Sorting and packaging device for prefabricated food and automatic packaging method for prefabricated food

By designing a pre-made food cleaning and packaging device, including a weighing treatment structure and a packaging matching structure, the automatic cleaning and continuous packaging of food is realized, solving the problem of weighing and packaging separation in the prior art, and improving production efficiency and standardization.

CN120156751AInactive Publication Date: 2025-06-17ZHEJIANG MAIZIMA FOOD TECH CO LTD
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Patent Information

Application Number
CN202510563516.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-30
Publication Date
2025-06-17
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When used, the existing pre-made food cleaning and packaging device is inconvenient to perform coherent processing, weighing and packaging are separated, coherent processing cannot be achieved, and coherent combination packaging is not convenient to perform coherent combination packaging during packaging.

Method used

A pre-made food cleaning and packaging device is designed, including a weighing and processing structure and a packaging matching structure. The weighing and processing structure guides the ingredients to the weighing and separation mechanism through the introduction seat and the guide seat. The packaging and matching structure realizes longitudinal and transverse thermal bonding of the packaging bags through heating rollers and a double-headed motor to achieve continuous separation and packaging.

Benefits of technology

It realizes automatic clearing and packaging of food, solves the problem of weighing and packaging separation, can carry out continuous packaging production, and improves production efficiency and standardization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of prefabricated food sorting and packaging, in particular to a prefabricated food sorting and packaging device and an automatic prefabricated food packaging method.The prefabricated food sorting and packaging device comprises a weighing processing structure and a packaging matching structure, and the lower end of the weighing processing structure communicates with the packaging matching structure; the weighing processing structure is used for weighing and sub-packaging the prefabricated food, the guide-in seat is communicated with the first weighing separation mechanism through a first guide seat, the first weighing separation mechanism is communicated with the second weighing separation mechanism through a second guide seat, and the first weighing separation mechanism and the second weighing separation mechanism are the same in structure and carry out two-time separation weighing; and the weighing unit is driven to control, so that the first displacement adjusting plate and the second displacement adjusting plate are separated, and the lower end of the butt joint plate frame is separated. Through the arrangement of the structure, processing of prefabricated food is facilitated.
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Description

Technical Field

[0001] The present invention relates to the technical field of prefabricated food sorting and packaging, and specifically to a sorting and packaging device for prefabricated food and an automatic packaging method for prefabricated food. Background Art

[0002] The sorting and packaging device for prefabricated food is a device integrating functions of automatic sorting, metering, and packaging, mainly used to improve the production efficiency and standardization degree of the food processing industry. The sorting and packaging device for prefabricated food can help with automatic weighing and packaging work, achieve the purpose of integrated production, and facilitate the processing work of prefabricated food.

[0003] According to Chinese Patent Publication No. CN110550274B, an automatic packaging device for prefabricated dishes is disclosed. It includes a chain plate conveyor, on which a chain plate is arranged, and through holes are provided on the chain plate. A cutting device and a conveying device are arranged on the frame of the chain plate conveyor, and a supporting plate is inclined between the frames; the cutting device includes a mounting frame, a horizontal cutting knife, and a vertical cutting knife. A supporting beam is arranged on the mounting frame, a sleeve is arranged on the supporting beam, and the sleeve is connected to the horizontal cutting knife; the conveying device is arranged at the end of the conveying direction of the chain plate conveyor, and the conveying device includes a cross beam and a slide rail. A supporting rod is arranged at the upper end of the cross beam, and a slide rail is arranged at the upper end of the supporting rod. The purpose of the present invention is to provide an automatic packaging device for prefabricated dishes, which can cut the sealing film after the prefabricated dish packaging box is sealed, and can automatically take out the packaging box from the conveyor.

[0004] Currently, the existing sorting and packaging devices for prefabricated food and the above-mentioned case are inconvenient for continuous processing work during use. The weighing and packaging separation processes are often not continuously processed. At the same time, during packaging, it is also inconvenient for continuous combined packaging work. Therefore, improvements are made for the above problems. Summary of the Invention

[0005] In view of the problems in the prior art, the present invention provides a sorting and packaging device for prefabricated food and an automatic packaging method for prefabricated food.

[0006] The technical solution adopted by the present invention to solve its technical problems is: a sorting and packaging device for prefabricated food and an automatic packaging method for prefabricated food, including a weighing processing structure and a packaging cooperation structure, and the lower end of the weighing processing structure is connected and communicated with the packaging cooperation structure; A weighing and processing structure for weighing and packaging prefabricated foods. The import seat is connected to the first weighing and separating mechanism through the first guiding seat, and the first weighing and separating mechanism is connected to the second weighing and separating mechanism through the second guiding seat. The first weighing and separating mechanism and the second weighing and separating mechanism have the same structure, and perform two-stage separation weighing. Moreover, the weighing unit is controlled by driving, so that the first displacement adjusting plate and the second displacement adjusting plate are separated, and the lower end of the docking plate rack is separated and processed. A packaging cooperation structure for packaging processing. The first heating roller and the second heating roller rotate in opposite directions to longitudinally heat and bond the packaging bag. And the double-headed motor controls the rotation of the first heating roller and the second heating roller. At the same time, the double-headed motor controls the third heating roller to swing reciprocally, and laterally bond with the packaging bag through the third heating roller to continuously separate the packaging bag.

