Welding device for semiconductor laser shell production
Through adaptive welding components and adjustment mechanisms, the welding problems of circular shells with different inner diameters and thicknesses are solved, precise positioning and instant seal detection are achieved, and the production efficiency and quality of semiconductor laser shells are improved.
Patent Information
- Application Number
- CN202510701241.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-28
- Publication Date
- 2025-07-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the laser welding equipment of the semiconductor laser housing cannot adapt to the circular housing of different inner diameters and thicknesses, resulting in the inability to accurately position the welding parts, and seal detection requires additional equipment, which increases the inconvenience of use.
Adaptive welding components and adjustment mechanisms are adopted to automatically adjust the position of the welded components according to the inner diameter of the shell, and the shell and base level are maintained through the inner support mechanism, and instant inspection is carried out in combination with the sealing test components to avoid additional equipment intervention.
Improve the accuracy and flexibility of welding, reduce manual intervention, ensure welding quality, simplify inspection processes, and improve production efficiency and product qualification rate.
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Figure CN120244382A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of semiconductor laser housing production, and particularly relates to a welding device for semiconductor laser housing production. Background Art
[0002] In the production of semiconductor laser housings, laser welding technology is widely used for the connection and sealing of circular housings and bases. Laser welding has the advantages of high precision, low heat-affected zone, and high efficiency, which can ensure the reliable connection between the housing and the base, and avoid mechanical deformation and contamination. The circular housing is used to protect the core components of the laser, and the base provides support and stability.
[0003] Chinese Patent Publication No. CN218051066U discloses a welding device for laser production, belonging to the technical field of laser welding. It includes: a bottom plate, on the top of which there is a fixed plate. The surface of the fixed plate is provided with a groove, and an adjusting mechanism is arranged on the surface of the fixed plate. An installation plate is fixedly installed on the surface of the fixed plate, and a clamping mechanism is fixedly installed on the surface of the installation plate. A plurality of fixing mechanisms are slidably connected to the surface of the groove. Through the cooperation of the groove, the adjusting mechanism, the installation plate and the clamping mechanism, the present invention can clamp and fix different semiconductor lasers to ensure their stability during the welding process. At the same time, through the cooperation of the telescopic cylinder and the moving mechanism, the position where the welding head welds can be moved, so as to weld different positions of the semiconductor laser, thereby improving the welding accuracy and efficiency of the welding device. However, the following defects still exist in the implementation of the above patent document:
[0004] Although the above patent can clamp and fix different semiconductor lasers during implementation, when facing a circular laser housing, the laser welding component cannot move to corresponding positions during the fixing process following circular housings with different inner diameters, and at the same time, the height cannot be changed for bases with different thicknesses. It is difficult for the circular housing and the base to be on the same horizontal plane, and it is impossible to perform a sealing test on the housing after laser welding. Separate equipment is required for secondary testing, which is not convenient for users. Summary of the Invention
[0005] The main purpose of the present invention is to provide a welding device for semiconductor laser housing production, which can effectively solve the problems that in the laser welding of circular laser housings, due to the inability to adjust the position of the welding component and adapt to different inner diameters and thickness changes, it is difficult for the housing and the base to remain horizontal, and the sealing test requires additional equipment, increasing the inconvenience of use.
[0006] To achieve the above object, the technical solution adopted by the present invention is as follows: A welding device for manufacturing a semiconductor laser housing, including a cabinet, a circular housing, and a base. A viewing door is rotatably connected to the front end of the cabinet, a control panel is fixedly installed at the front end of the cabinet, universal wheels are fixedly connected to the four corners of the lower end of the cabinet, an adaptive welding assembly is arranged on the inner surface of the cabinet, and a sealing test assembly is arranged at the rear of the inner surface of the cabinet.
[0007] Preferably, the adaptive welding assembly includes a servo motor fixedly connected to the inner surface of the lower part of the cabinet. An arc-shaped groove is formed in the lower part of the inner surface of the upper part of the cabinet. An arc-shaped block is rotatably connected to the inner surface of the arc-shaped groove. A rotating ring is rotatably connected to the inner surface of the arc-shaped block. An inner support mechanism and an adjustment mechanism are arranged at the lower part of the inner surface of the upper part of the cabinet, and an adaptive mechanism and a pressing mechanism are arranged on the inner surface of the upper part of the cabinet.
