Desizing equipment for moisture absorption and sweat releasing type textile fabric production based on machine vision

By adopting intelligent conveying components based on machine vision in the desizing equipment, the problem of fabric damage caused by existing equipment when transporting sweat-absorbing and wet-exhausting textile fabrics is solved, and a more efficient and even desizing effect is achieved.

CN120193387AInactive Publication Date: 2025-06-24JIANGSU QINGYUN TEXTILE TECH CO LTD
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Patent Information

Application Number
CN202510420728.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-06
Publication Date
2025-06-24
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When existing desizing equipment conveys sweat-absorbing and wet-exhausting textile fabrics, the force is too large or the design is unreasonable, resulting in the fabric fiber breakage, surface wear or distortion, affecting the fabric performance and finished product quality.

Method used

Using machine vision-based desizing equipment, the conveying components connected to the controller through signal lines, including telescopic plates, conveying motors, clamps, slide rails, sliders and guide units, realize intelligent and orderly conveying of textile fabrics.

Benefits of technology

Ensure that the fabric stays in the desorption fluid consistently, avoid wrapping, pulling and folding of the fabric, reduce equipment blockage, improve desorption efficiency, and save raw materials and energy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses desizing equipment for moisture absorption and sweat releasing type textile fabric production based on machine vision, and relates to the technical field of textile equipment.The desizing equipment comprises a desizing pool, a controller and a conveying assembly, the conveying assembly is connected with the controller through a signal line, and the controller is installed on the front side of the outer wall of the desizing pool; a conveying assembly is installed in the middle of the inner wall of the desizing pool and comprises a telescopic plate, a conveying motor, a clamping device, a sliding rail, a sliding block and a guiding unit, the conveying motor and the guiding unit are connected with the controller through signal lines, and the telescopic plate and the sliding block are connected with the conveying motor through a connecting shaft. By installing the conveying assembly, the function of orderly conveying the textile fabric during desizing is achieved, the problems that the desizing effect is uneven, fabric damage is aggravated and the processing efficiency is low are solved, winding, pulling and folding of the fabric can be avoided, equipment blockage is reduced, and the desizing efficiency of the textile fabric is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of textile equipment, and particularly to a desizing device for the production of moisture-absorbing and sweat-evaporating textile fabrics based on machine vision. Background Art

[0002] During the weaving process, in order to enhance the abrasion resistance, smoothness and antistatic property of the warp yarns and improve their weavability, the warp yarns will undergo sizing processing. After sizing, the sizing agent will penetrate between the fibers and partially adhere to the surface of the warp yarns. In subsequent processing, it will not only pollute the dyeing and finishing industry, but also hinder the chemical reaction between the fibers and the dyeing and finishing agents, thus affecting the smooth progress of the dyeing and finishing processing. The desizing method will vary according to the dyes used in the sized yarns. With the continuous progress of textile technology, desizing equipment is also constantly developing. Modern desizing equipment pays more attention to automation, intelligence and environmental protection. When precisely controlling the desizing process automatically, more environmentally friendly desizing agents and processes are used to reduce environmental pollution. Moisture-absorbing and sweat-evaporating textile fabrics usually adopt a profiled fiber structure. This structure is more likely to be deformed by external forces during the desizing process, thus affecting the performance of the textile fabric and the quality of the finished product. Existing desizing equipment may cause damage such as fiber breakage, surface wear or distortion of the fabric when transporting moisture-absorbing and sweat-evaporating textile fabrics due to excessive force or unreasonable design.

[0003] Patent CN115305672B discloses a desizing device for the production of textile fabrics. The above patent realizes the transmission of the fabric through the middle of two rollers and above the rotating cylinder. The external air pump conveys air into the air inlet pipe, so that the air flow sprays out through the air holes on the rotating cylinder, forming bubbles to carry away the sizing agent on the fabric, achieving the effect of desizing, and has the characteristics of strong practicability.

[0004] The above patent transmits through the middle of two rollers and above the rotating cylinder. The external air pump conveys air into the air inlet pipe, so that the air flow sprays out through the air holes on the rotating cylinder, forming bubbles to carry away the sizing agent on the fabric, achieving the effect of desizing. While the rotating cylinder is jetting air, the fan blades will be driven by the air flow to rotate, so that the cleaning brush cleans the fabric. The sizing agent adhering to the cleaning brush will fall off inside the side plate when the cleaning brush moves into the side plate, preventing it from overflowing. There is room for optimization in the transportation of textile fabrics during the desizing process of textile fabrics.

[0005] Therefore, this application proposes a desizing device for the production of moisture-absorbing and sweat-evaporating textile fabrics based on machine vision that transports the textile fabrics orderly during desizing. Summary of the Invention

[0006] The object of the present invention is to provide a desizing device for the production of moisture-absorbing and sweat-evaporating textile fabrics based on machine vision, so as to solve the technical problem of not being able to intelligently and orderly convey textile fabrics during the desizing process mentioned in the above background technology.

[0007] To achieve the above object, the present invention provides the following technical solution: A desizing device for the production of moisture-absorbing and sweat-evaporating textile fabrics based on machine vision, characterized in that: it includes a desizing tank, a controller and a conveying component, and the conveying component is connected to the controller through a signal line; A controller is installed on the front side of the outer wall of the desizing tank, and a conveying component is installed in the middle of the inner wall of the desizing tank; The conveying component includes: a telescopic plate, a conveying motor, a gripper, a slide rail, a slider and a guiding unit. The conveying motor and the guiding unit are connected to the controller through signal lines, and the telescopic plate and the slider are connected to the conveying motor through a connecting shaft; A telescopic plate is installed on the upper side of the outer wall of the desizing tank, a conveying motor is installed on the lower side of the outer wall of the desizing tank, a slide rail is installed on the upper side of the outer wall of the desizing tank, a slider is installed on the upper side of the outer wall of the slide rail, a gripper is installed on the left side of the outer wall of the slider, and a guiding unit is installed on the right side of the outer wall of the slide rail.