[0007] Specifically, the weighing and processing structure includes a weighing component and a supporting component. The side end of the weighing component is supported and protected by the supporting component. The weighing component includes an import seat, the lower end of the import seat is supported by a support column rack, and the lower side of the import seat is also connected to the first guiding seat. The first guiding seats are arranged in a circular distribution. The lower end of the first guiding seat is connected to the second guiding seat through the first weighing and separating mechanism. The lower end of the second guiding seat is provided with a second weighing and separating mechanism, and both the first weighing and separating mechanism and the second weighing and separating mechanism can be adjusted reciprocally.

[0008] Specifically, the second weighing and separating mechanism includes a docking plate rack that limits the cooperative rotating rod. A weighing unit is sleeved on the cooperative rotating rod. An electric control telescopic rod is hinged to the side end of the cooperative rotating rod. The lower end of the electric control telescopic rod is hinged to the second half-tooth ring. The side end of the second half-tooth ring is meshed and connected to the first half-tooth ring. And a second docking shaft is fixedly connected to the second half-tooth ring through a second connecting rod. The first half-tooth ring is fixed to the first docking shaft through a first connecting rod. The first docking shaft is fixedly connected to the first displacement adjusting plate, and the second docking shaft is fixedly connected to the second displacement adjusting plate.

[0009] Specifically, the supporting component includes a supporting ring and a supporting vertical rod. The lower end of the supporting ring is fixedly connected to the supporting vertical rod. The lower end of the supporting vertical rod is fixedly connected to a docking guide block. A packaging bag bearing rack is provided at the lower end of the docking guide block, and the packaging bag bearing rack is used for storing and transporting the packaging bag.

[0010] Specifically, the packaging cooperation structure includes a docking conical guide seat and a guiding roller. A supporting mounting plate is fixedly connected to the docking conical guide seat. A guiding roller is rotatably connected to the side end of the supporting mounting plate. A packaging processing component is provided at the lower end of the docking conical guide seat, and the packaging processing component is fixedly connected to the docking conical guide seat.

[0011] Specifically, the packaging processing component includes a partition plate, which limits the packaging disposal mechanism. The packaging disposal mechanism includes a double-headed motor, one end of the double-headed motor is drivingly connected to a second gear ring, the side end of the second gear ring is meshingly connected to the first gear ring, the end of the second gear ring facing away from the double-headed motor is fixedly installed with a first heating roller, and a second heating roller is installed at the rear end of the first gear ring, the other end of the double-headed motor is drivingly connected to a driving block, and the driving block is meshingly connected to a toothed belt, the lower end of the toothed belt is meshingly connected to a mating tooth block, and the mating tooth block is fixedly connected to a third tooth ring.

[0012] Specifically, the third gear ring is provided with two groups of four, and the two third gear rings are meshed and connected. A first control guide rod is hingedly provided on the left third gear ring, a second control guide rod is hingedly provided on the first control guide rod, and the second control guide rod is hingedly provided with the adapting docking seat to control the longitudinal movement of the adapting docking seat.

[0013] Specifically, a telescopic rod is hingedly provided on the side end of the adapting docking seat, an articulated connecting rod is hingedly provided on the telescopic rod, the articulated connecting rod is fixed to the rotating control rod through a connecting rod, a third heating roller is provided on the rotating control rod, and the adapting docking seat drives the articulated connecting rod to swing through the telescopic rod, so that the articulated connecting rod drives the connecting rod to rotate, and the connecting rod drives the third heating roller to rotate and adjust through the rotating control rod.

[0014] Specifically, the fixed block is fixedly connected to the partition block, the docking cone guide seat is docked and connected to the docking guide block, the support ring is fixed to the guide seat, and the first displacement adjustment plate and the second displacement adjustment plate are used to close the bottom of the docking plate frame.

[0015] The automatic packaging method of prepared food comprises the following steps: S1. First, the food is introduced through the introduction seat, and is guided to the first weighing and separating mechanism through the first guide seat. The first weighing and separating mechanism performs a weighing process. After that, the food can be introduced into the second weighing and separating mechanism through the second guide seat, and a secondary control can be performed to perform a secondary weighing process. At the same time, the second weighing and separating mechanism can perform active control to control the falling of the food; S2, after that, the food is guided by the second heating roller and transferred to the docking cone guide seat, and then can be introduced into the packaging bag; S3, after that, the packaging bag is guided to the guide roller by the packaging bag carrier, and the double-headed motor can control the rotation of the first heating roller and the second heating roller to perform heat pressing treatment in the longitudinal position of the packaging bag; S4. Finally, the double-headed motor can also control the rotation of the control rod and the reciprocating swing of the third heating roller through driving, so that the third heating roller contacts the packaging bag and performs heat pressing work in the horizontal position. At the same time, it heats and melts to separate the packaging bag and perform continuous packaging production work.

