Batching system and use method thereof
By using a combination of multiple silos, dust removal systems and packaging systems in the batching system, the problems of material missed and dust overflow in the traditional batching system are solved, and the accuracy of material ratio and automated packaging are achieved.
Patent Information
- Application Number
- CN202510689411.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-27
- Publication Date
- 2025-07-08
AI Technical Summary
There are many types of materials in traditional ingredient systems, which are prone to misplaced materials, and it is difficult to completely avoid abnormal situations when someone participates.
Multiple silos are used to carry different materials, combine dust removal systems to capture dust, and ensure accurate material ratio through the conveying lines and weighing components in the packaging system. Automatic material transportation and unpacking are used to use the feeding system and the transport vehicle, and waste materials are processed in combination with the waste bag collection device.
It improves the accuracy of the mix packaging, reduces dust overflow, reduces the incidence of human error, and realizes the automation and efficient secondary packaging of materials.
Smart Images

Figure CN120270626A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of packaging technology, and particularly to a batching system and its usage method. Background Art
[0002] Traditional batching systems mostly adopt the manual unpacking and feeding method. Due to the variety of materials, the situation of mis-feeding often occurs. To avoid this phenomenon, an additional barcode scanning and identification anti-error system needs to be installed. Although it has some control, abnormal situations are inevitable when there is human participation. Summary of the Invention
[0003] The object of the invention of this application is to provide a batching system and its usage method to ensure the accuracy of the mixed material packaging.
[0004] In the first aspect, a batching system is provided. The batching system includes: A loading system, including a plurality of bins, and a unpacking chamber for unpacking materials is provided on each bin; the plurality of bins are used to carry different materials; A dust removal system, which is connected to each of the plurality of unpacking chambers one by one and is used to capture the dust generated during unpacking; A packaging system, including a conveyor line, a weighing component arranged on the conveyor line, and a hopper that moves on the weighing component, and further includes material packaging bags carried in the hopper and used to receive the materials conveyed from different bins.
[0005] In the above technical solution, by using a plurality of bins to carry different materials, and then using a dust removal system to capture the dust generated when the materials are put into the bins. In addition, the hopper is conveyed to the lower part of different bins through the conveyor line in the packaging system, and the corresponding materials are weighed and added into the packaging bags in the hopper by the weighing component, so that the mixed packaging of different ratios of materials can be formed as needed, which facilitates the secondary packaging of the materials.
[0006] In a specific feasible implementation, it further includes a feeding system. The feeding system includes a circulating feeding device and a carrier vehicle that can move back and forth between the circulating feeding device and the plurality of unpacking chambers.
[0007] In a specific feasible implementation, the circulating feeding device includes a support frame, an annular drive belt arranged on the support frame, and a plurality of material trays suspended on the annular drive belt; it further includes a drive component for driving the annular drive belt to rotate.
[0008] In a specific feasible implementation, a feeding manipulator for grasping the material packages located on the circulating feeding device is arranged on the transport vehicle; the feeding manipulator is also used to put the grasped material packages into the corresponding unpacking chambers for unpacking.
[0009] In a specific possible implementation scheme, it also includes a supporting platform, and the carrying system and the circulating feeding device are both fixed on the supporting platform.
[0010] In a specific possible implementation manner, a plurality of the silos are arranged in two rows, and a track for movement of a transport vehicle is provided between the two rows of silos, and the transport vehicle is mounted on the track.
[0011] In a specific embodiment, the device further comprises a waste bag collecting device located at one side of the track and used for collecting the unpacked empty bags.
[0012] In a specific possible implementation mode, the feeding robot is also used to feed the unpacked waste bags into the waste bag collecting device.
[0013] In a specific embodiment, the waste bag collecting device is a screw conveyor.
[0014] In a specific possible implementation manner, the discharge port of the silo extends to below the support platform, and the packaging system is located below the support platform.
[0015] In a specific possible implementation manner, the dust removal system includes a dust collector connected to each unpacking chamber, a dust removal pipeline connected to the dust collector, and a centrifugal fan connected to the dust removal pipeline.