[0008] Preferably, the inner support mechanism includes a rotating rod rotatably connected to the inner surface of the cabinet. Upper parts of the outer surface of the rotating rod are fixedly connected with chute plates annularly and equidistantly. Inner support plates are slidably connected to the inner surfaces of the four chute plates. First springs fixedly connected to the inner support plates are symmetrically fixed up and down on the inner surfaces of the four chute plates. Upper ends of the four inner support plates are fixedly connected with arc-shaped inclined blocks. A one-way bearing is fixedly connected to the inner surface of the rotating rod. The transmission rod connected to the output end of the servo motor through a coupling is fixedly connected to the inner surface of the one-way bearing.
[0009] Preferably, a number of balls are symmetrically arranged left and right on the inner surfaces of the four inner support plates. Heating plates are fixedly installed symmetrically left and right on the inner surfaces of the four inner support plates. Rubber plates are fixedly connected to the inner surfaces of the four inner support plates.
[0010] Preferably, the adaptive mechanism includes circular grooves formed in the inner surfaces of the arc-shaped inclined blocks. The inner surfaces of the four circular grooves are slidably connected with piston rods I fixedly connected to the inner support plates. The inner surfaces of the four circular grooves penetrate and extend to the lower ends of the arc-shaped inclined blocks and are fixedly connected with rigid tubes. A ring is fixedly connected to the outer surfaces of the four rigid tubes. A circular groove ring is rotatably connected to the outer surface of the ring. A hydraulic cylinder is fixedly connected to the inner surface of the upper part of the cabinet. A fixed plate is fixedly connected to the lower end of the hydraulic cylinder. Piston rods II are slidably connected symmetrically left and right to the inner surface of the fixed plate. Welding mechanisms are fixedly installed at the lower ends of the two piston rods II. The lower part of the inner surface of the circular groove ring penetrates and extends to the inner surface of the fixed plate and is fixedly connected with a connecting pipe.
[0011] Preferably, the adjusting mechanism includes a fixed rod fixedly connected to the rear part of the inner surface of the cabinet. A bevel ring block is rotatably connected to the inner surface of the fixed rod. A one-way bearing two is fixedly connected to the outer surface of the transmission rod connected to the output end of the servo motor through a coupling. A pulley group is fixedly connected to the outer surfaces of the one-way bearing two and the bevel ring block. A cylinder is fixedly connected to the inner surface of the cabinet. A push rod is slidably connected to the inner surface of the cylinder. A second spring is sleeved on the outer surface of the push rod. Two ends of the second spring are respectively fixedly connected to the inner surface of the cylinder and the piston on the push rod. The lower end of the circular groove ring is fixedly connected to a fixed ring rotatably connected to the rotating rod. The fixed ring is communicated with the inner surface of the cylinder through a pipeline. A piston push plate is slidably connected to the inner surface of the rotating rod.
[0012] Preferably, the pressing mechanism includes a circular hole plate fixedly connected to the lower end of the fixing plate. A circular rod concave plate is slidably connected to the inner surface of the circular hole plate. A plurality of rollers are rotatably connected to the circular rod concave plate. Four third springs are sleeved on the outer surface of the circular rod concave plate. Two ends of the four third springs are respectively fixedly connected to the lower end of the fixing plate and the upper end of the circular rod concave plate.
[0013] Preferably, the sealing test assembly includes a circular cover fixedly connected to the rear part of the inner surface of the cabinet. A blowing mechanism is arranged on the inner surface of the circular cover. A testing mechanism is arranged on the upper part of the inner surface of the cabinet.
[0014] Preferably, the blowing mechanism includes a first circular rod rotatably connected to the circular cover. A one-way bearing three is fixedly connected to the outer surface of the first circular rod. A transmission mechanism is fixedly connected to the outer surfaces of the one-way bearing three and the hydraulic cylinder. The front end of the first circular rod is fixedly connected to a gearbox fixedly connected to the inner surface of the circular cover. The front end of the gearbox is fixedly connected to a second circular rod rotatably connected to the circular cover. A fan blade is fixedly connected to the outer surface of the second circular rod. A communicating pipe is fixedly connected to the left part of the inner surface of the circular cover and extends through and to the upper end of the rotating ring.
[0015] Preferably, the testing mechanism includes a connecting plate fixedly connected to the upper part of the inner surface of the cabinet. A fluff is fixedly connected to the lower end of the connecting plate.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. In the present invention, through the cooperation of the inner support mechanism and the adaptive mechanism, in the production of the semiconductor laser housing, the laser welding component can automatically adjust the welding position according to the different inner diameters of the circular housing, solving the problem that the welding component of the traditional welding equipment cannot move flexibly when facing housings of different specifications, so that the welding component is always accurately located at the welding position, thereby significantly improving the accuracy and flexibility of the welding operation, reducing manual intervention, improving production efficiency, and making the welding process more efficient and smooth.
