Combined closed solid material rolling treatment method and control device
Through the combined closed solid material rolling treatment method with automated control, the problems of smoke and dust spillage and operation and maintenance difficulties in traditional steel slag rolling treatment are solved, and safe and automated rolling treatment is achieved.
Patent Information
- Application Number
- CN202510286548.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2025-06-24
AI Technical Summary
In the traditional steel slag rolling treatment method, the amount of dust is large and the humidity is high, and the smoke is easy to overflow. The sealing door needs to be operated on site, which is easy to be damaged, which brings difficulties to operation and maintenance.
A combined sealed solid material rolling processing method and control device are provided. By obtaining the working status and environmental information of the roller press, the operation of the slag tank tipping machine and the roller press is automatically controlled to realize automatic rolling processing and avoid smoke and dust spillage.
It realizes automatic rolling treatment of waste solid materials, avoids smoke and dust spillage, saves manpower, and simplifies the operation and maintenance process.
Smart Images

Figure CN120190032A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of solid waste treatment, and particularly to a combined closed solid material roller pressing treatment method and a control device. Background Art
[0002] Currently, the main methods for treating steel slag include hot casting method, hot steaming method, water quenching method, air quenching method, roller method, granulation method, etc. Among them, the hot steaming method can fully carry out the digestion reaction of free calcium oxide and free magnesium oxide in the steel slag, eliminating the unstable factors of the steel slag. It is the most effective method that takes into account the comprehensive utilization, high-value utilization, energy conservation and environmental protection of steel slag, and has been more and more widely used. One of the steel slag hot steaming process flows is to crush the steel slag before hot steaming treatment so that the steel slag can fully carry out the digestion reaction during hot steaming. The steel slag crushing process applies a slag pot tilter and a roller press. The slag pot tilter pours the molten steel slag into the roller pressing area through the slag pot, and the roller press crushes the steel slag through roller pressing treatment, and the cooling water cools down the molten steel slag.
[0003] However, in the traditional treatment process, due to the large amount of dust and high humidity generated, the soot is easy to overflow; in the traditional roller pressing treatment method, it is necessary to block the outlet of the closed hood after the roller press exits the roller pressing area to prevent the flue gas from overflowing; and the opening and closing of the closed hood blocking door requires the on-site operator to additionally operate the jog button, which brings inconvenience to the operator, and the blocking door is easily damaged by the tilter or burned by the high-temperature molten steel slag on the tilter, bringing many difficulties to the on-site operation and maintenance. Summary of the Invention
[0004] To at least partially solve the above problems, this application provides a combined closed solid material roller pressing treatment method and a control device, which can realize the automatic roller pressing treatment of waste solid materials, avoid the overflow of soot, and is safe and labor-saving.
[0005] In the first aspect of this application, a combined closed solid material roller pressing treatment method is provided, including,
[0006] Obtain the working state of the roller press and the environmental information inside the roller press hood;
[0007] When the roller press is in a stopped state and the environmental information inside the roller press hood meets the first preset condition, control the slag pot tilter carrying the slag pot to move forward towards the roller press hood;
[0008] Open the movable hood door at the inlet end of the roller press hood, and control the slag pot tilter to reach the unloading position inside the roller press hood;
[0009] Control the slag pot tilter to unload, and after unloading, withdraw from the roller press hood. After withdrawal, the movable hood door drops and closes to enclose the roller press hood;
[0010] Control the roller press to start and execute the roller pressing and crushing task.
[0011] In an optional embodiment, the working state of the roll press and the environmental information inside the roll press hood are obtained; including, detecting the power-on state of the driving device of the roll press.
[0012] When the driving device of the roll press is not powered on, it is confirmed that the working state of the roll press is the shutdown state; when the driving device of the roll press is powered on, it is confirmed that the working state of the roll press is the startup state.
[0013] In an optional embodiment, the environmental information inside the roll press hood includes the flue gas concentration and temperature; the environmental information inside the roll press hood conforms to the first preset condition, including that the flue gas concentration is lower than the first threshold and the temperature is lower than the second threshold.
[0014] In an optional embodiment, controlling the slag pot tipper carrying the slag pot to move forward towards the roll press hood; including, arranging a transfer track in the roll pressing area and controlling the forward rotation of the transfer track to drive the slag pot tipper to move forward towards the roll press hood.
[0015] In an optional embodiment, controlling the slag pot tipper carrying the slag pot to move forward towards the roll press hood; including, arranging a fixed track in the roll pressing area and controlling the slag pot tipper to move forward along the fixed track towards the roll press hood.