[0008] Preferably, the conveying component further includes a removal module. The removal module includes a pressurized spray head, a vision sensor, a chute, a pulley and a first valve. The vision sensor and the first valve are connected to the controller through signal lines, and the pressurized spray head is connected to the desizing tank and the adjustment module through the first valve and a pipeline; A chute is installed on the upper side of the outer wall of the desizing tank, a pulley is installed on the upper side of the outer wall of the chute, a vision sensor is installed on the front side of the outer wall of the chute, a pressurized spray head is installed on the lower side of the outer wall of the pulley, and a first valve is installed on the rear side of the outer wall of the pressurized spray head.

[0009] Preferably, a slurry component is installed on the upper side of the outer wall of the desizing tank, and the slurry component is connected to the vision sensor through a signal line; The slurry component includes: a stirring rod, a scraper, a slurry motor, a temperature sensor and an induction coil. The stirring rod and the scraper are connected to the slurry motor through a connecting shaft. The slurry motor is connected to the controller through a signal line, and the induction coil is connected to the temperature sensor through a signal line; A stirring rod is installed at the lower part of the inner wall of the desizing tank, a scraper is installed on the upper side of the outer wall of the stirring rod, a slurry motor is installed on the lower side of the outer wall of the desizing tank, a pressurized spray head is installed on the right side of the outer wall of the scraper, a temperature sensor is installed in the middle of the inner wall of the desizing tank, and an induction coil is installed in the middle of the outer wall of the desizing tank.

[0010] Preferably, a purification component is installed on the right side of the outer wall of the conveying component, and the purification component is connected to the controller through a signal line; The purification component includes: a filter screen, a purification tank, a connecting valve, and an adjustment module. The connecting valve is connected to the controller through a signal line. The purification tank is connected to the desizing tank and the water washing tank respectively through the connecting valve; A filter screen is installed on the right side of the outer wall of the desizing tank. A connecting valve is installed on the right side of the outer wall of the filter screen. A purification tank is installed on the right side of the outer wall of the connecting valve. An adjustment module is installed on the rear side of the outer wall of the desizing tank.

[0011] Preferably, a water washing component is installed on the rear side of the outer wall of the purification component. The water washing component is connected to the controller through a signal line; The water washing component includes: a water washing tank, a collection module, a heater, a cleaning box, and a cleaning valve. The heater is connected to the temperature sensor through a signal line. The collection module and the cleaning valve are connected to the controller through signal lines; A water washing tank is installed on the rear side of the outer wall of the purification tank. A cleaning box is installed on the upper side of the outer wall of the adjustment module. A cleaning valve is installed on the front side of the outer wall of the cleaning box. A heater is installed on the lower side of the outer wall of the water washing tank. A collection module is installed on the right side of the outer wall of the water washing tank.

[0012] Preferably, the pressure spray head includes: a piston, a balance pipe, a water inlet, a nozzle, and a power rod. The power rod is connected to the conveying motor through a connecting shaft; A water inlet is installed on the lower side of the outer wall of the pulley. A piston is installed on the lower side of the outer wall of the pulley. A power rod is installed on the right side of the outer wall of the piston. A balance pipe is installed on the upper side of the outer wall of the power rod. A nozzle is installed on the lower side of the outer wall of the water inlet.

[0013] Preferably, the first valve includes: a fixed block, a moving block, a spring, a baffle, and a magnetic induction coil. The magnetic induction coil is connected to the controller through a signal line; A fixed block is installed on the rear side of the outer wall of the pressure spray head. A spring is installed on the right side of the outer wall of the fixed block. A moving block is installed on the right side of the outer wall of the spring. A baffle is installed on the right side of the outer wall of the moving block. A magnetic induction coil is installed on the rear side of the outer wall of the pressure spray head.

[0014] Preferably, the adjustment module includes: a regulating valve, an adjustment box, and a pH sensor. The adjustment box is connected to the desizing tank, the purification tank, and the water washing tank through the regulating valve and a pipeline. The regulating valve and the pH sensor are connected to the controller through signal lines; An adjustment box is installed on the rear side of the outer wall of the water washing tank. A regulating valve is installed on the front side of the outer wall of the adjustment box. A pH sensor is installed on the upper side of the outer wall of the desizing tank.

[0015] Preferably, the collection module includes: a rotating shaft, a fixator, a collection box, a collection motor, and a replacement unit. The fixator, the collection motor, and the replacement unit are connected to the controller through signal lines; A rotating shaft is installed on the right side of the outer wall of the water washing tank. A fixator is installed on the front side of the outer wall of the rotating shaft. A replacement unit is installed on the upper side of the outer wall of the rotating shaft. A collection box is installed on the right side of the outer wall of the rotating shaft. A collection motor is installed on the upper side of the outer wall of the collection box.

[0016] Preferably, the replacement unit includes: a storage bin, an opener, and a feeding chute. The opener is connected to the fixator through a signal line; The opener is installed on the upper side of the outer wall of the rotating shaft, the storage bin is installed on the upper side of the outer wall of the opener, and the feeding chute is installed in the middle of the inner wall of the storage bin.

