Hoop device for bamboo wine barrel processing and mounting method

Abstract

The invention relates to the technical field of bamboo wine barrel processing, in particular to a hoop device for bamboo wine barrel processing, which comprises a processing table, a bamboo wine barrel and a hoop, a processing device is arranged on the processing table and is used for fixing the hoop on the bamboo wine barrel, and the processing device comprises a positioning mechanism, a clamping mechanism and a clamping mechanism, comprising a rotating assembly arranged on a processing table and used for controlling the bamboo wine barrel to rotate, and a fixing assembly is arranged on the rotating assembly and used for fixing the bamboo wine barrel; the moving mechanism is arranged on the machining table and used for controlling movement; the executing mechanism comprises a lifting assembly arranged on the moving mechanism and used for adjusting the height, a fastening assembly is arranged on the lifting assembly and used for rolling and fixing a hoop arranged on the bamboo wine barrel in a sleeving mode, and the rotating assembly comprises a shell base fixed to the middle of the top of the machining table; the automatic process is achieved through the machining device, production efficiency is remarkably improved, manual intervention is reduced, process consistency is guaranteed, and the machining device is suitable for batch production.

Description

Technical Field

[0001] The present invention relates to the technical field of bamboo wine barrel processing, and specifically relates to a hoop device and an installation method for bamboo wine barrel processing. Background Art

[0002] As a traditional and environmentally friendly wine storage container, bamboo wine barrels have been highly favored in the high-end wine market in recent years due to their natural breathability and unique bamboo fragrance.

[0003] After investigation, the publication number: CN110216761B discloses a barrel material forming machine for wine barrels, and in this technology, it is disclosed that "a barrel material forming machine for wine barrels includes a conveying mechanism, a side cutting mechanism, and an arc surface cutting mechanism. The side cutting mechanism includes two side cutting tools disposed on both sides of the wood board conveying path, and the two side cutting tools are synchronously opened and closed along the width direction of the wood board. The arc surface cutting mechanism includes a rotary tool, and the rotating shaft of the rotary tool is inclined relative to the length direction of the wood board so that the rotary tool forms an oblique cutting fit with the plate surface of the wood board, and the included angle between the rotating shaft of the rotary tool and the length direction of the wood board is adjustable" and other technical solutions, having technical effects such as "using two groups of side cutting tools that are opened and closed with each other to cut both sides of the barrel material, and being able to cut the barrel material with variable width by controlling the distance between the two groups of side cutting tools. In addition, the present invention uses an inclined rotary tool to process the arc surface of the barrel material, and controls the curvature of the arc surface by controlling the inclination angle of the rotary tool".

[0004] In the above solution, due to the lack of a high-precision positioning and guiding system, it is easy to have offset or inclination during the installation of the hoop, resulting in unqualified sealing or uneven stress on the bamboo tube and cracking, seriously affecting the quality of the finished product. Secondly, the key processes of the existing equipment still rely on manual operation. Steps such as feeding, alignment, and fastening are not only inefficient but also difficult to ensure process consistency, restricting the realization of large-scale production. Summary of the Invention

[0005] In view of the deficiencies of the prior art, the present invention provides a hoop device and an installation method for bamboo wine barrel processing, which significantly improve production efficiency through an automated process of the processing device, reduce manual intervention, ensure process consistency, and are suitable for batch production.

[0006] To achieve the above objectives, the present invention is realized through the following technical solutions: A hoop device for bamboo wine barrel processing, including a processing table, a bamboo wine barrel, and a hoop. A processing device is provided on the processing table and is used to fix the hoop on the bamboo wine barrel. The processing device includes:

[0007] A positioning mechanism, including a rotating component provided on the processing table and used to control the rotation of the bamboo wine barrel, and a fixing component provided on the rotating component and used to fix the bamboo wine barrel.

[0008] The moving mechanism is arranged on the processing table and used to control the movement;

[0009] The actuating mechanism includes a lifting component arranged on the moving mechanism and used for height adjustment. A fastening component is arranged on the lifting component and used to roll and fix the hoop sleeved on the bamboo wine barrel.

