improving the flexibility of cutting. The cutting width can be quickly adjusted according to different specifications of gypsum boards, so as to adapt to different production needs and improve the versatility and flexibility of the production line. By combining with the scale plate 5, the adjusting mechanism 4 can accurately display and adjust the distance between the cutting assemblies 3, enabling precise control of each adjustment, ensuring the stability of the cutting accuracy, avoiding uneven cutting caused by improper distance setting, and improving the product quality.
[0041] It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
[0042] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. A slitting device for gypsum board production, characterized in that: The invention comprises a mounting frame (1), a conveying platform (2) being arranged on one side of the mounting frame (1), the conveying platform (2) being used to convey the gypsum board to be cut, a plurality of cutting assemblies (3) being arranged on the mounting frame (1), the cutting assemblies (3) being used to cut the gypsum board, the plurality of cutting assemblies (3) being connected to an adjusting mechanism (4), the adjusting mechanism (4) being used to adjust the spacing between adjacent cutting assemblies (3), and a scale plate (5) connected to the mounting frame (1) being arranged on one side of the adjusting mechanism (4).
2. The slitting device for gypsum board production according to claim 1, characterized in that: The slitting assembly (3) comprises a first electric lifting rod (31), the top of the first electric lifting rod (31) is detachably connected to the adjustment mechanism (4), the bottom of the first electric lifting rod (31) is connected to a tool seat (32), the tool seat (32) is internally connected to a cutting tool (33), and one side of the cutting tool (33) is connected to a driving motor (34).
3. The slitting device for gypsum board production according to claim 1, characterized in that: The adjustment mechanism (4) comprises a slide bar (41) and a plurality of slide blocks (42); both ends of the slide bar (41) are connected to the mounting frame (1); the slide blocks (42) are slidably connected to the slide bar (41); the bottom of the slide block (42) is detachably connected to the slitting assembly (3); and a limiting screw rod (43) is provided on the slide block (42).
4. The slitting device for gypsum board production according to claim 1, characterized in that: A discharging assembly (6) is arranged on one side of the mounting frame (1), and the discharging assembly (6) comprises a discharging frame (61), and a plurality of guide rollers (62) are mounted on the discharging frame (61). The discharging frame (61) is detachably connected to the mounting frame (1), and a discharging gap (63) is formed between adjacent guide rollers (62).
5. The slitting device for gypsum board production according to claim 1, characterized in that: A limiting assembly (7) is provided on one side of the slitting assembly (3), and the limiting assembly (7) comprises a second electric lifting rod (71), one side of the second electric lifting rod (71) is detachably connected to the mounting frame (1), the lower part of the second electric lifting rod (71) is connected to a limiting cylinder (72), and the lower part of the limiting cylinder (72) is connected to a brush plate (73).
6. The slitting device for gypsum board production according to claim 5, characterized in that: A dust suction pipe (8) is arranged inside the limiting cylinder (72), and a plurality of dust suction heads (9) are arranged on both sides of the dust suction pipe (8). One end of the dust suction pipe (8) is connected to a dust suction pump box (10), and a dust exhaust pipe (11) is arranged on one side of the dust suction pump box (10). The dust suction pump box (10) is connected to the inside of a protective box (12), and a first material collection drawer (13) is arranged inside the protective box (12).
7. The slitting device for gypsum board production according to claim 1, characterized in that: A mounting plate (14) is connected below the mounting frame (1), a material collection frame (15) is arranged on the mounting plate (14), a plurality of fixing rods (16) are connected to the material collection frame (15), a cleaning brush (17) is connected to the fixing rods (16), and a second material collection drawer (18) is arranged inside the material collection frame (15).
8. The slitting device for gypsum board production according to claim 4, characterized in that: A material receiving frame (19) is connected below the material discharging frame (61), and the material receiving frame (19) is slidably connected to a limiting slide plate (21) via a sliding groove (20), and the limiting slide plate (21) is connected to the mounting frame (1).
9. A slitting device for gypsum board production according to claim 1, characterized in that: A control box (22) and a control panel (23) are arranged on the side of the mounting frame (1), and a conveyor belt (24) is arranged on the conveying platform (2).
Citation Information
Patent Citations
Gypsum board slitting device
CN115122511A