Multi-layer stacked spiral sludge deep dehydration separation equipment

The blockage and odor problems of multi-layered screw sludge deep dehydration and separation equipment are solved through the spacing adjustment cleaning and air purification mechanism, and efficient and environmentally friendly sludge treatment is achieved, improving the efficiency and safety of the equipment.

CN120229860AInactive Publication Date: 2025-07-01WUXI SHANLI ENVIRONMENTAL PROTECTION EQUIP CO LTD
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202510646935.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-20
Publication Date
2025-07-01
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing multi-layered screw sludge depth dewatering and separation equipment cannot adjust the spacing between the fixed ring and the swimming ring, which is prone to clogging, and cannot handle odor gases and dry the sludge in time, affecting efficiency and the environment.

Method used

By setting up a spacing adjustment cleaning mechanism and an air purification mechanism, flexible adjustment of the spacing between the fixed ring and the swimming ring is achieved, and blockages are cleaned during the dehydration process. The sludge is quickly dried by a heating drying mechanism to absorb odor gases.

Benefits of technology

It improves the general use of equipment, prevents blockage, reduces operation and maintenance difficulties, ensures health, promotes rapid molding of mud cakes, and reduces secondary pollution.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120229860A_ABST
    Figure CN120229860A_ABST
Patent Text Reader

Abstract

The invention discloses a multi-layer stacked spiral sludge deep dehydration separation device, and relates to the technical field of solid waste physical separation and recovery, the multi-layer stacked spiral sludge deep dehydration separation device comprises a device body and a sludge inlet end installed at one end of the device body; the mud cake discharge end is mounted at the other end of the equipment body; the stacked screw dehydration assembly is arranged in the equipment body; the interval adjusting and cleaning mechanism is arranged at one end of the sludge inlet end; the sludge dewatering device comprises a sludge inlet end and a sludge outlet end, the sludge inlet end is provided with a space adjusting and cleaning mechanism, the space adjusting and cleaning mechanism comprises a fixing frame, the fixing frame is fixedly installed at one end of the sludge inlet end, one side of the fixing frame is provided with a first servo motor, and the output end of the first servo motor is connected with a stacked screw dewatering assembly. Furthermore, the distance between the fixed ring and the floating ring is adjusted according to requirements, so that different use requirements are met, the fixed ring and the floating ring can be cleaned during sludge dewatering, and blockage is effectively prevented.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of physical separation and recovery of solid waste, and specifically to a multi-layer stacked screw sludge deep dehydration and separation device. Background Technique

[0002] With the rapid development of industrialization and urbanization, the amount of sewage treatment is increasing continuously, and the amount of sludge generated is also increasing day by day. Sludge contains a large number of harmful substances, such as heavy metals, pathogens, organic matter, etc. If not properly treated, it will not only occupy a large amount of land resources, but also cause serious pollution to the environment, threatening the ecological balance and human health. Therefore, sludge treatment is an indispensable important link in the sewage treatment process and is of great significance for realizing the recycling of water resources and environmental protection.

[0003] The existing sludge dehydration and separation work mainly realizes the treatment and recycling of sludge and waste by putting sludge into a stacked screw machine, separating the sludge from the sewage, and discharging the two outwards respectively, thereby reducing water resource consumption and reducing environmental pollution.

[0004] However, the existing multi-layer stacked screw sludge deep dehydration and separation equipment has the following deficiencies:

[0005] 1) The existing multi-layer stacked screw sludge deep dehydration and separation equipment cannot adjust the distance between the fixed ring and the floating ring, resulting in poor actual sludge dehydration and separation effect, easy to cause blockage, thus affecting the efficiency of sludge treatment work and difficult to meet the actual use requirements.

[0006] 2) The existing multi-layer stacked screw sludge deep dehydration and separation equipment cannot treat the odor gas generated during sludge treatment, resulting in the escape of odor gas and causing large-scale air pollution, affecting the physical and mental health of workers.

