A high-speed automatic loading mechanism for reaction vessels for in vitro diagnosis
Through the coordinated operation of the design support module, rotating module, swing module and sliding track module, the problems of low automatic loading efficiency and easy-to-knot cups in in vitro diagnostic equipment are solved, and high-speed, stable and reliable reaction cup loading is achieved, improving the overall cost-effectiveness of the equipment.
Patent Information
- Application Number
- CN202510679300.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-26
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2045-05-26
AI Technical Summary
In the existing in vitro diagnostic equipment, the automatic loading mechanism of the reaction cup has problems such as low efficiency, easy-to-lock cup, complex structure and high cost, which cannot meet the needs of full automation and high-speed detection.
A high-speed automatic loading mechanism for in vitro diagnostic reaction vessels is designed, including support modules, rotation modules, swing modules, sliding track modules and feeding siloes. Through coordinated operation, the high-speed and orderly loading of the reaction cup is achieved. The overload protection function of the eccentric wheel module is adopted, the flow-limiting blocks and agitation blocks prevent the slug cups. The precise design of the downward track ensures smooth delivery of the reaction cups.
It realizes high-speed fully automatic loading of the reaction cup, improves detection efficiency and equipment stability, reduces maintenance costs, extends the service life of the equipment, and meets the needs of modern medical testing to produce results quickly.
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Figure CN120195416B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of in vitro diagnostic equipment, in particular to a high-speed automatic loading mechanism for a reaction container for in vitro diagnosis. Background Art
[0002] In in vitro diagnostic equipment, such as coagulation and chemiluminescence immunoassay analyzers, due to their high repeatability requirements, in order to avoid residual and carryover contamination, reaction cups are not allowed to be reused, and disposable reaction cups must be used. In order to achieve fully automated operation of chemiluminescence detection tests, a large number of disordered disposable reaction cups put into the hopper must be made orderly. It is necessary to develop an automatic reaction cup loading mechanism to realize automatic reaction cup sorting, loading, and feeding.
[0003] Patent publication number "CN104076161A" discloses "an analysis device capable of stably supplying cuvettes even when a user arbitrarily inserts a plurality of cuvettes into a storage unit. The analysis device comprises: a storage unit for storing the plurality of inserted cuvettes; a removal unit for removing the cuvettes from the storage unit; and a vibrating unit for vibrating the storage unit to move the cuvettes within the storage unit."
[0004] In the above patents, the push plate type cup feeding is prone to accumulation when there is too much material in the hopper and the material cannot be hung or discharged. The push plate and the hopper outlet are easily stuck, resulting in material blockage, which requires manual intervention. The turntable type cup feeding has a complex structure and high cost, and is prone to cup jamming at the rail entry, resulting in material blockage, which requires manual intervention. The cup loading speed is slow and cannot meet the requirements of high-speed automation. The crawler type cup feeding has a slow cup loading speed and has the disadvantages of carrying the cup across the rail. It has a complex structure and high cost. The cup box pre-arrangement cup feeding method is inflexible and inefficient, which cannot meet the requirements of full automation.
[0005] To this end, the present invention provides a high-speed automatic loading mechanism for in vitro diagnostic reaction containers to solve the above-mentioned problems. Summary of the Invention
[0006] In view of the deficiencies of the prior art, the present invention provides a high-speed automatic loading mechanism for in vitro diagnostic reaction containers, which solves the above-mentioned problems.