[0018] 2. In the present invention, by providing an adjustment mechanism, the upper end of the base and the upper end of the circular housing are always kept on the same horizontal plane, thereby providing a stable reference for laser welding, being able to flexibly cope with bases of different thicknesses, having simple operation and precise adjustment, improving the uniformity and stability of the welding process, further improving the firmness and tightness of the welding, effectively reducing the generation of welding defects, and increasing the qualified rate of products.
[0019] 3. In the present invention, by providing a blowing mechanism and a testing mechanism, the airtightness of the housing after welding can be quickly detected, without the need to rely on additional equipment for the cumbersome process of secondary detection, greatly saving the detection time and effort. The welding device can judge whether there are gaps at the welding position within a short time and display the detection result in an intuitive way, facilitating the operator to timely discover and handle welding defects, improving the production efficiency, enhancing the controllability of the welding quality, ensuring that each welded part can meet the high-quality standard, and providing a reliable guarantee for the production of semiconductor laser housings. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a schematic diagram of the overall structure of the present invention;
[0021] Figure 2 is a schematic diagram of the overall sectional structure of the present invention;
[0022] Figure 3 is a schematic diagram of the structure of the adaptive welding component and the seal testing component of the present invention;
[0023] Figure 4 is a schematic diagram of the sectional structure of the testing mechanism of the present invention;
[0024] Figure 5 is a schematic diagram of the sectional structure of the arc-shaped block of the present invention;
[0025] Figure 6 is a schematic diagram of the sectional structure of the inner support mechanism of the present invention;
[0026] Figure 7 is of the present invention Figure 6 the enlarged structure schematic diagram at A;
[0027] Figure 8 is a schematic diagram of the sectional structure of the adaptive mechanism of the present invention;
[0028] Figure 9 is a schematic diagram of the sectional structure of the adjustment mechanism of the present invention;
[0029] Figure 10 is a schematic diagram of the structure of the pressing mechanism of the present invention;
[0030] Figure 11Schematic cross-sectional structure diagram of the blowing mechanism of the present invention.
[0031] In the figure: 1, cabinet; 2, observation door; 3, control panel; 4, universal wheel; 5, adaptive welding assembly; 51, servo motor; 52, inner support mechanism; 521, rotating rod; 522, chute plate; 523, inner support plate; 524, spring one; 525, arc-shaped inclined block; 526, ball; 527, heating plate; 528, rubber plate; 529, one-way bearing one; 53, adaptive mechanism; 531, circular groove; 532, piston rod one; 533, hard tube; 534, ring; 535, circular groove ring; 536, hydraulic cylinder; 537, fixing plate; 538, piston rod two; 539, welding mechanism; 5310, connecting pipe; 54, adjusting mechanism; 541, one-way bearing two; 542, fixing rod; 543, inclined plane ring block; 544, pulley group; 545, push rod; 546, spring two; 547, fixing ring; 548, piston push plate; 549, cylinder; 55, pressing mechanism; 551, round hole plate; 552, round rod concave plate; 553, roller; 554, spring three; 56, arc-shaped groove; 57, arc-shaped block; 58, rotating ring; 6, sealing test assembly; 61, round cover; 62, blowing mechanism; 621, round rod one; 622, gearbox; 623, one-way bearing three; 624, transmission mechanism; 625, round rod two; 626, fan blade; 627, communicating pipe; 63, test mechanism; 631, connecting plate; 632, fluff; 7, circular outer shell; 8, base. Specific embodiments
[0032] In order to make the technical means, creative features, achieved purposes and effects of the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.
[0033] Example 1, as Figure 1 and Figure 2 shown, a welding device for the production of semiconductor laser housings includes a cabinet 1, a circular outer shell 7 and a base 8. An observation door 2 is rotatably connected to the front end of the cabinet 1, a control panel 3 is fixedly installed at the front end of the cabinet 1, universal wheels 4 are fixedly connected to the four corners of the lower end of the cabinet 1, an adaptive welding assembly 5 is arranged on the inner surface of the cabinet 1, and a sealing test assembly 6 is arranged at the rear part of the inner surface of the cabinet 1.
[0034] In the process of implementing this embodiment, the circular outer shell 7 is sleeved on the adaptive welding assembly 5. During the sleeving process, the circular outer shell 7 will be automatically internally supported and fixed, and during the internal support process, the welding position will be automatically adjusted according to the size of the inner diameter of the circular outer shell 7. Subsequently, the base 8 is placed on the inner surface of the circular outer shell 7. By operating the control panel 3, the adaptive welding assembly 5 adjusts the position of the base 8 in height, so that the upper ends of the base 8 and the circular outer shell 7 are on the same horizontal plane. The adaptive welding assembly 5 performs laser welding operations on the connection between the circular outer shell 7 and the base 8. After the welding is completed, the sealing test assembly 6 detects the sealing performance of the welding.