[0016] In a specific possible implementation manner, a knife for unpacking is arranged in the unpacking chamber.
[0017] In a specific possible implementation manner, the packaging system further comprises a sealing robot located at one end of the conveying line.
[0018] In a specific embodiment, the packaging system further comprises a bagging robot located at one end of the conveying line and used for putting the packaging bag into the barrel.
[0019] In a specific embodiment, the packaging system further comprises a bag supply device; The bag supply device includes a frame, a packaging bag roll rotatably connected to the frame, a heat-sealing cutting mechanism for cutting and heat-sealing the packaging bag roll to form packaging bags, and a tensioning mechanism for stretching the packaging bags.
[0020] In a second aspect, a method for using a batching system is provided, wherein the material package system is any of the batching systems described above, and the method comprises: Carry different materials through multiple silos; The dust generated during unpacking is captured by the dust removal system; The cartridge is conveyed through a conveyor line, and the packaging bags located inside the cartridge carry the materials in different bins. When carrying, the weighing assembly weighs the materials.
[0021] In the above technical solution, different materials are carried by using multiple bins, and then the dust generated when the materials are unpacked is captured by the dust removal system. In addition, the conveyor line in the packaging system conveys the cartridge to the lower part of different bins, and the weighing assembly weighs and adds it into the packaging bag located inside the cartridge, so that the mixed packaging of materials with different ratios can be formed as needed, facilitating the secondary packaging of the materials.
[0022] In a specific feasible implementation, it further includes: Storing the material packages of different materials through a circulating feeding device; Transporting the material packages to the corresponding unpacking rooms through a carrier vehicle for unpacking.
[0023] In a specific feasible implementation, the transporting the material packages to the corresponding unpacking rooms through the carrier vehicle specifically includes: Grabbing the material packages from the circulating feeding device through a feeding manipulator; Transporting the material packages to the corresponding unpacking rooms through the carrier vehicle; Putting the material packages into the corresponding unpacking rooms through the feeding manipulator for unpacking.
[0024] In a specific feasible implementation, it further includes putting the unpacked waste bags into the waste bag collection device through a feeding manipulator. Description of the Drawings
[0025] In the drawings, unless otherwise specified, the same reference numerals throughout the multiple drawings represent the same or similar components or elements. These drawings are not necessarily drawn to scale. It should be understood that these drawings only depict some embodiments provided according to the present disclosure and should not be regarded as limiting the scope of the present disclosure.
[0026] Figure 1 It is a schematic structural diagram of the batching system provided by the embodiment of the present application; Figure 2 It is a front view of the batching system provided by the embodiment of the present application; Figure 3 It is a side view of the batching system provided by the embodiment of the present application; Figure 4 It is a top view of the batching system provided by the embodiment of the present application; Figure 5 It is a schematic structural diagram of the circulating feeding device provided by the embodiment of the present application; Figure 6 It is a schematic structural diagram of the waste bag collection device provided by the embodiment of the present application; Figure 7 This is a schematic structural diagram of the bag supply device provided by the embodiment of the present application. Specific embodiments
[0027] In order to make the purpose, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the accompanying drawings.
[0028] It should be noted that unless otherwise defined, the technical terms or scientific terms used in one or more embodiments of this specification should be the general meanings understood by those with ordinary skills in the field to which this disclosure belongs. The "first", "second" and similar terms used in one or more embodiments of this specification do not indicate any order, quantity or importance, but are only used to distinguish different components. The terms such as "including" or "comprising" mean that the elements or objects appearing before this term cover the elements or objects listed after this term and their equivalents, without excluding other elements or objects. The terms such as "connected" or "coupled" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. The terms such as "upper", "lower", "left", "right" are only used to represent relative positional relationships, and when the absolute position of the object being described changes, the relative positional relationship may also change accordingly.