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a high-speed automatic loading mechanism for in vitro diagnostic reaction containers, comprising a support module, a rotation module, a swing module, a downward track module and a feeding bin:
[0008] The support module is used to support other modules, including a main support plate, a fine-tuning bracket, a secondary support plate, a positioning support plate, a positioning pillar, a frame bracket and a feeding bin bracket; the main support plate is fixed to the frame bracket, the main support plate is provided with a frame bracket positioning pin and a lower track positioning pin, the frame bracket is provided with a positioning waist hole, positioning pins are set on the upper and lower surfaces of the positioning support plate, the secondary support plate is assembled through the positioning pin of the positioning support plate, two positioning pins are set at the junction of the secondary support plate and the rotating module, and the feeding bin bracket is installed on both sides of the main support plate and the secondary support plate for fixing the feeding bin;
[0009] The rotating module drives the swing module to perform reciprocating motion through the rotation of the motor, and includes a rotating motor, a motor bracket, an eccentric wheel module, a position sensor, a sensor baffle, and a sensor bracket; the eccentric wheel module is fixed to the rotating motor, the rotating motor and the position sensor are fixed to the motor bracket, the eccentric bearing of the eccentric wheel module extends into the waist-shaped groove of the swing block of the swing module, and the eccentric wheel module is provided with an overload protection function;
[0010] The swing module swings up and down to allow disordered reaction cups in the feeding bin to enter the downward track in an orderly manner. It includes a swing block, a swing block bracket, a reset spring, a current limiting block, a connecting rod, a current limiting block bracket, a current limiting baffle, a stirring block and a guide plate. The swing block is driven by the rotating module to reciprocate up and down. The current limiting block, the swing block and the current limiting baffle form a channel to limit the number of reaction cups entering. The stirring block stirs the reaction cups in the feeding bin. The guide plate makes the downward direction of the reaction cups parallel to the direction of the track. The reset spring makes the swing module return to the initial position after power is cut off.
[0011] Furthermore, the descending track module is connected with the swing module, so that the reaction cup uses gravity to enter the track groove in an orderly manner and slide down to the designated position, including a descending track, a track cover, a track positioning axis, a full cup sensor and a cup exhaustion sensor; the functional areas of the descending track include a docking area, a positioning area, a buffer area, a full cup sensing area, a cup exhaustion sensing area and a conveying area; the feeding bin is used to store the reaction cup, including a storage area, a collection area, a swing block activity area, an anti-interference guide angle, an edge guard and a fixed column.
[0012] Furthermore, the eccentric wheel module includes a rotating main shaft, an eccentric wheel, an overload protection spring, a ball, a cover plate and an eccentric bearing; the rotating main shaft is provided with three 120° evenly distributed slots for placing springs and balls, the eccentric wheel is provided with a wavy circular hole inside for matching with the ball, and the cover plate is fixed to the rotating main shaft to limit the movement position of the overload protection spring and the ball.
[0013] Furthermore, the swing block and the current limiting block are connected by a connecting rod, so as to ensure that the channel size formed by the current limiting block, the swing block and the current limiting baffle remains unchanged during the reciprocating motion.
[0014] Furthermore, the shape of the top of the stirring block matches the shape inside the feeding bin, the arc curve is set with the rotating shaft as the center, the distance between the front end groove and the feeding bin is 1-2 cup lengths, and the angles of the baffles on both sides of the stirring block are perpendicular to the horizontal plane or greater than 90°.
[0015] Furthermore, the guide plate is fixed to the tail of the current limiting block and reciprocates synchronously with the current limiting block. The guide plate is in the shape of a straight plate and a Z-shaped two-fold structure, and gaps are reserved on both sides of the guide plate.
[0016] Furthermore, the docking area of the descending track is set at a certain inclination angle, and the connection with the swing block is smoothly transitioned, and the maximum gap does not exceed 1 mm.
[0017] Furthermore, the height of the track cover and the track groove of the lower track is slightly higher than the reaction cup cap, and the height difference is 0.5-1.0 mm.
[0018] Furthermore, the collecting area of the feeding bin is conical, the ratio of the cone diameter to the cone height of the collecting area is in the range of 1.5-2, and the center of the cone diameter of the collecting area is set at the tangent position of the swing block in the swing module.
[0019] Furthermore, the anti-interference guide angle of the feeding bin is a chamfered processing structure at the junction of the collecting area and the swing block in the swing module.