[0035] The control panel 3 mentioned above is a mature control technology means and device in the prior art. In this solution, the functions that can be controlled are utilized, and its internal structure, principle, and connection method will not be elaborated further.
[0036] Specifically, in order to achieve adaptive laser welding for outer shells with different inner diameters, refer to Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 、 Figure 9 and Figure 10 In this embodiment, the adaptive welding assembly 5 includes a servo motor 51 fixedly connected to the inner surface of the lower part of the cabinet 1, an arc-shaped groove 56 is formed in the lower part of the inner surface of the upper cabinet 1, an arc-shaped block 57 is rotatably connected to the inner surface of the arc-shaped groove 56, a rotating ring 58 is rotatably connected to the inner surface of the arc-shaped block 57, an internal support mechanism 52 and an adjustment mechanism 54 are arranged at the lower part of the inner surface of the upper cabinet 1, and an adaptive mechanism 53 and a pressing mechanism 55 are arranged on the inner surface of the upper cabinet 1.
[0037] Further, refer to Figure 3 、 Figure 6 and Figure 7 In this embodiment, the internal support mechanism 52 includes a rotating rod 521 rotatably connected to the inner surface of the cabinet 1. The upper part of the outer surface of the rotating rod 521 is fixedly connected with sliding groove plates 522 annularly and equidistantly. Inner support plates 523 are slidably connected to the inner surfaces of the four sliding groove plates 522. Springs 524 fixedly connected to the inner support plates 523 are symmetrically fixed up and down on the inner surfaces of the four sliding groove plates 522. Arc-shaped inclined blocks 525 are fixedly connected to the upper ends of the four inner support plates 523. A one-way bearing 529 is fixedly connected to the inner surface of the rotating rod 521. The transmission rod connected to the output end of the servo motor 51 through a coupling is fixedly connected to the inner surface of the one-way bearing 529.
[0038] Further, refer to Figure 3 、 Figure 6 and Figure 7, in this embodiment, a number of ball bearings 526 are symmetrically arranged on the left and right on the inner surfaces of the four inner support plates 523, heating plates 527 are symmetrically and fixedly installed on the left and right on the inner surfaces of the four inner support plates 523, and rubber plates 528 are fixedly connected to the inner surfaces of the four inner support plates 523.
[0039] During the implementation process, place the lower end of the circular outer shell 7 on the outer surfaces of the four arc-shaped inclined blocks 525, and then press down the circular outer shell 7, so that the circular outer shell 7 can squeeze the four arc-shaped inclined blocks 525, and gradually squeeze the inner support plates 523 onto the inner surface of the circular outer shell 7. By the rolling of the ball bearings 526, the friction can be reduced, which is convenient for the fixation of the circular outer shell 7. At this time, the inner support plates 523 slide on the inner surface of the chute plate 522, so that the first spring 524 is in a compressed state. Continue to press the circular outer shell 7, so that the lower end of the circular outer shell 7 can closely adhere to the outer surface of the arc-shaped block 57. Under the compression reaction force of the first spring 524, the four inner support plates 523 can perform the inner support fixation operation on circular outer shells 7 of different sizes.
[0040] Secondly, the circular outer shell 7 can be heated by the heating plates 527, and the temperature of the circular outer shell 7 can be increased by heat transfer, reducing the thermal stress during the subsequent laser welding process. At the same time, the heating of the heating plates 527 will cause the rubber plates 528 to deform, so that the rubber plates 528 can closely adhere to the inner surface of the circular outer shell 7, increasing the friction between the inner support plates 523 and the circular outer shell 7, providing a prerequisite for the subsequent rotational welding of the circular outer shell 7, enabling the circular outer shell 7 to be stably fixed and reducing friction, ensuring the minimum deformation of the outer shell during the laser welding process. At the same time, by heating to increase the temperature, the thermal stress is reduced, and the friction between the outer shell and the inner support is enhanced, providing stable conditions for the subsequent welding, which helps to improve the welding quality and production efficiency.
[0041] There is a layer of rubber sheet on the outer surface of the above-mentioned arc-shaped block 57 during actual use.
[0042] The above-mentioned heating plates 527 are mature heating technical means and equipment in the prior art. In this solution, their heating function is utilized, and their internal structure, principle and connection method will not be elaborated.