[0016] In an optional embodiment, opening the movable hood door at the inlet end of the roll press hood and controlling the slag pot tipper to reach the discharging position inside the roll press hood; including, controlling the slag pot tipper to move forward to lift and open the movable hood door, and continue to move forward until reaching the discharging position, and at the discharging position, the movable hood door is located above the slag pot tipper and is supported by the slag pot tipper.
[0017] In an optional embodiment, controlling the slag pot tipper to discharge materials, and after the discharging is completed, withdrawing from the roll press hood, and after withdrawal, the movable hood door drops and closes to seal the roll press hood; including, controlling the slag pot tipper to tilt and drive the slag pot to discharge materials, wherein when the tilting duration reaches the preset duration, it indicates that the discharging is completed, controlling the reverse rotation of the transfer track to drive the slag pot tipper to withdraw from the roll press hood, or controlling the opening of the reverse switch of the slag pot tipper and withdrawing from the roll press hood, and the top of the slag pot tipper moves backward along the movable hood door until it leaves, and the movable hood door drops and closes to seal the roll press hood.
[0018] In an optional embodiment, a discharge port is arranged on the roll bed at the bottom of the roll press, and a storage device is arranged below the discharge port; controlling the roll press to start and execute the roll pressing and crushing task, including, controlling the roll press to reciprocate and crush, and pushing the crushed solid slag to the discharge port to fall into the storage device, wherein when the crushing duration reaches the preset duration, it indicates that the crushing task is completed.
[0019] In an optional embodiment, the method further includes cooling the solid material in the roller press housing during the execution of the roller pressing and crushing task.
[0020] In a second aspect of the present application, there is also provided a combined closed solid material roller pressing treatment control device for executing the method described above, including:
[0021] An information acquisition module for acquiring the working state of the roller press and the environmental information inside the roller press housing;
[0022] A slag pot tipping machine control module for controlling the slag pot tipping machine carrying the slag pot to move forward towards the roller press housing when the roller press is in a stopped state and the environmental information inside the roller press housing meets the first preset condition; and after opening the movable cover door at the inlet end of the roller press housing, controlling the slag pot tipping machine to reach the discharging position inside the roller press housing; and controlling the slag pot tipping machine to discharge materials and withdrawing from the roller press housing after the discharging is completed;
[0023] A roller press control module for controlling the roller press to start and execute the roller pressing and crushing task.
[0024] A combined closed solid material roller pressing treatment method provided by the present application includes acquiring the working state of the roller press and the environmental information inside the roller press housing; when the roller press is in a stopped state and the environmental information inside the roller press housing meets the first preset condition, controlling the slag pot tipping machine carrying the slag pot to move forward towards the roller press housing; opening the movable cover door at the inlet end of the roller press housing and controlling the slag pot tipping machine to reach the discharging position inside the roller press housing; controlling the slag pot tipping machine to discharge materials and withdrawing from the roller press housing after the discharging is completed, and after withdrawing, the movable cover door drops and closes to enclose the roller press housing; controlling the roller press to start and execute the roller pressing and crushing task. By confirming that the roller press is in a stopped condition and both the flue gas and temperature meet the preset thresholds, the slag pot tipping machine can be started and the movable cover door can be opened to avoid safety threats to the surroundings caused by flue gas overflow and excessive temperature; at the same time, the roller pressing and crushing task is automatically performed after discharging and closing the door to prevent flue gas from leaking during the roller pressing process. The movable cover door is automatically lifted or lowered by the slag pot tipping machine, and the opening and closing do not require the on-site operator to additionally operate the jog button, which is convenient for automated management and brings a lot of convenience to on-site operation and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only the embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained according to the provided drawings without creative efforts.
[0026] Figure 1 It is a schematic diagram of the combined closed solid material roller pressing treatment method of the present application.
[0027] Figure 2 This is a schematic diagram of the combined closed solid material roller pressing processing control device of this application.
[0028] Figure 3 This is a schematic diagram of the combined closed solid material roller pressing processing system of this application.
[0029] Figure 4 This is an enlarged schematic diagram of the translation cover position 1.
[0030] Figure 5 It is a side view schematic diagram of the translation cover position 1.
