Automatic bottling machine for edible mushroom compost

Abstract

The invention relates to the technical field of automatic bottling machines, and discloses an edible mushroom compost automatic bottling machine which comprises a shell and a bottle, the shell is in a U shape, a conveying device and an output device are arranged on the two sides of the opening direction of the shell respectively, and a transmission mechanism, a switching mechanism and a shaking mechanism are arranged at the inner end of the shell; an injection pipe is arranged right above the inner end of the shell, the transmission mechanism is used for synchronously driving the conveying device and the output device to conduct forward and reverse conveying and synchronously achieving rotation of the switching mechanism so as to be used for orderly filling of edible mushroom culture materials, and the transmission mechanism further synchronously drives the shaking mechanism to conduct homogenization treatment on bottles. Synchronous operation of the conveying device and the output device can be achieved through the single motor, input and output of bottles are achieved, the bottles can be sequentially switched and filled in cooperation with the switching mechanism, and automatic filling of edible mushroom compost is completed.

Description

Technical Field

[0001] The present invention relates to the technical field of automatic bottle filling machines, and particularly to an automatic bottle filling machine for edible mushroom culture materials. Background Art

[0002] The edible mushroom culture material is a nutrient matrix that provides carbon source, nitrogen source, minerals and growth factors for the growth of edible mushroom mycelium and fruiting bodies. It is usually composed of main materials (providing main carbon and nitrogen nutrition) and auxiliary materials (adjusting the carbon-nitrogen ratio and supplementing trace elements) mixed in a scientific ratio. For example, sawdust, cottonseed hulls, corn cobs, etc. are used as main materials, and wheat bran, gypsum, lime, etc. are used as auxiliary materials.

[0003] In order to improve the filling efficiency of the edible mushroom culture material, an automatic bottle filling machine is generally used for automatic filling. However, during actual filling, there are easily gaps in the bottle, so that the space inside the bottle is not fully utilized, which increases the consumption of the number of bottles and to a certain extent increases the input cost, and is not conducive to cost reduction and efficiency improvement. Summary of the Invention

[0004] To solve the technical problems raised in the background art, the present invention provides an automatic bottle filling machine for edible mushroom culture materials.

[0005] The present invention is realized by the following technical solutions: An automatic bottle filling machine for edible mushroom culture materials includes a housing and bottles.

[0006] The housing is U-shaped. On both sides of the opening direction of the housing, a conveying device and an output device are respectively arranged. Inside the housing, a transmission mechanism, a switching mechanism and a shaking mechanism are arranged, and an injection pipe is arranged directly above the inner end of the housing.

[0007] Among them, the transmission mechanism is used to synchronously drive the conveying device and the output device to convey forward and backward, and synchronously rotate the switching mechanism to orderly fill the edible mushroom culture material. The transmission mechanism also synchronously drives the shaking mechanism to homogenize the bottles.

[0008] As a further improvement of the above solution, the transmission mechanism includes inner plates symmetrically installed on the closer sides of the conveying device and the output device respectively. The inner sides of the two inner plates are respectively rotationally connected to the conveying device and the output device. A receiving plate is fixedly connected to the middle parts of the two inner plates. A motor is fixedly connected to the top of the receiving plate. The output end of the motor is fixedly connected to a rotating rod. A first bevel gear is fixedly connected to the outer wall of the rotating rod. A second bevel gear is meshed and connected to both sides of the first bevel gear. A driving roller is coaxially fixedly connected to the outside of each of the two second bevel gears. The two driving rollers are respectively connected to the conveying device and the output device to drive the conveying device and the output device to receive and convey the bottles forward and backward.