[0007] 3) The existing multi-layer stacked screw sludge deep dehydration and separation equipment cannot dry the separated sludge in time, resulting in low efficiency of squeezing the sludge cake and easy to cause secondary pollution to the external environment, increasing the difficulty of subsequent operation and maintenance and cleaning.

[0008] Therefore, we propose a multi-layer stacked screw sludge deep dehydration and separation equipment to solve the problems mentioned above. Summary of the Invention

[0009] The purpose of the present invention is to provide a multi-layer stacked screw sludge deep dehydration and separation equipment. By setting a distance adjustment and cleaning mechanism, the distance between the fixed ring and the floating ring can be adjusted according to requirements to adapt to different use requirements, and the fixed ring and the floating ring can be cleaned during sludge dehydration, effectively preventing blockage, so as to solve the problems raised in the above background technique.

[0010] To achieve the above object, the present invention provides the following technical solution: A multi-layer stacked screw sludge deep dehydration and separation device, including a device body,

[0011] A sludge inlet end, installed at one end of the device body;

[0012] A cake discharge end, installed at the other end of the device body;

[0013] A stacked screw dehydration assembly, arranged inside the device body;

[0014] A spacing adjustment and cleaning mechanism, arranged at one end of the sludge inlet end;

[0015] The spacing adjustment and cleaning mechanism includes a fixed frame, the fixed frame is fixedly installed at one end of the sludge inlet end, a first servo motor is installed on one side of the fixed frame, the output end of the first servo motor is connected to the stacked screw dehydration assembly, a first belt drive structure is installed outside the output end of the first servo motor, one end of the first belt drive structure is installed with two first connecting shafts, one end of each of the two first connecting shafts movably penetrates through the device body and is connected with a cleaning brush roller, a second belt drive structure is installed outside the output end of the first servo motor, one end of the second belt drive structure is movably installed with two second connecting shafts, one end of each of the two second connecting shafts movably penetrates through the device body and is connected with a threaded rod, and two intelligent locking mechanisms are arranged outside one end of the second belt drive structure, and each intelligent locking mechanism corresponds to one second connecting shaft respectively.

[0016] Preferably, an air purification mechanism is arranged on the top of the device body;

[0017] The air purification mechanism includes a filter chamber, the filter chamber is installed on the top of the device body, one side of the filter chamber is connected with an air inlet pipe, one end of the air inlet pipe is connected with the device body, guide chutes are installed on both sides inside the filter chamber, activated carbon filter plates are inserted inside the two guide chutes, and a first axial flow fan is installed on the other side of the filter chamber.

[0018] Preferably, a heating and drying mechanism is arranged on the top of the cake discharge end;

[0019] The heating and drying mechanism includes a fixed cavity, the fixed cavity is fixedly installed on the top of the cake discharge end, a metal frame is inserted inside the fixed cavity, a plurality of electric heating wires are arranged inside the metal frame, and a second axial flow fan is installed on the top of the fixed cavity.

[0020] Preferably, the stacked screw dehydration assembly includes a plurality of fixed rings, all of the plurality of fixed rings are installed inside the equipment body, a floating ring is arranged between every two of the fixed rings, and a screw shaft is arranged inside the plurality of fixed rings and floating rings.

[0021] Preferably, one end of the screw shaft is connected to the output end of the first servo motor, the other end of the screw shaft is connected with a back pressure plate, and the back pressure plate is arranged inside the mud cake discharge end.

[0022] Preferably, a sludge conveying mechanism is arranged outside the sludge inlet end, and an accelerating flocculation mechanism is arranged at one end of the sludge conveying mechanism;

[0023] The sludge conveying mechanism includes a conveying pipeline, one end of the conveying pipeline is connected to the sludge inlet end, the other end of the conveying pipeline is connected with a screw pump, the output end of the screw pump is connected with a connecting pipeline, one end of the connecting pipeline is connected to the accelerating flocculation mechanism, a fixing plate is arranged at the bottom of the screw pump, and the fixing plate is fixedly installed on one side of the accelerating flocculation mechanism.

