Device for automatically sleeving insulating tube and winding resistance wire on thermal bimetallic strip

By designing an automation device to realize the welding and winding of the insulating tube and thermal bimetallic components and the resistive wire, the problem of difficult to control the finished product quality caused by complex processing in the prior art is solved, and the production efficiency is improved and the cost is reduced.

CN120228566AActive Publication Date: 2025-07-01FOSHAN TONGBAO ELECTRICAL PRECISION ALLOY CO LTD
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Patent Information

Application Number
CN202510375269.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2025-07-01
Estimated Expiration
2045-03-27

AI Technical Summary

Technical Problem

The existing thermal bimetal components have complex processing technology, making it difficult to achieve efficient and automated production, making it difficult to control the quality of finished products.

Method used

An automated device including insulating tube feeding and cutting, thermal bimetallic feeding and cutting, resistance wire welding and wire winding mechanism is designed to realize automatic set of insulating tubes and thermal bimetallic components and welding and winding of resistive wires, combining resistance measurement and conveyor belt transmission.

Benefits of technology

The automatic insulating pipe and resistive wire of thermal bimetal sheet is realized, which improves production efficiency and reduces processing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of thermal bimetallic material processing, and discloses a device for automatically sleeving an insulating tube and winding a resistance wire on a thermal bimetallic strip, which comprises a base. An insulating tube feeding and cutting mechanism is arranged on the base and is used for feeding and cutting an insulating tube; a first electric push rod is mounted on the base; by arranging the insulating tube feeding and cutting mechanism, the thermal bimetal feeding and cutting mechanism and the resistance wire feeding and welding mechanism, after three materials are fed fully automatically, a resistance wire is wound on the outer wall of an insulating tube in cooperation with the resistance wire winding mechanism, so that material assembly can be completed, and an operator only needs to set corresponding machining parameters in the process, so that the production efficiency is greatly improved. And after the three materials are butted to designated positions, continuous production operation can be realized, so that the production efficiency is greatly improved, and the processing cost is also greatly reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of thermostatic bimetal material processing, and particularly relates to a device for automatically sleeving an insulating tube and winding a resistance wire on a thermostatic bimetal sheet. Background Art

[0002] In the processing of thermostatic bimetal components, it is necessary to insert the cut thermostatic bimetal element into an insulating tube, weld one end of the resistance wire to one end of the thermostatic bimetal element, and then wind the resistance wire around the insulating tube covering the thermostatic bimetal element to form a thermostatic bimetal wire-winding component.

[0003] Currently, in the process of processing such products, due to the large number of processes and the complexity of the process, manual processing is generally adopted, resulting in difficulty in controlling the quality of the final product.

[0004] Therefore, the present invention provides a device for automatically sleeving an insulating tube and winding a resistance wire on a thermostatic bimetal sheet and its usage method. Summary of the Invention

[0005] In order to make up for the deficiencies of the prior art and solve at least one of the technical problems proposed in the background art.

[0006] The present invention provides a device for automatically sleeving an insulating tube and winding a resistance wire on a thermostatic bimetal sheet, including a base; An insulating tube feeding and cutting mechanism is arranged on the base for feeding and cutting the insulating tube; A first electric push rod is installed on the base, and a movable plate is installed at the end of the first electric push rod. The cut insulating tube is placed inside the movable plate; A thermostatic bimetal feeding and cutting mechanism is arranged on the base for feeding and cutting the thermostatic bimetal element. After being cut, the thermostatic bimetal element enters the inside of the movable plate equipped with the insulating tube, so that the thermostatic bimetal element and the insulating tube are sleeved and formed; A pushing component is arranged on the base to push the components inside the movable plate to displace into the next process; A resistance wire feeding and welding mechanism is arranged on the base for welding the resistance wire to the thermostatic bimetal element; A resistance wire winding mechanism is arranged on the base for winding the welded resistance wire around the outside of the insulating tube; A resistance value measuring device is arranged on the base for measuring the resistance value of the assembled components; A conveyor belt is arranged on the base for transporting the tested components.

