A highly stable modular solar photovoltaic panel

Through structural designs such as the interlocking end, insertion end, and displacement locking frame, the problems of unstable photovoltaic panel connection and poor splicing flexibility have been solved, enabling rapid splicing and disassembly of photovoltaic panels and enhancing overall stability.

CN120222934BActive Publication Date: 2025-11-14WUXI RUNZHEN PRECISION MACHINERY CO LTD

Patent Information

Application Number
CN202510415729.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-03
Publication Date
2025-11-14
Estimated Expiration
2045-04-03

AI Technical Summary

Technical Problem

In existing technologies, the connection between adjacent photovoltaic panels in split-panel solar photovoltaic panels is unstable and the splicing flexibility is poor, which cannot meet the needs of mass installation.

Method used

The design incorporates a combination of fitting end, insertion end, displacement locking frame, rack, drive gear, and limit frame to enable modular and rapid assembly and disassembly of photovoltaic panels. Furthermore, the overall stability is enhanced through assembly in both longitudinal and transverse positions.

Benefits of technology

It enables rapid splicing and disassembly of photovoltaic panels, enhancing the flexibility of splicing and the stability of the overall structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention belongs to the field of solar photovoltaic panel technology, and particularly to a highly stable split-type splicing solar photovoltaic panel, comprising a splicing frame main body, a photovoltaic panel, and a secondary splicing frame. The photovoltaic panel is disposed on the upper end of the splicing frame main body, and the secondary splicing frame is disposed on the side end of the splicing frame main body. This invention utilizes a mating end, an insertion end, a displacement locking frame, a rack, a drive gear, a one-way limiting groove, and a conical groove. The insertion end is opposite to the mating end. The limiting strip of the insertion end is inserted into the one-way limiting groove from the outside of the mating end. During this process, the one-way cone is embedded into the conical groove until the positive and negative poles at the upper and lower ends respectively contact the electrical connection groove. At this point, the splicing frame main body and the secondary splicing frame are connected in parallel until the clamping structure on the side end of the displacement locking frame clamps the outside of the limiting frame. At this point, the splicing frame main body and the secondary splicing frame are locked, significantly increasing the overall structural stability while maintaining splicing flexibility.
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Description

Technical Field

[0001] This invention relates to the field of solar photovoltaic panel technology, specifically to a highly stable modular solar photovoltaic panel. Background Technology

[0002] A solar photovoltaic (PV) panel is a device that converts solar radiation into electrical energy. It mainly consists of solar cell modules, a support structure, and a surface covering layer. Its core working principle is based on the photovoltaic effect: when sunlight shines on the PV panel, the energy of the light activates electrons within the panel, releasing them from their atomic orbitals and causing them to flow within the panel, forming an electric current. Because multiple solar PV panels are typically installed simultaneously, modular PV panels offer faster installation.

[0003] The existing technology has the following shortcomings: The existing technology, in the publication number CN213693592U, "a split splicing solar photovoltaic panel", "includes a mounting plate, a mounting frame disposed on the upper end of the mounting plate, a first connecting member disposed on both sides of the mounting frame, a second connecting member disposed between the adjacent mounting frames, a support strip disposed between the mounting frame and the mounting plate, mounting grooves uniformly disposed on the mounting frame, and a solar photovoltaic panel disposed between the mounting grooves".

[0004] The above structure supports the mounting frame with support bars, which avoids damage to the mounting plate by the mounting frame. In addition, it is convenient to fix the outer perimeter of the mounting frame through the first connector. However, this structure only adopts a single-group unidirectional splicing method and does not make any improvements to the external splicing structure. Since photovoltaic panels are often installed in batches, the inability to establish a connection between adjacent photovoltaic panels will result in poor splicing flexibility and overall installation stability. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this invention provides a highly stable modular solar photovoltaic panel, solving the problems of the inability to connect adjacent photovoltaic panels and the poor flexibility and stability of splicing.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a highly stable split-type splicing solar photovoltaic panel, comprising a splicing frame main body, a photovoltaic panel, and a secondary splicing frame, wherein the photovoltaic panel is disposed on the upper end of the splicing frame main body, the secondary splicing frame is disposed on the side end of the splicing frame main body, an installation node is provided at the bottom of the splicing frame main body, and a support rib is connected to the side end of the installation node.

[0007] The splicing frame body has a fitting end on one side and an insertion end on the other side. A displacement locking frame is also provided on one side of the splicing frame body, and a connecting shaft is provided on the side of the displacement locking frame.