[0031] Description of the markings in the figure:
[0032] 201-information acquisition module, 202-slag pot tilting machine control module, 203-roller press control module;
[0033] A-rear end fixed cover, A1-air duct, A2-diameter reducing section, A3-cover body, A4-notch, A5-track, A6-car stopper, A8-track;
[0034] B-roller press, B1-cooling device, B2-notch 2, B3-movable cover door, B4-hinge, B5-roller body, B6-roller press cover, B7-roller press crossbeam, B8-physical limit door stopper, B9-door body lifting component, B10-second holder;
[0035] C-slag pot tilting machine, C1-baffle, C2-tilting machine crossbeam, C3-door push device;
[0036] D-slag pot;
[0037] E-roller bed;
[0038] F-discharging port;
[0039] G-conveying system;
[0040] H-translation cover, H1-translation cover body, H2-wheel set, H3-seat three, H4-blocking. DETAILED DESCRIPTION
[0041] In order to make the purpose, technical solution and advantages of the present application clearer, the technical solution of the present application will be clearly and completely described below in combination with the specific embodiments of the present application and the corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present application.
[0042] The present application provides a combined closed solid material rolling processing method, see Figure 1, including,
[0043] S1: Obtain the working state of the roll press and the environmental information inside the roll press hood;
[0044] S2: When the roll press is in a stopped state and the environmental information inside the roll press hood meets the first preset condition, control the slag pot tipper carrying the slag pot to move forward towards the roll press hood;
[0045] S3: Open the movable hood door at the inlet end of the roll press hood and control the slag pot tipper to reach the discharging position inside the roll press hood;
[0046] S4: Control the slag pot tipper to discharge materials, and after the discharging is completed, withdraw from the roll press hood. After withdrawal, the movable hood door drops and closes to enclose the roll press hood;
[0047] S5: Control the roll press to start and execute the roll pressing and crushing task.
[0048] In an embodiment of the present application, obtaining the working state of the roll press and the environmental information inside the roll press hood; includes, detecting the power-on state of the drive device of the roll press;
[0049] When the drive device of the roll press is not powered on, confirm that the working state of the roll press is the stopped state. When the drive device of the roll press is powered on, confirm that the working state of the roll press is the running state.
[0050] In an embodiment of the present application, the environmental information inside the roll press hood includes the flue gas concentration and temperature; the environmental information inside the roll press hood meets the first preset condition, including, the flue gas concentration is lower than the first threshold, and the temperature is lower than the second threshold.
[0051] In the present application, when it is confirmed that the roll press is in the stopped condition and both the flue gas and temperature meet the preset thresholds, the slag pot tipper can be started and the movable hood door can be opened to avoid safety threats to the surroundings caused by flue gas overflow and excessive temperature.
[0052] In an embodiment of the present application, controlling the slag pot tipper carrying the slag pot to move forward towards the roll press hood; includes, setting a transfer track in the roll pressing area and controlling the transfer track to rotate forward to drive the slag pot tipper to move forward towards the roll press hood.
[0053] In an embodiment of the present application, controlling the slag pot tipper carrying the slag pot to move forward towards the roll press hood; includes, setting a fixed track in the roll pressing area and controlling the slag pot tipper to move forward along the fixed track towards the roll press hood.
[0054] The present application provides two methods of transfer track and fixed track. The slag pot tipper can be driven to move forward or backward by the forward and reverse rotation of the transfer track, or the slag pot tipper can be directly controlled to move forward or backward along the fixed track in a self-walking manner, combining convenience and flexibility.
[0055] In an embodiment of the present application, the movable cover door at the entrance end of the roll press cover is opened, and the slag pot tipper is controlled to reach the discharging position inside the roll press cover; it includes controlling the slag pot tipper to move forward to jack up and open the movable cover door, and continue to move forward until it reaches the discharging position, and at the discharging position, the movable cover door is located above the slag pot tipper and is supported by the slag pot tipper.
[0056] In an embodiment of the present application, the slag pot tipper is controlled to discharge materials, and after the discharging is completed, it exits the roll press cover, and after exiting, the movable cover door falls and closes to seal the roll press cover; it includes controlling the slag pot tipper to tilt and drive the slag pot to discharge materials. Among them, when the tilting duration reaches the preset duration, it indicates that the discharging is completed. Control the conveying track to reverse to drive the slag pot tipper to exit outside the roll press cover, or control the reverse switch of the slag pot tipper to be turned on and exit outside the roll press cover. The top of the slag pot tipper moves backward along the movable cover door until it leaves, and the movable cover door falls and closes to seal the roll press cover.
[0057] In an embodiment of the present application, a discharge port is provided on the roll bed at the bottom of the roll press, and a storage device is provided below the discharge port; controlling the roll press to start and perform the roll pressing and crushing task includes controlling the roll press to reciprocate and crush, and pushing the crushed solid material slag to the discharge port to fall into the storage device. Among them, when the crushing duration reaches the preset duration, it indicates that the crushing task is completed.