[0024] Preferably, the accelerating flocculation mechanism includes a flocculation bin, an anti-slip bracket is arranged at the bottom of the flocculation bin, a sludge addition port is arranged at the top of the flocculation bin, a flocculant addition port is arranged at the top of the flocculation bin, a second servo motor is installed at the top of the flocculation bin, the output end of the second servo motor movably penetrates through the flocculation bin and is connected with a stirring shaft, and a plurality of stirring blades are evenly distributed on the outer side of the stirring shaft.

[0025] Preferably, the intelligent locking mechanism includes a mounting frame, the mounting frame is arranged outside one end of the second belt transmission structure, two fastening bolts are installed at the top of the mounting frame, and an intelligent electronic lock shaft device is installed at the top of the mounting frame.

[0026] Preferably, a flow guiding block is installed on the bottom side inside the equipment body, and a drain pipe is installed at the bottom of one side of the equipment body.

[0027] Preferably, support frames are installed at the four corners of the bottom of the equipment body, and anti-slip pads are fixedly installed at the bottom of each support frame.

[0028] Compared with the prior art, the beneficial effects of the present invention are:

[0029] 1. The present invention realizes flexible adjustment of the distance between the fixed ring and the floating ring by setting a distance adjustment and cleaning mechanism, enabling it to be applied to different sludge dewatering and separation operations, improving the versatility of the overall equipment. At the same time, during sludge dewatering and separation, the fixed ring and the floating ring can be cleaned synchronously to prevent blockage, improve the overall working efficiency, reduce the operation and maintenance and cleaning difficulties, save labor and time costs, and meet the actual use requirements.

[0030] 2. The present invention realizes centralized inhalation and filtration purification of the odor gas generated during the sludge dewatering and separation process by setting an air purification mechanism, effectively avoiding large-scale air pollution caused by the escape of odor gas and ensuring the physical and mental health of the staff.

[0031] 3. The present invention realizes rapid drying of the separated sludge by setting a heating and drying mechanism, reducing the difficulty of extruding the sludge cake, promoting the rapid formation of the sludge cake, preventing secondary pollution, and further reducing the subsequent cleaning difficulty. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 is the front view three-dimensional structure diagram of a multi-layer stacked screw sludge deep dewatering and separation device of the present invention;

[0033] Figure 2 is the side view three-dimensional structure diagram of a multi-layer stacked screw sludge deep dewatering and separation device of the present invention;

[0034] Figure 3 is the partial three-dimensional structure diagram of a multi-layer stacked screw sludge deep dewatering and separation device of the present invention;

[0035] Figure 4 is the sectional view three-dimensional structure diagram of a multi-layer stacked screw sludge deep dewatering and separation device of the present invention;

[0036] Figure 5 is the enlarged three-dimensional structure diagram of the distance adjustment and cleaning mechanism of a multi-layer stacked screw sludge deep dewatering and separation device of the present invention;

[0037] Figure 6 is the enlarged three-dimensional structure diagram of the acceleration flocculation mechanism of a multi-layer stacked screw sludge deep dewatering and separation device of the present invention;

[0038] Figure 7 is the enlarged three-dimensional structure diagram of the air purification mechanism of a multi-layer stacked screw sludge deep dewatering and separation device of the present invention;

[0039] Figure 8 is the enlarged three-dimensional structure diagram of the heating and drying mechanism of a multi-layer stacked screw sludge deep dewatering and separation device of the present invention;

[0040] Figure 9 is in a multi-layer stacked screw sludge deep dewatering and separation device of the present inventionFigure 5 Enlarged view at position A in the figure.