[0007] By adopting the above technical solutions, the insulating tube is fed and cut by the insulating tube feeding and cutting mechanism. Until the insulating tube enters the inside of the movable plate, the thermal bimetal element is fed and cut by the thermal bimetal feeding and cutting mechanism and then enters the inside of the cut insulating tube, so that the two are sleeved and formed. Then, the first electric push rod is used to drive the movable plate to move on the base. After the outer wall of the movable plate fits against the side wall of the base, the pushing component can be driven to push out the components sleeved and formed inside the movable plate. Then, the end of the resistance wire is welded to the thermal bimetal element by the resistance wire feeding and welding mechanism. Then, the insulating tube is rotated by the resistance wire winding mechanism, so that the resistance wire winds around the outer wall of the insulating tube. Until the winding is completed, the resistance wire is cut by the internal components of the resistance wire feeding and welding mechanism. Then, the resistance value of the assembled component is measured by the resistance value measuring device. After the measurement is completed, it can be transported away by the conveyor belt.

[0008] Preferably, the insulating tube feeding and cutting mechanism includes a first motor, a first conveyor roller, a gear, a first cylinder and a first cutting knife; The first motor is installed on the base. Three groups of first conveyor rollers are symmetrically distributed up and down in pairs and are rotatably connected to the base at equal intervals. Gears are installed on the same side shafts of any group of the first conveyor rollers. The other end of any one of the first conveyor rollers away from the gear is sleeved with the output end of the first motor. The first cylinder is installed on the base, and the first cutting knife is installed at the end of the first cylinder.

[0009] By adopting the above technical solutions, by providing the insulating tube feeding and cutting mechanism, it plays a role in conveying and cutting the insulating tube, so that the cut insulating tube is inside the movable plate.

[0010] Preferably, the thermal bimetal feeding and cutting mechanism includes a second motor, a second conveyor roller, a limiting plate, a second cylinder, a second cutting knife and a cutting groove; The second motor is installed on the base. Two second conveyor rollers are symmetrically distributed up and down and are rotatably connected to the base for transporting the thermal bimetal element. The side shaft of any one of the second conveyor rollers is sleeved with the output end of the second motor. The limiting plate is installed on the base, and the thermal bimetal element moves inside the limiting plate. The second cylinder is installed on the base, and the second cutting knife is installed at the end of the second cylinder. A cutting groove is provided inside the limiting plate to cooperate with the downward movement of the second cutting knife for cutting.

[0011] By adopting the above technical solutions, by providing the thermal bimetal feeding and cutting mechanism, the cutting of the thermal bimetal element is realized. After being cut, the thermal bimetal element continues to move forward by the subsequent pushing of the thermal bimetal element and enters the insulating tube inside the movable plate, thus completing the sleeving operation of the two.

[0012] Preferably, a current impact device is installed on the surface of the limit plate, which is used to perform current impact on the thermal bimetallic element inside the limit plate after cutting.

[0013] By adopting the above technical solution, the cut thermal bimetallic element is tested by a current impact device, so that the performance of the thermal bimetallic element when subjected to a high-energy instantaneous current impact can be accurately tested.

[0014] Preferably, the pusher assembly includes a second electric push rod and a cross plate; A second electric push rod is installed on the outer wall of the base, and a cross plate is installed on the end of the second electric push rod for pushing the components assembled inside the movable plate to move.

[0015] By adopting the above technical solution, the cross plate is driven to move by the second electric push rod, so that the side wall of the cross plate fits the insulating tube and the side wall of the thermal bimetallic element and moves, thereby extending the sleeved insulating tube from the inside of the movable plate.

[0016] Preferably, the resistance wire feeding and welding mechanism comprises a resistance wire winding rod, a third conveying roller, a third motor, a third cylinder, a third cutting knife and a welding device; A resistance wire winding rod is installed on the base, and two groups of third conveying rollers are equidistantly connected to the base and symmetrically distributed up and down for transmitting the resistance wire. A third motor is installed on the base, and any side shaft of the third conveying roller is sleeved with the output shaft of the third motor. A third cylinder is installed on the base, and a third cutting knife is installed on the end of the third cylinder. A welding device is installed on the base for welding the end of the resistance wire to the thermal bimetallic element.