[0043] Further, refer to Figure 3 and Figure 9, in this embodiment, the adjusting mechanism 54 includes a fixed rod 542 fixedly connected to the rear part of the inner surface of the cabinet 1. A bevel ring block 543 is rotatably connected to the inner surface of the fixed rod 542. A one-way bearing II 541 is fixedly connected to the outer surface of the transmission rod connected to the output end of the servo motor 51 through a coupling. A pulley group 544 is fixedly connected to the outer surfaces of the one-way bearing II 541 and the bevel ring block 543. A cylinder 549 is fixedly connected to the inner surface of the cabinet 1. A push rod 545 is slidably connected to the inner surface of the cylinder 549. A second spring 546 is sleeved on the outer surface of the push rod 545. Two ends of the second spring 546 are respectively fixedly connected to the inner surface of the cylinder 549 and the piston on the push rod 545. A fixed ring 547 rotatably connected to the rotating rod 521 is fixedly connected to the lower end of the circular groove ring 535. The fixed ring 547 is communicated with the inner surface of the cylinder 549 through a pipeline. A piston push plate 548 is slidably connected to the inner surface of the rotating rod 521.
[0044] During the implementation process, after the circular housing 7 is fixed, the base 8 is placed inside the circular housing 7, so that the lower end of the base 8 is closely attached to the upper end of the piston push plate 548. When it is necessary to align the upper end of the base 8 with the upper end of the circular housing 7, at this time, the output end of the servo motor 51 is driven to rotate reversely through the coupling, and the one-way bearing II 541 is in a locked state. The bevel ring block 543 is driven to rotate through the transmission of the pulley group 544, which will squeeze the push rod 545 to move upward. The second spring 546 is in a stretched state, and the cylinder 549 is pushed into the inner surface of the fixed ring 547 and enters the inner surface of the rotating rod 521 through the flow channel, pushing the piston push plate 548 to achieve a change in height, so that bases 8 with different thicknesses can always be on the same horizontal plane as the circular housing 7 under the adjustment, and the heating ring on the upper end of the piston push plate 548 can also be used to perform heating operations on it, reducing the thermal stress of laser welding.
[0045] Secondly, after the welding is completed, the welded housing can also be automatically ejected, which is convenient for taking the welded housing, so that bases 8 with different thicknesses are always on the same horizontal plane as the circular housing 7, thereby ensuring the stability and accuracy of the laser welding process. At the same time, the thermal stress is reduced through the heating process, improving the welding quality. After the welding is completed, the housing can also be automatically ejected, which is convenient for taking out the welded product, improving the production efficiency and operation convenience.
[0046] The above-mentioned pulley group 544 is composed of two pulleys and a belt.
[0047] Further, refer to Figure 3 and Figure 8, in this embodiment, the adaptive mechanism 53 includes a circular groove 531 formed in the inner surface of the arc-shaped inclined block 525. The inner surfaces of the four circular grooves 531 are all slidably connected to a first piston rod 532 fixedly connected to the inner support plate 523. The inner surfaces of the four circular grooves 531 penetrate and extend to the lower end of the arc-shaped inclined block 525 and are fixedly connected to a hard pipe 533. A circular ring 534 is fixedly connected to the outer surfaces of the four hard pipes 533. A circular groove ring 535 is rotatably connected to the outer surface of the circular ring 534. A hydraulic cylinder 536 is fixedly connected to the inner surface of the upper cabinet 1. A fixed plate 537 is fixedly connected to the lower end of the hydraulic cylinder 536. The inner surfaces of the left and right sides of the fixed plate 537 are symmetrically slidably connected to a second piston rod 538. Welding mechanisms 539 are fixedly installed at the lower ends of the two second piston rods 538. A connecting pipe 5310 penetrates and extends to the inner surface of the fixed plate 537 and is fixedly connected to the lower part of the inner surface of the circular groove ring 535.
[0048] During the implementation process, when the circular outer shell 7 is internally supported and fixed by the inner support plate 523, the inward contraction of the inner support plate 523 will push the first piston rod 532 to slide on the inner surface of the circular groove 531, so that the hydraulic oil in the inner cavity of the circular groove 531 enters the circular groove ring 535 through the hard pipe 533, and enters the inner cavity of the fixed plate 537 through the connecting pipe 5310 under the extrusion effect, pushing the welding mechanisms 539 on the two second piston rods 538 to move away from each other. When facing circular outer shells 7 of different sizes, during the process of fixing the circular outer shell 7, the welding mechanism 539 can automatically adjust the welding position according to the inner diameter size of the fixed circular outer shell 7, and the welding mechanism 539 is always directly above the welding position.
[0049] Secondly, start the hydraulic cylinder 536 to drive the fixed plate 537 to move downward, and drive the welding mechanism 539 to a suitable welding height to realize welding of circular outer shells 7 and bases 8 with different heights.