[0010] Preferably, the rotating component includes a housing base fixed in the middle of the top of the processing table. A worm gear is rotatably installed inside the housing base. A turntable is fixed at the upper end of the worm gear. A worm is rotatably installed on one side inside the housing base and meshes with the worm gear for transmission. A first motor is installed at the rear end of the housing base and used to drive the worm.

[0011] Preferably, the fixing component includes a second motor installed inside the housing base. A disc is fixed at the output end of the second motor. Guide grooves are formed on both sides inside the disc. Rails are fixed on both sides of the top of the turntable. A top head is slidably installed on the rails. A convex block is fixed at the top of the top head and located in the guide groove.

[0012] Preferably, the moving mechanism includes a base plate fixed inside the processing table. Slide frames are slidably installed at both ends inside the processing table. A rotating rod is rotatably installed in the middle of the bottom of the base plate. Connecting rods are pivotally connected to both ends of the rotating rod, and the other ends of the connecting rods are pivotally connected to the bottom of the slide frame. A first cylinder is installed at the bottom of the base plate and used to drive one of the slide frames to move.

[0013] Preferably, the lifting component includes a vertical frame fixed on the top of the slide frame. A slide rail is fixed inside the vertical frame. A slide plate is slidably installed on the slide rail. A second cylinder is installed at the upper end of the vertical frame and used to drive the slide plate to move.

[0014] Preferably, the fastening component includes a bracket fixed on the slide plate. A plurality of pressing wheels are rotatably installed inside the bracket.

[0015] Preferably, the fastening component further includes a reinforcing rib fixed on the bonding surface outside the bracket.

[0016] The present invention also discloses an installation method for a hoop used in the processing of bamboo wine barrels, including the following steps:

[0017] S1: First, place the bamboo wine barrel on the fixing component for fixation, and then sequentially sleeved a plurality of hoops with different specifications on the outer wall of the bamboo wine barrel;

[0018] S2: Then, control the fastening component through the lifting component for height adjustment, and then control the fastening component on the lifting component to fit with the hoop on the bamboo wine barrel through the moving mechanism;

[0019] S3: Secondly, drive the bamboo wine barrel fixed on the fixing component to rotate through the rotating component, so that the fastening component rolls the hoop on the bamboo wine barrel to realize the fixation of the hoop on the bamboo wine barrel;

[0020] S4: Finally, reset the above steps, release the fixation of the bamboo wine barrel, then turn the bamboo wine barrel 180 degrees, and repeat the above steps.

[0021] The present invention provides a hoop device and an installation method for processing bamboo wine barrels. Compared with the prior art, the following beneficial effects are achieved:

[0022] 1. By integrating the positioning, moving, and actuating mechanisms, this device realizes the full automation of the hoop processing process. The worm and worm gear drive ensures the precise rotation of the bamboo barrel, the cylinder drives the symmetric connecting rods to make the pressing wheels move synchronously, and the lifting assembly cooperates with the rolling wheels to complete the fastening. The automated process significantly improves production efficiency, reduces manual intervention, ensures process consistency, and is suitable for mass production.

[0023] 2. Multiple precision mechanical structures ensure the assembly accuracy. The self-locking worm and worm gear prevent displacement, the cam guide rail realizes uniform tightening, and the symmetric connecting rods ensure balanced pressure. The high-precision guide rail adjusts the position of the pressing wheels, and multiple-wheel rolling eliminates gaps, making the hoop fit tightly, avoiding bamboo cracking, and improving the product's sealing performance and durability.