[0020] The present invention provides a high-speed automatic loading mechanism for in vitro diagnostic reaction vessels. Compared with the prior art, it has the following advantages:
[0021] 1. This high-speed automatic loading mechanism for in vitro diagnostic reaction vessels can achieve high-speed, fully automatic loading of reaction cups through the coordinated operation of a rotating module, a swing module, a downward track module, and a feeding bin. The swing block, driven by the rotating module, rapidly reciprocates, allowing the reaction cups to enter the downward track in an orderly manner. Combined with the efficient conveying design of the downward track, this greatly shortens the loading time of the reaction cups, significantly improves the detection efficiency of in vitro diagnostic equipment, and can meet the demand for rapid results in modern medical testing.
[0022] 2. The high-speed automatic loading mechanism for in vitro diagnostic reaction vessels is designed with multiple anti-cup jamming structures. The flow-limiting block, flow-limiting baffle, and stirring block in the swing module work together to prevent too many reaction cups from entering the guide channel at the same time, and also prevent the reaction cups from accumulating and getting stuck. The docking area design of the descending track, the height control of the track cover, and the guidance of the reaction cup direction by the guide plate all effectively prevent the reaction cup from getting stuck during movement, greatly improving the stability and reliability of the equipment operation and reducing equipment failures and downtime caused by cup jams.
[0023] 3. The in vitro diagnostic reaction vessel has a high-speed automatic loading mechanism, and the eccentric wheel module of the rotation module is equipped with an overload protection function. When the cup is stuck, the eccentric wheel module can cause the motor to idle, and the torque is controlled by the cooperation of springs and balls to protect the motor and various components from damage. This design reduces the frequency of equipment component damage due to malfunctions, reduces maintenance costs, extends the service life of the equipment, and improves the overall cost-effectiveness of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0025] Figure 1 It is a three-dimensional diagram of the external structure of the present invention;
[0026] Figure 2 This is a three-dimensional diagram of the overall structure of the support module of the present invention;
[0027] Figure 3 This is a perspective view of the rotating module structure of the present invention;
[0028] Figure 4 This is a three-dimensional diagram of the eccentric wheel module structure of the present invention;
[0029] Figure 5 This is a three-dimensional diagram of the internal structure of the eccentric wheel module of the present invention;
[0030] Figure 6 This is a perspective view of the swing module structure of the present invention;
[0031] Figure 7 This is a three-dimensional diagram of the back structure of the swing module of the present invention;
[0032] Figure 8 This is a three-dimensional diagram of the structure of the descending track module of the present invention;
[0033] Figure 9 This is a three-dimensional diagram of the internal structure of the feeding bin of the present invention;
[0034] In the figure: 1. Support module; 1-1. Main support plate; 1-2. Fine-tuning bracket; 1-3. Auxiliary support plate; 1-4. Positioning support plate; 1-5. Positioning pillar; 1-6. Frame bracket; 1-7. Feeding hopper bracket; 2. Rotation module; 2-1. Rotation motor; 2-2. Motor bracket; 2-3. Eccentric wheel module; 2-3-1. Rotation spindle; 2-3-2. Eccentric wheel; 2-3-3. Overload protection spring; 2-3-4. Ball bearing; 2-3-5. Cover plate; 2-3-6. Eccentric bearing; 2-4 , position sensor; 2-5, sensor baffle; 2-6, sensor bracket; 3, swing module; 3-1, swing block; 3-2, swing block bracket; 3-3, reset spring; 3-4, current limiting block; 3-5, connecting rod; 3-6, current limiting block bracket; 3-7, current limiting baffle; 3-8, stirring block; 3-9, guide plate; 4, downward track module; 4-1, downward track; 4-2, track cover; 4-3, track positioning shaft; 4-4, full cup sensor; 4-5, cup exhaustion sensor; 5, feeding hopper. DETAILED DESCRIPTION
[0035] It should be noted that in the description of the embodiments of the present application, the terms "front, rear", "left, right", "up, down", etc. indicating directions or positional relationships are all based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present application. The terms "install", "connect", and "connected" should be understood in a broad sense. For example, they can be fixedly connected, detachably connected, or integrally connected; they can be directly connected, or indirectly connected through an intermediate medium, or they can be internal connections between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0036] The present application will be further described in detail below through the accompanying drawings and examples.