[0050] In addition, when it is necessary to weld the circular outer shell 7 and the base 8, at this time, start the output end of the servo motor 51 to drive the transmission rod to rotate forward through the coupling. Under the locking effect of the one-way bearing 529, the rotating rod 521 rotates, which can drive the circular outer shell 7 and the base 8 after internal support and fixation to rotate and cooperate with the welding mechanism 539 to perform laser welding on them. During the process of internally supporting and fixing circular outer shells 7 of different sizes, the welding mechanism 539 automatically adjusts the welding position in a linkage manner to adapt to the change of the inner diameter of the outer shell, so that the welding mechanism 539 can accurately adjust its position according to the different inner diameters of the outer shell, keeping the welding process in the best docking state all the time, improving the accuracy and stability of welding.
[0051] The above-mentioned welding mechanism 539 is a device commonly used in the prior art. In this solution, the function of welding by laser is utilized, and its internal structure, principle and connection method will not be elaborated.
[0052] The part of the connecting pipe 5310 connected to the cabinet 1 in the above is rigid, and the part connected to the fixing plate 537 is flexible.
[0053] The servo motor 51 in the above is a mature driving technical means and device in the prior art. In this solution, it can rotate forward and backward through a coupling at the output end, and can stop in time after rotating a set number of turns. The internal structure, principle and connection method thereof will not be elaborated.
[0054] Further, referring to Figure 3 and Figure 10 In this embodiment, the pressing mechanism 55 includes a round hole plate 551 fixedly connected to the lower end of the fixing plate 537. A round rod concave plate 552 is slidably connected to the inner surface of the round hole plate 551. A plurality of rollers 553 are rotatably connected to the round rod concave plate 552. Four spring threes 554 are sleeved on the outer surface of the round rod concave plate 552. The two ends of the four spring threes 554 are fixedly connected to the lower end of the fixing plate 537 and the upper end of the round rod concave plate 552 respectively.
[0055] During the implementation process, when the hydraulic cylinder 536 drives the fixing plate 537 to adjust the height of the welding mechanism 539, the rollers 553 on the round rod concave plate 552 will contact the upper ends of the circular shell 7 and the base 8 in advance, so that the rollers 553 will press down the circular shell 7 and the base 8, and the spring three 554 is in a compressed state. On the one hand, the upper end of the circular shell 7 and the base 8 can be adjusted to be on the same horizontal plane. On the other hand, the lower end of the circular shell 7 can be tightly pressed on the rubber sheet on the outer surface of the arc-shaped block 57.
[0056] Embodiment 2. On the basis of Embodiment 1, this embodiment adds a sealing test component 6 for testing the sealing performance of the circular shell 7 and the base 8 after laser welding, so as to achieve the purpose of testing the sealing performance of the circular shell 7 and the base 8 after laser welding.
[0057] Specifically, in order to test the sealing performance of the circular shell 7 and the base 8 after laser welding, referring to Figure 3 、 Figure 4 and Figure 11 In this embodiment, the sealing test component 6 includes a round cover 61 fixedly connected to the rear part of the inner surface of the cabinet 1. A blowing mechanism 62 is arranged on the inner surface of the round cover 61. A testing mechanism 63 is arranged on the upper part of the inner surface of the cabinet 1.
[0058] Further, referring to Figure 3 and Figure 11, in this embodiment, the blowing mechanism 62 includes a first round rod 621 rotatably connected to the round cover 61. A third one-way bearing 623 is fixedly connected to the outer surface of the first round rod 621. A transmission mechanism 624 is fixedly connected to the outer surfaces of the third one-way bearing 623 and the hydraulic cylinder 536. The front end of the first round rod 621 is fixedly connected to a gearbox 622 fixedly connected to the inner surface of the round cover 61. The front end of the gearbox 622 is fixedly connected to a second round rod 625 rotatably connected to the round cover 61. A fan blade 626 is fixedly connected to the outer surface of the second round rod 625. A connecting pipe 627 penetrates through the left part of the inner surface of the round cover 61 and extends to be fixedly connected to the upper end of the rotating ring 58.
[0059] Further, referring to Figure 4 , in this embodiment, the testing mechanism 63 includes a connecting plate 631 fixedly connected to the upper part of the inner surface of the cabinet 1, and fluff 632 is fixedly connected to the lower end of the connecting plate 631.