[0024] 3. Each functional component adopts a modular design, which is convenient for maintenance and function expansion. The standardized interfaces support the rapid replacement of accessories to adapt to bamboo barrels of different specifications. The independent modules simplify fault troubleshooting, strengthen the structure to ensure rigidity, reduce maintenance costs, extend the equipment life, and improve the flexibility of use. Description of the Drawings

[0025] Figure 1 is a three-dimensional structural schematic diagram of the present invention;

[0026] Figure 2 is a structural schematic diagram of the positioning mechanism in the present invention;

[0027] Figure 3 is a sectional view of the positioning mechanism in the present invention;

[0028] Figure 4 is a structural schematic diagram of the moving mechanism in the present invention;

[0029] Figure 5 is a structural schematic diagram of the bottom of the moving mechanism in the present invention;

[0030] Figure 6 is a structural schematic diagram of the actuating mechanism in the present invention;

[0031] Figure 7 is a structural schematic diagram of the bamboo wine barrel and the hoop in the present invention.

[0032] In the figure: 1, processing table; 2, bamboo wine barrel; 3, ferrule; 4, processing device; 41, positioning mechanism; 411, rotating assembly; 4111, housing base; 4112, worm gear; 4113, turntable; 4114, worm; 4115, first motor; 412, fixing assembly; 4121, second motor; 4122, disc; 4123, guiding groove; 4124, guide rail; 4125, top head; 4126, convex block; 42, moving mechanism; 421, base plate; 422, carriage; 423, rotating rod; 424, connecting rod; 425, first cylinder; 43, executing mechanism; 431, lifting assembly; 4311, vertical frame; 4312, slide rail; 4313, sliding plate; 4314, second cylinder; 432, fastening assembly; 4321, bracket; 4322, pressing wheel; 4323, reinforcing rib. Specific implementation mode

[0033] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0034] Please refer to Figure 1 - Figure 7 , the present invention provides a technical solution: a ferrule device for processing bamboo wine barrels, including a processing table 1, a bamboo wine barrel 2 and a ferrule 3. A processing device 4 is arranged on the processing table 1 and is used to fix the ferrule 3 on the bamboo wine barrel 2. The processing device 4 includes:

[0035] A positioning mechanism 41, including a rotating assembly 411 arranged on the processing table 1 and used to control the rotation of the bamboo wine barrel 2, and a fixing assembly 412 is arranged on the rotating assembly 411 and is used to fix the bamboo wine barrel 2;

[0036] A moving mechanism 42, arranged on the processing table 1 and used to control the movement;

[0037] An executing mechanism 43, including a lifting assembly 431 arranged on the moving mechanism 42 and used for height adjustment, and a fastening assembly 432 is arranged on the lifting assembly 431 and is used to roll and fix the ferrule 3 sleeved on the bamboo wine barrel 2.

[0038] In this implementation scheme, through the positioning mechanism 41, the moving mechanism 42 and the executing mechanism 43, a complete automated processing process from fixing the bamboo wine barrel 2, positioning the ferrule to rolling and fastening is realized. Each mechanism works together, and manual intervention in key processes is not required, significantly reducing the dependence on the skills of operators.

[0039] Specifically, the rotating assembly 411 includes a housing base 4111 fixed to the middle of the top of the processing table 1. Inside the housing base 4111, a worm gear 4112 is rotatably installed. At the upper end of the worm gear 4112, a turntable 4113 is fixed. On one side inside the housing base 4111, a worm 4114 is rotatably installed and meshes with the worm gear 4112 for transmission. At the rear end of the housing base 4111, a first motor 4115 is installed and used to drive the worm 4114.

[0040] In this embodiment, after the bamboo wine barrel 2 is fixed by the fixing assembly 412, the output end of the first motor 4115 drives the worm 4114 to drive the worm gear 4112 to rotate, and the worm gear 4112 drives the bamboo wine barrel 2 to rotate through the turntable 4113.

[0041] Specifically, the fixing assembly 412 includes a second motor 4121 installed inside the housing base 4111. At the output end of the second motor 4121, a disc 4122 is fixed. On both sides inside the disc 4122, guide grooves 4123 are opened. On both sides of the top of the turntable 4113, guide rails 4124 are fixed. On the guide rails 4124, a top head 4125 is slidably installed. At the top of the top head 4125, a convex block 4126 is fixed and located in the guide groove 4123.