[0016] Beneficial effects of the present invention: 1. Through the structural design of the weighing component, the present invention facilitates the sorting process. Foods are guided to the first guiding seat through the guiding seat. The first weighing and separating mechanism is arranged at the lower end of the first guiding seat, which can perform separation processing and weigh the foods simultaneously. When the appropriate weight is reached, it can be opened, allowing the foods to reach the second weighing and separating mechanism through the second guiding seat. The second weighing and separating mechanism controls the opening and closing in sequence according to the production speed, realizing automated production. At the same time, the lower end of the weighing processing structure is connected and communicated with the packaging cooperation structure, and continuous packaging work is carried out through the packaging cooperation structure, realizing the integrated processing of sorting and packaging.

[0017] 2. Through the structural design of the second weighing and separating mechanism, the present invention facilitates the opening and closing control. The foods are temporarily stored by the weighing unit. At this time, the weighing plate provides support, and the electro-hydraulic support rod bears the pressure and is fixed to the hinge frame and the docking plate frame. The second control rod is hinged to the electro-hydraulic support rod, and the pressure sensor senses the pressure. After reaching the appropriate weight, the electro-hydraulic support rod is controlled to contract, causing the weighing plate to flip around the cooperative rotating rod, guiding and discharging the foods into the first displacement adjustment plate and the second displacement adjustment plate. At the same time, the electro-control telescopic rod controls the rotation of the second half gear ring. The second half gear ring drives the rotation of the second docking shaft through the second connecting rod. The second docking shaft controls the rotation of the second displacement adjustment plate, and the second half gear ring meshes with the first half gear ring, driving the first displacement adjustment plate to rotate in cooperation in the opposite direction.

[0018] 3. Through the structural design of the packaging bag carrier, the present invention can store the packaging bags, and then guide them into the packaging processing component through the guiding rollers. A film-like packaging design is adopted, and the guiding and transmission are carried out through the central positions of the first heating roller and the second heating roller. At this time, the double-headed motor can drive the first gear ring and the second gear ring to rotate in the opposite direction, thereby controlling the reverse rotation of the first heating roller and the fixed block, performing the heat bonding work of the packaging bags, making the two pieces of packaging heated and bonded, and carrying out the sealing treatment.

[0019] 4. Through the setting of two third gear rings, the present invention can control the rotation of the lower first heating roller and the second heating roller to perform secondary heat bonding work. At the same time, the third gear ring on the left can control the rotation of the first control rod, thereby driving the cooperative movement of the second control rod, enabling the adaptive docking seat to longitudinally expand and contract under the action of the hydraulic telescopic rod. The adaptive docking seat drives the connecting rod to change the angle through the telescopic rod and the articulated connecting rod, enabling the third heating roller to perform reciprocating angle adjustment under the connection of the rotation control rod, so as to contact the symmetric third heating roller and the packaging bag, performing the heat bonding treatment of the packaging bag at the horizontal position, realizing the sealing function of the packaging bag. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention will be further described below in conjunction with the drawings and embodiments.

[0021] Figure 1 It is a front - view three - dimensional structure schematic diagram of the main body in the present invention; Figure 2 It is a side - view three - dimensional structure schematic diagram of the main body in the present invention; Figure 3 It is a front - view three - dimensional structure schematic diagram of the weighing processing structure in the present invention; Figure 4 It is a three - dimensional view of the weighing component in the present invention; Figure 5 It is an exploded view of the second weighing separation mechanism in the present invention; Figure 6 It is a three - dimensional view of the support component in the present invention; Figure 7 It is a three - dimensional view of the packaging cooperation structure in the present invention; Figure 8 It is a three - dimensional view of the packaging processing component in the present invention; Figure 9 It is a three - dimensional view of the packaging disposal mechanism in the present invention; Figure 10 It is a three - dimensional view of the weighing unit in the present invention.

[0022] In the figure: 1 - weighing processing structure, 2 - packaging cooperation structure, 3 - weighing component, 4 - support component, 5 - introduction seat, 6 - first guide seat, 7 - first weighing separation mechanism, 8 - second guide seat, 9 - second weighing separation mechanism, 10 - support column frame, 11 - docking plate frame, 12 - weighing unit, 13 - first displacement adjustment plate, 14 - first half - tooth ring, 15 - first docking shaft, 16 - first connecting rod, 17 - second displacement adjustment plate, 18 - second docking shaft, 19 - second connecting rod, 20 - second half - tooth ring, 21 - electric control telescopic rod, 22 - cooperative rotating rod, 23 - support ring, 24 - support vertical rod, 25 - docking guide block, 26 - packaging bag carrier, 27 - docking cone guide seat, 28 - guide roller, 29 - support mounting plate, 30 - packaging processing component, 31 - partition block, 32 - packaging disposal mechanism, 33 - fixed block, 34 - first heating roller, 35 - second heating roller, 36 - first tooth ring, 37 - second tooth ring, 38 - double - head motor, 39 - drive block, 40 - first control guide rod, 41 - toothed belt, 42 - second control guide rod, 43 - adapter docking seat, 44 - mating tooth block, 45 - third tooth ring, 46 - telescopic rod, 47 - connecting rod, 48 - articulated connecting rod, 49 - rotation control rod, 50 - third heating roller, 51 - weighing plate, 52 - electric control hydraulic support rod, 53 - pressure sensor, 54 - mating hinge frame. Detailed implementation manners

[0023] To enable those skilled in the art to better understand the solution of this application, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of this application. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of this application.