[0029] For the convenience of understanding, the batching system provided by the embodiment of the present application is used to package the mixed material. When the current materials are mixed, it is necessary to unpack the small packages of materials and then repackage them according to the ratio. However, the current unpacking method often uses manual operation, and errors are inevitable. Therefore, the embodiment of the present application provides a batching system to improve the accuracy of repackaging the mixed material. The following will describe it in detail with reference to specific drawings and embodiments.
[0030] Refer to Figure 1 as shown Figure 1 A schematic structural diagram of the batching system provided by the embodiment of the present application is shown. The batching system provided by the embodiment of the present application includes a carrying system 10, a dust removal system 20, and a packaging system 30. Among them, the carrying system 10 is used to carry different varieties of materials, the dust removal system 20 is used to remove the dust generated when the materials are put into the carrying system 10, and the packaging system 30 is used to carry the packaging bags and drive the bags to receive different materials in turn, so as to carry the mixed materials in the bags. For the convenience of understanding the batching system provided by the embodiment of the present application, the following will describe it in detail with reference to specific drawings and embodiments.
[0031] Refer to together Figure 1 、 Figure 2 、 Figure 3 and Figure 4 , where Figure 2Shows a front schematic view of the batching system, Figure 3 Shows a side view of the batching system, Figure 4 Shows a top view of the batching system.
[0032] The loading system 10 provided by the embodiment of the present application includes a plurality of bins 11, and the plurality of bins 11 are used to carry different materials. That is, when there are N types of materials in the mixed material, the number of bins 11 is N, so that the types of materials correspond one-to-one with the number of bins 11, and each bin 11 only carries one type of material. Among them, an unpacking chamber is provided on each bin 11, and the unpacking chamber is used to unpack the materials. When the small-packaged materials need to be put into the bin 11, the small packages are unpacked through the unpacking chamber, and the materials enter the bin 11 for storage after unpacking.
[0033] The dust removal system 20 is connected to the plurality of unpacking chambers one-to-one, and is used to capture the dust generated during unpacking. That is, when unpacking the small packages, the dust removal system 20 starts to work to prevent the generated dust from floating out of the bin 11.
[0034] The packaging system 30 includes a conveyor line 31, a weighing component is provided on the conveyor line 31, a hopper 32 is provided on the weighing component, and a packaging bag is carried in the hopper 32. In use, the conveyor line 31 drives the hopper 32 to move one by one to the discharge port of the bin 11 of the required material, the bin 11 transports the material into the packaging bag, and the weight of the added material is weighed by the weighing component during transportation, so as to add the material according to the set ratio, ensuring the accuracy of the mixed material packaging.
[0035] It can be seen from the above description that the packaging system 30 provided by the embodiment of the present application uses a plurality of bins 11 to carry different materials, and then the dust removal system 20 captures the dust generated when the materials are put into the bins 11, reducing dust overflow. In addition, the conveyor line in the packaging system 30 transports the hopper 32 to the lower part of different bins 11, and the weighing component weighs and adds the corresponding materials into the packaging bag in the hopper 32, so that the mixed packaging of materials with different ratios can be formed according to needs, facilitating the secondary packaging of the materials.
[0036] Continue to refer to Figures 1 to 4 , the feeding system provided by the embodiment of the present application further includes a circulating feeding device 41 and a carrier vehicle 42.
[0037] The feeding system provided by the embodiment of the present application further includes a feeding system for feeding the feed bin 11. Specifically, the feeding system includes a circulating feeding device 41 and a carrier vehicle 42 that can move back and forth between the circulating feeding device 41 and multiple feed bins 11. Before the small package is unpacked, the small package can be stored in the circulating feeding device 41, and the small package is supplied through the circulating feeding device 41. Then, the carrier vehicle 42 transports the small package carried on the circulating feeding device 41 to the unpacking chamber above the feed bin 11 and unpacks the small package to store the material in the feed bin 11.