[0041] In the figure: 1. Equipment body; 2. Sludge inlet end; 3. Cake discharge end; 4. Spacing adjustment and cleaning mechanism; 401. Fixed frame; 402. First servo motor; 403. First belt drive structure; 404. First connecting shaft; 405. Cleaning brush roller; 406. Second belt drive structure; 407. Second connecting shaft; 408. Threaded rod; 5. Fixed ring; 6. Movable ring; 7. Screw shaft; 8. Back pressure plate; 9. Sludge conveying mechanism; 901. Conveying pipeline; 902. Screw pump; 903. Connecting pipeline; 904. Fixed plate; 10. Accelerated flocculation mechanism; 1001. Flocculation bin; 1002. Anti-slip bracket; 1003. Sludge addition port; 1004. Flocculant addition port; 1005. Second servo motor; 1006. Stirring shaft; 1007. Stirring paddle; 11. Air purification mechanism; 1101. Filter bin; 1102. Intake pipeline; 1103. Guide slideway; 1104. Activated carbon filter plate; 1105. First axial flow fan; 12. Heating and drying mechanism; 1201. Fixed cavity; 1202. Metal frame; 1203. Electric heating wire; 1204. Second axial flow fan; 13. Deflector; 14. Drain pipe; 15. Intelligent locking mechanism; 1501. Mounting frame; 1502. Tightening bolt; 1503. Intelligent electronic lock shaft; 16. Support frame; 17. Anti-slip pad. Detailed implementation

[0042] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0043] Please refer to the attached Figure 1 - attached Figure 9 As shown in the figure, the present invention provides a technical solution: a multi-layer stacked screw sludge deep dehydration and separation device, including an equipment body 1,

[0044] A sludge inlet end 2, installed at one end of the equipment body 1;

[0045] A cake discharge end 3, installed at the other end of the equipment body 1;

[0046] A stacked screw dehydration assembly, arranged inside the equipment body 1;

[0047] A spacing adjustment and cleaning mechanism 4, arranged at one end of the sludge inlet end 2;

[0048] The spacing adjustment and cleaning mechanism 4 includes a fixed frame 401. The fixed frame 401 is fixedly installed at one end of the sludge inlet end 2. A first servo motor 402 is installed on one side of the fixed frame 401. The output end of the first servo motor 402 is connected to the spiral dewatering assembly. A first belt drive structure 403 is installed outside the output end of the first servo motor 402. One end of the first belt drive structure 403 is provided with two first connecting shafts 404. One end of each of the two first connecting shafts 404 movably penetrates through the equipment body 1 and is connected to a cleaning brush roller 405. A second belt drive structure 406 is installed outside the output end of the first servo motor 402. One end of the second belt drive structure 406 is movably provided with two second connecting shafts 407. One end of each of the two second connecting shafts 407 movably penetrates through the equipment body 1 and is connected to a threaded rod 408. Two intelligent locking mechanisms 15 are arranged outside one end of the second belt drive structure 406. Each intelligent locking mechanism 15 corresponds to one second connecting shaft 407 respectively. Through the setting of the spacing adjustment and cleaning mechanism 4, the user can easily adjust the distance between the fixed ring 5 and the floating ring 6, so that the equipment can adapt to a variety of different sludge dewatering and separation operations. This flexibility ensures that the equipment can meet various specific usage requirements, thereby significantly improving the versatility of the equipment. During the process of sludge dewatering and separation, this mechanism can also synchronously carry out effective cleaning work on the fixed ring 5 and the floating ring 6, effectively preventing the occurrence of blockage phenomena. This not only improves the overall work efficiency but also reduces the difficulty of maintenance and cleaning. By reducing the frequency of cleaning and maintenance, the equipment can save a large amount of labor and time costs, so as to better meet the actual usage requirements. In addition, both the first belt drive structure 403 and the second belt drive structure 406 are composed of three belt pulleys and a drive belt sleeved outside these belt pulleys. The main purpose of this structural design is to use the drive belt to transmit the rotational force generated by the main belt pulley, so as to achieve the effect of reducing the use of the power source and further reducing the usage cost of the equipment.