[0042] In this embodiment, after the bamboo wine barrel 2 is placed on the turntable 4113, the output end of the second motor 4121 drives the disc 4122 to rotate. The disc 4122 drives the top head 4125 to slide along the guide rail 4124 through the cooperation of the guide groove 4123 and the convex block 4126, so that the top head 4125 outwardly supports the inner wall of the lower end of the bamboo wine barrel 2, thereby fixing the bamboo wine barrel 2.

[0043] Specifically, the moving mechanism 42 includes a base plate 421 fixed inside the processing table 1. At both ends inside the processing table 1, sliding frames 422 are slidably installed. In the middle of the bottom of the base plate 421, a rotating rod 423 is rotatably installed. At both ends of the rotating rod 423, connecting rods 424 are pivotally connected, and the other end of the connecting rod 424 is pivotally connected to the bottom of the sliding frame 422. At the bottom of the base plate 421, a first cylinder 425 is installed and used to drive one of the sliding frames 422 to move.

[0044] In this embodiment, the output end of the first cylinder 425 drives the sliding frame 422 to move. The sliding frame 422 drives the rotating rod 423 to rotate through the connecting rod 424. The rotating rod 423 drives the other first cylinder 425 to move through the other connecting rod 424, so that the sliding frames 422 at both ends drive the actuating mechanisms 43 at both ends to move synchronously in opposite directions, so that the pressing wheels 4322 in the actuating mechanism 43 can be attached to the hoop 3 on the bamboo wine barrel 2.

[0045] Specifically, the lifting component 431 includes a vertical frame 4311 fixed to the top of the carriage 422. A slide rail 4312 is fixed inside the vertical frame 4311. A slide plate 4313 is slidably mounted on the slide rail 4312. A second cylinder 4314 is installed at the upper end of the vertical frame 4311 and is used to drive the slide plate 4313 to move.

[0046] In this embodiment, the output end of the second cylinder 4314 drives the slide plate 4313 to drive the slide rail 4312 to slide. At the same time, the slide plate 4313 drives the fastening component 432 to adjust the height position.

[0047] Specifically, the fastening component 432 includes a bracket 4321 fixed to the slide plate 4313. A plurality of pressing wheels 4322 are rotatably installed inside the bracket 4321.

[0048] In this embodiment, when the rotating component 411 controls the bamboo wine barrel 2 fixed on the fixing component 412 to rotate, the pressing wheels 4322 roll-press the hoop 3 sleeved on the bamboo wine barrel 2 to eliminate the gap between the hoop 3 and the bamboo wine barrel 2, ensuring that the hoop 3 closely fits the outer wall of the bamboo wine barrel 2.

[0049] Specifically, the fastening component 432 further includes a reinforcing rib 4323 fixed to the outer joint surface of the bracket 4321.

[0050] In this embodiment, the strength of the bracket 4321 is improved through the reinforcing rib 4323 to resist the vibration generated during processing.

[0051] The present invention also discloses an installation method for a hoop used in the processing of a bamboo wine barrel, including the following steps:

[0052] S1: First, place the bamboo wine barrel 2 on the fixing component 412 for fixation, and then sequentially sleeved a plurality of hoops 3 with different specifications on the outer wall of the bamboo wine barrel 2;

[0053] S2: Then, control the fastening component 432 to adjust the height through the lifting component 431, and then control the fastening component 432 on the lifting component 431 to fit the hoop 3 on the bamboo wine barrel 2 through the moving mechanism 42;

[0054] S3: Secondly, drive the bamboo wine barrel 2 fixed on the fixing component 412 to rotate through the rotating component 411, so that the fastening component 432 roll-presses the hoop 3 on the bamboo wine barrel 2, realizing the fixation of the hoop 3 on the bamboo wine barrel 2;

[0055] S4: Finally, reset the above steps, release the fixation of the bamboo wine barrel 2, then turn the bamboo wine barrel 2 by 180 degrees, and repeat the above steps.

[0056] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.