[0038] Referring together Figure 5 as shown Figure 5 shown is a schematic structural diagram of the circulating feeding device 41. The circulating feeding device 41 provided by the embodiment of the present application includes a support frame 411 and an annular drive belt 412 provided on the support frame 411. A plurality of material trays 413 are suspended on the annular drive belt 412, and each material tray 413 can rotate relative to the annular drive belt 412. Among them, the annular drive belt 412 is arranged in the vertical direction, and the annular drive belt 412 can rotate relative to the support frame 411. Exemplarily, two rotating wheels are provided on the support frame 411, and the two rotating wheels are arranged at intervals in the vertical direction. The annular drive belt 412 is sleeved on the two rotating wheels. When the rotating wheels rotate, the annular drive belt 412 can be driven to rotate.
[0039] When the annular drive belt 412 rotates, the material tray 413 can be driven to rotate. Under the action of gravity, the bearing surface of the material tray 413 can always face upward, so as to ensure that the material tray 413 can stably support the small package during circulating feeding.
[0040] In addition, the circulating feeding device 41 further includes a driving component for driving the annular drive belt 412 to rotate. Specifically, the driving component can be a driving motor or a combination of a driving motor and a reducer. The driving component is connected to one of the rotating wheels and is used to drive the rotating wheel to rotate, thereby driving the annular drive belt 412 to rotate.
[0041] Continuing to refer Figures 1 to 4 as shown, the batching system provided by the embodiment of the present application further includes a support platform 50. The support platform 50 serves as a support structure to support the above-mentioned loading system 10 and the circulating feeding system 40 fixed on the support platform 50. When specifically arranged, the support platform 50 has a certain height, thereby dividing the entire batching system into two layers. Among them, the loading system 10, the circulating feeding system 40 and the dust removal system 20 are located above the support platform 50, while the packaging system 30 is located below the support platform 50. In addition, the discharge port of the feed bin 11 extends below the support platform 50 so that the material output from the feed bin 11 can be transported into the packaging bag in the packaging system 30.
[0042] In an implementable solution, a base 60 is further included. The base 60 is spaced apart from the support platform 50 in the vertical direction, and the base 60 and the support platform 50 are fixedly connected by columns. The packaging system 30 is fixed on the base 60, so that the loading system 10, the circulating feeding system 40, the dust removal system 20 and the packaging system 30 are integrated on a support device (the base 60 and the support platform 50) through the support platform 50 and the base 60.
[0043] Continue to refer to Figures 1 to 4 , when specifically setting the loading system 10, a plurality of bins 11 are arranged in two columns, and a track for the movement of the carrier vehicle 42 is provided between the two columns of bins 11. The slide rail is fixed on the support platform 50, and its length direction is along the arrangement direction of one column of bins 11. In addition, the circulating feeding device 41 is fixed at one end of the track. The carrier vehicle 42 is assembled on the track and can move reciprocally along the track, so as to realize the reciprocating movement between the circulating feeding device 41 and the plurality of bins 11 to convey the material to the bins 11.
[0044] When specifically setting, a feeding manipulator is provided on the carrier vehicle 42 provided in the embodiment of the present application. The feeding manipulator is used to grab the material packages located on the circulating feeding device 41 and to put the grabbed material packages into the corresponding bins 11 for unpacking. Specifically, when setting, the feeding manipulator is arranged on the transport vehicle 42. The feeding manipulator includes a robotic arm and a manipulator that can grab the material packages. Among them, the robotic arm can rotate relative to the transport vehicle 42, and the manipulator can be used to grab the material packages. In one example, the robotic arm provided in the embodiment of the present application can be a six-axis robotic arm, so as to have higher degrees of freedom of movement and facilitate the transfer of the material packages from the circulating feeding device 41 to the bins 11.
[0045] During use, the carrier vehicle 42 first moves to one side of the circulating feeding device 41 and grabs the material packages stored on the circulating feeding device 41 through the feeding manipulator. Then the transport vehicle 42 moves to convey the material packages to the position of the corresponding bins 11. The feeding manipulator then sends the material packages into the bins 11, and the material packages are unpacked by the unpacking chamber located above the bins 11, so as to complete the transfer of the material from the circulating feeding device 41 to the corresponding bins 11.