[0049] According to Figure 1 、 Figure 2 、 Figure 3 and Figure 7 As shown, an air purification mechanism 11 is provided at the top of the equipment body 1;

[0050] The air purification mechanism 11 includes a filtration chamber 1101, which is installed at the top of the equipment body 1. One side of the filtration chamber 1101 is connected to an intake duct 1102, and one end of the intake duct 1102 is connected to the equipment body 1. Guide slides 1103 are installed on both inner sides of the filtration chamber 1101, and activated carbon filter plates 1104 are inserted into the two guide slides 1103. A first axial flow fan 1105 is installed on the other side of the filtration chamber 1101. Through the setting of the air purification mechanism 11, it can ensure that during the process of sludge dewatering and separation, the odor gases generated therefrom are effectively concentrated and inhaled, and processed through the filtration and purification system, thereby effectively preventing the escape of these odor gases and avoiding large-scale air pollution problems. This measure not only helps to protect the environment but also ensures the physical and mental health of the staff, providing them with a safer and more comfortable working environment.

[0051] According to Figure 1 , Figure 2 , Figure 3 and Figure 8 As shown, a heating and drying mechanism 12 is provided at the top of the mud cake discharge end 3;

[0052] The heating and drying mechanism 12 includes a fixed cavity 1201, which is fixedly installed at the top of the mud cake discharge end 3. A metal frame 1202 is inserted into the inner side of the fixed cavity 1201, and a plurality of electric heating wires 1203 are arranged inside the metal frame 1202. A second axial flow fan 1204 is installed at the top of the fixed cavity 1201. Through the setting of the heating and drying mechanism 12, it can effectively realize the rapid drying process of the separated sludge. This process not only significantly reduces the difficulty of squeezing the mud cake but also helps the rapid forming of the mud cake. In this way, it can effectively prevent secondary pollution during the sludge treatment process, thereby further simplifying the difficulty of subsequent cleaning work.

[0053] According to Figure 4 As shown, the stacked screw dewatering assembly includes a plurality of fixed rings 5, which are all installed inside the equipment body 1. A floating ring 6 is arranged between every two fixed rings 5. A spiral shaft 7 is arranged inside the plurality of fixed rings 5 and floating rings 6. Through the setting of the stacked screw dewatering assembly, it can realize the efficient separation of sludge and sewage, thereby significantly reducing the difficulty of subsequent sludge treatment. This efficient separation technology not only improves the overall work efficiency but also greatly saves labor costs and time costs, making the whole treatment process more economical and efficient.

[0054] According to Figure 4As shown, one end of the spiral shaft 7 is connected to the output end of the first servo motor 402, and the other end of the spiral shaft 7 is connected with a back pressure plate 8. The back pressure plate 8 is arranged inside the mud cake discharge end 3. Through the arrangement of the back pressure plate 8, it can effectively squeeze and compress the separated sludge into the form of a mud cake quickly. This process not only improves the efficiency of sludge treatment, but also greatly facilitates the subsequent collection of these mud cakes. The collected mud cakes can be concentrated and then processed more systematically and standardized. Whether it is used for land improvement, production of building materials, or other environmentally friendly resource recycling, it becomes easier and more feasible.

[0055] According to Figure 1 、 Figure 2 and Figure 6 As shown, a sludge conveying mechanism 9 is arranged outside the sludge inlet end 2, and an accelerating flocculation mechanism 10 is arranged at one end of the sludge conveying mechanism 9;

[0056] The sludge conveying mechanism 9 includes a conveying pipeline 901. One end of the conveying pipeline 901 is connected to the sludge inlet end 2, the other end of the conveying pipeline 901 is connected with a screw pump 902, the output end of the screw pump 902 is connected with a connecting pipeline 903, one end of the connecting pipeline 903 is connected to the accelerating flocculation mechanism 10, and a fixing plate 904 is arranged at the bottom of the screw pump 902. The fixing plate 904 is fixedly installed on one side of the accelerating flocculation mechanism 10. Through the arrangement of the sludge conveying mechanism 9, it can effectively convey the flocculated sludge smoothly. Such a design not only ensures the smooth operation of the whole equipment, reduces the possibility of blockage, but also significantly improves the operation efficiency of the whole system. In addition, this optimized conveying mechanism helps to reduce the difficulty and cost faced by the equipment during the later operation and maintenance, thus bringing a more economical and efficient sludge treatment solution for users.