[0008] The splicing frame body also includes a transverse slide and a limiting frame. The transverse slide is opened at one end of the splicing frame body near the displacement locking frame, and the limiting frame is fixedly connected to the end of the splicing frame body away from the transverse slide.

[0009] The secondary splicing frame has the same overall structure as the main splicing frame, but the positions of the mating end, insertion end, limiting frame, and displacement locking frame are reversed.

[0010] The fitting end also includes a one-way limiting groove, a conical groove, and an electrical connection groove. The one-way limiting groove is formed inside the fitting end, the conical groove is formed on the inner end face of the one-way limiting groove, and the electrical connection groove is formed on the same side end face inside the one-way limiting groove.

[0011] The insertion end also includes a limiting strip, a one-way cone block, and a conductive spring. The limiting strip is fixedly connected to both sides of the insertion end, the one-way cone block is fixedly connected to the side end of the insertion end, and the conductive spring is fixedly installed on the same side end face of the insertion end.

[0012] In some embodiments, the conical grooves correspond to the positions of the unidirectional conical blocks, are the same in number, and have their internal acute angles facing opposite directions.

[0013] In some embodiments, the displacement locking frame further includes a rack, a drive gear, a handle, and a slider. The rack is fixedly connected to the lower inner side of the displacement locking frame, and the drive gear meshes with the tooth groove of the rack and is movably connected to the splicing frame body through a connecting shaft.

[0014] In some embodiments, the handle is fixedly connected to the middle of the outer side of the drive gear, and the slider is fixedly connected to the end face of the displacement locking frame facing the splicing frame body and inserted into the transverse slide groove.

[0015] In some embodiments, the electrical connection slot and the conductive spring are positioned opposite each other, and extend inward from the insertion end to the negative terminal respectively. The connection method between the splicing frame main body and the secondary splicing frame is that the positive terminals are connected to each other and the negative terminals are connected to each other.

[0016] In some embodiments, the displacement locking frame has an irregular strip-shaped structure, with a hollow opening in the middle of one side near the limiting frame, and the shape of the opening is the same as that of the limiting frame.

[0017] Compared with existing technologies, this invention provides a highly stable modular solar photovoltaic panel:

[0018] A highly stable modular solar photovoltaic panel is designed with a mating end, an insertion end, a displacement locking frame, a rack, a drive gear, a one-way limiting groove, and a conical groove. In use, the operator places the main body of the splicing frame and the secondary splicing frame on the same horizontal plane, with the insertion end facing the mating end. Then, the operator inserts the limiting strip of the insertion end into the one-way limiting groove from the outside of the mating end. During this process, the one-way cone is embedded in the conical groove, while the conductive spring slides continuously until the positive and negative poles at the top and bottom contacts the electrical connection groove. At this point, the main body of the splicing frame and the secondary splicing frame are connected in parallel. The operator then holds the handle and rotates it, causing the rack to move and simultaneously driving the displacement locking frame. The slider on the side of the displacement locking frame slides in the transverse groove until the clamping structure on the side of the displacement locking frame clamps onto the outside of the limiting frame. At this point, the main body of the splicing frame and the secondary splicing frame are locked together.

[0019] The above settings and procedures can enable this structure to achieve the following beneficial effects:

[0020] By combining the fitting end, insertion end, conical groove, and unidirectional conical block, the solar photovoltaic panel can be quickly spliced ​​and disassembled through modular design, and the insertion direction is limited so that the photovoltaic panel is not easy to come out from the side after the connection is completed. By combining the displacement locking frame, rack and pinion, and limit frame, this structure can be spliced ​​in two different positions, longitudinal and transverse, compared with the existing unidirectional splicing structure, which greatly increases the stability of the overall structure while maintaining splicing flexibility. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 This is a schematic diagram of the bottom mounting node, support, and rib connection structure of the present invention;

[0023] Figure 3 This is a schematic diagram of the top view structure of the present invention;

[0024] Figure 4 This is a schematic diagram of the overall structure of the insertion end of the present invention;

[0025] Figure 5 This is a schematic diagram of the overall structure of the displacement locking frame of the present invention;

[0026] Figure 6 This is a schematic diagram of the fitting end structure and the location of the electrical connection groove of the present invention;

[0027] Figure 7 This is a schematic diagram of the connection structure between the main body of the splicing frame and the secondary splicing frame of the present invention.