[0058] In an embodiment of the present application, the method further includes cooling the solid material inside the roll press cover during the execution of the roll pressing and crushing task.
[0059] The present application also provides a combined closed solid material roll pressing treatment control device for executing the above method, see Figure 2 , including,
[0060] An information acquisition module 201, configured to acquire the working state of the roll press and the environmental information inside the roll press cover;
[0061] A slag pot tipper control module 202, configured to control the slag pot tipper carrying the slag pot to move forward to the roll press cover when the roll press is in a stopped state and the environmental information inside the roll press cover meets the first preset condition; and after opening the movable cover door at the entrance end of the roll press cover, control the slag pot tipper to reach the discharging position inside the roll press cover; and control the slag pot tipper to discharge materials and exit the roll press cover after the discharging is completed;
[0062] A roll press control module 203, configured to control the roll press to start and perform the roll pressing and crushing task.
[0063] The outlet end of the roll press cover is connected to an external dust removal device, and the external dust removal device is started to continuously suck the flue gas in the roll press cover; a flue gas concentration detection sensor and a temperature detection sensor are arranged in the upper part of the roll press cover, which are respectively used for detecting the flue gas concentration and temperature in the roll press cover.
[0064] Further, the information acquisition module 201 includes a working state acquisition module and an environmental information acquisition module. The working state acquisition module is used for acquiring the power-on state of the roll press; the environmental information acquisition module is used for acquiring the measurement result signals output by the flue gas concentration detection sensor and the temperature detection sensor.
[0065] In an embodiment of the present application, the outlet end of the roll press cover is connected to an external dust removal device, and the external dust removal device is started to continuously suck the flue gas in the roll press cover; a flue gas concentration detection sensor and a temperature detection sensor are arranged in the upper part of the roll press cover, which are respectively used for detecting the flue gas concentration and temperature in the roll press cover.
[0066] In an embodiment of the present application, the control device further includes a track control module, which is used for controlling the forward or reverse rotation of the conveying track to drive the slag tank tipping machine to move forward or backward towards the roll press cover.
[0067] Based on the above method and control device provided by the present application, the present application also provides the following adapted combined closed solid material roll pressing treatment system for closed dust collection and cooling during the roll pressing operation.
[0068] Embodiment 1
[0069] A combined closed solid material roll pressing treatment system provided in Embodiment 1 of the present application, see Figure 3 , including a roll press B arranged in the roll pressing area and a slag tank tipping machine C carrying a slag tank D;
[0070] The outer cover of the roll press B is provided with a roll press cover B6, and the roll press B is fixed on both sides of the roll press cover B6 to drive the roll press cover B6 to move. The tail end of the roll press cover B6 is wrapped and provided with a rear fixed cover A, and the gap between the roll press cover B6 and the rear fixed cover A is sealed by a sealing device;
[0071] An active cover door device is arranged at the inlet end of the roll press cover B6. The active cover door device includes an active cover door B3 arranged at the inlet end of the roll press cover B6 and a door pushing device C3 on the slag tank tipping machine C. The door pushing device C3 moves forward to push open the active cover door B3 or moves backward to close the active cover door B3.
[0072] In an embodiment of the present application, the upper part of the rear wall of the rear fixed cover A is sequentially connected to a reduced-diameter section A2 pipe with a gradually decreasing diameter and an air pipe A1, and then connected to an external dust removal device.
[0073] In an embodiment of the present application, a cooling device B1 is provided on the roller press B. The cooling device B1 includes a water pipe and a nozzle. The water pipe is installed on the roller press crossbeam B7 of the roller press B, with the outlet end connected to the nozzle and the inlet end connected to an external water pipe.
[0074] Further, the number of the water pipes and nozzles can be set to 2 to 4 rows, with 1 to 3 in each row.
[0075] In an embodiment of the present application, a cyclone dust removal structure is provided at a position of the rear fixed cover A close to the variable diameter section A2, so that the fine particles in the dust-containing flue gas return to the roller bed E at the bottom of the roller press B through cyclone dust removal and gravity sedimentation.
[0076] In an embodiment of the present application, a discharge port F is provided on the roller bed E at the bottom of the roller press B, and a storage device G is provided below the discharge port F for the storage and transportation of materials.
[0077] In an embodiment of the present application, the driving device of the roller press B is isolated outside the combined sealing device and moves synchronously with the roller press B and the roller press cover B6.