[0024] The present invention will be further described below in conjunction with the accompanying drawings. Embodiment

[0025] As Figures 1-10 shown, a sorting and packaging device for prefabricated food and an automatic packaging method for prefabricated food of the present invention include a weighing and processing structure 1 and a packaging cooperation structure 2. The lower end of the weighing and processing structure 1 is connected and communicated with the packaging cooperation structure 2; The weighing and processing structure 1 is used for weighing and dividing prefabricated food. The introduction seat 5 is connected and communicated with the first weighing and separating mechanism 7 through the first guiding seat 6. The first weighing and separating mechanism 7 is connected and communicated with the second weighing and separating mechanism 9 through the second guiding seat 8. The first weighing and separating mechanism 7 and the second weighing and separating mechanism 9 have the same structure and perform two separation weighings. And the weighing unit 12 is controlled by driving, so that the first displacement adjusting plate 13 and the second displacement adjusting plate 17 are separated, and the lower end of the docking plate frame 11 is separated and processed. Through the structural setting of the weighing component 3, it is convenient to carry out the sorting and processing work. The food is guided to the first guiding seat 6 through the introduction seat 5. The first weighing and separating mechanism 7 is arranged at the lower end of the first guiding seat 6, which can perform separation processing and weigh the food at the same time. When the appropriate weight is reached, it can be opened, so that the food reaches the second weighing and separating mechanism 9 through the second guiding seat 8. The second weighing and separating mechanism 9 controls the opening and closing work in sequence according to the production speed, realizing the automated production work. At the same time, the lower end of the weighing and processing structure 1 is connected and communicated with the packaging cooperation structure 2, and continuous packaging work is carried out through the packaging cooperation structure 2, realizing the integrated sorting and packaging processing work; The packaging cooperation structure 2 is used for packaging processing. The first heating roller 34 and the second heating roller 35 rotate in opposite directions to longitudinally heat and bond the packaging bag. And the double-headed motor 38 controls the rotation of the first heating roller 34 and the second heating roller 35. At the same time, the double-headed motor 38 controls the reciprocating swing of the third heating roller 50. The third heating roller 50 is transversely attached to the packaging bag to continuously separate the packaging bag.

[0026] The weighing processing structure 1 includes a weighing component 3 and a support component 4. The side end of the weighing component 3 is supported and protected by the support component 4. The weighing component 3 includes an introduction seat 5. The lower end of the introduction seat 5 is supported by a support column frame 10. The lower side of the lower end of the introduction seat 5 is also communicated with a first guiding seat 6. The first guiding seats 6 are arranged in a circular distribution. The lower end of the first guiding seat 6 is communicated with a second guiding seat 8 through a first weighing separation mechanism 7. A second weighing separation mechanism 9 is provided at the lower end of the second guiding seat 8. Both the first weighing separation mechanism 7 and the second weighing separation mechanism 9 can be adjusted reciprocally. Through the introduction seat 5, food ingredients can be introduced. The food can be guided into the first guiding seat 6 and reach the first weighing separation mechanism 7. Preliminary sorting and separation processing is carried out through the first weighing separation mechanism 7. At this time, the weighing plate 51 in the weighing unit 12 rotates, and the electro-hydraulic support rod 52 is stressed. At this time, the pressure sensor 53 can sense the pressure change of the weighing plate 51. After reaching the appropriate pressure, the electro-hydraulic support rod 52 controls the weighing plate 51 to retract, so that the weighing plate 51 flips through the cooperative rotating rod 22. The food reaches the first displacement adjustment plate 13 and the second displacement adjustment plate 17. Then, the electro-control telescopic rod 21 extends and adjusts, pushing the second half-tooth ring 20 to move, so that the second half-tooth ring 20 rotates around the central position. At the same time, the rod body drives the second connecting rod 19 to rotate. The second connecting rod 19 is fixed to the second displacement adjustment plate 17 through the second docking shaft 18, so that the second displacement adjustment plate 17 is flipped and adjusted. The second half-tooth ring 20 is rotatably connected to the docking plate frame 11 through a shaft body. And the first half-tooth ring 14 meshes with the second half-tooth ring 20. The first half-tooth ring 14 controls the movement of the first displacement adjustment plate 13 through the first connecting rod 16 and the first docking shaft 15, so that the first displacement adjustment plate 13 and the second displacement adjustment plate 17 can rotate in the opposite direction, so that the food ingredients can be discharged and guided into the second weighing separation mechanism 9 through the first displacement adjustment plate 13 and the second displacement adjustment plate 17. The first weighing separation mechanism 7 and the second weighing separation mechanism 9 have the same structure and perform secondary control work.