[0028] In the diagram: 1. Splicing frame main body; 101. Horizontal slide groove; 102. Limiting frame; 2. Photovoltaic panel; 3. Secondary splicing frame; 4. Fitting end; 401. One-way limiting groove; 402. Conical groove; 403. Power connection groove; 5. Installation node; 6. Support rib; 7. Insertion end; 701. Limiting strip; 702. One-way cone block; 703. Conductive spring; 8. Displacement locking frame; 801. Rack; 802. Drive gear; 803. Handle; 804. Slider; 9. Connecting shaft. Detailed Implementation

[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0030] In the description of this invention, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0031] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0032] In this implementation plan: A highly stable split-type solar photovoltaic panel includes a splicing frame body 1, a photovoltaic panel 2, and a secondary splicing frame 3. The photovoltaic panel 2 is disposed on the upper end of the splicing frame body 1, and the secondary splicing frame 3 is disposed on the side end of the splicing frame body 1. An installation node 5 is provided at the bottom of the splicing frame body 1, and a support rib 6 is connected to the side end of the installation node 5.

[0033] The splicing frame body 1 has a fitting end 4 on one side and an insertion end 7 on the other side. The splicing frame body 1 also has a displacement locking frame 8 on one side and a connecting shaft 9 on the side of the displacement locking frame 8.

[0034] The splicing frame body 1 also includes a transverse slide 101 and a limiting frame 102. The transverse slide 101 is opened at one end of the splicing frame body 1 near the displacement locking frame 8, and the limiting frame 102 is fixedly connected to the end of the splicing frame body 1 away from the transverse slide 101.

[0035] In this embodiment, the structure of the secondary splicing frame 3 is exactly the same as that of the splicing frame body 1, but the positions of the fitting end 4, the insertion end 7, the limiting frame 102, and the displacement locking frame 8 are reversed; the fitting end 4 also includes a one-way limiting groove 401, a conical groove 402, and an electrical connection groove 403. The one-way limiting groove 401 is opened inside the fitting end 4, the conical groove 402 is opened on the inner end face of the one-way limiting groove 401, and the electrical connection groove 403 is opened on the same side end face inside the one-way limiting groove 401.

[0036] Specifically, such as Figure 2 Figure 3 and Figure 6 As shown, the mating end 4 is recessed inward as a whole, and the connection of the insertion end 7 is accommodated by the one-way limiting groove 401 and the strip grooves opened on the upper and lower sides. The insertion end 7 can only be connected by one-way insertion.

[0037] In this embodiment, the insertion end 7 also includes a limiting strip 701, a one-way cone block 702, and a conductive spring 703. The limiting strip 701 is fixedly connected to both sides of the insertion end 7, the one-way cone block 702 is fixedly connected to the side end of the insertion end 7, and the conductive spring 703 is fixedly installed on the same side end face of the insertion end 7. The conical groove 402 corresponds to the one-way cone block 702 in position, has the same number, and the internal acute angles face opposite directions.

[0038] Specifically, such as Figure 1 Figure 4 and Figure 7 As shown, after the unidirectional cone block 702 establishes a connection between the insertion end 7 and the mating end 4, it meshes with the cone groove 402. At this time, the insertion end 7 cannot move in the opposite direction and can only be dislodged by continuous sliding.

[0039] In this embodiment, the displacement locking frame 8 also includes a rack 801, a drive gear 802, a handle 803, and a slider 804. The rack 801 is fixedly connected to the lower inner side of the displacement locking frame 8. The drive gear 802 meshes with the tooth groove of the rack 801 and is movably connected to the splicing frame body 1 through the connecting shaft 9. The handle 803 is fixedly connected to the middle outer side of the drive gear 802. The slider 804 is fixedly connected to the end face of the displacement locking frame 8 facing the splicing frame body 1 and is inserted into the transverse slide groove 101.

[0040] Specifically, such as Figure 5As shown, when the grip 803 rotates, the drive gear 802 rotates synchronously according to the rotation direction of the grip 803, while the rack 801 changes its movement direction according to the rotation direction of the grip 803, until the clamping structure at the side end of the displacement locking frame 8 clamps onto both sides of the limiting frame 102 and completes the locking.

[0041] In this embodiment, the electrical connection groove 403 and the conductive spring 703 are positioned opposite each other, and extend inward from the insertion end 7 to the negative end respectively. The connection method between the splicing frame body 1 and the secondary splicing frame 3 is that the positive ends are connected to the positive ends and the negative ends are connected to the negative ends. The displacement locking frame 8 has an irregular strip structure, and a hollow opening is provided in the middle of the side near the limiting frame 102. The shape of the opening is the same as that of the limiting frame 102.