[0037] Reference Figures 1 to 9 The embodiment of the present application provides a high-speed automatic loading mechanism for in vitro diagnostic reaction containers, comprising a support module 1, a rotation module 2, a swing module 3, a descending track module 4, and a feeding bin 5:
[0038] The support module 1 is used to support other modules, including a main support plate 1-1, a fine-tuning bracket 1-2, a secondary support plate 1-3, a positioning support plate 1-4, a positioning pillar 1-5, a frame bracket 1-6 and a feeding bin bracket 1-7; the main support plate 1-1 is fixed on the frame bracket 1-6, the main support plate 1-1 is provided with a frame bracket positioning pin and a sliding track positioning pin, the frame bracket 1-6 is provided with a positioning waist hole, the positioning support plate 1-4 is provided with positioning pins on both the upper and lower surfaces, the secondary support plate 1-3 is assembled through the positioning pins of the positioning support plate 1-4, and two positioning pins are provided at the junction of the secondary support plate 1-3 and the rotating module 2, and the feeding bin bracket 1-7 is installed on both sides of the main support plate 1-1 and the secondary support plate 1-3 to fix the feeding bin 5;
[0039] The rotating module 2 drives the swing module 3 to perform reciprocating motion through the rotation of the motor, and includes a rotating motor 2-1, a motor bracket 2-2, an eccentric wheel module 2-3, a position sensor 2-4, a sensor baffle 2-5, and a sensor bracket 2-6. The eccentric wheel module 2-3 is fixed to the rotating motor 2-1, and the rotating motor 2-1 and the position sensor 2-4 are fixed to the motor bracket 2-2. The eccentric bearing 2-3-6 of the eccentric wheel module 2-3 extends into the waist-shaped groove of the swing block 3-1 of the swing module 3. The eccentric wheel module 2-3 is provided with an overload protection function.
[0040] The swing module 3 swings up and down to make the disordered reaction cups in the feeding bin 5 enter the downward track in an orderly manner. It includes a swing block 3-1, a swing block bracket 3-2, a return spring 3-3, a current limiting block 3-4, a connecting rod 3-5, a current limiting block bracket 3-6, a current limiting baffle 3-7, a stirring block 3-8 and a guide plate 3-9; the swing block 3-1 is driven by the rotating module 2 to reciprocate up and down, the current limiting block 3-4, the swing block 3-1 and the current limiting baffle 3-7 form a channel to limit the number of reaction cups entering, the stirring block 3-8 stirs the reaction cups in the feeding bin 5, the guide plate 3-9 makes the sliding direction of the reaction cups parallel to the track direction, and the return spring 3-3 makes the swing module 3 return to its initial position after power is cut off.
[0041] The descending track module 4 is connected to the swing module 3, allowing the reaction cups to enter the track groove in an orderly manner by gravity and slide down to the designated position. It includes a descending track 4-1, a track cover 4-2, a track positioning shaft 4-3, a full cup sensor 4-4 and a cup exhaustion sensor 4-5; the functional areas of the descending track 4-1 include a docking area, a positioning area, a buffer area, a full cup sensing area, a cup exhaustion sensing area and a conveying area; the feeding bin 5 is used to store the reaction cups, including a storage area, a collection area, a swing block activity area, an anti-interference guide angle, an edge guard and a fixed column.
[0042] The eccentric wheel module 2-3 includes a rotating main shaft 2-3-1, an eccentric wheel 2-3-2, an overload protection spring 2-3-3, a ball 2-3-4, a cover plate 2-3-5 and an eccentric bearing 2-3-6; the rotating main shaft 2-3-1 is provided with three 120° evenly distributed slots for placing the spring and the ball 2-3-4, the eccentric wheel 2-3-2 is provided with a wavy circular hole that cooperates with the ball 2-3-4, and the cover plate 2-3-5 is fixed to the rotating main shaft 2-3-1 to limit the movement of the overload protection spring 2-3-3 and the ball 2-3-4.