[0046] In an optional solution, when feeding the material into the bins 11, the material in the material packages can be shaken as much as possible into the bins 11 through the shaking of the feeding manipulator, reducing the waste of the material.
[0047] In an optional embodiment, as Figure 6As shown in the figure, the batching system provided by the embodiment of the present application further includes a waste bag collection device 70, which is used to collect the empty material bags (waste bags) after unpacking. The unpacked waste bags can be collected by the waste bag collection device 70 for centralized processing. Specifically, the waste bag collection device 70 is located on one side of the track 51. In an alternative solution, the feeding manipulator provided by the embodiment of the present application is also used to put the unpacked waste materials into the waste bag collection device 70. Specifically, when the feeding manipulator sends the material bag into the corresponding silo 11 for unpacking, the feeding manipulator always holds the material bag. After the material in the material bag is sent into the silo 11, it becomes a waste bag. The carrier vehicle 42 drives the feeding manipulator to move to one side of the waste bag collection device 70, and the waste bag is put into the waste bag collection device 70 through the feeding manipulator.
[0048] It should be understood that when the silo 11 is supported by the support platform, the waste bag collection device 70 is also supported by the support platform. So that the transfer during material feeding and waste bag collection can be completed by the carrier vehicle 42.
[0049] When specifically setting the waste bag collection device 70, the waste material collection device provided by the embodiment of the present application can be a screw conveyor. Through the conveying of the screw conveyor, the waste bags can be conveyed to the same position, such as conveyed into a collection box, so as to centrally process the waste bags. The waste material collection device provided by the embodiment of the present application includes a screw conveyor shaft 71 and a driving mechanism 72 for driving the screw conveyor shaft 71. The driving mechanism 72 can be a driving motor or a mechanism composed of a driving motor and a speed reducer. In use, the driving mechanism 72 drives the screw conveyor shaft 71 to rotate, so as to convey the waste bag from the inlet of the waste bag collection device 70 to the outlet.
[0050] In one example, a photoelectric sensor can be set at the inlet of the waste bag collection device 70. When the photoelectric sensor detects a waste bag, the waste bag collection device 70 is started, so as to collect the waste bag from the feeding manipulator. It should be understood that the above control can be controlled by a controller assembled on the waste bag collection device 70. The controller can control the start and stop of the waste bag collection device 70 through the photoelectric signal sensed by the photoelectric sensor, so as to realize the automatic control of the waste bag collection device 70 and reduce its energy consumption. When the waste bag collection device 70 conveys the waste bag, it can stop working after programming to control the set working duration, and the set duration should ensure that the waste bag is conveyed to the required position. Alternatively, a photoelectric sensor can also be set at the outlet of the waste bag conveying device, and the stop of the waste bag collection device 70 can be controlled through the signal of the photoelectric sensor.
[0051] Continue to refer to Figures 1 to 4As shown, in an implementable solution, there may be multiple cartridges 32 in the packaging system 30 in the embodiments of the present application. The multiple cartridges 32 are arranged at intervals along the conveying direction of the conveying line 31 and stay at the outlet of the corresponding bin 11. And a weighing assembly is arranged below each bin 11. The weighing assembly can be an electronic scale or other weighing assemblies with weighing functions.
[0052] In addition, when arranging the multiple bins 11, their discharge ports are located above the conveying line 31 so that when the material is output, it can fall into the packaging bags in the cartridges 32.
[0053] In specific use, a feeder is provided at the discharge port of the bin 11. The feeding of the packaging bag can be controlled through the feeder. And the weighing assembly and the feeder can be controlled by a controller. The controller can control the feeder to feed according to the weighing weight fed back by the weighing assembly. For example, if the required weight of the first kind of material is A kg, then when the weight weighed by the weighing assembly reaches A kg, the feeder corresponding to this material is controlled to stop feeding. The required weight of the second kind of material is B kg. The conveying line 31 drives the cartridge 32 to move to the discharge port of the bin 11 where the second kind of material is located. The feeder of this bin 11 feeds the packaging bag. After the weight weighed by the weighing assembly reaches (A + B) kg, the feeder is controlled to stop feeding. And so on to complete all the materials that need to be added. It should be understood that the control logic of the controller for weighing is an existing conventional control method. In the embodiments of the present application, only by adding a controller can the automatic control of material addition be realized.