[0017] Preferably, the resistance wire winding mechanism comprises a base plate, a vertical plate, a fourth motor and a three-jaw chuck; A base plate is rotatably connected to the base, a vertical plate is slidably connected to the top of the base plate, a fourth motor is installed on one side of the vertical plate, a three-jaw chuck is rotatably connected to the other side of the vertical plate, and the central axis of the three-jaw chuck is sleeved with the output shaft of the fourth motor.

[0018] By adopting the above technical solution, a resistance wire feeding and welding mechanism and a resistance wire winding mechanism are provided, so that the resistance wire is welded to the end of the thermal bimetallic element inside the insulating tube. After the wire winding operation is completed, the third cylinder can drive the third cutting knife to move downward to cut and separate the resistance wire, and then the resistance of the installed component is measured by the resistance measuring equipment.

[0019] Preferably, a fifth motor is mounted on the base, and an output end of the fifth motor is mounted on an inner wall of the substrate.

[0020] By adopting the above technical solution, the fifth motor drives the substrate to rotate on the base, thereby adjusting the orientation of the substrate, loosening the three-jaw chuck from the assembled component, and allowing the component to fall onto the conveyor belt for transmission.

[0021] Preferably, two sliding grooves are formed inside the substrate, and the lower end of the vertical plate is slidably connected inside the sliding grooves.

[0022] By adopting the above technical solution, by providing the sliding grooves, the vertical plate can move inside the sliding grooves, thereby playing a role in limiting the movement of the vertical plate.

[0023] Preferably, a sixth motor is installed on the outer wall of the substrate, a reciprocating lead screw is sleeved on the output end of the sixth motor, the reciprocating lead screw is rotatably connected inside any one of the sliding grooves, and the lower end of the vertical plate is threadedly connected to the outer wall of the reciprocating lead screw.

[0024] By adopting the above technical solution, the sixth motor drives the reciprocating lead screw to rotate, causing the vertical plate to move on the reciprocating lead screw, so that the vertical plate can move inside the sliding groove when moving, thereby being able to drive the component on the three-jaw chuck to displace.

[0025] The beneficial effects of the present invention are as follows: For a device for automatically sleeving an insulating tube and winding a resistance wire on a thermostatic bimetal sheet according to the present invention, by providing an insulating tube feeding and cutting mechanism, a thermostatic bimetal feeding and cutting mechanism, and a resistance wire feeding and welding mechanism, after the three materials are automatically fed, and then cooperating with the resistance wire winding mechanism to wind the resistance wire on the outer wall of the insulating tube, the material assembly can be completed. During this period, the operator only needs to set the corresponding processing parameters, and after the three materials are docked to the specified positions, continuous production operations can be achieved, greatly improving the production efficiency and significantly reducing the processing cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 is a perspective view of an embodiment of the present invention; Figure 2 is of the present invention Figure 1 perspective view; Figure 3 is of the present invention Figure 1 perspective view; Figure 4 is a perspective view of the insulating tube feeding and cutting mechanism of the present invention; Figure 5 is a perspective view of the first electric push rod and the movable plate of the present invention; Figure 6 is a perspective view of the thermostatic bimetal feeding and cutting mechanism of the present invention; Figure 7 is a perspective view of the pushing component of the present invention; Figure 8 is a perspective view of the resistance wire feeding and welding mechanism of the present invention; Figure 9 It is a partial schematic three-dimensional sectional view of the resistance wire winding mechanism of the present invention.