[0017] Compared with the prior art, the beneficial effects of the present invention are: 1. By installing a conveying component, the present invention realizes the function of orderly conveying during the desizing of textile fabrics, solves the problems of uneven desizing effect, aggravated fabric damage, and low processing efficiency, can ensure that the fabrics stay in the desizing liquid for the same time, can avoid the fabrics from being entangled, pulled, and folded, reduces equipment blockage, improves the desizing efficiency of textile fabrics, and saves raw materials and energy; 2. By installing a sizing component, the present invention realizes the function of selecting a suitable desizing method for different types of textile fabrics, solves the problems of incomplete desizing, fabric damage, and reduced product quality, can reasonably select the desizing method, improves the desizing efficiency and desizing effect of the equipment, reduces the dependence on chemical reagents, and broadens the use scenarios of the equipment; 3. By installing a purification component, the present invention realizes the function of targeted treatment of wastewater, solves the problem of environmental pollution caused by unqualified processing wastewater treatment, can reduce the use of chemical reagents, reduces the burden of treating waste liquid, reduces secondary pollution generated during the waste liquid treatment process, reduces the treatment cost of waste liquid, and improves the economic benefits of the equipment; 4. By installing a water washing component, the present invention realizes the function of automatically cleaning and collecting textile fabrics, solves the problems of difficult control of water washing conditions for textile fabrics, insufficient water washing, and difficult collection of textile fabrics, can reduce resource consumption, reduces the processing cost of the equipment, reduces human operation errors, improves the product quality, and improves the working efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a front view structural diagram of the present invention; Figure 2 is a side view structural diagram of the present invention; Figure 3 is a structural diagram of the removal module of the present invention; Figure 4 is a structural diagram of the sizing component of the present invention; Figure 5 is a structural diagram of the water washing component of the present invention; Figure 6 is a structural diagram of the pressure nozzle of the present invention; Figure 7 is a structural diagram of the first valve of the present invention; Figure 8 This is a schematic structural diagram of the collection module of the present invention.

[0019] In the figure: 1. Desizing tank; 2. Purification tank; 3. Water washing tank; 4. Telescopic plate; 5. Removal module; 6. Filter screen; 7. Controller; 8. Conveyor motor; 9. Clamp; 10. Slide rail; 11. Slide block; 12. Guide unit; 13. Pressurized spray head; 14. Visual sensor; 15. Chute; 16. Pulley; 17. First valve; 18. Feeding trough; 19. Stirring rod; 20. Scraper; 21. Slurry motor; 22. Temperature sensor; 23. Induction coil; 24. Connecting valve; 25. Collection module; 26. Heater; 27. Cleaning box; 28. Cleaning valve; 29. Piston; 30. Balance pipe; 31. Water inlet; 32. Nozzle; 33. Power rod; 34. Regulating valve; 35. Regulation box; 36. pH sensor; 37. Fixed block; 38. Movable block; 39. Spring; 40. Baffle; 41. Magnetic induction coil; 42. Rotating shaft; 43. Fixer; 44. Collection box; 45. Collection motor; 46. Replacement unit; 47. Stock bin; 48. Opener. Specific embodiments

[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0021] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0022] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] Example 1: Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 6 and Figure 7 , a desizing device for producing moisture-absorbing and sweat-evaporating textile fabrics based on machine vision, including a desizing tank 1, a controller 7, and a conveying assembly. The conveying assembly is connected to the controller 7 through a signal line; A controller 7 is installed on the front side of the outer wall of the desizing tank 1, and a conveying assembly is installed in the middle of the inner wall of the desizing tank 1; The conveying assembly includes: a telescopic plate 4, a conveying motor 8, a gripper 9, a slide rail 10, a slider 11, and a guiding unit 12. The conveying motor 8 and the guiding unit 12 are connected to the controller 7 through signal lines, and the telescopic plate 4 and the slider 11 are connected to the conveying motor 8 through a connecting shaft; A telescopic plate 4 is installed on the upper side of the outer wall of the desizing tank 1, a conveying motor 8 is installed on the lower side of the outer wall of the desizing tank 1, a slide rail 10 is installed on the upper side of the outer wall of the desizing tank 1, a slider 11 is installed on the upper side of the outer wall of the slide rail 10, a gripper 9 is installed on the left side of the outer wall of the slider 11, and a guiding unit 12 is installed on the right side of the outer wall of the slide rail 10; The conveying assembly further includes a removing module 5. The removing module 5 includes a pressure spray head 13, a vision sensor 14, a chute 15, a pulley 16, and a first valve 17. The vision sensor 14 and the first valve 17 are connected to the controller 7 through signal lines, and the pressure spray head 13 is connected to the desizing tank 1 and the adjusting module through the first valve 17 and a pipeline; A chute 15 is installed on the upper side of the outer wall of the desizing tank 1, a pulley 16 is installed on the upper side of the outer wall of the chute 15, a vision sensor 14 is installed on the front side of the outer wall of the chute 15, a pressure spray head 13 is installed on the lower side of the outer wall of the pulley 16, and a first valve 17 is installed on the rear side of the outer wall of the pressure spray head 13; Further, the operator clamps the textile fabric to be desized through the gripper 9. The controller 7 controls the telescopic plate 4 to be in the unfolded state to provide support for the textile fabric. After clamping the textile fabric, the controller 7 controls the first valve 17 to connect the desizing tank 1 and the pressure spray head 13 to spray the desizing liquid on the textile fabric. After the spraying is completed, the controller 7 controls the telescopic plate 4 to retract to cancel the support for the textile fabric. At the same time, the controller 7 controls the conveying motor 8 to drive the slider 11 to move on the slide rail 10, and conveys the textile fabric into the desizing tank 1. After the textile fabric is desized, the controller 7 controls the slider 11 to move, and conveys the textile fabric to the water washing tank 3 for water washing and collection of the textile fabric. When the textile fabric does not need to be soaked in the desizing tank 1 for desizing, the controller 7 guides the slider 11 to another line of the slide rail 10 through the guiding unit 12, and directly enters the water washing tank 3 for water washing after desizing, realizing the function of orderly conveying during the desizing of the textile fabric, solving the problems of uneven desizing effect, aggravated fabric damage and low processing efficiency, ensuring that the residence time of the fabric in the desizing liquid is consistent, avoiding the fabric from being entangled, pulled and folded, reducing equipment blockage, improving the desizing efficiency of the textile fabric, and saving raw materials and energy.