[0009] As a further improvement of the above solution, the switching mechanism includes an arc-shaped guiding plate fixedly connected to the bent area of the housing. Guiding slopes are provided at the joints between the arc-shaped guiding plate and the inner walls on both sides of the housing for guiding the input / output of the bottles. An arc-shaped groove is provided in the middle of the arc-shaped guiding plate. A receiving plate is connected to the bottom end of the bent area of the housing. Both sides of the receiving plate are connected to the conveying device and the output device for receiving the bottles. A positioning collar is fixedly connected to the top end of the receiving plate. A cylinder is rotatably connected to the middle of the positioning collar, and a damping rubber is provided at the connection between the two. A plurality of abutting plates are circumferentially and fixedly connected to the bottom end of the positioning collar. A turntable is coaxially and fixedly connected to the top end of the positioning collar. An annular groove is provided in the middle of the outer wall of the turntable, and the annular groove and the arc-shaped groove are at the same height. A number of clamping grooves are circumferentially provided on the outer wall of the turntable, and the number of clamping grooves is the same as that of the abutting plates. Two guiding strips are symmetrically and slidably connected to one side of the turntable facing the opening of the housing, and the two guiding strips are respectively fixedly connected to the inner plates on both sides. The guiding strips are in the same inclined direction as the adjacent guiding slopes for assisting in guiding the transfer of the bottles. A rotating block one is fixedly connected to the outer end of the rotating rod, and a convex plate is connected to the outer wall of the rotating block one. The convex plate intermittently abuts against the abutting plate during rotation and pushes the entire cylinder to rotate orderly.

[0010] As a further improvement of the above solution, the shaking mechanism includes a circular hole provided in the middle of the receiving plate. The top end of the circular hole is coaxial with the rotating clamping groove and is located directly below the injection pipe. A cylinder is coaxially and fixedly connected to the bottom end of the circular hole. An abutting head is vertically slidably connected in the cylinder. A frame plate is fixedly connected to the bottom end of the abutting head, and the extending direction of the frame plate is perpendicular to the extending direction of the rotating rod. A horizontal sliding groove is provided in the frame plate, and a round rod is slidably connected in the sliding groove. A rotating block two is fixedly connected to one side of the round rod and is coaxially fixedly connected to the outer end of the rotating rod.

[0011] As a further improvement of the above solution, an annular convex block is provided on the upper part of the outer wall of the bottle coaxially. The annular convex block is clamped at the annular groove and the arc-shaped groove, and the top end of the bottle is clamped at the clamping groove.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0013] (1) The present invention can realize the synchronous operation of the conveying device and the output device by using a single motor, realize the input and output of the bottles, and cooperate with the switching mechanism to enable the bottles to be switched orderly and filled, completing the automatic filling of the edible mushroom culture medium.

[0014] (2) The present invention can shake the bottles in the filling state by using the shaking mechanism and realize better homogenization of the filling of the culture medium through the injection pipe, improving the filling rate of the bottles. Description of the Drawings

[0015] Figure 1This is a schematic diagram of the overall structure of an automatic bottling machine for edible fungus culture material provided in Example 1 of the present invention;

[0016] Figure 2 For the present invention Figure 1 A schematic diagram of the structure from a top view;

[0017] Figure 3 For the present invention Figure 2 Schematic diagram of the structural section along the AA direction;

[0018] Figure 4 For the present invention Figure 1 Schematic diagram of the bottom structure;

[0019] Figure 5 It is a schematic diagram of the cross-sectional structure connection state of the transmission mechanism, the switching mechanism and the shaking mechanism of the present invention;

[0020] Figure 6 It is a structural schematic diagram of the connection state of the transmission mechanism, the switching mechanism and the shaking mechanism of the present invention.

[0021] Description of main symbols:

[0022] 1. Shell; 2. Conveying device; 3. Output device; 4. Arc guide plate; 5. Guide ramp; 6. Motor; 7. Rotating rod; 8. Bevel gear 1; 9. Bevel gear 2; 10. Active roller; 11. Positioning collar; 12. Cylinder; 13. Turntable; 14. Ring groove; 15. Snap-in groove; 16. Abutment plate; 17. Arc groove; 18. Rotating block 1; 19. Rotating block 2; 20. Round rod; 21. Round hole; 22. Cylinder; 23. Abutment head; 24. Frame plate; 25. Injection tube; 26. Bottle; 27. Receiver plate; 28. Inner plate; 29. ​​Guide strip. DETAILED DESCRIPTION

[0023] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0024] Example 1: Please combine Figures 1 - 6 , an automatic edible fungus culture material bottling machine of this embodiment includes a shell 1 and a bottle 26.