[0027] The second weighing and separating mechanism 9 includes a docking plate frame 11. The docking plate frame 11 limits the cooperative rotating rod 22. A weighing unit 12 is sleeved on the cooperative rotating rod 22. An electric control telescopic rod 21 is hinged to the side end of the cooperative rotating rod 22. The lower end of the electric control telescopic rod 21 is hinged to the second half-tooth ring 20. The side end of the second half-tooth ring 20 is meshed and connected with the first half-tooth ring 14. And a second docking shaft 18 is fixedly connected to the second half-tooth ring 20 through a second connecting rod 19. The first half-tooth ring 14 is fixed to the first docking shaft 15 through a first connecting rod 16. The first docking shaft 15 is fixedly connected to the first displacement adjusting plate 13. The second docking shaft 18 is fixedly connected to the second displacement adjusting plate 17. Through the structural setting of the second weighing and separating mechanism 9, it is convenient to carry out the opening and closing control work. The food is temporarily stored through the weighing unit 12. At this time, the weighing plate 51 provides support, and the electric control hydraulic support rod 52 bears the pressure. It is fixed to the docking plate frame 11 through the hinge frame 54. The second control guide rod 42 is hinged to the electric control hydraulic support rod 52. And the pressure sensor 53 senses the pressure. After reaching the appropriate weight, the electric control hydraulic support rod 52 is controlled to contract, so that the weighing plate 51 rotates around the cooperative rotating rod 22, and the food is guided and discharged into the first displacement adjusting plate 13 and the second displacement adjusting plate 17. At the same time, the electric control telescopic rod 21 controls the rotation of the second half-tooth ring 20. The second half-tooth ring 20 drives the second docking shaft 18 to rotate through the second connecting rod 19. The second docking shaft 18 controls the rotation of the second displacement adjusting plate 17. And the second half-tooth ring 20 meshes with the first half-tooth ring 14, and drives the first displacement adjusting plate 13 to rotate in cooperation in the reverse direction.

[0028] The support component 4 includes a support ring 23 and a support vertical rod 24. The lower end of the support ring 23 is fixedly connected to the support vertical rod 24. The lower end of the support vertical rod 24 is fixedly connected to a docking guide block 25. A packaging bag carrier 26 is provided at the lower end of the docking guide block 25. And the packaging bag carrier 26 is used for the storage and transmission of packaging bags.

[0029] The packaging cooperation structure 2 includes a docking cone guide seat 27 and a guide roller 28. A support mounting plate 29 is fixedly connected to the docking cone guide seat 27. The guide roller 28 is rotatably connected to the side end of the support mounting plate 29. A packaging processing component 30 is provided at the lower end of the docking cone guide seat 27. And the packaging processing component 30 is fixedly connected to the docking cone guide seat 27.

[0030] The packaging processing component 30 includes a partition plate 31, and the partition plate 31 is used to limit the packaging processing mechanism 32. The packaging processing mechanism 32 includes a double-headed motor 38, one end of the double-headed motor 38 is driven and connected to a second gear ring 37, and the side end of the second gear ring 37 is meshed and connected to a first gear ring 36, and the end of the second gear ring 37 away from the double-headed motor 38 is fixedly installed with a first heating roller 34, and the rear end of the first gear ring 36 is installed with a second heating roller 35, and the other end of the double-headed motor 38 is driven and connected to a driving block 39, and the driving block 39 is meshed and connected to a toothed belt 41, and the lower end of the toothed belt 41 is meshed with a matching toothed block 44. The third gear ring 45 is fixedly connected to the matching gear block 44. Through the structural setting of the packaging bag carrier 26, the packaging bag can be stored, and then guided to the packaging processing component 30 through the guide roller 28, and a film packaging design is adopted. The transmission is guided through the center position of the first heating roller 34 and the second heating roller 35. At this time, the double-headed motor 38 can drive the first gear ring 36 and the second gear ring 37 to rotate in the opposite direction, thereby controlling the first heating roller 34 and the fixed block 33 to rotate in the opposite direction, and perform heat bonding of the packaging bag, so that the two pieces of packaging are heated and bonded for sealing.