[0027] Explanation of the reference numerals in the drawings: 1. Base; 2. Insulating tube feeding and cutting mechanism; 21. First motor; 22. First conveyor roller; 23. Gear; 24. First cylinder; 25. First cutting knife; 3. First electric push rod; 31. Movable plate; 4. Thermostatic bimetal feeding and cutting mechanism; 41. Second motor; 42. Second conveyor roller; 43. Limiting plate; 431. Current impact device; 44. Second cylinder; 45. Second cutting knife; 46. Cutting groove; 5. Pushing component; 51. Second electric push rod; 52. Cross plate; 6. Resistance wire feeding and welding mechanism; 61. Resistance wire winding rod; 62. Third conveyor roller; 63. Third motor; 64. Third cylinder; 65. Third cutting knife; 66. Welding device; 7. Resistance wire winding mechanism; 71. Substrate; 72. Vertical plate; 73. Fourth motor; 74. Three-jaw chuck; 75. Fifth motor; 76. Chute; 77. Sixth motor; 78. Reciprocating lead screw; 8. Resistance value measuring device; 9. Conveyor belt. Detailed implementation manners

[0028] Now, the subject matter described herein will be discussed with reference to exemplary embodiments. It should be understood that discussing these embodiments is only to enable those skilled in the art to better understand and thus implement the subject matter described herein. Without departing from the scope of protection of the content of this specification, changes can be made to the functions and arrangements of the elements discussed. Each example can omit, substitute, or add various processes or components as needed. Additionally, the features described relative to some examples can also be combined in other examples. Embodiment

[0029] The following further elaborates on the technical solution of the present invention in conjunction with the drawings in the specification and specific embodiments. Please refer to Figures 1 to 9 A device for automatically sleeving an insulating tube and winding a resistance wire on a thermostatic bimetal sheet provided in this application. Please pay special attention to referring to Figure 1 , Figure 2 and Figure 3 , which includes a base 1; An insulating tube feeding and cutting mechanism 2 is provided on the base 1 for feeding and cutting the insulating tube; A first electric push rod 3 is installed on the base 1. A movable plate 31 is installed at the end of the first electric push rod 3, and the cut insulating tube is placed inside the movable plate 31; A thermal bimetal loading and cutting mechanism 4 is provided on the base 1 for loading and cutting thermal bimetal components. After cutting, the thermal bimetal components enter the interior of the movable plate 31 equipped with insulating tubes, enabling the thermal bimetal components and the insulating tubes to be sleeved and formed; A pushing component 5 is provided on the base 1 to push the components inside the movable plate 31 to displace into the next process; A resistance wire loading and welding mechanism 6 is provided on the base 1 for welding the resistance wire to the thermal bimetal component; A resistance wire winding mechanism 7 is provided on the base 1 for winding the welded resistance wire around the outside of the insulating tube; A resistance value measuring device 8 is provided on the base 1 for measuring the resistance value of the assembled components; A conveyor belt 9 is provided on the base 1 for transporting the tested components.

[0030] Specifically, the insulating tube is loaded and cut by the insulating tube loading and cutting mechanism 2. Until the insulating tube enters the interior of the movable plate 31, the thermal bimetal component is loaded and cut by the thermal bimetal loading and cutting mechanism 4 and then enters the interior of the cut insulating tube, making the two sleeved and formed. Then, the first electric push rod 3 is used to drive the movable plate 31 to move on the base 1. After the outer wall of the movable plate 31 fits against the side wall of the base 1, the pushing component 5 can be driven to push out the components sleeved and formed inside the movable plate 31. Then, the end of the resistance wire is welded to the thermal bimetal component by the resistance wire loading and welding mechanism 6. Then, the insulating tube is rotated by the resistance wire winding mechanism 7, so that the resistance wire is wound around the outer wall of the insulating tube until the winding is completed. After that, the resistance wire is cut by the components inside the resistance wire loading and welding mechanism 6. Then, the resistance value of the assembled components is measured by the resistance value measuring device 8. After the measurement is completed, it can be transported away by the conveyor belt 9.

[0031] Please refer specifically to Figure 2 , the insulating tube loading and cutting mechanism 2 includes a first motor 21, a first conveyor roller 22, a gear 23, a first cylinder 24 and a first cutting knife 25; The first motor 21 is installed on the base 1. Three groups of first conveyor rollers 22 are rotationally connected to the base 1 at equal intervals and are symmetrically distributed in pairs up and down. A gear 23 is installed on the same-side shaft of any group of first conveyor rollers 22. The other end of any one of the first conveyor rollers 22 away from the gear 23 is sleeved with the output end of the first motor 21. The first cylinder 24 is installed on the base 1, and the first cutting knife 25 is installed at the end of the first cylinder 24.