[0078] In an embodiment of the present application, referring to Figure 4 、 5 , the external shape of the roller press cover B6 is an inverted U shape, and both side walls are seated on the top planes of the two vertical side plates of the roller bed E in the rolling area; the rear fixed cover A includes a cover body A3, and the external shape of the cover body A3 is an inverted U shape, and both side walls are seated on the top planes of the two vertical side plates of the roller bed E in the rolling area; in the cross-sectional direction, the cover body A3 is located inside the roller press cover B6; gaps A4 are provided in the middle of both side walls of the cover body A3, and the gaps A4 are sealed with high-temperature resistant soft sealing materials; the gaps A4 are used to prevent interference between the roller press B and the cover body A3.
[0079] In an embodiment of the present application, the roller press cover B6 is installed on the roller press crossbeam B7 of the roller press B and moves synchronously with the movement of the roller press B. Both side walls of the roller press cover B6 and the rear fixed cover A are seated on the top planes of the two vertical side plates of the roller bed E in the rolling area and have a small gap with this plane, and this small gap is sealed with high-temperature resistant soft sealing. Exemplarily, the seals are respectively fixed at the bottoms of both side walls of the roller press cover B6 and both side walls of the rear fixed cover A, and the seals move and seal on the top planes of the two vertical side plates of the roller bed E.
[0080] In an embodiment of the present application, the sealing device includes a high-temperature resistant soft sealing material plug, that is, a high-temperature resistant soft sealing material plug is provided in the gap between the cover A3 and the roller press cover B6. The fixed cover A3 and the roller press cover B6 are fitted in size from the inside to the outside, and the gap between the covers is plugged by a high-temperature resistant soft sealing material to achieve a sealing effect. Exemplarily, the plug is fixed to the inner wall of the roller press cover B6 and moves on the outer wall of the fixed cover A3 to seal the gap when the roller press cover B6 moves.
[0081] In an embodiment of the present application, referring to Figure 3 , the movable cover door B3 includes a door body lifting member B9 provided on its outer side, and the door body lifting member B9 is a wedge-shaped member with a narrower upper part and a wider lower part; the door pushing device C3 is a plate or column fixed and standing on the cross beam C2, and the door pushing device C3 advances or retreats along the wedge surface of the door body lifting member B9.
[0082] In an embodiment of the present application, slag baffle plates C1 are provided on both sides of the slag ladle tilter C. The distance between the outer walls of the two slag baffle plates C1 is smaller than the distance between the inner walls of the roller press cover B6, and a high-temperature resistant soft sealing plug is provided between the slag baffle plate C1 and the roller press cover B6. Exemplarily, this plug is fixed to the outside of the slag baffle plate C1 and moves on the inner wall of the roller press cover B6 to seal the gap between the slag baffle plate C1 and the roller press cover B6 when the slag baffle plate C1 moves.
[0083] In the present application, through the combined sealing of the roller press cover B6, its inlet end movable cover door device, and the rear-end fixed cover A, dust is enclosed in a sealed space, and the dust-containing flue gas in the sealed space is sucked to an external dust removal device through the air duct A1 for dust removal treatment. At the same time, the roller pressing area cooling device cools the molten steel slag by spraying water.
[0084] Since the driving device of the roller press B in the present application is isolated outside the combined sealed solid material roller pressing treatment system and moves synchronously with the roller press B and the roller press cover B6, the accumulation of dust on the driving device of the roller press B is avoided, which is beneficial to protecting the equipment and prolonging its service life; also, since the slag ladle tilter only enters the roller press cover B6 to discharge materials during the roller pressing gap, the accumulation of dust on the slag ladle tilter is also avoided; at the same time, both ends are effectively closed during the roller pressing process to avoid the overflow of soot; since it is not necessary to cover all of the slag ladle tilter C and the conveying track, etc., the volume of the sealed cover is reduced, so the dust removal air volume is correspondingly reduced, and the configuration requirements for subsequent dust removal facilities and water treatment facilities are both reduced, greatly saving the project cost and operating expenses.
[0085] The movable hood B3 is automatically lifted or lowered by the door-pushing device C3, and there is no need for on-site operators to additionally operate the jog button for opening and closing. Moreover, due to the setting of the door-lifting component B9, it is convenient for automatic door-pushing and avoids the door-pushing device directly contacting the door body of the movable hood B3, preventing the door body from being damaged by the slag ladle tilting machine C or burned by the high-temperature molten steel slag on the slag ladle tilting machine C, bringing a lot of convenience to on-site operation and maintenance.