[0031] The third gear ring 45 is provided with two groups of four, and the two third gear rings 45 are meshed and connected. A first control guide rod 40 is hingedly provided on the left third gear ring 45, and a second control guide rod 42 is hingedly provided on the first control guide rod 40. The second control guide rod 42 is hingedly provided with an adapting docking seat 43 to control the longitudinal movement of the adapting docking seat 43. The food can reach the docking cone guide seat 27 through the docking guide block 25, and then be guided into the packaging bag. At this time, the packaging bag reaches the position between the first heating roller 34 and the second heating roller 35 through the guide roller 28. At this time, the double-headed motor 38 controls the second gear ring 37 to rotate, and the second gear ring 37 is meshed with the first gear ring 36, so that the first gear ring 36 and the second gear ring 37 rotate in the opposite direction, so that the first heating roller 34 and the second heating roller 35 also rotate in the opposite direction, so that the two-layer packaging bag is heated and sealed, and the double-headed motor 38 can drive the driving block 39 to rotate. The driving block 39 The toothed belt 41 drives the matching tooth block 44 to rotate, so that the third toothed ring 45 rotates. When the third toothed ring 45 rotates, it can drive the third toothed ring 45 at the left position to follow the reverse rotation, so that the first heating roller 34 and the second heating roller 35 at the lower end also rotate, and perform secondary heating and sealing treatment. At the same time, when the first control guide rod 40 rotates, it can drive the second control guide rod 42 to follow the adjustment, so that the matching matching seat 43 performs limited telescopic adjustment under the action of the hydraulic telescopic rod. At this time, the telescopic rod 46 follows the title and can drive the connecting rod 47 to rotate through the hinged connecting rod 48, and the rotation amplitude is controlled at 60 degrees. At this time, the connecting rod 47 can drive the rotating control rod 49 to move, so that the third heating roller 50 follows the rotation, and the two third heating rollers 50 contact and perform lateral hot extrusion, so that the packaging bag is sealed, and continuous packaging production can be carried out.

[0032] A telescopic rod 46 is hinged to the side end of the adapter docking seat 43. An articulated connecting rod 48 is hinged to the telescopic rod 46. The articulated connecting rod 48 is fixed to the rotation control rod 49 through a connecting rod 47. A third heating roller 50 is provided on the rotation control rod 49. The adapter docking seat 43 drives the articulated connecting rod 48 to swing through the telescopic rod 46, so that the articulated connecting rod 48 drives the connecting rod 47 to rotate. The connecting rod 47 drives the third heating roller 50 to rotate and adjust through the rotation control rod 49. Through the arrangement of two third toothed rings 45, the first heating roller 34 and the second heating roller 35 at the lower end can be controlled to rotate for secondary heat bonding work. At the same time, the third toothed ring 45 on the left can control the first control guide rod 40 to rotate, thereby driving the second control guide rod 42 to move in cooperation, so that the adapter docking seat 43 longitudinally expands and contracts under the action of the hydraulic telescopic rod. The adapter docking seat 43 drives the connecting rod 47 to change the angle through the telescopic rod 46 and the articulated connecting rod 48, so that the third heating roller 50 can be connected to the rotation control rod 49 to perform reciprocating angle adjustment, so as to contact the symmetric third heating roller 50 and the packaging bag, and perform the heat bonding treatment work on the packaging bag in the horizontal position, realizing the packaging bag sealing function.

[0033] The fixed block 33 is fixedly connected to the partition block 31. The docking cone guide seat 27 is docked and communicated with the docking guide block 25. The support ring 23 is fixed to the introduction seat 5. The first displacement adjustment plate 13 and the second displacement adjustment plate 17 are used for closing the bottom of the docking plate frame 11.

[0034] An automatic packaging method for pre-packaged food includes the following steps: S1. First, the food ingredients are introduced through the introduction seat 5 and guided to the first weighing and separating mechanism 7 through the first guiding seat 6. The first weighing and separating mechanism 7 performs a primary weighing process. After that, the food ingredients can be introduced into the second weighing and separating mechanism 9 through the second guiding seat 8, and secondary control can be performed for secondary weighing work. At the same time, active control can be performed in the second weighing and separating mechanism 9 to control the falling of the food ingredients; S2. After that, the food ingredients are guided by the second heating roller 35 and transmitted into the docking cone guide seat 27, and then can be introduced into the packaging bag; S3. After that, the packaging bag is guided to the guiding roller 28 through the packaging bag carrier 26. At this time, the double-headed motor 38 can control the first heating roller 34 and the second heating roller 35 to rotate to perform the heat pressing work on the longitudinal position of the packaging bag; S4. Finally, through driving, the double-headed motor 38 can also control the rotation control rod 49 and the third heating roller 50 to swing reciprocally, so that the third heating roller 50 contacts the packaging bag to perform the heat pressing work in the horizontal position, and at the same time heat melts to separate the packaging bag, and continuous packaging production work is carried out.