[0032] Specifically, the first motor 21 drives the first conveying roller 22 to rotate, causing the two gears 23 to rotate in opposite directions, thereby conveying the insulating tube between the multiple first conveying rollers 22 until the insulating tube enters the other end of the movable plate 31. After the length positioning of the insulating tube is completed, the first cylinder 24 can be started to drive the first cutting knife 25 to move downward to cut the insulating tube, so that the insulating tube is inside the movable plate 31.

[0033] Please refer to Figure 3 and Figure 6 The hot bimetal feeding and cutting mechanism 4 includes a second motor 41, a second conveying roller 42, a limiting plate 43, a second cylinder 44, a second cutting knife 45 and a cutting groove 46; A second motor 41 is installed on the base 1. Two second conveying rollers 42 symmetrically distributed up and down are rotatably connected to the base 1 for transmitting the thermal bimetallic element. The side shaft of any second conveying roller 42 is sleeved with the output end of the second motor 41. A limit plate 43 is installed on the base 1. The thermal bimetallic element moves inside the limit plate 43. A second cylinder 44 is installed on the base 1. A second cutting knife 45 is installed at the end of the second cylinder 44. A cutting groove 46 is opened inside the limit plate 43 to cooperate with the second cutting knife 45 to move down for cutting.

[0034] Specifically, the second motor 41 drives any second conveying roller 42 to rotate, so as to transmit the thermal bimetallic element between the two second conveying rollers 42, so that the thermal bimetallic element enters the interior of the limiting plate 43, and then the second cutting knife 45 is driven downward by the second cylinder 44, so that the second cutting knife 45 enters the interior of the cutting groove 46, thereby cutting the thermal bimetallic element. The cut thermal bimetallic element is pushed forward by subsequent thermal bimetallic elements to enter the insulating tube inside the movable plate 31, thereby completing the sleeve operation of the two.

[0035] Please refer to Figure 3 and Figure 6 A current impact device 431 is installed on the surface of the limiting plate 43 for impacting the current on the cut thermal bimetallic element inside the limiting plate 43 .

[0036] Specifically, the cut thermobimetallic element is tested by the current impact device 431, which can accurately test the performance of the thermobimetallic element when it is subjected to a high-energy instantaneous current impact.

[0037] Please refer to Figure 2 and Figure 7 The push assembly 5 includes a second electric push rod 51 and a cross plate 52; A second electric push rod 51 is installed on the outer wall of the base 1 , and a cross plate 52 is installed at the end of the second electric push rod 51 for pushing the components assembled inside the movable plate 31 to move.

[0038] Specifically, after the sleeving operation is completed through the insulating tube and the thermal bimetal element, the movable plate 31 is driven to move on the base 1 by the first electric push rod 3. After the outer wall of the movable plate 31 is attached to the side wall of the base 1, the cross plate 52 can be driven to move by the second electric push rod 51, so that the side wall of the cross plate 52 is attached to the side walls of the insulating tube and the thermal bimetal element and moves, thereby extending the sleeved insulating tube out of the inside of the movable plate 31.

[0039] Please refer specifically to Figure 2 and Figure 8 , the resistance wire feeding and welding mechanism 6 includes a resistance wire winding rod 61, a third conveyor roller 62, a third motor 63, a third cylinder 64, a third cutting knife 65 and a welding device 66; A resistance wire winding rod 61 is installed on the base 1. Two groups of third conveyor rollers 62 that are symmetrically distributed up and down in pairs are rotatably connected to the base 1 at equal intervals for transporting the resistance wire. A third motor 63 is installed on the base 1. The side shaft of any one of the third conveyor rollers 62 is sleeved with the output shaft of the third motor 63. A third cylinder 64 is installed on the base 1. The end of the third cylinder 64 is installed with a third cutting knife 65. A welding device 66 is installed on the base 1 for welding the end of the resistance wire to the thermal bimetal element.