[0024] Embodiment 2: Please refer to Figure 1 , Figure 2 , Figure 4 and Figure 5 , a desizing device for producing moisture-absorbing and sweat-evaporating textile fabrics based on machine vision. An upper side of the outer wall of the desizing tank 1 is provided with a slurry component, and the slurry component is connected to the vision sensor 14 through a signal line; The slurry component includes: a stirring rod 19, a scraping plate 20, a slurry motor 21, a temperature sensor 22 and an induction coil 23. The stirring rod 19 and the scraping plate 20 are connected to the slurry motor 21 through a connecting shaft. The slurry motor 21 is connected to the controller 7 through a signal line. The induction coil 23 is connected to the temperature sensor 22 through a signal line; The lower part of the inner wall of the desizing tank 1 is provided with a stirring rod 19, the upper side of the outer wall of the stirring rod 19 is provided with a scraping plate 20, the lower side of the outer wall of the desizing tank 1 is provided with a slurry motor 21, the right side of the outer wall of the scraping plate 20 is provided with a pressure spray head 13, the middle part of the inner wall of the desizing tank 1 is provided with a temperature sensor 22, and the middle part of the outer wall of the desizing tank 1 is provided with an induction coil 23; The adjustment module includes: a regulating valve 34, an adjustment box 35 and a pH sensor 36. The adjustment box 35 is connected to the desizing tank 1, the purification tank 2 and the water washing tank 3 through a regulating valve 34 and a pipeline. The regulating valve 34 and the pH sensor 36 are connected to the controller 7 through signal lines; The rear side of the outer wall of the water washing tank 3 is provided with an adjustment box 35, the front side of the outer wall of the adjustment box 35 is provided with a regulating valve 34, and the upper side of the outer wall of the desizing tank 1 is provided with a pH sensor 36; Further, when the controller 7 controls the telescopic plate 4 to provide support for the textile fabric, the slurry motor 21 drives the scraper 20 to scrape the residual slurry on the surface of the textile fabric. After scraping the slurry on the surface of the textile fabric, before the guiding unit 12 conveys the textile fabric to the desizing bath 1, the temperature and pH in the desizing bath 1 are detected by the temperature sensor 22 and the pH sensor 36, and the information is transmitted to the controller 7. The controller 7 compares the received temperature information and pH information with the preset values. The temperature for enzymatic desizing is 40°C to 50°C, the pH is 6.5 to 7.5, and the constant temperature stacking time is 1h to 2h. The temperature for alkaline desizing is 60°C to 80°C, the pH is 10 to 12, and the stacking time is 6h to 12h. The temperature for oxidant desizing is 25°C to 80°C, the pH is 7 to 9, and the time is 30min to 2h. When the temperature is lower than the preset value, a high-frequency current is provided to the induction coil 23 to generate an alternating magnetic field, thereby generating eddy currents in the induction coil 23 to provide heat for the desizing bath 1 and increase the temperature in the desizing bath 1. When the temperature is higher than the preset value, the controller 7 controls the slurry motor 21 to drive the stirring rod 19 to rotate, and the temperature is reduced by stirring the desizing liquid in the desizing bath 1. When the pH does not meet the preset value, the controller 7 controls the regulating valve 34 to connect the desizing bath 1 and the regulating tank 35 to adjust the pH in the desizing bath 1, realizing the function of selecting a suitable desizing method for different types of textile fabrics, solving the problems of incomplete desizing, fabric damage, and reduced product quality, being able to reasonably select the desizing method, improving the desizing efficiency and desizing effect of the equipment, reducing the dependence on chemical reagents, and broadening the use scenario of the equipment.

[0025] Embodiment 3: Please refer to Figure 1 , Figure 2 and Figure 5 , a desizing device for producing moisture-absorbing and sweat-wicking textile fabrics based on machine vision, wherein a purification component is installed on the right side of the outer wall of the conveying component, and the purification component is connected to the controller 7 through a signal line; The purification component includes: a filter screen 6, a purification tank 2, a connecting valve 24, and an adjustment module. The connecting valve 24 is connected to the controller 7 through a signal line, and the purification tank 2 is connected to the desizing bath 1 and the washing bath 3 respectively through the connecting valve 24; A filter screen 6 is installed on the right side of the outer wall of the desizing bath 1, a connecting valve 24 is installed on the right side of the outer wall of the filter screen 6, a purification tank 2 is installed on the right side of the outer wall of the connecting valve 24, and an adjustment module is installed on the rear side of the outer wall of the desizing bath 1; The adjustment module includes: a regulating valve 34, a regulating tank 35, and a pH sensor 36. The regulating tank 35 is connected to the desizing bath 1, the purification tank 2, and the washing bath 3 through the regulating valve 34 and pipelines, and the regulating valve 34 and the pH sensor 36 are connected to the controller 7 through signal lines; A regulating box 35 is installed at the rear side of the outer wall of the water washing tank 3, a regulating valve 34 is installed at the front side of the outer wall of the regulating box 35, and a pH sensor 36 is installed at the upper side of the outer wall of the desizing tank 1; Further, after the desizing and water washing of the textile fabric are completed, the controller 7 controls the communication valve 24 to connect the desizing tank 1, the purification tank 2 and the water washing tank 3, and the waste liquid in the desizing tank 1 and the water washing tank 3 flows into the purification tank 2. Before flowing into the purification tank 2, impurities and sediments are filtered through the filter screen 6. After the waste liquid in the desizing tank 1 and the water washing tank 3 enters the purification tank 2, before the controller 7 controls the regulating box 35 to input aerobic organisms into the purification tank 2 through the regulating valve 34 and the pipeline, the temperature in the purification tank 2 is detected by the temperature sensor 22. When the temperature is lower than 20 °C, the waste water in the purification tank 2 is heated by the heater 26. When the temperature is higher than 35 °C, the controller 7 controls the regulating valve 34 and the regulating box 35 to add water into the purification tank 2 to reduce the temperature. The pH of the waste liquid is detected by the pH sensor 36. The controller 7 connects the regulating valve 34, the regulating box 35 and the purification tank 2 according to the detection result to adjust the pH of the waste liquid in the purification tank 2, and adjusts the pH to 6.5 - 8. After the temperature and pH are adjusted, aerobic organisms are added into the purification tank 2 to degrade the organic matter, realizing the function of targeted treatment of the waste water, solving the problem of environmental pollution caused by unqualified processing waste water treatment, reducing the use of chemical reagents, reducing the burden of treating waste liquid, reducing the secondary pollution generated in the process of waste liquid treatment, reducing the treatment cost of waste liquid, and improving the economic benefit of the equipment.