[0035] The working principle is as follows: When in use, the user can import food materials through the import seat 5. The food can be guided into the first guiding seat 6 and reach the first weighing and separating mechanism 7. Preliminary sorting and processing are carried out through the first weighing and separating mechanism 7. At this time, the weighing plate 51 in the weighing unit 12 rotates, and the electro-hydraulic support rod 52 is stressed. At this time, the pressure sensor 53 can sense the pressure change of the weighing plate 51. After reaching the appropriate pressure, the electro-hydraulic support rod 52 controls the weighing plate 51 to pull back, so that the weighing plate 51 flips through the cooperative rotating rod 22, and the food reaches the first displacement adjustment plate 13 and the second displacement adjustment plate 17. Then, the electric telescopic rod 21 extends and adjusts to push the second half-tooth ring 20 to move, so that the second half-tooth ring 20 rotates around the central position. At the same time, the rod body drives the second connecting rod 19 to rotate. The second connecting rod 19 is fixed to the second displacement adjustment plate 17 through the second docking shaft 18, so that the second displacement adjustment plate 17 is flipped and adjusted. The second half-tooth ring 20 is rotationally connected to the docking plate frame 11 through the shaft body, and the first half-tooth ring 14 meshes with the second half-tooth ring 20. The first half-tooth ring 14 controls the movement of the first displacement adjustment plate 13 through the first connecting rod 16 and the first docking shaft 15, so that the first displacement adjustment plate 13 and the second displacement adjustment plate 17 can rotate in the opposite direction, so that the food materials can be guided and discharged into the second weighing and separating mechanism 9 through the first displacement adjustment plate 13 and the second displacement adjustment plate 17. The structures of the first weighing and separating mechanism 7 and the second weighing and separating mechanism 9 are the same, and secondary control work is carried out. The support ring 23 is fixed to the import seat 5, and the support ring 23 is supported by the support vertical rod 24, which is convenient for fixing the weighing processing structure 1. The packaging bag carrier 26 is provided with a tube shaft, which can control the guiding and transmission of the packaging bag and introduce it into the packaging processing component 30 through the guiding roller 28. The food can reach the docking cone guide seat 27 through the docking guide block 25 and then be guided into the packaging bag. At this time, the packaging bag reaches the position between the first heating roller 34 and the second heating roller 35 through the guiding roller 28. At this time, the double-headed motor 38 controls the second tooth ring 37 to rotate. The second tooth ring 37 meshes with the first tooth ring 36, so that the first tooth ring 36 and the second tooth ring 37 rotate in the opposite direction, so that the first heating roller 34 and the second heating roller 35 also rotate in the opposite direction, thereby heating and sealing the two layers of packaging bags. Moreover, the double-headed motor 38 can drive the driving block 39 to rotate. The driving block 39 drives the cooperating tooth block 44 to rotate through the toothed belt 41, so that the third tooth ring 45 rotates. When the third tooth ring 45 rotates, it can drive the third tooth ring 45 at the left position to rotate in the opposite direction, so that the lower first heating roller 34 and the second heating roller 35 also rotate for secondary heating and sealing treatment. At the same time, when the first control guide rod 40 rotates, it can drive the second control guide rod 42 to follow and adjust, so that the adapter docking seat 43 performs limit telescopic adjustment under the action of the hydraulic telescopic rod. At this time, the telescopic rod 46 follows the problem and can drive the connecting rod 47 to rotate through the articulated connecting rod 48, and the rotation amplitude is controlled within 60 degrees.At this time, the connecting rod 47 can drive the rotation control rod 49 to move, so that the third heating roller 50 rotates accordingly. The two third heating rollers 50 come into contact to perform transverse hot extrusion work, thereby sealing the packaging bag and enabling continuous packaging production work to be completed.

[0036] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pre-prepared food sorting and packaging device, characterized in that: It comprises a weighing processing structure (1) and a packaging matching structure (2), wherein the lower end of the weighing processing structure (1) is connected to the packaging matching structure (2); A weighing processing structure (1) is used for weighing and packaging pre-prepared food, wherein the introduction seat (5) is connected to the first weighing and separating mechanism (7) through the first guide seat (6), and the first weighing and separating mechanism (7) is connected to the second weighing and separating mechanism (9) through the second guide seat (8). The first weighing and separating mechanism (7) and the second weighing and separating mechanism (9) have the same structure, and two separate weighing operations are performed. The weighing unit (12) is driven and controlled to separate the first displacement adjustment plate (13) and the second displacement adjustment plate (17), so as to separate the lower end of the docking plate frame (11); The packaging matching structure (2) is used for packaging processing, wherein the first heating roller (34) and the second heating roller (35) rotate in opposite directions to heat and bond the packaging bags longitudinally, and the double-headed motor (38) controls the first heating roller (34) and the second heating roller (35) to rotate, while the double-headed motor (38) controls the third heating roller (50) to swing back and forth, and the third heating roller (50) is bonded transversely to the packaging bags to continuously separate the packaging bags.

2. The pre-prepared food sorting and packaging device according to claim 1, characterized in that: The weighing processing structure (1) comprises a weighing component (3) and a supporting component (4), the side end of the weighing component (3) is supported and protected by the supporting component (4), the weighing component (3) comprises an introduction seat (5), the lower end of the introduction seat (5) is supported by a supporting column frame (10), the lower end side of the introduction seat (5) is also connected to a first guide seat (6), the first guide seat (6) is arranged in an annular distribution, the lower end of the first guide seat (6) is connected to a second guide seat (8) through a first weighing separation mechanism (7), the lower end of the second guide seat (8) is provided with a second weighing separation mechanism (9), and the first weighing separation mechanism (7) and the second weighing separation mechanism (9) can both be reciprocated and adjusted.