[0025] The shell 1 is U-shaped, and a conveying device 2 and an output device 3 are respectively arranged on both sides of the opening direction of the shell 1. A transmission mechanism, a switching mechanism and a shaking mechanism are arranged at the inner end of the shell 1. An injection pipe 25 is arranged directly above the inner end of the shell 1. Specifically, cameras are arranged on both sides of the injection pipe 25 for position measurement and control, as well as detection of the injection amount.

[0026] Specifically, both the conveying device 2 and the output device 3 include conveyor belts and conveyor rollers. The outside of the conveying device 2 is connected to the material conveying location, and the outside of the output device 3 is connected to the capping area.

[0027] Among them, the transmission mechanism is used to synchronously drive the forward and reverse conveyance of the conveying device 2 and the output device 3, and synchronously rotate the switching mechanism for the orderly filling of the edible mushroom cultivation material. Moreover, the transmission mechanism also synchronously drives the shaking mechanism to homogenize the bottles 26.

[0028] The transmission mechanism includes inner plates 28 symmetrically installed on the adjacent sides of the conveying device 2 and the output device 3 respectively. The inner sides of the two inner plates 28 are respectively rotatably connected to the conveying device 2 and the output device 3. A receiving plate 27 is fixedly connected to the middle of the two inner plates 28. A motor 6 is fixedly connected to the top of the receiving plate 27. A rotating rod 7 is fixedly connected to the output end of the motor 6. A first bevel gear 8 is fixedly connected to the outer wall of the rotating rod 7. Two second bevel gears 9 are respectively meshed and connected to both sides of the first bevel gear 8. A driving roller 10 is coaxially fixedly connected to the outside of each of the two second bevel gears 9. The two driving rollers 10 are respectively connected to the conveying device 2 and the output device 3 for driving the conveying device 2 and the output device 3 to receive and convey the bottles 26 in both forward and reverse directions.

[0029] The switching mechanism includes an arc-shaped guiding plate 4 fixedly connected to the bent area of the housing 1. Guiding slopes 5 are respectively opened at the connection parts of the arc-shaped guiding plate 4 and the inner walls on both sides of the housing 1 for guiding the input / output of the bottles 26. An arc-shaped groove 17 is opened in the middle of the arc-shaped guiding plate 4.

[0030] A receiving plate is connected to the bottom end of the bent area of the housing 1. The two sides of the receiving plate are connected to the conveying device 2 and the output device 3 respectively for receiving the bottles 26. A positioning collar 11 is fixedly connected to the top of the receiving plate. A cylinder 12 is rotatably connected to the middle of the positioning collar 11, and a damping rubber is provided at the connection part between the two. A plurality of abutting plates 16 are circumferentially fixedly connected to the bottom end of the positioning collar 11.

[0031] A turntable 13 is coaxially fixedly connected to the top of the positioning collar 11. An annular groove 14 is opened in the middle of the outer wall of the turntable 13. The groove 14 and the arc-shaped groove 17 are at the same height. A number of clamping grooves 15 are circumferentially opened on the outer wall of the turntable 13. The number of the clamping grooves 15 is the same as that of the abutting plates 16.

[0032] Two guiding strips 29 are symmetrically and slidably connected to one side of the turntable 13 facing the opening direction of the housing 1, and the two guiding strips 29 are respectively fixedly connected to the inner plates 28 on both sides. The guiding strips 29 are in the same inclination direction as the adjacent guiding slopes 5 for assisting in guiding the transfer of the bottles 26.

[0033] The outer end of the rotating rod 7 is fixedly connected with a first rotating block 18. An outer wall of the first rotating block 18 is connected with a convex plate. The convex plate intermittently abuts against the abutting plate 16 during rotation and pushes the entire cylinder 12 to rotate orderly.