[0026] Example 4: Please refer to Figure 1 、 Figure 2 、 Figure 5 and Figure 8 and The water washing assembly includes: a water washing tank 3, a collection module 25, a heater 26, a cleaning box 27 and a cleaning valve 28. The heater 26 is connected to the temperature sensor 22 through a signal line, and the collection module 25 and the cleaning valve 28 are connected to the controller 7 through signal lines; A water washing tank 3 is installed at the rear side of the outer wall of the purification tank 2, a cleaning box 27 is installed at the upper side of the outer wall of the regulating module, a cleaning valve 28 is installed at the front side of the outer wall of the cleaning box 27, a heater 26 is installed at the lower side of the outer wall of the water washing tank 3, and a collection module 25 is installed at the right side of the outer wall of the water washing tank 3; The regulating module includes: a regulating valve 34, a regulating box 35 and a pH sensor 36. The regulating box 35 is connected to the desizing tank 1, the purification tank 2 and the water washing tank 3 through the regulating valve 34 and pipelines, and the regulating valve 34 and the pH sensor 36 are connected to the controller 7 through signal lines; On the rear side of the outer wall of the water washing tank 3, an adjustment box 35 is installed. On the front side of the outer wall of the adjustment box 35, a regulating valve 34 is installed. On the upper side of the outer wall of the desizing tank 1, a pH sensor 36 is installed; The collection module 25 includes: a rotating shaft 42, a fixator 43, a collection box 44, a collection motor 45, and a replacement unit 46. The fixator 43, the collection motor 45, and the replacement unit 46 are connected to the controller 7 through signal lines; On the right side of the outer wall of the water washing tank 3, a rotating shaft 42 is installed. On the front side of the outer wall of the rotating shaft 42, a fixator 43 is installed. On the upper side of the outer wall of the rotating shaft 42, a replacement unit 46 is installed. On the right side of the outer wall of the rotating shaft 42, a collection box 44 is installed. On the upper side of the outer wall of the collection box 44, a collection motor 45 is installed; The replacement unit 46 includes: a storage box 47, an opener 48, and a feeding trough 18. The opener 48 is connected to the fixator 43 through a signal line; On the upper side of the outer wall of the rotating shaft 42, an opener 48 is installed. On the upper side of the outer wall of the opener 48, a storage box 47 is installed. In the middle of the inner wall of the storage box 47, a feeding trough 18 is installed; Furthermore, after the textile fabric is desized, the controller 7 adjusts the specific conditions in the water washing tank 3 according to the type of desizing liquid used. The controller 7 controls the cleaning box 27 to add sufficient water to the water washing tank 3. When using alkaline desizing, it controls the heater 26 to raise the temperature of the water in the water washing tank 3 to 80 °C. When using enzymatic desizing and oxidative desizing, the water temperature for subsequent water washing rises in a gradient from 40 °C to 60 °C to 80 °C. When using acid desizing, multiple water changes are required to avoid the residue of acidic substances. After adjusting the water washing conditions of the water washing tank 3, by controlling the slider 11 to move back and forth on the slide rail 10, the textile fabric can be washed and cleaned in the water washing tank 3. After the water washing of the textile fabric is completed, the collection motor 45 drives the rotating shaft 42 to rotate to collect the textile fabric conveyed to the rotating shaft 42. At the same time, during the collection process, by controlling the rotation speed of the rotating shaft 42 and the clamping degree of the gripper 9 on the textile fabric, the moisture in the textile fabric can be removed. After the collection of the textile fabric is completed, the controller 7 controls the fixator 43 to release the fixation of the rotating shaft 42, so that the rotating shaft 42 falls into the collection box 44. At the same time, the controller 7 controls the opener 48 to open, so that the rotating shaft 42 stored in the storage box 47 slides down along the feeding trough 18. After the rotating shaft 42 for replacement slides in place, the fixator 43 re-fixes the rotating shaft 42, realizing the function of automatically cleaning and collecting textile fabrics, solving the problems that the water washing conditions of textile fabrics are not easy to control, the water washing is not sufficient, and the collection of textile fabrics is not easy, reducing resource consumption, lowering the processing cost of the equipment, reducing the error of manual operation, improving the quality of products, and improving the working efficiency of the equipment.