[0060] During the implementation process, when the hydraulic cylinder 536 moves downward for the welding movement, it will be transmitted through the transmission mechanism 624. However, under the action of the third one-way bearing 623, the first round rod 621 will not rotate. After the laser welding is completed, when the hydraulic cylinder 536 moves upward, it will be transmitted through the transmission mechanism 624 and locked by the third one-way bearing 623 to drive the first round rod 621 to rotate. Under the speed-changing effect of the gearbox 622, the fan blade 626 on the second round rod 625 will rotate rapidly to suck the air outside the cabinet 1 through the connecting pipe 627 into the arc-shaped block 57 and then into the welded shell. When there is a gap in the welding, the wind will move upward through the gap and blow the fluff 632 on the connecting plate 631. When there is no gap, the fluff 632 will not move, and the un-welded position can be judged by the position of the fluff 632. After the laser welding is completed, the external air can be quickly sucked in by the fan, and the welding gap can be detected by using the air flow, so as to judge whether the welding is complete. Whether there are defects in the welding can be judged by the movement of the fluff 632, which improves the accuracy of welding quality detection. At the same time, the application of the air flow helps to clean and cool after welding, improving production efficiency and welding accuracy.
[0061] The above-mentioned first one-way bearing 529, second one-way bearing 541 and third one-way bearing 623 are all mature one-way transmission technical means and parts in the prior art. In this solution, their function of being able to rotate in one direction and be locked in the other direction is utilized. In this solution, the locking directions of the first one-way bearing 529 and the second one-way bearing 541 are opposite, and their internal structures, principles and connection methods will not be elaborated further.
[0062] The above-mentioned gearbox 622 is a mature speed-changing technical means and equipment in the prior art. In this solution, its function of being able to change speed is utilized, and its internal structure, principle and connection method will not be elaborated further.
[0063] The transmission mechanism 624 described above is composed of a gear and a rack.
[0064] Working process: During use, the inner support mechanism 52 is used to perform the inner support and fixation operation on circular shells 7 of different sizes. During the inner support and fixation process, the linkage and adaptive mechanism 53 will automatically adjust the welding position according to the size of the circular shell 7. Subsequently, the adjustment mechanism 54 is used to adjust the height of the base 8 with different thicknesses, so that the upper ends of the base 8 and the circular shell 7 are on the same horizontal plane. Laser welding is performed through the adaptive mechanism 53. After the welding is completed, the blowing mechanism 62 and the testing mechanism 63 are used to detect whether the welding is sealed.
[0065] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding device for producing a semiconductor laser housing, comprising a cabinet (1), a circular housing (7) and a base (8), characterized in that: A viewing door (2) is rotatably connected to the front end of the cabinet (1), a control panel (3) is fixedly installed at the front end of the cabinet (1), universal wheels (4) are fixedly connected to the four corners of the lower end of the cabinet (1), an adaptive welding assembly (5) is arranged on the inner surface of the cabinet (1), and a seal testing assembly (6) is arranged at the rear of the inner surface of the cabinet (1).
2. The welding device for manufacturing the semiconductor laser housing according to claim 1, characterized in that: The adaptive welding assembly (5) includes a servo motor (51) fixedly connected to the inner surface of the lower part of the cabinet (1). An arc-shaped groove (56) is formed in the lower part of the inner surface of the upper part of the cabinet (1). An arc-shaped block (57) is rotatably connected to the inner surface of the arc-shaped groove (56). A rotating ring (58) is rotatably connected to the inner surface of the arc-shaped block (57). An inner support mechanism (52) and an adjustment mechanism (54) are arranged on the lower part of the inner surface of the upper part of the cabinet (1), and an adaptive mechanism (53) and a pressing mechanism (55) are arranged on the inner surface of the upper part of the cabinet (1).
3. The welding device for manufacturing the semiconductor laser housing according to claim 2, characterized in that: The inner support mechanism (52) includes a rotating rod (521) rotatably connected to the inner surface of the cabinet (1). Upper parts of the outer surface of the rotating rod (521) are fixedly connected with chute plates (522) annularly and equidistantly. Inner support plates (523) are slidably connected to the inner surfaces of the four chute plates (522). First springs (524) fixedly connected to the inner support plates (523) are fixedly connected to the inner surfaces of the four chute plates (522) symmetrically up and down. Arc-shaped inclined blocks (525) are fixedly connected to the upper ends of the four inner support plates (523). A one-way bearing one (529) is fixedly connected to the inner surface of the rotating rod (521). The output end of the servo motor (51) is fixedly connected to the inner surface of the one-way bearing one (529) through a transmission rod connected by a coupling.
4. A welding device for producing a semiconductor laser housing according to claim 3, characterized in that: A number of balls (526) are symmetrically arranged on the left and right sides of the inner surfaces of the four inner support plates (523). Heating plates (527) are fixedly installed symmetrically on the left and right sides of the inner surfaces of the four inner support plates (523). Rubber plates (528) are fixedly connected to the inner surfaces of the four inner support plates (523).