[0042] The working principle and usage process of this invention are as follows: When using this structure, the operator places the splicing frame main body 1 and the secondary splicing frame 3 on the same horizontal plane, and makes the insertion end 7 opposite to the fitting end 4. Then, the limiting strip 701 of the insertion end 7 is inserted into the one-way limiting groove 401 from the outside of the fitting end 4. During this process, the one-way cone block 702 is embedded in the cone groove 402, and the conductive spring 703 slides continuously until the upper and lower positive and negative poles respectively contact the power connection groove 403. At this time, the splicing frame main body 1 and the secondary splicing frame 3 are connected in parallel. Then, the operator holds the handle 803 and rotates it, so that the rack 801 is driven and the displacement locking frame 8 is driven at the same time. The slider 804 on the side of the displacement locking frame 8 slides in the transverse sliding groove 101 until the clamping structure on the side of the displacement locking frame 8 is clamped on the outside of the limiting frame 102. At this time, the splicing frame main body 1 and the secondary splicing frame 3 are locked.

[0043] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A highly stable split-type splicing solar photovoltaic panel, comprising a splicing frame main body (1), a photovoltaic panel (2), and a secondary splicing frame (3), wherein the photovoltaic panel (2) is disposed on the upper end of the splicing frame main body (1), the secondary splicing frame (3) is disposed on the side end of the splicing frame main body (1), and an installation node (5) is provided at the bottom of the splicing frame main body (1), wherein a support rib (6) is connected to the side end of the installation node (5), characterized in that: The splicing frame body (1) has a fitting end (4) on one side and an insertion end (7) on the other side of the splicing frame body (1). The splicing frame body (1) also has a displacement locking frame (8) on one side and a connecting shaft (9) on the side of the displacement locking frame (8). The splicing frame body (1) also includes a transverse slide (101) and a limiting frame (102). The transverse slide (101) is opened at one end of the splicing frame body (1) near the displacement locking frame (8), and the limiting frame (102) is fixedly connected to one end of the splicing frame body (1) away from the transverse slide (101). The secondary splicing frame (3) has the same structure as the splicing frame body (1), but the positions of the fitting end (4), insertion end (7), limiting frame (102) and displacement locking frame (8) are reversed. The fitting end (4) further includes a one-way limiting groove (401), a conical groove (402), and an electrical connection groove (403). The one-way limiting groove (401) is opened inside the fitting end (4), the conical groove (402) is opened on the inner end face of the one-way limiting groove (401), and the electrical connection groove (403) is opened on the same side end face inside the one-way limiting groove (401). The insertion end (7) also includes a limiting strip (701), a one-way cone block (702), and a conductive spring (703). The limiting strip (701) is fixedly connected to both sides of the insertion end (7), the one-way cone block (702) is fixedly connected to the side end of the insertion end (7), and the conductive spring (703) is fixedly installed on the same side end face of the insertion end (7).

2. The highly stable modular solar photovoltaic panel according to claim 1, characterized in that: The conical groove (402) corresponds to the unidirectional conical block (702) in position, has the same number, and the internal acute angles face opposite directions.

3. The highly stable modular solar photovoltaic panel according to claim 1, characterized in that: The displacement locking frame (8) also includes a rack (801), a drive gear (802), a handle (803), and a slider (804). The rack (801) is fixedly connected to the lower inner side of the displacement locking frame (8). The drive gear (802) meshes with the tooth groove of the rack (801) and is movably connected to the splicing frame body (1) through the connecting shaft (9).

4. A highly stable modular solar photovoltaic panel according to claim 3, characterized in that: The grip (803) is fixedly connected to the middle of the outer side of the drive gear (802), and the slider (804) is fixedly connected to the end face of the displacement locking frame (8) facing the splicing frame body (1) and inserted into the transverse slide groove (101).

5. A highly stable modular solar photovoltaic panel according to claim 1, characterized in that: The electrical connection slot (403) and the conductive spring (703) are positioned opposite each other, and extend from the insertion end (7) to the negative end respectively. The connection method between the splicing frame main body (1) and the secondary splicing frame (3) is that the positive end is connected to the positive end and the negative end is connected to the negative end.

6. A highly stable modular solar photovoltaic panel according to claim 1, characterized in that: The displacement locking frame (8) has an irregular strip structure, with a hollow opening in the middle of the side near the limiting frame (102), and the shape of the opening is the same as that of the limiting frame (102).

Citation Information

Patent Citations

  • Split splicing type solar photovoltaic panel

    CN213693592U

  • Flexible solar photovoltaic panel capable of being spliced

    CN116505839A

  • Splicing type solar photovoltaic panel

    CN118017915A

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