[0057] According to Figure 1 、 Figure 2 and Figure 6 As shown, the accelerating flocculation mechanism 10 includes a flocculation bin 1001. An anti-slip bracket 1002 is arranged at the bottom of the flocculation bin 1001, a sludge addition port 1003 is arranged at the top of the flocculation bin 1001, a flocculant addition port 1004 is arranged at the top of the flocculation bin 1001, a second servo motor 1005 is installed at the top of the flocculation bin 1001, the output end of the second servo motor 1005 movably penetrates through the flocculation bin 1001 and is connected with a stirring shaft 1006, and a plurality of stirring blades 1007 are evenly distributed on the outer side of the stirring shaft 1006. Through the careful design and configuration of the accelerating flocculation mechanism 10, it can effectively accelerate the sludge flocculation process, significantly shorten the time required for flocculation, and thus further improve the overall working efficiency.

[0058] According to Figure 1 、Figure 2 , Figure 3 , Figure 4 and Figure 9 As shown in Figure 2 , Figure 3 , Figure 4 and Figure 9 , the intelligent locking mechanism 15 includes a mounting bracket 1501. The mounting bracket 1501 is arranged on the outer side of one end of the second belt transmission structure 406. Two fastening bolts 1502 are installed on the top of the mounting bracket 1501, and an intelligent electronic lock shaft device 1503 is installed on the top of the mounting bracket 1501. Through the setting of the intelligent locking mechanism 15, the user can precisely control the linkage relationship between the various components inside the spacing adjustment and cleaning mechanism 4. This delicate adjustment ensures the stability of the equipment during the overall operation process, thereby effectively extending the service life of the equipment. In addition, the high controllability of the intelligent locking mechanism 15 provides great convenience for the operator, making the maintenance and adjustment of the equipment more flexible and efficient.

[0059] According to Figure 1 , Figure 2 , Figure 3 , and Figure 4 As shown in ,

[0059] , Figure 1 , Figure 2 , Figure 3 and Figure 4 , a diversion block 13 is installed on the inner bottom side of the equipment body 1, and a drain pipe 14 is installed at the bottom of one side of the equipment body 1. Through the setting of the diversion block 13 and the drain pipe 14, the diversion of the sewage after separation treatment can be effectively realized. This process not only ensures that the sewage can smoothly pass through the drain pipe 14 and be quickly discharged, but also significantly improves the efficiency of the entire treatment process. In addition, this efficient drainage system can also greatly save labor and time costs, thereby bringing higher economic benefits to the relevant operations.

[0060] According to Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown in ,

[0060] , Figure 1 , Figure 2 , Figure 3 and Figure 4 , support frames 16 are installed at the four corners of the bottom of the equipment body 1, and an anti-slip pad 17 is fixedly installed at the bottom of each support frame 16. Through the setting of the support frames 16 and the anti-slip pads 17, stable support can be provided for the equipment body 1, and at the same time, the anti-slip pads 17 are used to increase the friction force to prevent the equipment from shaking significantly and improve its stability.

[0061] Working principle: First, move and transport the equipment body 1 to the designated position so that the support frames 16 and the anti-slip pads 17 are in contact with the ground to provide stable support for the equipment body 1. Then, connect the external power supply to the electrical equipment in the equipment body 1 to ensure its normal operation. Next, form a closed information interaction and collaborative operation between the external control system and the intelligent electronic lock shaft device 1503 to achieve an efficient control scheme.

[0062] In the flocculation treatment stage, first, the sludge is added into the flocculation bin 1001 from the sludge addition port 1003, and then a flocculant is put into the flocculation bin 1001 from the flocculant addition port 1004. Next, the second servo motor 1005 is started, and the second servo motor 1005 drives the stirring shaft 1006 to drive the stirring blades 1007 to rotate, stirring the sludge and the flocculant to make them quickly mix and react.