[0034] An upper portion of an outer wall of the bottle 26 is provided with a coaxial annular convex block. The annular convex block is clamped at the annular groove 14 and the arc-shaped groove 17, and the top end of the bottle 26 is clamped at the clamping groove 15.

[0035] The implementation principle of an automatic bottle filling machine for edible mushroom culture medium in an embodiment of the present application is as follows:

[0036] Start the motor 6. Under the transmission of the first bevel gear 8 to the second bevel gear 9 and the driving roller 10, the conveying device 2 and the output device 3 are driven in the Figure 2 direction, and the bottle 26 to be filled is sequentially conveyed from the conveying device 2 to the guiding slope 5. Then, synchronously under the rotation of the convex plate, the abutting plate 16 is gradually abutted and the cylinder 12 is pushed to rotate. Under the damping rubber at the connection between the positioning collar 11 and the cylinder 12, the cylinder 12 rotates according to a predetermined rotation angle (specifically, assuming the number of abutting plates 16 is N, then the rotation angle each time is 1 / N×360°), and the bottle 26 conveyed to the access direction is inserted into the clamping groove 15, and the insertion of the bottle 26 is completed.

[0037] The bottle 26 is orderly received and rotated. When the bottle 26 moves to directly below the injection pipe 25, the injection pipe 25 fills the bottle 26. After filling is completed, the bottle 26 is transported to the output device 3 along the rotation direction, and is transported to the capping area along the guiding strip 29 and the guiding slope 5.

[0038] Embodiment 2: Combining Figures 1 - 6 On the basis of Embodiment 1, the further improvement of this embodiment lies in:

[0039] The shaking mechanism includes a circular hole 21. The circular hole 21 is opened in the middle of the receiving plate. The top end of the circular hole 21 is coaxial with the rotating clamping groove 15, and the circular hole 21 is located directly below the injection pipe 25. A bottom end of the circular hole 21 is fixedly connected with a cylinder 22 coaxially. A butting head 23 is vertically slidably connected in the cylinder 22. A bottom end of the butting head 23 is fixedly connected with a frame plate 24. An extending direction of the frame plate 24 is perpendicular to an extending direction of the rotating rod 7. A horizontal sliding groove is opened in the frame plate 24. A round rod 20 is slidably connected in the sliding groove. One side of the round rod 20 is fixedly connected with a second rotating block 19. The second rotating block 19 is fixedly connected with the outer end of the rotating rod 7 coaxially.

[0040] Specifically, the top end of the butting head 23 is made of elastic rubber.

[0041] The implementation principle of an automatic bottle filling machine for edible mushroom culture medium in an embodiment of the present application is as follows:

[0042] As the second rotating block 19 rotates, by synchronously utilizing the sliding connection state between the round rod 20 and the frame plate 24, the entire abutting head 23 makes a vertical reciprocating motion, and the top end of the abutting head 23 can intermittently abut against the bottom end of the bottle 26, so as to oscillate the bottle 26 in a fixed state, which is convenient for the filling of the injection tube 25 to be more uniform and enables a higher filling material in the bottle 26.

[0043] The above embodiments are only the preferred embodiments of the present invention, and the scope of protection of the present invention cannot be limited thereby. Any non-substantial changes and substitutions made by those skilled in the art based on the present invention belong to the scope of protection required by the present invention.

Claims

1. An automatic bottling machine for edible fungus culture medium, characterized in that: include: A shell and a bottle, wherein the shell is U-shaped, a conveying device and an output device are respectively arranged on both sides of the shell opening direction, a transmission mechanism, a switching mechanism and a shaking mechanism are arranged at the inner end of the shell, and an injection pipe is arranged just above the inner end of the shell; Among them, the transmission mechanism is used to synchronously drive the conveying device and the output device for forward and reverse conveying, and synchronously realize the rotation of the switching mechanism, so as to orderly fill the edible fungus culture material, and the transmission mechanism also synchronously drives the shaking mechanism to homogenize the bottle.