[0086] Embodiment 2
[0087] In this Embodiment 2, to extend the length of the sealed area of the roll-pressing zone, facilitate the accommodation and treatment of more solid materials, and provide more space for the roll press B to perform roll-pressing, a translation hood H can be further provided at the tail of the roll press hood B6.
[0088] In an embodiment of the present application, a translation hood H is provided at the connection position between the hood body A3 and the roll press hood B6. The shape of the hood body A3 is an inverted U shape, and its two side walls are seated on the top planes of the two vertical side plates of the roll bed E. In the cross-sectional direction, the translation hood H is located outside the hood body A3 and inside the roll press hood B6; a track A8 is provided at the top of the hood body A3, and a wheel pair H2 is provided at the bottom of the top panel of the translation hood H to drive it to move along the track A8.
[0089] In an embodiment of the present application, the two side walls of the hood body A3 are seated on the top planes of the two vertical side plates of the roll bed E.
[0090] In an embodiment of the present application, the gaps between the hood body A3, the translation hood H, and the roll press hood B6 are sealed with high-temperature resistant soft sealing materials.
[0091] In an embodiment of the present application, car stops A6 are provided at both the front and rear of the track A8 for physically limiting the translation hood H.
[0092] In an embodiment of the present application, a clamping seat three H3 and a clamping seat two B10 that mutually clamp are provided between the translation hood H and the roll press hood B6, and the translation hood H is applied with a walking power through the mutual action of the clamping seat three H3 and the clamping seat two B10.
[0093] In an embodiment of the present application, both the clamping seat three H3 and the clamping seat two B10 are L-shaped and are arranged in a relatively occluding and clamping manner. The horizontal first arm of the clamping seat three H3 is fixed to the bottom of the top panel of the translation hood H, and the vertical second arm is arranged on the side away from the translation hood H. The horizontal first arm of the clamping seat two B10 is fixed to the top of the top panel of the roll press hood B6, and the vertical second arm is arranged on the side close to the translation hood H and is attached to the vertical second arm of the clamping seat three H3.
[0094] The translation cover H is placed on the track A8 through the wheel set H2, and the driving force is applied to the roller press cover B6 through the roller press cross beam B7 of the roller press B. The interaction between the third clamp H3 and the second clamp B10 applies a pushing and pulling force for the translation cover H to move, so as to drive the translation cover H to move without power. The fixed cover A3, the translation cover body H1, and the roller press cover B6 are nested in order of size from the inside to the outside. The gaps between the covers are sealed by high-temperature resistant soft sealing materials to achieve a sealing effect.
[0095] Specifically, referring to Figure 3 , the right side of the translation cover H is connected to the second clamp B10 and the roller press cover B6 by setting the third clamp H3. The gap between the left side of the translation cover H and the cover body A3 is sealed by high-temperature resistant soft sealing materials. Exemplarily, it can be fixedly sealed on the left side of the translation cover H, and the seal extends towards the cover body A3. When the translation cover H moves, it drives the seal H4 to move on the cover body A3 and seals the gap. The combination of the third clamp H3 and the second clamp B10 plays a role in sealing. It can also be further fixedly sealed on the right side of the translation cover H, and the seal extends towards the upper roller press cover B6 to seal the gap between the translation cover H and the roller press cover B6.
[0096] Embodiment 3
[0097] Based on Embodiment 1, in this Embodiment 3, it is further set that the movable cover door B3 is arranged at the entrance of the roller press cover B6 and is rotatably connected to the upper sill above it; the door pushing device C3 is arranged on the tilting machine cross beam C2 at the front of the slag pot tilting machine C.
[0098] In an embodiment of the present application, an upper sill is arranged at the entrance end of the roller press cover B6, and the upper sill is fixedly connected to the top and both sides of the entrance end of the roller press cover B6. The movable cover door B3 is rotatably connected to the bottom of the upper sill through a hinge B4.
[0099] In an embodiment of the present application, a physical limit door suction B8 is arranged between the movable cover door B3 and the entrance end of the roller press cover B6. The physical limit door suction B8 is used to adsorb and fix the inner wall of the movable cover door B3 in the vertical direction when the movable cover door B3 falls and closes.
[0100] In an embodiment of the present application, the first pole of the physical limit door suction B8 is arranged on both sides of the movable cover door B3, and the second pole of the physical limit door suction B8 is arranged on the inner side of the entrance end of the roller press cover B6. When the first pole and the second pole attract each other, the movable cover door B3 is in a vertical state to close the entrance end of the roller press cover B6.