[0040] Please refer specifically to Figure 2 and Figure 9 , the resistance wire winding mechanism 7 includes a substrate 71, a vertical plate 72, a fourth motor 73 and a three-jaw chuck 74; The substrate 71 is rotatably connected to the base 1. The vertical plate 72 is slidably connected to the top of the substrate 71. A fourth motor 73 is installed on one side of the vertical plate 72. A three-jaw chuck 74 is rotatably connected to the other side of the vertical plate 72. The central axis of the three-jaw chuck 74 is sleeved with the output shaft of the fourth motor 73.

[0041] Specifically, any one of the third conveyor rollers 62 is driven to rotate by the third motor 63, so as to convey the resistance wire wound on the resistance wire winding rod 61 until the resistance wire contacts the thermal bimetal element inside the insulating tube after it extends out. Then, the end of the resistance wire is welded to the thermal bimetal element by the welding device 66. The sleeved insulating tube is positioned by the three-jaw chuck 74. The vertical plate 72 slides on the substrate 71 until the insulating tube disengages from the inside of the movable plate 31. Then, the three-jaw chuck 74 is driven to rotate by the fourth motor 73, so that the resistance wire is wound around the outer wall of the insulating tube. After the winding operation is completed, the third cylinder 64 is driven to move the third cutting knife 65 downward to cut and separate the resistance wire. Then, the resistance value of the assembled component is measured by the resistance value measuring device 8.

[0042] Please refer specifically to Figure 9 , a fifth motor 75 is installed on the base 1, and the output end of the fifth motor 75 is installed on the inner wall of the substrate 71.

[0043] Specifically, the fifth motor 75 drives the substrate 71 to rotate on the base 1, thereby adjusting the orientation of the substrate 71, causing the three-jaw chuck 74 to release the assembled component after molding, and allowing the component to fall onto the conveyor belt 9 for transmission away.

[0044] Please refer specifically to Figure 9 , two sliding grooves 76 are provided inside the substrate 71, and the lower end of the vertical plate 72 is slidably connected inside the sliding grooves 76.

[0045] Specifically, by providing the sliding grooves 76, the vertical plate 72 can move inside the sliding grooves 76, thereby playing a role in limiting the movement of the vertical plate 72.

[0046] Please refer specifically to Figure 9 , a sixth motor 77 is installed on the outer wall of the substrate 71. The output end of the sixth motor 77 is sleeved with a reciprocating lead screw 78. The reciprocating lead screw 78 is rotatably connected inside any one of the sliding grooves 76, and the lower end of the vertical plate 72 is threadedly connected to the outside of the reciprocating lead screw 78.

[0047] Specifically, the sixth motor 77 drives the reciprocating lead screw 78 to rotate, causing the vertical plate 72 to move on the reciprocating lead screw 78, so that the vertical plate 72 can move inside the sliding grooves 76 when moving, thereby being able to drive the component on the three-jaw chuck 74 to displace.