5. A welding device for manufacturing a semiconductor laser housing according to claim 3, characterized in that: The adaptive mechanism (53) includes a circular groove (531) formed on the inner surface of the arc-shaped inclined block (525). The inner surfaces of the four circular grooves (531) are all slidably connected to a first piston rod (532) fixedly connected to the inner support plate (523). The inner surfaces of the four circular grooves (531) penetrate and extend to the lower end of the arc-shaped inclined block (525) and are fixedly connected to a hard pipe (533). A circular ring (534) is fixedly connected to the outer surfaces of the four hard pipes (533). A circular groove ring (535) is rotatably connected to the outer surface of the circular ring (534). A hydraulic cylinder (536) is fixedly connected to the inner surface of the upper cabinet (1). A fixed plate (537) is fixedly connected to the lower end of the hydraulic cylinder (536). The inner surface of the fixed plate (537) is slidably connected with second piston rods (538) symmetrically left and right. Welding mechanisms (539) are fixedly installed at the lower ends of the two second piston rods (538). A connecting pipe (5310) penetrates and extends to the inner surface of the fixed plate (537) and is fixedly connected to the lower part of the inner surface of the circular groove ring (535).
6. The welding device for manufacturing a semiconductor laser housing according to claim 5, wherein: The adjusting mechanism (54) includes a fixed rod (542) fixedly connected to the rear part of the inner surface of the cabinet (1). A bevel ring block (543) is rotatably connected to the inner surface of the fixed rod (542). A one-way bearing two (541) is fixedly connected to the outer surface of the transmission rod connected to the output end of the servo motor (51) through a coupling. A pulley group (544) is fixedly connected to the outer surfaces of the one-way bearing two (541) and the bevel ring block (543). A cylinder (549) is fixedly connected to the inner surface of the cabinet (1). A push rod (545) is slidably connected to the inner surface of the cylinder (549). A second spring (546) is sleeved on the outer surface of the push rod (545). The two ends of the second spring (546) are respectively fixedly connected to the inner surface of the cylinder (549) and the piston on the push rod (545). A fixed ring (547) fixedly connected to the lower end of the circular groove ring (535) and rotatably connected to the rotating rod (521). The fixed ring (547) is connected to the inner surface of the cylinder (549) through a pipeline. A piston push plate (548) is slidably connected to the inner surface of the rotating rod (521).
7. A welding device for manufacturing a semiconductor laser housing according to claim 5, characterized in that: The pressing mechanism (55) includes a round hole plate (551) fixedly connected to the lower end of the fixed plate (537). A round rod concave plate (552) is slidably connected to the inner surface of the round hole plate (551). A plurality of rollers (553) are rotatably connected to the round rod concave plate (552). Four third springs (554) are sleeved on the outer surface of the round rod concave plate (552). The two ends of the four third springs (554) are respectively fixedly connected to the lower end of the fixed plate (537) and the upper end of the round rod concave plate (552).
8. A welding device for manufacturing a semiconductor laser housing according to claim 5, characterized in that: The seal testing assembly (6) includes a round cover (61) fixedly connected to the rear part of the inner surface of the cabinet (1). A blowing mechanism (62) is arranged on the inner surface of the round cover (61). A testing mechanism (63) is arranged on the upper part of the inner surface of the cabinet (1).
9. A welding device for manufacturing a semiconductor laser housing according to claim 8, characterized in that: The blowing mechanism (62) includes a first round rod (621) rotatably connected to the round cover (61). A third one-way bearing (623) is fixedly connected to the outer surface of the first round rod (621). A transmission mechanism (624) is fixedly connected to the outer surfaces of the third one-way bearing (623) and the hydraulic cylinder (536). A gearbox (622) fixedly connected to the inner surface of the round cover (61) is fixedly connected to the front end of the first round rod (621). A second round rod (625) rotatably connected to the round cover (61) is fixedly connected to the front end of the gearbox (622). A fan blade (626) is fixedly connected to the outer surface of the second round rod (625). A communicating pipe (627) is fixedly connected to the left part of the inner surface of the round cover (61) and penetrates through and extends to the upper end of the rotating ring (58).
10. A welding device for manufacturing a semiconductor laser housing according to claim 8, characterized in that: The testing mechanism (63) includes a connecting plate (631) fixedly connected to the upper part of the inner surface of the cabinet (1). A fluff (632) is fixedly connected to the lower end of the connecting plate (631).
Citation Information
Patent Citations
Welding device for laser production
CN218051066U
Cited By
Semiconductor laser shell welding device with automatic positioning function
CN122252785A