[0101] In an embodiment of the present application, a slag pot D is arranged on the slag pot tilting machine C. The slag pot tilting machine C is used to pour the molten steel slag or other types of solid waste slag to be roller pressed in the slag pot D into the roller pressing area.
[0102] In an embodiment of the present application, notches two B2 are provided at the inlet ends of the two side walls of the roller press cover B6, so that when the slag pot tipper C travels, the tipper cross beam C2 thereon does not interfere with the roller press cover B6.
[0103] In an embodiment of the present application, the notches two B2 are installed with a high-temperature resistant soft seal material for plugging.
[0104] During the process that the slag pot tipper C travels along the track direction and enters the roller table, the pushing door device C3 carried on the tipper cross beam C2 pushes the movable hood door B3 from the vertical direction to the upper side. When the slag pot tipper C dumps the molten steel slag in the slag pot D, the movable hood door B3 is in the upper position. After the slag pot tipper C exits the rolling area, the movable hood door B3 returns to the vertical state, being part of the combined closed solid material roller pressing treatment system.
[0105] In the present application, this system is applicable regardless of whether the discharge port F and the conveying system G are arranged at the front end or the rear end of the rolling area.
[0106] The process of rolling using the combined closed solid material roller pressing treatment system provided by one of the embodiments of the present application is as follows: The slag pot tipper C carries the slag pot D into the rolling area, and the two side baffles C1 and the cover body A3 form a seal simultaneously. The slag pot tipper C and the slag pot D itself also form a sealing effect on the roller press cover B6 transversely. When the pushing door device C3 is a plate member, it further plays a sealing role transversely. During the process that the slag pot tipper C travels along the track direction and enters the roller table E, the pushing door device C3 carried on the tipper cross beam C2 pushes the movable hood door B3 from the vertical direction around the hinge B4 to the upper side, and the slag pot tipper C dumps the molten steel slag in the slag pot D onto the roller table E. At this time, the movable hood door B3 is in the upper position.
[0107] After the slag pot tipper C exits the rolling area, the movable hood door B3 slowly drops along the pushing door device C3 through the door body lifting component B9, and is physically positioned and attracted by the physical limit door magnet B8, and returns to the vertical state. The physical limit door magnet B8 on the outer frame of the movable hood door B3 prevents the movable hood door B3 from opening outward. When the tipper C enters the rolling area, it automatically opens and raises the movable hood door B3, without affecting the slag dumping action of the tipper C; and when the tipper C finishes dumping the slag and leaves the rolling area, it automatically makes the hood door fall, forming a closed space, and then rolling is carried out, and the dust during the rolling process is enclosed in the closed space to prevent the smoke and dust from overflowing.
[0108] After the movable hood B3 descends to close the roller press hood B6, the roller press B rolls and crushes the molten steel slag back and forth within the range of the roller table E. After the rolling and crushing is completed, the slag is pushed to the discharge opening F of the roller table. There is a storage device G below the discharge opening F for the storage and transportation of materials. During the rolling and crushing process, the cooling device B1 sprays water to cool the molten steel slag. The generated flue gas is captured by the combined airtight system composed of the roller press hood B6, the movable hood B3, the roller table E, etc., and is sucked into the subsequent dust removal system through the fixed hood A at the rear end, the translation hood H and the air duct A1.
[0109] In the above process, the slag pot tilter C can enter and exit the roller press hood B6 at set time intervals and durations. It enters the roller press hood B6 under set conditions (such as when the roller press B stops, and the flue gas concentration is lower than the first threshold, and the temperature is lower than the second threshold), automatically discharges the material (taking the set duration from the start of discharging as the sign of discharging completion), and exits the roller press hood B6. This process can be set through a PLC controller, etc. to achieve automated rolling. Among them, the flue gas concentration and temperature can be measured by sensors, and the duration and frequency can be set by a timer and a timer. The focus of this application is to provide the structural composition of a combined airtight solid material rolling and processing system, so the control process will not be elaborated.
[0110] Furthermore, the roller press B has a roller body B5 for rolling and crushing and a push plate (not shown in the figure) for pushing the steel slag, and commercially available equipment can be used.
[0111] Furthermore, when spraying water, the cooling device can adopt the method of reducing the water volume to make the best use of the waste heat of the molten steel slag.
[0112] The translation hood H is a supplement to the airtight length of the rolling area. If the space is sufficient, the translation hood H can be omitted.