3. The pre-prepared food sorting and packaging device according to claim 2, characterized in that: The second weighing and separating mechanism (9) comprises a docking plate frame (11), the docking plate frame (11) is used to limit the position of the coordinated rotating rod (22), the coordinated rotating rod (22) is sleeved with a weighing unit (12), the side end of the coordinated rotating rod (22) is hingedly provided with an electric control telescopic rod (21), the lower end of the electric control telescopic rod (21) is hingedly arranged with a second half gear ring (20), the side end of the second half gear ring (20) is meshingly connected with the first half gear ring (14), and the second half gear ring (20) is fixedly connected with a second docking shaft (18) through a second connecting rod (19), the first half gear ring (14) is fixed to the first docking shaft (15) through a first connecting rod (16), the first docking shaft (15) is fixedly connected to the first displacement adjustment plate (13), and the second docking shaft (18) is fixedly connected to the second displacement adjustment plate (17).

4. The pre-prepared food sorting and packaging device according to claim 3, characterized in that: The support component (4) comprises a support ring (23) and a support upright (24); the lower end of the support ring (23) is fixedly connected to the support upright (24); the lower end of the support upright (24) is fixedly connected to a docking guide block (25); a packaging bag carrier (26) is provided at the lower end of the docking guide block (25); and the packaging bag carrier (26) is used for storing and transporting packaging bags.

5. The pre-prepared food sorting and packaging device according to claim 4, characterized in that: The packaging matching structure (2) comprises a docking cone guide seat (27) and a guide roller (28); a support mounting plate (29) is fixedly connected to the docking cone guide seat (27); a side end of the support mounting plate (29) is rotatably connected to the guide roller (28); a packaging processing component (30) is provided at the lower end of the docking cone guide seat (27), and the packaging processing component (30) is fixedly connected to the docking cone guide seat (27).

6. The pre-prepared food sorting and packaging device according to claim 5, characterized in that: The packaging processing component (30) comprises a partition plate (31), the partition plate (31) is used to limit the packaging processing mechanism (32), the packaging processing mechanism (32) comprises a double-headed motor (38), one end of the double-headed motor (38) is drivingly connected to a second gear ring (37), the side end of the second gear ring (37) is meshingly connected to a first gear ring (36), one end of the second gear ring (37) away from the double-headed motor (38) is fixedly mounted with a first heating roller (34), the rear end of the first gear ring (36) is mounted with a second heating roller (35), the other end of the double-headed motor (38) is drivingly connected to a driving block (39), and the driving block (39) is meshingly connected to a toothed belt (41), the lower end of the toothed belt (41) is meshingly connected to a matching toothed block (44), and the matching toothed block (44) is fixedly connected to a third toothed ring (45).

7. The pre-prepared food sorting and packaging device according to claim 6, characterized in that: The third gear rings (45) are provided with two groups of four, the two third gear rings (45) are meshed and connected, a first control guide rod (40) is hingedly provided on the left third gear ring (45), a second control guide rod (42) is hingedly provided on the first control guide rod (40), and the second control guide rod (42) is hingedly provided on the adapting docking seat (43) to control the longitudinal movement of the adapting docking seat (43).

8. The pre-prepared food sorting and packaging device according to claim 7, characterized in that: A telescopic rod (46) is hingedly provided at the side end of the adapting docking seat (43), a hinged connecting rod (48) is hingedly provided on the telescopic rod (46), the hinged connecting rod (48) is fixed to a rotating control rod (49) via a connecting rod (47), a third heating roller (50) is provided on the rotating control rod (49), the adapting docking seat (43) drives the hinged connecting rod (48) to swing via the telescopic rod (46), so that the hinged connecting rod (48) drives the connecting rod (47) to rotate, and the connecting rod (47) drives the third heating roller (50) to rotate and adjust via the rotating control rod (49).

9. The pre-prepared food sorting and packaging device according to claim 8, characterized in that: The fixed block (33) is fixedly connected to the partition block (31), the docking cone guide seat (27) is docked and connected to the docking guide block (25), the support ring (23) is fixed to the introduction seat (5), and the first displacement adjustment plate (13) and the second displacement adjustment plate (17) are used to seal the bottom of the docking plate frame (11).

10. An automatic packaging method for prepared food, using the prepared food sorting and packaging device according to claim 9, characterized in that: The following steps are involved: S1. First, the food is introduced through the introduction seat (5), and guided to the first weighing and separating mechanism (7) through the first guide seat (6). The first weighing and separating mechanism (7) performs a weighing process. After that, the food can be introduced into the second weighing and separating mechanism (9) through the second guide seat (8), and a secondary control and a secondary weighing process can be performed. At the same time, the second weighing and separating mechanism (9) can perform active control to control the falling of the food; S2, after that, the food is guided by the second heating roller (35) and transferred to the docking cone guide seat (27), and then can be introduced into the packaging bag; S3, after that, the packaging bag is guided to the guide roller (28) through the packaging bag carrier (26), and at this time, the double-headed motor (38) can control the rotation of the first heating roller (34) and the second heating roller (35) to perform heat pressing treatment in the longitudinal position of the packaging bag; S4. Finally, the double-headed motor (38) can also control the rotation control rod (49) and the third heating roller (50) to swing back and forth through driving, so that the third heating roller (50) contacts the packaging bag to perform heat pressing work in the horizontal position, and heats and melts at the same time to separate the packaging bag, so as to perform continuous packaging production work.

Citation Information

Patent Citations

  • An automated packaging device for pre-prepared dishes

    CN110550274B