[0054] Continue to refer to Figures 1 to 4 As shown, the dust removal system 20 provided in the embodiments of the present application includes a dust collector 21 communicated with the unpacking chamber above each bin 11. The dust collector 21 is communicated with a dust removal pipeline 22, and a centrifugal fan 23 is communicated with the dust removal pipeline 22. In use, a negative pressure environment is formed in the unpacking chamber through the dust collector 21 to prevent the dust generated during unpacking from overflowing. The gas filtered by the dust collector 21 is discharged into the dust removal pipeline 22, and then the purified gas is discharged through the centrifugal fan 23. It should be understood that when setting the dust removal pipeline 22, the gas discharged from the corresponding dust collector 21 can be discharged through the centrifugal fan 23 after passing through the dust removal pipeline 22 through the cooperation of the main pipeline and the pneumatic valves on the branch pipelines.
[0055] In an alternative solution, a tool for unpacking is provided in the unpacking chamber provided in the embodiments of the present application. In a specific implementable solution, the tool can be an unpacking cone. The unpacking cone is a conical structure, and its tip is used to pierce the small package when the small package is put into the bin 11, so as to unpack the small package, and the material falls into the bin 11 after unpacking.
[0056] The packaging system 30 provided by the embodiments of the present application may further include a sealing manipulator, which is connected to a robotic arm and located at one end of the conveyor line 31. When the packaging bag after the batching is completed moves into the operation area of the sealing manipulator, the packaging bag can be sealed by the sealing manipulator to complete the packaging. It should be understood that the conventional sealing method adopted by the sealing manipulator will not be described in detail in the embodiments of the present application.
[0057] The packaging system 30 provided by the embodiments of the present application may further include a bag-sleeving manipulator, which is connected to a robotic arm and located on the other side of the conveyor line 31. The bag-sleeving manipulator can be used to sleeve the material bag into the material cylinder 32. It should be understood that the conventional bag-sleeving method adopted by the bag-sleeving manipulator will not be described in detail in the embodiments of the present application.
[0058] In a specific feasible implementation, as Figure 7 shown, the packaging system provided by the embodiments of the present application further includes a bag supply device. The bag supply device 80 includes a frame 81, a packaging bag web 82 rotatably connected to the frame 81, and a heat-sealing and cutting mechanism 83 for cutting and heat-sealing the packaging bag web 82 to form a packaging bag. In addition, it further includes a tensioning mechanism 84 for stretching the packaging bag. The packaging bag web 82 is a web with both ends open. During use, one end needs to be cut and heat-sealed to form a packaging bag with one end open. After the packaging bag web 82 is cut and sealed by the heat-sealing and cutting mechanism 83, the tensioning mechanism 84 can stretch the open side of the packaging bag to open its opening, facilitating the insertion of the bag-sleeving manipulator into the packaging bag and sleeving it onto the material cylinder. It should be understood that the cutting method in the heat-sealing and cutting mechanism 83 can be directly cutting with a cutting knife, and the heat-sealing part can be heat-sealed by a conventional heat-sealing mechanism. The tensioning mechanism 84 can be a jaw clamping the open end of the packaging bag, and then the opening of the packaging bag is expanded by the movement of the clamping mechanism.