[0063] In the conveying treatment stage, the screw pump 902 is started. The screw pump 902 pumps the sludge after flocculation treatment out of the flocculation bin 1001 through the connecting pipe 903 and transports it to the sludge inlet end 2 through the conveying pipe 901. At this time, the first servo motor 402 is started, and the first servo motor 402 drives the spiral shaft 7 to rotate to convey the sludge. During the conveying process, the spiral shaft 7 squeezes the floating ring 6, making it slide between the fixed rings 5, prompting the water in the sludge to be separated. The separated sewage falls, and under the guidance of the diversion block 13, it is discharged to the outside through the drain pipe 14. During this process, the first belt drive structure 403 can transmit the rotational force generated by the operation of the first servo motor 402 to the first connecting shaft 404, and the first connecting shaft 404 drives the cleaning brush roller 405 to rotate to clean the fixed rings 5 and the floating ring 6 to prevent blockage. At the same time, according to the actual treatment requirements, the external control system controls the intelligent electronic lock shaft device 1503 to start, making the second connecting shaft 407 interlock and operate with the second belt drive structure 406. Furthermore, the second connecting shaft 407 drives the threaded rod 408 to rotate to adjust the distance between the fixed rings 5 and the floating ring 6 so that it can meet diverse treatment requirements.

[0064] In the odor treatment stage, during the process of sludge dehydration and separation, the first axial flow fan 1105 is started. The first axial flow fan 1105 sucks the odor gas generated by sludge treatment into the filtration bin 1101 through the intake pipe 1102, and the activated carbon filter plate 1104 is used to adsorb and filter the odor molecules in the gas, thereby purifying the gas and preventing large-scale air pollution.

[0065] In the sludge cake discharge stage, after the sludge undergoes dehydration and separation treatment, the spiral shaft 7 transports it to the sludge cake discharge end 3. At this time, the heating wire 1203 is started, and after the heating wire 1203 is powered on, the temperature gradually rises. Then, the second axial flow fan 1204 is started to blow the heat towards the sludge, making the sludge dry under the heat. At the same time, the back pressure plate 8 exerts pressure on the dried sludge, prompting the sludge to be extruded into a sludge cake, and the sludge cake falls and is discharged from the bottom of the sludge cake discharge end 3.

[0066] Operating according to the above content can complete the use of the multi-layer stacked screw sludge deep dehydration and separation equipment.

[0067] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A multi-layer spiral stack sludge deep dehydration and separation equipment, characterized by: The device comprises a main body (1), A sludge inlet end (2) is installed at one end of the equipment body (1); A mud cake discharge end (3) is installed at the other end of the equipment body (1); A screw stacking and dehydration assembly is arranged inside the equipment body (1); A spacing adjustment cleaning mechanism (4) is arranged at one end of the sludge entry end (2); The spacing adjustment cleaning mechanism (4) comprises a fixed frame (401), the fixed frame (401) is fixedly mounted at one end of the sludge inlet end (2), a first servo motor (402) is mounted on one side of the fixed frame (401), the output end of the first servo motor (402) is connected to the spiral stacking dewatering assembly, a first belt transmission structure (403) is mounted on the outer side of the output end of the first servo motor (402), one end of the first belt transmission structure (403) is mounted with two first connecting shafts (404), one end of the two first connecting shafts (404) are movable and penetrate the device body The device body (1) is connected to a cleaning brush roller (405); a second belt transmission structure (406) is installed on the outer side of the output end of the first servo motor (402); two second connecting shafts (407) are movably installed on one end of the second belt transmission structure (406); one end of the two second connecting shafts (407) are movably passed through the device body (1) and are connected to a threaded rod (408); two intelligent locking mechanisms (15) are arranged on the outer side of one end of the second belt transmission structure (406); each of the intelligent locking mechanisms (15) corresponds to a second connecting shaft (407).

2. The multi-layer spiral stack sludge deep dehydration and separation equipment according to claim 1 is characterized by: An air purification mechanism (11) is provided on the top of the device body (1); The air purification mechanism (11) comprises a filter chamber (1101), wherein the filter chamber (1101) is installed on the top of the device body (1), one side of the filter chamber (1101) is connected to an air intake pipe (1102), one end of the air intake pipe (1102) is connected to the device body (1), guide slideways (1103) are installed on both sides of the filter chamber (1101), activated carbon filter plates (1104) are inserted into the two guide slideways (1103), and a first axial flow fan (1105) is installed on the other side of the filter chamber (1101).