[0043] The swing block 3-1 is connected to the current limiting block 3-4 through a connecting rod 3-5, ensuring that the channel size formed by the current limiting block 3-4, the swing block 3-1 and the current limiting baffle 3-7 remains unchanged during the reciprocating motion.
[0044] The top shape of the stirring block 3-8 is consistent with the shape of the feeding bin 5, the arc curve is set with the rotating shaft as the center, the distance between the front end groove and the feeding bin 5 is 1-2 cup lengths, and the angles of the baffles on both sides of the stirring block 3-8 are perpendicular to the horizontal plane or greater than 90°.
[0045] The guide plate 3-9 is fixed to the rear end of the current limiting block 3-4 and reciprocates synchronously with it. It is a straight plate with a two-fold Z-shape, and has a reserved gap on either side. The docking area of the lower track 4-1 is tilted at a certain angle, allowing for a smooth transition with the swing block 3-1, with a maximum gap of no more than 1mm. The track groove between the track cover 4-2 and the lower track 4-1 is slightly higher than the reaction cup cap, with a height difference of 0.5-1.0mm.
[0046] The collection area of the feeding hopper 5 is conical, with a ratio of cone diameter to cone height within a range of 1.5-2. The center of the cone diameter is located at the tangent of the swing block 3-1 in the swing module 3. The anti-interference guide angle of the feeding hopper 5 is a chamfered structure at the junction of the collection area and the swing block 3-1 in the swing module 3.
[0047] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0048] Working principle: The support module lays the foundation: The support module serves as the structural foundation of the entire mechanism and plays a key role in stably supporting other modules; the main support plate 1-1 is fixed on the frame bracket 1-6, and the height of the mechanism can be fine-tuned through the positioning waist hole of the frame bracket 1-6 and the fine-tuning bracket 1-2, while ensuring that the relative positions of the modules are accurate and unchanged; the positioning support plate 1-4 accurately guides the installation of the auxiliary support plate 1-3 and the swing module with the positioning pins on the upper and lower surfaces; the positioning pins at the joint of the auxiliary support plate 1-3 and the rotation module further ensure the accuracy of the installation of the rotation module; the feeding bin bracket 1-7 is installed on both sides of the main and auxiliary support plates to firmly fix the feeding bin 5, providing a stable physical support structure for the entire loading process;
[0049] The rotating module provides power drive: The rotating module is the power source of the entire loading mechanism; after the rotating motor 2-1 is started, it drives the eccentric wheel module 2-3 fixed to it to rotate at high speed; the eccentric bearing 2-3-6 of the eccentric wheel module 2-3 extends into the waist-shaped groove of the swing block 3-1 in the swing module. As the eccentric wheel module 2-3 rotates, the eccentric bearing 2-3-6 moves in the waist-shaped groove, thereby driving the swing block 3-1 to reciprocate up and down;
[0050] Overload protection mechanism: The eccentric wheel module 2-3 has an important overload protection function. Its rotating spindle 2-3-1 is equipped with three slots evenly spaced at 120 degrees. The slots contain the overload protection spring 2-3-3 and the ball 2-3-4. The eccentric wheel 2-3-2 is designed with a wavy circular hole inside to match the ball 2-3-4. When an abnormality such as a stuck cup occurs, the eccentric wheel 2-3-2 cannot rotate normally. At this time, the rotating spindle 2-3-1 drives the compressed spring and ball 2-3-4 to rotate along the wavy circular hole. By properly setting the compression distance and number of springs, the torque can be effectively controlled, preventing damage to the motor and other components due to excessive resistance, and ensuring the safe and stable operation of the equipment.
[0051] Position monitoring and control: The position sensor 2-4 and the sensor baffle 2-5 work together to monitor the motion state of the swing module in real time. The on-off time between the position sensor 2-4 and the sensor baffle 2-5 can be used to determine whether a cup jam has occurred. At the same time, the on-off signal from the position sensor 2-4 can be used to precisely control the motion range of the swing module, ensuring its accuracy and stability.