[0059] The embodiments of the present application also provide a method for using the batching system. The batching system is the batching system described in any one of the above, and the method includes the following steps: Step 001: Loading different materials through a plurality of bins; Specifically, the loading system includes a plurality of bins, and the plurality of bins are used to load different materials. That is, when there are N types of materials in the mixed material, the number of bins is N, so that the types of materials correspond one-to-one with the number of bins, and each bin only loads one type of material. Among them, each bin is provided with an unpacking component, and the unpacking component is used to unpack the material. When the small-packaged material needs to be put into the bin, the unpacking component unpacks the small package, and after unpacking, the material enters the bin for storage. For specific reference, please refer to Figures 1 to 7 the relevant description in
[0060] Step 002: Capture the dust generated during unpacking through the dust removal system; Specifically, the dust removal system includes a dust collector connected to each bin, and the dust collector is connected to a dust removal pipeline, and a centrifugal fan is connected to the dust removal pipeline. During use, a negative pressure environment is formed in the unpacking chamber through the dust collector to prevent dust from overflowing from the unpacking chamber. After unpacking is completed and the door of the unpacking chamber is closed, the dust adsorbed on the filter component of the dust collector is blown off by the pulse back blowing device on the dust collector and automatically settles into the bin 11, avoiding waste of materials. It should be understood that when setting up the dust removal pipeline, all dust collectors can be gathered in the dust removal pipeline through the cooperation of the main pipeline and the pneumatic butterfly valve of the branch pipeline. When unpacking in a certain unpacking chamber, the pneumatic butterfly valve at the outlet pipeline of the dust collector above the corresponding unpacking chamber is opened, and the butterfly valves at the outlet pipelines of the other dust collectors are closed. A negative pressure is formed in the corresponding unpacking chamber through the centrifugal fan, and the clean air filtered by the dust collector is discharged through the dust removal pipeline. For specific reference, please refer to Figures 1 to 7 the relevant description in
[0061] Step 003: Convey the cartridges through the conveyor line, and use the packaging bags located inside the cartridges to carry the materials conveyed from different bins. And when carrying, weigh the weight of the materials through the weighing component.
[0062] Specifically, there can be multiple cartridges in the packaging system. The multiple cartridges are arranged at intervals along the conveying direction of the conveyor line. A weighing component is arranged below each cartridge, and the weighing component can be an electronic scale or other weighing components with weighing functions. In addition, when arranging the multiple bins 11, their discharge ports are located above the conveyor line so that when the materials are output, they can fall into the packaging bags in the cartridges. For specific reference, please refer to Figures 1 to 7 the relevant description in
[0063] In the above technical solution, different materials are carried by multiple bins, and then the dust generated during unpacking is prevented from overflowing through the dust removal system. In addition, the cartridges are conveyed to the positions below different bins through the conveyor line in the packaging system, and the materials are weighed and added into the packaging bags located inside the cartridges through the weighing component, so that the mixed packaging of different proportions of materials can be formed as needed, facilitating the secondary packaging of the materials.
[0064] In addition to the steps in the above examples, the method provided by the embodiments of the present application may further include the following steps: Step a: Store the material packages of different materials through the circulating feeding device; Specifically, the circulating feeding device can store the material packages of different materials. When storing, it has multiple material trays, and different material trays can carry different materials. Through the circulation of the trays of the circulating feeding device, different materials can be conveyed to the positions corresponding to the carrier vehicles. For specific reference, please refer to Figure 5 the relevant description in
[0065] Step b: The material package is conveyed by the carrier vehicle to the corresponding unpacking chamber for unpacking.
[0066] Specifically, first, the material package is grasped from the circulating feeding device by the feeding manipulator; then the material package is transported to the corresponding unpacking chamber by the transport vehicle; finally, the material package is placed into the corresponding bin unpacking chamber by the feeding manipulator for unpacking. For details, reference can be made to the detailed description in the batching system.
[0067] In addition, in this method, the unpacked waste bag can also be put into the waste bag collection device by the feeding manipulator. The waste bag collection device collects the waste bags, which is convenient for the unified treatment of the waste bags.
[0068] One or more embodiments of this specification are intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of one or more embodiments of this specification shall be included within the protection scope of this disclosure.
[0069] The above is only the specific implementation manner of this application, but the protection scope of this application is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed in this application, and all of them should be covered within the protection scope of this application. Therefore, the protection scope of this application shall be subject to the protection scope of the claims.