2. The automatic bottling machine for edible fungus culture medium according to claim 1, characterized in that: The transmission mechanism includes inner plates symmetrically installed on the adjacent sides of the conveying device and the output device, the inner sides of the two inner plates are rotatably connected to the conveying device and the output device respectively, the middle parts of the two inner plates are fixedly connected with a receiving plate, and the top end of the receiving plate is fixedly connected with a motor.

3. The automatic bottling machine for edible fungus culture medium according to claim 2, characterized in that: The output end of the motor is fixedly connected with a rotating rod, the outer wall of the rotating rod is fixedly connected with a bevel gear 1, both sides of the bevel gear 1 are meshedly connected with bevel gear 2, the outer sides of the two bevel gears 2 are coaxially fixedly connected with active rollers, the two active rollers are respectively connected with the conveying device and the output device, and are used for forward and reverse driving the conveying device and the output device to receive and convey bottles.

4. The automatic bottling machine for edible fungus culture medium according to claim 1, characterized in that: The switching mechanism comprises an arc guide plate fixedly connected to the bending area of ​​the shell, and guide slopes are provided at the connection between the arc guide plate and the inner walls on both sides of the shell for guiding the input / output of bottles, and an arc groove is provided in the middle of the arc guide plate.

5. The automatic bottling machine for edible fungus culture medium as claimed in claim 4, characterized in that: The bottom end of the bending area of ​​the shell is connected to a receiving plate, and the two sides of the receiving plate are connected to the conveying device and the output device for receiving bottles. The top of the receiving plate is fixedly connected to a positioning ring, and the middle of the positioning ring is rotatably connected to a cylinder. A damping rubber is provided at the connection between the two, and the bottom end of the positioning ring is circumferentially fixedly connected to multiple abutment plates.

6. The automatic bottling machine for edible fungus culture medium as claimed in claim 5, characterized in that: The top end of the positioning collar is coaxially fixedly connected with a turntable, a ring groove is provided in the middle of the outer wall of the turntable, the ring groove and the arc groove are located at the same height, a plurality of snap-in grooves are provided in the circumferential direction of the outer wall of the turntable, and the number of the snap-in grooves is consistent with the number of the abutment plates.

7. The automatic bottling machine for edible fungus culture medium as claimed in claim 6, characterized in that: The turntable is symmetrically slidably connected with a guide bar on one side facing the shell opening, and the two guide bars are fixedly connected to the inner plates on both sides respectively. The guide bar is inclined in the same direction as the adjacent guide slope, which is used to assist in guiding the bottle transfer.

8. The automatic bottling machine for edible fungus culture medium as claimed in claim 3, characterized in that: The outer end of the rotating rod is fixedly connected with a rotating block 1, and the outer wall of the rotating block 1 is connected with a convex plate. The convex plate abuts against the abutment plate during rotation and drives the entire cylinder to rotate in an orderly manner.

9. The automatic bottling machine for edible fungus culture medium according to claim 1, characterized in that: The shaking mechanism includes a circular hole, which is opened in the middle of the receiving plate, the top of the circular hole is coaxial with the rotating clamping groove, and the circular hole is located directly below the injection tube, the bottom end of the circular hole is coaxially fixedly connected with a cylinder, a butt joint is vertically slidably connected in the cylinder, the bottom end of the butt joint is fixedly connected with a frame plate, the extension direction of the frame plate is perpendicular to the extension direction of the rotating rod, a horizontal sliding groove is opened at the frame plate, a round rod is slidably connected in the sliding groove, a rotating block 2 is fixedly connected to one side of the round rod, and the rotating block 2 is coaxially fixedly connected to the outer end of the rotating rod.

10. The automatic bottling machine for edible fungus culture medium according to claim 9, characterized in that: A coaxial annular convex block is arranged on the upper part of the outer wall of the bottle, and the annular convex block is clamped at the annular groove and the arc groove, so that the top end of the bottle is clamped at the clamping groove.

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