[0027] Example 5: Please refer to Figure 1 、 Figure 2 、Figure 3 , Figure 5 , Figure 6 and Figure 7 , a desizing device for producing moisture-absorbing and sweat-evaporating textile fabrics based on machine vision. The conveying assembly further includes a removal module 5. The removal module 5 includes a pressure spray head 13, a vision sensor 14, a chute 15, a pulley 16, and a first valve 17. The vision sensor 14 and the first valve 17 are connected to the controller 7 through signal lines. The pressure spray head 13 is connected to the desizing tank 1 and the adjustment module through the first valve 17 and a pipeline; On the upper side of the outer wall of the desizing tank 1, a chute 15 is installed. On the upper side of the outer wall of the chute 15, a pulley 16 is installed. On the front side of the outer wall of the chute 15, a vision sensor 14 is installed. On the lower side of the outer wall of the pulley 16, a pressure spray head 13 is installed. On the rear side of the outer wall of the pressure spray head 13, a first valve 17 is installed; The pressure spray head 13 includes: a piston 29, a balance pipe 30, a water inlet 31, a nozzle 32, and a power rod 33. The power rod 33 is connected to the conveying motor 8 through a connecting shaft; On the lower side of the outer wall of the pulley 16, a water inlet 31 is installed. On the lower side of the outer wall of the pulley 16, a piston 29 is installed. On the right side of the outer wall of the piston 29, a power rod 33 is installed. On the upper side of the outer wall of the power rod 33, a balance pipe 30 is installed. On the lower side of the outer wall of the water inlet 31, a nozzle 32 is installed; The first valve 17 includes: a fixed block 37, a movable block 38, a spring 39, a baffle 40, and a magnetic induction coil 41. The magnetic induction coil 41 is connected to the controller 7 through a signal line; On the rear side of the outer wall of the pressure spray head 13, a fixed block 37 is installed. On the right side of the outer wall of the fixed block 37, a spring 39 is installed. On the right side of the outer wall of the spring 39, a movable block 38 is installed. On the right side of the outer wall of the movable block 38, a baffle 40 is installed. On the rear side of the outer wall of the pressure spray head 13, a magnetic induction coil 41 is installed; The adjustment module includes: a regulating valve 34, an adjustment tank 35, and a pH sensor 36. The adjustment tank 35 is connected to the desizing tank 1, the purification tank 2, and the washing tank 3 through the regulating valve 34 and a pipeline. The regulating valve 34 and the pH sensor 36 are connected to the controller 7 through signal lines; On the rear side of the outer wall of the washing tank 3, an adjustment tank 35 is installed. On the front side of the outer wall of the adjustment tank 35, a regulating valve 34 is installed. On the upper side of the outer wall of the desizing tank 1, a pH sensor 36 is installed; Further, before desizing the textile fabric, the controller 7 controls the first valve 17 to connect the pressure spray head 13 and the regulating tank 35. The conveying motor 8 drives the power rod 33 to push the piston 29 to pressurize the water flow entering from the water inlet 31, and the pressurized water is sprayed out from the nozzle 32 to wash the surface of the components. After the desizing process of the textile fabric is completed, the vision sensor 14 collects information on components such as the telescopic plate 4, the gripper 9, the scraper 20, and the desizing tank 1, and compares it with the pre-input clean picture information to determine whether there is residual sizing on the surface of the components. When there is residual sizing, the controller 7 controls the first valve 17 to connect the pressure spray head 13 and the desizing tank 1, and the residual sizing is washed with the desizing liquid to ensure that the sizing can be removed. During the washing process, the conveying motor 8 drives the pulley 16 to move on the chute 15 to ensure that the equipment can be thoroughly cleaned. The function of cleaning before and after the equipment is used is realized, the problem that the residual sizing damages the equipment and interferes with subsequent processing is solved, the cleanliness of the equipment during use can be ensured, the production cost is reduced, the desizing effect and product quality are improved, the service life of the equipment is extended, and environmental pollution is reduced.