[0057] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A hoop - sleeving device for processing bamboo wine barrels, comprising a processing table (1), a bamboo wine barrel (2) and a hoop (3), characterized in that: A processing table (1) is provided with a processing device (4) for fixing a ferrule (3) on a bamboo wine barrel (2). The processing device (4) includes: A positioning mechanism (41), including a rotating component (411) arranged on the processing table (1) for controlling the rotation of the bamboo wine barrel (2). A fixing component (412) is arranged on the rotating component (411) for fixing the bamboo wine barrel (2). A moving mechanism (42), arranged on the processing table (1) for controlling the movement. An actuating mechanism (43), including a lifting component (431) arranged on the moving mechanism (42) for height adjustment. A fastening component (432) is arranged on the lifting component (431) for rolling and fixing the ferrule (3) sleeved on the bamboo wine barrel (2).

2. The hoop device for processing bamboo wine barrels according to claim 1, wherein: The rotating component (411) includes a housing base (4111) fixed in the middle of the top of the processing table (1). A worm gear (4112) is rotatably installed inside the housing base (4111). A turntable (4113) is fixed at the upper end of the worm gear (4112). A worm (4114) is rotatably installed on one side inside the housing base (4111) and meshes with the worm gear (4112) for transmission. A first motor (4115) is installed at the rear end of the housing base (4111) for driving the worm (4114).

3. A hoop device for processing bamboo wine barrels according to claim 2, characterized in that: The fixing component (412) includes a second motor (4121) installed inside the housing base (4111). A disc (4122) is fixed at the output end of the second motor (4121). Guide grooves (4123) are formed on both sides inside the disc (4122). Guide rails (4124) are fixed on both sides of the top of the turntable (4113). A top head (4125) is slidably installed on the guide rails (4124). A convex block (4126) is fixed at the top of the top head (4125) and is located in the guide groove (4123).

4. A hoop device for processing bamboo wine barrels according to claim 1, characterized in that: The moving mechanism (42) includes a base plate (421) fixed inside the processing table (1). Slide frames (422) are slidably installed at both ends inside the processing table (1). A rotating rod (423) is rotatably installed in the middle of the bottom of the base plate (421). Connecting rods (424) are pivotally connected to both ends of the rotating rod (423), and the other ends of the connecting rods (424) are pivotally connected to the bottom of the slide frame (422). A first cylinder (425) is installed at the bottom of the base plate (421) for driving one of the slide frames (422) to move.

5. The hoop device for processing bamboo wine barrels according to claim 4, characterized in that: The lifting component (431) includes a vertical frame (4311) fixed at the top of the slide frame (422). A slide rail (4312) is fixed inside the vertical frame (4311). A slide plate (4313) is slidably installed on the slide rail (4312). A second cylinder (4314) is installed at the upper end of the vertical frame (4311) for driving the slide plate (4313) to move.

6. The hoop device for processing bamboo wine barrels according to claim 5, characterized in that: The fastening component (432) includes a bracket (4321) fixed on the slide plate (4313). A plurality of pressing wheels (4322) are rotatably installed inside the bracket (4321).

7. A hoop device for processing bamboo wine barrels according to claim 6, characterized in that: The fastening component (432) further includes a reinforcing rib (4323) fixed on the outer joint surface of the bracket (4321).

8. A method for installing a hoop used in the processing of bamboo wine barrels according to any one of claims 1-7, characterized in that: Including the following steps: S1: First, place the bamboo wine barrel (2) on the fixing component (412) for fixation, and then successively put multiple hoop collars (3) of different specifications on the outer wall of the bamboo wine barrel (2); S2: Then, control the fastening component (432) to adjust the height through the lifting component (431), and then control the fastening component (432) on the lifting component (431) to fit with the hoop collar (3) on the bamboo wine barrel (2) through the moving mechanism (42); S3: Next, drive the bamboo wine barrel (2) fixed on the fixing component (412) to rotate through the rotating component (411), so that the fastening component (432) rolls the hoop collar (3) on the bamboo wine barrel (2), realizing the fixation of the hoop collar (3) on the bamboo wine barrel (2); S4: Finally, reset the above steps, release the fixation of the bamboo wine barrel (2), then turn the bamboo wine barrel (2) 180 degrees, and repeat the above steps.

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