3. The multi-layer spiral stack sludge deep dehydration and separation equipment according to claim 2 is characterized by: A heating and drying mechanism (12) is provided on the top of the mud cake discharge end (3); The heating and drying mechanism (12) comprises a fixed cavity (1201), wherein the fixed cavity (1201) is fixedly mounted on the top of the mud cake discharge end (3), a metal frame (1202) is inserted into the inner side of the fixed cavity (1201), a plurality of electric heating wires (1203) are arranged inside the metal frame (1202), and a second axial flow fan (1204) is mounted on the top of the fixed cavity (1201).

4. The multi-layer spiral stack sludge deep dehydration and separation equipment according to claim 1 is characterized by: The spiral dehydration assembly comprises a plurality of fixed rings (5), wherein the plurality of fixed rings (5) are installed inside the equipment body (1), a movable ring (6) is arranged between every two of the fixed rings (5), and a spiral shaft (7) is arranged inside the plurality of fixed rings (5) and the movable ring (6).

5. The multi-layer spiral stack sludge deep dehydration and separation equipment according to claim 4 is characterized by: One end of the screw shaft (7) is connected to the output end of the first servo motor (402), and the other end of the screw shaft (7) is connected to a back pressure plate (8), and the back pressure plate (8) is arranged inside the mud cake discharge end (3).

6. The multi-layer spiral stack sludge deep dehydration and separation equipment according to claim 1 is characterized by: A sludge conveying mechanism (9) is arranged outside the sludge inlet end (2), and an accelerating flocculation mechanism (10) is arranged at one end of the sludge conveying mechanism (9); The sludge conveying mechanism (9) comprises a conveying pipe (901), one end of which is connected to a sludge inlet end (2), the other end of which is connected to a screw pump (902), the output end of which is connected to a connecting pipe (903), one end of which is connected to an accelerated flocculation mechanism (10), and a fixing plate (904) is provided at the bottom of the screw pump (902), the fixing plate (904) being fixedly mounted on one side of the accelerated flocculation mechanism (10).

7. The multi-layer spiral stack sludge deep dehydration and separation equipment according to claim 6 is characterized by: The accelerated flocculation mechanism (10) comprises a flocculation bin (1001), the bottom of the flocculation bin (1001) is provided with an anti-slip bracket (1002), the top of the flocculation bin (1001) is provided with a sludge addition port (1003), the top of the flocculation bin (1001) is provided with a flocculant addition port (1004), the top of the flocculation bin (1001) is installed with a second servo motor (1005), the output end of the second servo motor (1005) movably passes through the flocculation bin (1001) and is connected to a stirring shaft (1006), and a plurality of stirring blades (1007) are evenly distributed on the outer side of the stirring shaft (1006).

8. The multi-layer spiral stack sludge deep dehydration and separation equipment according to claim 1 is characterized by: The intelligent locking mechanism (15) comprises a mounting frame (1501), wherein the mounting frame (1501) is arranged on the outside of one end of the second belt transmission structure (406), two fastening bolts (1502) are installed on the top of the mounting frame (1501), and an intelligent electronic shaft lock (1503) is installed on the top of the mounting frame (1501).

9. The multi-layer spiral stack sludge deep dehydration and separation equipment according to claim 1 is characterized by: A guide block (13) is installed on the inner bottom side of the equipment body (1), and a drainage pipe (14) is installed on the bottom of one side of the equipment body (1).

10. The multi-layer spiral stack sludge deep dehydration and separation equipment according to claim 1 is characterized by: Support frames (16) are installed at the four corners of the bottom of the equipment body (1), and a non-slip pad (17) is fixedly installed at the bottom of each support frame (16).

Citation Information

Patent Citations

  • Variable gap type dewatering integrated machine with spiral pieces stacked

    CN106082582A

  • Novel volute stacking machine

    CN108658427A

  • Centrifugal dewatering structure of volute machine

    CN211570434U

  • Stacked screw type sludge dewatering machine

    CN220788367U