[0048] Working principle: The first motor 21 drives the first conveyor roller 22 to rotate, causing the two gears 23 to rotate in opposite directions, thereby conveying the insulating tube located between multiple first conveyor rollers 22 until the insulating tube enters the other end inside the movable plate 31. After the length positioning of the insulating tube is completed, the first cylinder 24 can be activated to drive the first cutting knife 25 to move downward to cut the insulating tube, making the insulating tube located inside the movable plate 31; The second motor 41 drives any one of the second conveyor rollers 42 to rotate, transmitting the thermal bimetal element located between the two second conveyor rollers 42, causing the thermal bimetal element to enter the limiting plate 43. Then, the second cylinder 44 drives the second cutting knife 45 to move downward, causing the second cutting knife 45 to enter the cutting groove 46, thereby cutting the thermal bimetal element. The cut thermal bimetal element continues to move forward under the push of the subsequent thermal bimetal element and enters the insulating tube inside the movable plate 31, thereby completing the sleeving operation of the two; After the sleeving operation of the insulating tube and the thermal bimetal element is completed, the first electric push rod 3 drives the movable plate 31 to move on the base 1. After the outer wall of the movable plate 31 fits against the side wall of the base 1, the second electric push rod 51 can be activated to drive the cross plate 52 to move, causing the side wall of the cross plate 52 to fit against the side walls of the insulating tube and the thermal bimetal element and move, thereby extending the sleeved insulating tube out of the movable plate 31; The third motor 63 drives any third conveying roller 62 to rotate, thereby conveying the resistance wire wound on the resistance wire winding rod 61 until the resistance wire contacts the thermobimetallic element inside the insulating tube after being extended out, and then the end of the resistance wire is welded to the thermobimetallic element by the welding device 66. After the insulating tube that has been put on is grasped and positioned by the three-jaw chuck 74, the reciprocating screw rod 78 is driven to rotate by the sixth motor 77, so that the vertical plate 72 moves on the reciprocating screw rod 78, so that the vertical plate 72 can move inside the slide groove 76 when moving, thereby driving the insulating tube that has been put on the three-jaw chuck 74 to move. The vertical plate 72 slides on the base plate 71, and the fourth motor 73 drives the three-jaw chuck 74 to rotate, so that the resistance wire is wound around the outer wall of the insulating tube. After the wire winding operation is completed, the insulating tube after winding will be separated from the inside of the movable plate 31, and the third cylinder 64 can drive the third cutting knife 65 to move down to cut and separate the resistance wire. Then, the resistance measuring device 8 is used to measure the resistance of the installed component. Finally, the fifth motor 75 drives the base plate 71 to rotate on the base 1, so as to adjust the orientation of the base plate 71, so that the three-jaw chuck 74 releases the installed component, and the component falls onto the conveyor belt 9 to be transported away.

[0049] An example of the present specific implementation mode is described above, but the present embodiment is not limited to the above-mentioned specific implementation mode, which is merely illustrative and not restrictive. A person skilled in the art may make many forms inspired by the present embodiment, all of which are protected by the present embodiment.

Claims

1. A device for automatically covering an insulating tube with a hot bimetallic strip and winding a resistance wire, comprising a base (1); characterized in that: The base (1) is provided with an insulating tube feeding and cutting mechanism (2) for cutting the insulating tube; A first electric push rod (3) is mounted on the base (1), a movable plate (31) is mounted on the end of the first electric push rod (3), and a cut insulating tube is placed inside the movable plate (31); The base (1) is provided with a thermal bimetal feeding and cutting mechanism (4) for feeding and cutting the thermal bimetal element. The cut thermal bimetal element enters the interior of a movable plate (31) equipped with an insulating tube, so that the thermal bimetal element and the insulating tube are sheathed and formed. The base (1) is provided with a material pushing assembly (5) for pushing the internal components of the movable plate (31) to move into the next process; The base (1) is provided with a resistance wire feeding and welding mechanism (6) for welding the resistance wire and the thermal bimetallic element; The base (1) is provided with a resistance wire winding mechanism (7) for winding the welded resistance wire to the outside of the insulating tube; The base (1) is provided with a resistance measuring device (8) for measuring the resistance of the assembled component; The base (1) is provided with a conveyor belt (9) for conveying components after testing.

2. The device for automatically covering an insulating tube with a hot bimetallic strip and winding a resistance wire according to claim 1, characterized in that: The insulating tube feeding and cutting mechanism (2) comprises a first motor (21), a first conveying roller (22), a gear (23), a first cylinder (24) and a first cutting knife (25); A first motor (21) is mounted on the base (1), and three groups of first conveying rollers (22) are equidistantly rotatably connected to the base (1) and are symmetrically distributed in pairs. A gear (23) is mounted on the same side shaft of each group of the first conveying rollers (22), and the other end of each first conveying roller (22) away from the gear (23) is sleeved with the output end of the first motor (21). A first cylinder (24) is mounted on the base (1), and a first cutting knife (25) is mounted on the end of the first cylinder (24).