[0113] For the high-temperature soft seal plugging of gaps in this application, reference can be made to Figure 4 the plugging structure schematic diagram numbered H4 in
[0114] The above are only the embodiments of this application and are not used to limit this application. For those skilled in the art, this application can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included within the scope of the claims of this application.
Claims
1. A combined closed solid material rolling treatment method, characterized in that: include, Obtain the working status of the roller press and the environmental information inside the roller press cover; When the roller press is in a stopped state and the environmental information inside the roller press cover meets the first preset condition, controlling the slag pot tipping machine carrying the slag pot to move toward the roller press cover; Open the movable cover door at the inlet end of the roller press cover, and control the slag pot tilting machine to reach the unloading position inside the roller press cover; Controlling the slag pot tipping machine to unload, and after unloading is completed, withdrawing from the roller press cover, after which the movable cover door falls down and closes to seal the roller press cover; Control the roller press to start and perform roller crushing tasks.
2. A combined closed solid material rolling processing method according to claim 1, characterized in that: Obtain the working status of the roller press and the environmental information inside the roller press cover; Including, detecting the power-on status of the driving device of the roller press; When the driving device of the roller press is not powered on, confirm that the working state of the roller press is in the shutdown state. When the driving device of the roller press is powered on, confirm that the working state of the roller press is in the start state.
3. A combined closed solid material rolling processing method according to claim 2, characterized in that: The environmental information inside the roller press hood includes smoke concentration and temperature; the environmental information inside the roller press hood meets a first preset condition, including that the smoke concentration is lower than a first threshold, and the temperature is lower than a second threshold.
4. A combined closed solid material rolling processing method according to claim 1, characterized in that: The slag pot tilting machine carrying the slag pot is controlled to move forward toward the roller press cover; The method comprises: setting a conveying track in the roller pressing area, and controlling the conveying track to rotate forward to drive the slag pot tilting machine to move forward to the roller pressing machine cover.
5. The combined closed solid material rolling processing method according to claim 1 is characterized in that: The slag pot tilting machine carrying the slag pot is controlled to move forward toward the roller press cover; The method comprises setting a fixed track in the roller pressing area and controlling the slag pot tilting machine to move forward toward the roller pressing machine cover along the fixed track.
6. A combined closed solid material rolling treatment method according to claim 1, characterized in that: The movable cover door at the inlet end of the roller press cover is opened, and the slag pot tilting machine is controlled to reach the unloading position in the roller press cover; The method comprises controlling the slag pot tilting machine to move forward, lift up and open the movable cover door, and continue to move forward until reaching the unloading position, and at the unloading position, the movable cover door is located above the slag pot tilting machine and supported by the slag pot tilting machine.
7. A combined closed solid material rolling treatment method according to claim 4, characterized in that: The slag pot tilting machine is controlled to unload and the roller press cover is withdrawn after unloading is completed, and the movable cover door falls down and closes to seal the roller press cover after withdrawal; It includes controlling the slag pot tilting machine to tilt and drive the slag pot to tilt and unload, wherein the unloading is completed when the tilting time reaches a preset time, controlling the conveying track to reverse and drive the slag pot tilting machine to withdraw from the roller press cover, or controlling the slag pot tilting machine to turn on the backward switch and withdraw from the roller press cover, the top of the slag pot tilting machine moves backward along the movable cover door until it leaves, and the movable cover door falls and closes to seal the roller press cover.
8. The combined closed solid material rolling processing method according to claim 1, characterized in that: A discharge port is arranged at the roller bed at the bottom of the roller press, and a storage device is arranged below the discharge port; the roller press is controlled to start and perform the roller crushing task, including controlling the roller press to move back and forth for crushing, and pushing the crushed solid slag to the discharge port and dropping it into the storage device, wherein the crushing task is completed when the crushing time reaches a preset time.
9. The combined closed solid material rolling processing method according to claim 1, characterized in that: The method further comprises cooling the solid material in the roller press cover during the roller crushing task.
10. A combined closed solid material rolling process control device, used to execute the method according to any one of claims 1 to 9, characterized in that: include, An information acquisition module is used to obtain the working status of the roller press and the environment information inside the roller press cover; The slag pot tilting machine control module is used to control the slag pot tilting machine carrying the slag pot to move toward the roller press cover when the roller press is in a stopped state and the environmental information in the roller press cover meets the first preset condition; and after opening the movable cover door at the inlet end of the roller press cover, control the slag pot tilting machine to reach the unloading position in the roller press cover; and control the slag pot tilting machine to unload and exit the roller press cover after unloading is completed; The roller press control module is used to control the roller press to start and perform roller crushing tasks.
Citation Information
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