[0052] The swing module enables orderly organization and transportation of reaction cups: the swing block 3-1 reciprocates up and down under the drive of the rotation module. When the swing block 3-1 moves upward, the reaction cups in the feeding bin 5 enter the channel composed of the flow-limiting block 3-4, the swing block 3-1, and the flow-limiting baffle 3-7 under the action of gravity and the stirring block 3-8. This channel can effectively limit the number of reaction cups entering the guide groove, preventing excessive influx of reaction cups and causing cup jams. The swing block 3-1 and the flow-limiting block 3-4 are connected by a connecting rod 3-5 to ensure that the channel size remains consistent during the reciprocating motion, ensuring that the reaction cups can enter the guide groove stably and smoothly.
[0053] Stirring and preventing accumulation: The stirring block 3-8 fixed on the upper part of the flow limiting block 3-4 plays a key role in the reciprocating swing process of the swing module; the top shape of the stirring block 3-8 is consistent with the shape of the feeding bin 5, and its arc curve is set with the rotating shaft as the center. The front groove maintains a space of 1-2 cup lengths with the feeding bin 5, and the angles of the baffles on both sides are perpendicular to the horizontal plane or greater than 90°. This design enables the stirring block 3-8 to fully stir the reaction cups in the feeding bin 5 when swinging, preventing the reaction cups from accumulating and getting stuck, and ensuring that the reaction cups enter the guide groove smoothly;
[0054] Guide positioning: The guide plate 3-9 is fixed to the tail end of the current limiting block 3-4 and reciprocates synchronously with the current limiting block 3-4. When the reaction cup slides down to the docking point with the sliding track, the guide plate 3-9 can guide the reaction cup so that its direction is parallel to the direction of the sliding track, effectively preventing the reaction cup cap from getting stuck with the sliding track cover 4-2. The shape of the guide plate 3-9 can be selected as a straight plate or a Z-shaped two-fold structure according to actual needs. The gaps reserved on both sides facilitate manual handling when the cup is stuck. The reset spring 3-3 takes effect after the swing module is powered off, allowing the swing module to quickly return to its initial position to prepare for the initialization operation of the next loading process.
[0055] The descending track module completes the transport and monitoring of the cuvettes: the descending track module is tightly connected to the swing module, using the cuvettes' own gravity to achieve their orderly descent. The docking area of the descending track 4-1 is set at a certain angle, and the connection with the swing block 3-1 adopts a smooth transition design with a maximum gap of no more than 1mm. This prevents interference between the swing block 3-1 and the descending track 4-1 while ensuring that the cuvettes can smoothly enter the descending track 4-1 from the swing module.
[0056] Track positioning and buffering: The positioning area of the descending track 4-1 cooperates with the positioning pins of the main support plate 1-1 and the auxiliary support plate 1-3 in the support module and the track positioning shaft 4-3 to accurately ensure the connection position between the track docking area and the swing block 3-1; the buffer area can store a certain number of reaction cups. When the reaction cups in the feeding bin 5 are exhausted, the reaction cups in the buffer area can maintain the normal operation of the machine for a period of time. The number of buffered cups can be set according to actual usage needs;
[0057] Cup quantity monitoring and control: The full cup sensor 4-4 set in the full cup sensing area and the cup exhaustion sensor 4-5 set in the cup exhaustion sensing area respectively monitor the number of reaction cups in the buffer area in real time; when the full cup sensor 4-4 detects that the buffer area is full of cups, it will send a signal to stop the swing module to prevent the reaction cups from continuing to enter and causing congestion; when the full cup sensor 4-4 detects that there are no cups in the buffer area, the swing module continues to run and replenishes the reaction cups; when the cup exhaustion sensor 4-5 is activated, it indicates that there are no available reaction cups in the feeding bin 5 and the buffer area. At this time, the machine will stop running to avoid idling of the equipment or other abnormal situations; the conveying area can be designed into various shapes such as straight line, circle, S shape, etc. according to different functional requirements to transport the reaction cups to the designated detection or use position; the track cover 4-2 is installed on the downward track 4-1, and its height is slightly higher than the reaction cup cap by 0.5-1.0mm, which can ensure that the reaction cups are arranged side by side in an orderly manner, effectively limit the stacking of reaction cup caps, and prevent the reaction cups from sliding down or getting stuck;