3. The device for automatically covering an insulating tube with a hot bimetallic strip and winding a resistance wire according to claim 1, characterized in that: The hot bimetal feeding and cutting mechanism (4) comprises a second motor (41), a second conveying roller (42), a limiting plate (43), a second cylinder (44), a second cutting knife (45) and a cutting groove (46); A second motor (41) is mounted on the base (1). Two second conveying rollers (42) symmetrically distributed up and down are rotatably connected to the base (1) for transmitting the thermal bimetallic element. The side shaft of any of the second conveying rollers (42) is sleeved with the output end of the second motor (41). A limiting plate (43) is mounted on the base (1). The thermal bimetallic element moves inside the limiting plate (43). A second cylinder (44) is mounted on the base (1). A second cutting knife (45) is mounted at the end of the second cylinder (44). A cutting groove (46) is provided inside the limiting plate (43) to cooperate with the second cutting knife (45) to move down for cutting.

4. The device for automatically covering an insulating tube with a hot bimetallic strip and winding a resistance wire according to claim 3 is characterized in that: A current impact device (431) is installed on the surface of the limit plate (43) for impacting the cut thermal bimetallic element inside the limit plate (43) with current.

5. The device for automatically covering an insulating tube with a hot bimetallic strip and winding a resistance wire according to claim 1, characterized in that: The pusher assembly (5) comprises a second electric push rod (51) and a cross plate (52); A second electric push rod (51) is mounted on the outer wall of the base (1), and a cross plate (52) is mounted on the end of the second electric push rod (51) for pushing the components assembled inside the movable plate (31) to move.

6. The device for automatically covering an insulating tube with a hot bimetallic strip and winding a resistance wire according to claim 1, characterized in that: The resistance wire feeding and welding mechanism (6) comprises a resistance wire winding rod (61), a third conveying roller (62), a third motor (63), a third cylinder (64), a third cutting knife (65) and a welding device (66); The base (1) is provided with a resistance wire winding rod (61), the base (1) is equidistantly connected to two groups of third conveying rollers (62) symmetrically distributed up and down, used for transmitting the resistance wire, the base (1) is provided with a third motor (63), the side shaft of any of the third conveying rollers (62) is sleeved with the output shaft of the third motor (63), the base (1) is provided with a third cylinder (64), the end of the third cylinder (64) is provided with a third cutting knife (65), and the base (1) is provided with a welding device (66) for welding the end of the resistance wire to the thermal bimetallic element.

7. The device for automatically covering an insulating tube with a hot bimetallic strip and winding a resistance wire according to claim 1, characterized in that: The resistance wire winding mechanism (7) comprises a base plate (71), a vertical plate (72), a fourth motor (73) and a three-jaw chuck (74); A base plate (71) is rotatably connected to the base (1), a vertical plate (72) is slidably connected to the top of the base plate (71), a fourth motor (73) is mounted on one side of the vertical plate (72), and a three-jaw chuck (74) is rotatably connected to the other side of the vertical plate (72), and a central axis of the three-jaw chuck (74) is sleeved with an output axis of the fourth motor (73).

8. The device for automatically covering an insulating tube with a hot bimetallic strip and winding a resistance wire according to claim 7, characterized in that: A fifth motor (75) is mounted on the base (1), and an output end of the fifth motor (75) is mounted on the inner wall of the base plate (71).

9. The device for automatically covering an insulating tube with a hot bimetallic strip and winding a resistance wire according to claim 7, characterized in that: Two slide grooves (76) are provided inside the base plate (71), and the lower ends of the vertical plates (72) are slidably connected inside the slide grooves (76).

10. The device for automatically covering an insulating tube with a hot bimetallic strip and winding a resistance wire according to claim 9, characterized in that: A sixth motor (77) is mounted on the outer wall of the base plate (71); a reciprocating screw rod (78) is sleeved on the output end of the sixth motor (77); the reciprocating screw rod (78) is rotatably connected to the interior of any one of the slide grooves (76); and the lower end of the vertical plate (72) is threadedly connected to the outer wall of the reciprocating screw rod (78).

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