Claims
1. An ingredient system, characterized in that, include: The carrying system includes a plurality of silos, and each silo is provided with an unpacking chamber for unpacking materials; Multiple silos are used to carry different materials; A dust removal system, connected to the plurality of unpacking chambers one by one and used to capture dust generated during unpacking; The packaging system comprises a conveying line, a weighing assembly arranged on the conveying line, a barrel arranged on the weighing assembly, and a packaging bag carried in the barrel and used for receiving materials conveyed in different silos.
2. The batching system according to claim 1, characterized in that, The invention also comprises a feeding system, which comprises a circulating feeding device and a carrier which can move back and forth between the circulating feeding device and a plurality of the unpacking chambers.
3. The batching system according to claim 2, wherein The circulating feeding device includes a support frame, an annular driving belt arranged on the support frame, and a plurality of material trays hoisted on the annular driving belt; and also includes a driving component for driving the annular driving belt to rotate.
4. The batching system according to claim 2, wherein, The carrier vehicle is provided with a feeding robot for grabbing the material bag located on the circulating feeding device; the feeding robot is also used to put the grabbed material bag into the corresponding unpacking chamber for unpacking.
5. The batching system according to claim 4, characterized in that It also includes a supporting platform, and the bearing system and the circulating feeding device are both fixed on the supporting platform.
6. The batching system according to claim 5, wherein The plurality of silos are arranged in two rows, and tracks for the movement of a transport vehicle are provided between the two rows of silos, and the transport vehicle is mounted on the tracks.
7. The batching system according to claim 6, characterized in that, It also includes a waste bag collecting device which is located at one side of the track and is used for collecting the empty bags after unpacking.
8. The batching system according to claim 7, wherein The feeding robot is also used to feed the unpacked empty bags into the waste bag collecting device.
9. The batching system according to claim 8, wherein The waste bag collecting device is a screw conveyor.
10. The batching system according to claim 4, characterized in that, The material outlet of the silo extends to below the support platform, and the packaging system is located below the support platform.
11. The batching system according to any one of claims 1 to 10, characterized in that, The dust removal system includes a dust collector connected to each unpacking chamber, a dust removal pipeline connected to the dust collector, and a centrifugal fan connected to the dust removal pipeline.
12. The batching system according to any one of claims 1 to 10, characterized in that, The unpacking chamber is provided with a cutter for unpacking.
13. The batching system according to claim 11, wherein, The packaging system also includes a sealing robot located at one end of the conveying line.
14. The batching system according to claim 13, characterized in that, The packaging system also includes a bagging robot located at one end of the conveying line and used for putting a packaging bag into the barrel.
15. The batching system according to claim 14, characterized in that, The packaging system also includes a bag supply device; The bag supply device includes a frame, a packaging bag roll rotatably connected to the frame, a heat-sealing cutting mechanism for cutting and heat-sealing the packaging bag roll to form packaging bags, and a tensioning mechanism for stretching the packaging bags.
16. A method for using an ingredient system, characterized in that The batching system is the batching system according to any one of claims 1 to 15, and the method comprises: Carry different materials through multiple silos; The dust generated during unpacking is captured by the dust removal system; The barrel is transported through the conveyor line, and the packaging bags in the barrel carry the materials in different silos. During the carrying process, the weight of the materials is weighed by the weighing component.
17. The method according to claim 16, wherein Also includes: Store bags of different materials through a circulating feeding device; The material packages are transported to the corresponding unpacking room by a transport vehicle for unpacking.
18. The method according to claim 17, wherein The method of transporting the material package to the corresponding unpacking chamber by a carrier vehicle specifically includes: Grab the material bag from the circulating feeding device through the feeding robot; Transport the material packages to the corresponding unpacking room by a transport vehicle; The material package is placed into the corresponding unpacking chamber by the feeding manipulator for unpacking.
19. The method according to claim 18, wherein It further includes that the waste bags after unpacking are put into the waste bag collection device by the feeding manipulator.