[0058] The feeding hopper stores and supplies reaction cups: the feeding hopper 5 is mainly used to store reaction cups; the storage area can be designed into various shapes such as rectangle, square, circle, trapezoid, etc. according to actual needs to meet the storage needs of reaction cups of different quantities and specifications; the collection area adopts a conical or conical circular design, and the ratio of the cone diameter to the cone height is controlled within the range of 1.5-2, and the center of the cone diameter is set at the tangent position of the swing block 3-1 in the swing module. Such a design can effectively reduce the number of residual cups in the hopper, or even achieve no residual cups; the anti-interference guide angle is a chamfer treatment structure at the junction of the collection area and the swing block 3-1, which can avoid the reaction cup and the feeding hopper 5 from getting stuck during the swinging process of the swing block 3-1. This structure is an optional design, and even if it is not there, it will not affect the basic function of the feeding hopper; the edge guards are located on both sides of the hopper to prevent the reaction cups from falling, and the fixed column is used to firmly fix the feeding hopper on the support module to ensure its stability during the entire loading process.
[0059] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0060] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
[0061] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A high-speed automatic loading mechanism for in vitro diagnostic reaction vessels, characterized in that: It includes a support module (1), a rotation module (2), a swing module (3), a descending track module (4) and a feeding bin (5): The support module (1) is used to support other modules, including a main support plate (1-1), a fine-tuning bracket (1-2), a secondary support plate (1-3), a positioning support plate (1-4), a positioning pillar (1-5), a frame bracket (1-6) and a feeding bin bracket (1-7); the main support plate (1-1) is fixed on the frame bracket (1-6), the main support plate (1-1) is provided with a frame bracket positioning pin and a downward track positioning pin, the frame bracket (1-6) is provided with a positioning waist hole, the positioning support plate (1-4) is provided with positioning pins on both the upper and lower surfaces, the secondary support plate (1-3) is assembled through the positioning pins of the positioning support plate (1-4), two positioning pins are provided at the joint between the secondary support plate (1-3) and the rotating module (2), and the feeding bin bracket (1-7) is installed on both sides of the main support plate (1-1) and the secondary support plate (1-3) to fix the feeding bin (5); The rotating module (2) drives the swing module (3) to perform reciprocating motion through the rotation of the motor, and comprises a rotating motor (2-1), a motor bracket (2-2), an eccentric wheel module (2-3), a position sensor (2-4), a sensor baffle (2-5) and a sensor bracket (2-6); the eccentric wheel module (2-3) is fixed to the rotating motor (2-1), the rotating motor (2-1) and the position sensor (2-4) are fixed to the motor bracket (2-2), the eccentric bearing (2-3-6) of the eccentric wheel module (2-3) extends into the waist-shaped groove of the swing block (3-1) of the swing module (3), and the eccentric wheel module (2-3) is provided with an overload protection function; The swing module (3) swings up and down to enable disordered reaction cups in the feeding bin (5) to enter the descending track in an orderly manner, and comprises a swing block (3-1), a swing block bracket (3-2), a return spring (3-3), a current limiting block (3-4), a connecting rod (3-5), a current limiting block bracket (3-6), a current limiting baffle (3-7), a stirring block (3-8) and a guide plate (3-9); the swing block (3-1) is driven by the rotating module (2) to reciprocate up and down, the current limiting block (3-4) and the swing block (3-1) and the current limiting baffle (3-7) form a channel to limit the number of reaction cups entering, the stirring block (3-8) stirs the reaction cups in the feeding bin (5), the guide plate (3-9) enables the direction of the reaction cups to descend to be parallel to the direction of the track, and the return spring (3-3) enables the swing module (3) to return to its initial position after power is cut off.