[0028] Working principle: Before desizing the textile fabric, the controller 7 controls the first valve 17 to connect the pressure spray head 13 and the regulating tank 35. The conveying motor 8 drives the power rod 33 to push the piston 29 to pressurize the water flow entering from the water inlet 31, and the pressurized water is sprayed out from the nozzle 32 to wash the surface of the components. The operator clamps the textile fabric to be desized through the gripper 9, and the controller 7 controls the telescopic plate 4 to be in the unfolded state to support the textile fabric. After the textile fabric is clamped, the controller 7 controls the first valve 17 to connect the desizing tank 1 and the pressure spray head 13 to spray the desizing liquid on the textile fabric. After the spraying is completed, the controller 7 controls the telescopic plate 4 to retract to cancel the support for the textile fabric. At the same time, the controller 7 controls the conveying motor 8 to drive the slider 11 to move on the slide rail 10 to convey the textile fabric into the desizing tank 1. After the textile fabric is desized, the controller 7 controls the movement of the slider 11 to convey the textile fabric to the water washing tank 3 for water washing and collection of the textile fabric. When the textile fabric does not need to be soaked in the desizing tank 1 for desizing, the controller 7 guides the slider 11 to another line of the slide rail 10 through the guiding unit 12 and directly enters the water washing tank 3 for water washing after desizing; When the controller 7 controls the telescopic plate 4 to provide support for the textile fabric, the slurry motor 21 drives the scraper 20 to scrape the residual slurry on the surface of the textile fabric. After the scraping of the slurry on the surface of the textile fabric is completed, before the guiding unit 12 conveys the textile fabric to the desizing bath 1, the temperature sensor 22 and the pH sensor 36 detect the temperature and pH in the desizing bath 1, and transmit the information to the controller 7. The controller 7 compares the received temperature information and pH information with the preset values. When the temperature is lower than the preset value, a high-frequency current is provided to the induction coil 23 to generate an alternating magnetic field, thereby generating eddy currents in the induction coil 23 to provide heat for the desizing bath 1 and increase the temperature in the desizing bath 1. When the temperature is higher than the preset value, the controller 7 controls the slurry motor 21 to drive the stirring rod 19 to rotate, and cools down by stirring the desizing liquid in the desizing bath 1. When the pH does not meet the preset value, the controller 7 controls the regulating valve 34 to connect the desizing bath 1 and the regulating tank 35 to adjust the pH in the desizing bath 1; After the textile fabric is desized, the controller 7 adjusts the specific conditions in the washing bath 3 according to the type of desizing liquid used. The controller 7 controls the cleaning tank 27 to add sufficient water to the washing bath 3. When using alkali desizing, the heater 26 is controlled to raise the temperature of the water in the washing bath 3 to 80 °C. After using enzyme desizing and oxidant desizing, the washing water temperature in the washing bath 3 rises in a gradient from 40 °C to 60 °C to 80 °C. When using acid desizing, multiple water changes are required to avoid the residue of acidic substances. After adjusting the washing conditions in the washing bath 3, by controlling the slider 11 to move back and forth on the slide rail 10, the textile fabric can be washed and cleaned in the washing bath 3. After the washing of the textile fabric is completed, the collecting motor 45 drives the rotating shaft 42 to rotate, and the textile fabric conveyed to the rotating shaft 42 is collected. At the same time, during the collection process, by controlling the rotation speed of the rotating shaft 42 and the clamping degree of the clamp 9 on the textile fabric, the moisture in the textile fabric can be removed. After the collection of the textile fabric is completed, the controller 7 controls the fixator 43 to cancel the fixation of the rotating shaft 42, so that the rotating shaft 42 falls into the collection box 44. At the same time, the controller 7 controls the opener 48 to open, so that the rotating shaft 42 stored in the storage box 47 slides down along the feeding groove 18. After the rotating shaft 42 for replacement slides in place, the fixator 43 fixes the rotating shaft 42 again; After the desizing and water washing of the textile fabric are completed, the visual sensor 14 collects information on components such as the telescopic plate 4, the gripper 9, the scraper 20, and the desizing tank 1, and compares it with the pre-input clean picture information to determine whether there is residual sizing on the surface of the components. When there is residual sizing, the controller 7 controls the first valve 17 to connect the pressure spray head 13 and the desizing tank 1, and flushes the residual sizing with the desizing liquid to ensure that the sizing can be removed. During the flushing process, the conveying motor 8 drives the pulley 16 to move on the chute 15 to ensure that the equipment can be cleaned completely. The controller 7 controls the connecting valve 24 to connect the desizing tank 1, the purification tank 2, and the water washing tank 3, and the waste liquid in the desizing tank 1 and the water washing tank 3 flows into the purification tank 2. Before flowing into the purification tank 2, the filter screen 6 filters out impurities and sediments. After the waste liquid in the desizing tank 1 and the water washing tank 3 enters the purification tank 2, before the controller 7 controls the regulating tank 35 to put aerobic organisms into the purification tank 2 through the regulating valve 34 and the pipeline, the temperature sensor 22 detects the temperature in the purification tank 2. When the temperature is lower than 20 °C, the heater 26 heats the waste water in the purification tank 2. When the temperature is higher than 35 °C, the controller 7 controls the regulating valve 34 and the regulating tank 35 to add water to the purification tank 2 to lower the temperature. The pH sensor 36 detects the pH of the waste liquid, and the controller 7 connects the regulating valve 34, the regulating tank 35, and the purification tank 2 according to the detection results to adjust the pH of the waste liquid in the purification tank 2 to 6.5 - 8. After the temperature and pH are adjusted, aerobic organisms are added to the purification tank 2 to degrade the organic matter.

[0029] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. A desizing device for producing moisture wicking textile fabrics based on machine vision, characterized in that: It comprises a desizing tank (1), a controller (7) and a conveying component, wherein the conveying component is connected to the controller (7) via a signal line; A controller (7) is installed on the front side of the outer wall of the desizing tank (1), and a conveying component is installed in the middle of the inner wall of the desizing tank (1); The conveying assembly comprises: a telescopic plate (4), a conveying motor (8), a clamp (9), a slide rail (10), a slider (11) and a guide unit (12); the conveying motor (8) and the guide unit (12) are connected to a controller (7) via a signal line, and the telescopic plate (4) and the slider (11) are connected to the conveying motor (8) via a connecting shaft; A telescopic plate (4) is installed on the upper side of the outer wall of the desizing tank (1), a conveying motor (8) is installed on the lower side of the outer wall of the desizing tank (1), a slide rail (10) is installed on the upper side of the outer wall of the desizing tank (1), a slider (11) is installed on the upper side of the outer wall of the slide rail (10), a clamp (9) is installed on the left side of the outer wall of the slider (11), and a guide unit (12) is installed on the right side of the outer wall of the slide rail (10).

2. The desizing device for producing moisture wicking textile fabrics based on machine vision according to claim 1, characterized in that: The conveying assembly further comprises a removal module (5), the removal module (5) comprising a pressurizing nozzle (13), a visual sensor (14), a chute (15), a pulley (16) and a first valve (17), the visual sensor (14) and the first valve (17) being connected to the controller (7) via a signal line, and the pressurizing nozzle (13) being connected to the desizing tank (1) and the regulating module via the first valve (17) and a pipeline; A chute (15) is installed on the upper side of the outer wall of the desizing tank (1), a pulley (16) is installed on the upper side of the outer wall of the chute (15), a visual sensor (14) is installed on the front side of the outer wall of the chute (15), a pressurizing nozzle (13) is installed on the lower side of the outer wall of the pulley (16), and a first valve (17) is installed on the rear side of the outer wall of the pressurizing nozzle (13).

3. The desizing device for producing moisture wicking textile fabrics based on machine vision according to claim 1, characterized in that: A slurry assembly is installed on the upper side of the outer wall of the desizing tank (1), and the slurry assembly is connected to the visual sensor (14) via a signal line; The slurry assembly comprises: a stirring rod (19), a scraper (20), a slurry motor (21), a temperature sensor (22) and an induction coil (23); the stirring rod (19) and the scraper (20) are connected to the slurry motor (21) via a connecting shaft; the slurry motor (21) is connected to a controller (7) via a signal line; and the induction coil (23) is connected to the temperature sensor (22) via a signal line. A stirring rod (19) is installed at the lower part of the inner wall of the desizing tank (1), a scraper (20) is installed on the upper side of the outer wall of the stirring rod (19), a slurry motor (21) is installed on the lower side of the outer wall of the desizing tank (1), a pressure nozzle (13) is installed on the right side of the outer wall of the scraper (20), a temperature sensor (22) is installed in the middle part of the inner wall of the desizing tank (1), and an induction coil (23) is installed in the middle part of the outer wall of the desizing tank (1).

4. The desizing device for producing moisture wicking textile fabrics based on machine vision according to claim 1, characterized in that: A purification component is installed on the right side of the outer wall of the conveying component, and the purification component is connected to the controller (7) via a signal line; The purification component comprises: a filter screen (6), a purification tank (2), a connecting valve (24) and a regulating module, the connecting valve (24) being connected to a controller (7) via a signal line, and the purification tank (2) being connected to a desizing tank (1) and a washing tank (3) respectively via the connecting valve (24); A filter screen (6) is installed on the right side of the outer wall of the desizing tank (1), a connecting valve (24) is installed on the right side of the outer wall of the filter screen (6), a purification tank (2) is installed on the right side of the outer wall of the connecting valve (24), and an adjustment module is installed on the rear side of the outer wall of the desizing tank (1).

5. The desizing device for producing moisture wicking textile fabrics based on machine vision according to claim 4, characterized in that: A water washing component is installed on the rear side of the outer wall of the purification component, and the water washing component is connected to the controller (7) via a signal line; The water washing component comprises: a water washing tank (3), a collection module (25), a heater (26), a cleaning box (27) and a cleaning valve (28); the heater (26) is connected to a temperature sensor (22) via a signal line, and the collection module (25) and the cleaning valve (28) are connected to a controller (7) via a signal line; A water washing tank (3) is installed on the rear side of the outer wall of the purification tank (2), a cleaning box (27) is installed on the upper side of the outer wall of the adjustment module, a cleaning valve (28) is installed on the front side of the outer wall of the cleaning box (27), a heater (26) is installed on the lower side of the outer wall of the water washing tank (3), and a collection module (25) is installed on the right side of the outer wall of the water washing tank (3).

6. The desizing device for producing moisture wicking textile fabrics based on machine vision according to claim 2, characterized in that: The pressurized spray head (13) comprises: a piston (29), a balance pipe (30), a water inlet (31), a nozzle (32) and a power rod (33), wherein the power rod (33) is connected to the conveying motor (8) via a connecting shaft; A water inlet (31) is installed on the lower side of the outer wall of the pulley (16), a piston (29) is installed on the lower side of the outer wall of the pulley (16), a power rod (33) is installed on the right side of the outer wall of the piston (29), a balance pipe (30) is installed on the upper side of the outer wall of the power rod (33), and a nozzle (32) is installed on the lower side of the outer wall of the water inlet (31).

7. The desizing device for producing moisture wicking textile fabrics based on machine vision according to claim 2, characterized in that: The first valve (17) comprises: a fixed block (37), a movable block (38), a spring (39), a baffle (40) and a magnetic induction coil (41), wherein the magnetic induction coil (41) is connected to the controller (7) via a signal line; A fixed block (37) is installed on the rear side of the outer wall of the pressurized nozzle (13), a spring (39) is installed on the right side of the outer wall of the fixed block (37), a moving block (38) is installed on the right side of the outer wall of the spring (39), a baffle (40) is installed on the right side of the outer wall of the moving block (38), and a magnetic induction coil (41) is installed on the rear side of the outer wall of the pressurized nozzle (13).

8. The desizing device for producing moisture wicking textile fabrics based on machine vision according to claim 4, characterized in that: The regulating module comprises: a regulating valve (34), a regulating box (35) and a pH sensor (36); the regulating box (35) is connected to the desizing tank (1), the purification tank (2) and the washing tank (3) via the regulating valve (34) and pipelines; the regulating valve (34) and the pH sensor (36) are connected to the controller (7) via a signal line; A regulating box (35) is installed on the rear side of the outer wall of the washing tank (3), a regulating valve (34) is installed on the front side of the outer wall of the regulating box (35), and a pH sensor (36) is installed on the upper side of the outer wall of the desizing tank (1).

9. The desizing device for producing moisture wicking textile fabrics based on machine vision according to claim 5, characterized in that: The collecting module (25) comprises: a rotating shaft (42), a holder (43), a collecting box (44), a collecting motor (45) and a replacement unit (46); the holder (43), the collecting motor (45) and the replacement unit (46) are connected to a controller (7) via a signal line; A rotating shaft (42) is installed on the right side of the outer wall of the washing tank (3), a fixture (43) is installed on the front side of the outer wall of the rotating shaft (42), a replacement unit (46) is installed on the upper side of the outer wall of the rotating shaft (42), a collection box (44) is installed on the right side of the outer wall of the rotating shaft (42), and a collection motor (45) is installed on the upper side of the outer wall of the collection box (44).

10. The desizing device for producing moisture wicking textile fabrics based on machine vision according to claim 9, characterized in that: The replacement unit (46) comprises: a material storage box (47), an opener and closeer (48) and a material feeding trough (18), wherein the opener and closeer (48) is connected to the fixer (43) via a signal line; An opener (48) is installed on the upper side of the outer wall of the rotating shaft (42), a material storage box (47) is installed on the upper side of the outer wall of the opener (48), and a feeding trough (18) is installed in the middle of the inner wall of the material storage box (47).

Citation Information

Patent Citations

  • A desizing device for textile fabric production

    CN115305672B