2. The high-speed automatic loading mechanism for in vitro diagnostic reaction containers according to claim 1, characterized in that: The descending track module (4) is connected to the swing module (3), so that the reaction cups use gravity to enter the track groove in an orderly manner and slide down to the designated position, comprising a descending track (4-1), a track cover (4-2), a track positioning shaft (4-3), a full cup sensor (4-4) and a cup exhaustion sensor (4-5); the functional areas of the descending track (4-1) include a docking area, a positioning area, a buffer area, a full cup sensing area, a cup exhaustion sensing area and a conveying area; the feeding bin (5) is used to store the reaction cups, and comprises a storage area, a collection area, a swing block activity area, an anti-interference guide angle, a side guard and a fixed column.
3. The high-speed automatic loading mechanism for in vitro diagnostic reaction containers according to claim 1, characterized in that: The eccentric wheel module (2-3) comprises a rotating main shaft (2-3-1), an eccentric wheel (2-3-2), an overload protection spring (2-3-3), a ball (2-3-4), a cover plate (2-3-5) and an eccentric bearing (2-3-6); the rotating main shaft (2-3-1) is provided with three slots evenly spaced at 120 degrees for accommodating the spring and the ball (2-3-4); the eccentric wheel (2-3-2) is internally provided with a wave-shaped circular hole that cooperates with the ball (2-3-4); and the cover plate (2-3-5) is fixed to the rotating main shaft (2-3-1) to limit the movement of the overload protection spring (2-3-3) and the ball (2-3-4).
4. The high-speed automatic loading mechanism for in vitro diagnostic reaction containers according to claim 1, characterized in that: The swing block (3-1) and the current limiting block (3-4) are connected via a connecting rod (3-5), ensuring that the size of the channel formed by the current limiting block (3-4), the swing block (3-1) and the current limiting baffle (3-7) remains unchanged during the reciprocating motion.
5. The high-speed automatic loading mechanism for in vitro diagnostic reaction containers according to claim 1, characterized in that: The top shape of the stirring block (3-8) matches the inner shape of the feeding bin (5), the arc curve is set with the rotating shaft as the center, the distance between the front groove and the feeding bin (5) is 1-2 cup lengths, and the angles of the baffles on both sides of the stirring block (3-8) are perpendicular to the horizontal plane or greater than 90 degrees.
6. The high-speed automatic loading mechanism for in vitro diagnostic reaction containers according to claim 1, characterized in that: The guide plate (3-9) is fixed to the tail of the current limiting block (3-4) and performs reciprocating motion synchronously with the current limiting block (3-4). The guide plate (3-9) is in the shape of a straight plate and a Z-shaped double-fold structure, and gaps are reserved on both sides of the guide plate (3-9).
7. The high-speed automatic loading mechanism for in vitro diagnostic reaction containers according to claim 2, characterized in that: The docking area of the descending track (4-1) is set at a certain inclination angle, and the connection with the swing block (3-1) is smoothly transitioned, with the maximum gap not exceeding 1mm.
8. The high-speed automatic loading mechanism for in vitro diagnostic reaction containers according to claim 2, characterized in that: The heights of the track cover plate (4-2) and the track groove of the lower track (4-1) are slightly higher than the reaction cup cap, with a height difference of 0.5-1.0 mm.
9. The high-speed automatic loading mechanism for in vitro diagnostic reaction containers according to claim 1, characterized in that: The collecting area of the feeding bin (5) is conical, the ratio of the cone diameter to the cone height of the collecting area is within the range of 1.5-2, and the center of the cone diameter of the collecting area is set at the tangent position of the swing of the swing block (3-1) in the swing module (3).
10. The high-speed automatic loading mechanism for in vitro diagnostic reaction containers according to claim 1, characterized in that: The anti-interference guide angle of the feeding bin (5) is a chamfered processing structure at the junction of the collecting area and the swing block (3-1) in the swing module (3).
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