Road surface flatness detection integrated device for bridge construction and method thereof

By designing an integrated pavement flatness detection device for bridge construction, using a motor drive screw to adjust the vehicle body distance, combining sensors and marking mechanisms, the pavement flatness is automatically detected and marked, which solves the problems of operator physical consumption and misjudgment, and achieves efficient and accurate pavement flatness detection.

CN120292985AActive Publication Date: 2025-07-11ZHONGMO CONSTRUCTION DEVELOPMENT (SICHUAN) CO LTD
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Patent Information

Application Number
CN202510519336.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-24
Publication Date
2025-07-11
Estimated Expiration
2045-04-24

AI Technical Summary

Technical Problem

In the prior art, road flatness detection during bridge construction consumes the operator's physical strength and easily leads to naked eye fatigue and leads to misjudgment.

Method used

An integrated pavement flatness detection device for bridge construction is designed, including a shifted vehicle body, a detection mechanism and a marking mechanism. The vehicle body distance is adjusted by a motor drive screw, and the sensor and marking mechanism are combined with a sensor and a marking mechanism to automatically detect the road surface flatness and color marking.

Benefits of technology

实现了自动化的路面平整度检测,减少了操作员的体力消耗,提高了检测的准确性和效率,方便工作人员观察检测结果。

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of road surface detection, and discloses a road surface flatness detection integrated device for bridge construction, which comprises a first shifting vehicle body, a second shifting vehicle body, a mounting assembly, a detection mechanism and a storage mechanism, the first shifting vehicle body and the second shifting vehicle body are the same in structure, and the first shifting vehicle body and the second shifting vehicle body are connected through the mounting assembly; the mounting assembly comprises a first cross beam, a first motor, a second cross beam and a first lead screw, when a protrusion or a concave face appears on the road surface, a first connecting column moves upwards and downwards, so that a pull rope is driven to pull a baffle disc to move upwards, and in the upward moving process of the baffle disc, a connecting sleeve moves upwards along a communicating column body, so that the connecting sleeve is separated from a liquid drainage hole in the wall portion of the communicating column body; marking liquid in the marking shell can be discharged into the discharging pipe through the liquid discharging hole and then is discharged through the discharging pipe, so that color marking is conducted on the protrusions and the concave faces of the road surface, and workers can conveniently observe the protrusions and the concave faces.
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Description

Technical Field

[0001] The present invention relates to the technical field of pavement detection, and particularly relates to an integrated device and method for pavement flatness detection in bridge construction. Background Art

[0002] In the construction, operation and maintenance of expressways, the status of multiple quality indicators of roads needs to be improved, and the requirements for pavement flatness are getting higher and higher. With the rapid progress and development of society, people's living standards are getting higher and higher, and cars have become a common consumer product. The flatness of the pavement affects the service life of cars and also plays an important role in the safety of people and vehicles. According to the highway engineering quality inspection and evaluation standards formulated by the Ministry of Transport of China, one detection point is set every 100 meters at a distance of 200 meters. During detection, a 3-meter long ruler is used and measured continuously five times, that is, measured ten times per 100 meters; in actual detection, most of the time, an operator places a straight ruler on the ground for detection, observes the gap between the long ruler and the ground, and takes the maximum gap value of each detection; due to the excessive number of detections, it consumes the physical strength of the operator, and observing the gap for a long time causes visual fatigue and is prone to misjudgment, affecting the detection value. Summary of the Invention

[0003] To solve the deficiencies of the prior art, the purpose of the present invention is to provide an integrated device and method for pavement flatness detection in bridge construction.

[0004] To achieve the above technical purpose, the technical solutions adopted by the present invention are as follows.

[0005] An integrated device for pavement flatness detection in bridge construction, which includes:

[0006] A displacement vehicle body one, a displacement vehicle body two, a mounting component, a detection mechanism, a storage mechanism. The structures of the displacement vehicle body one and the displacement vehicle body two are the same. The displacement vehicle body one and the displacement vehicle body two are connected by the mounting component. The mounting component includes a cross beam one, a motor one, a cross beam two, and a lead screw one. One end of the cross beam one is fixedly connected to the wall of the displacement vehicle body one, and the other end extends horizontally and is close to the displacement vehicle body two. One end of the cross beam two is fixedly connected to the wall of the displacement vehicle body two, and the other end extends horizontally and is close to the displacement vehicle body one. The cross beam one and the cross beam two are in contact and are slidably and guidingly connected. The motor one is installed on the wall of the displacement vehicle body one, and the output shaft of the motor one is arranged horizontally. One end of the lead screw one is coaxially and fixedly connected to the output shaft end of the motor one, and the other end extends horizontally and is rotatably connected to the end of the cross beam one. The cross beam two is sleeved on the lead screw one through a slider. The detection mechanism is installed on the cross beam one and the cross beam two, and the detection mechanism is used to detect the pavement flatness.

[0007] As a further improvement of this technical solution, the detection mechanism includes a mounting frame and a mounting housing. The mounting frame is fixedly arranged on one side of the mounting housing. The mounting frame is slidably sleeved on the first cross beam and the second cross beam. A second motor is installed on the top of the mounting frame. Guide wheels are rotatably installed on the inner wall of the mounting frame. There are multiple guide wheels. The second motor is drivingly connected to the guide wheels. The guide wheels are in contact with the walls of the first cross beam and the second cross beam. The second motor can drive the mounting housing to move on the first cross beam and the second cross beam. A receiving housing is arranged at the bottom of the mounting housing. A first transmission mechanism for driving the receiving housing to move is arranged in the mounting housing. A detection housing is arranged in the receiving housing. A detection assembly is arranged in the detection housing.

[0008] As a further improvement of this technical solution, the first transmission mechanism includes a third motor, a first gear, a second gear, a second lead screw, a fourth motor, a third gear, a fourth gear, and a bushing. The third motor is installed in the mounting housing. The output shaft of the third motor is arranged vertically. The first gear is coaxially and fixedly sleeved on the end of the output shaft of the third motor. One end of the second lead screw is rotatably connected to the top wall of the mounting housing, and the other end is rotatably connected to the bottom wall of the mounting housing. The second gear is coaxially and fixedly sleeved on the second lead screw. The bushing is sleeved on the second lead screw. The bottom of the bushing passes through the bottom of the mounting housing and is fixedly connected to the receiving housing. The fourth motor is installed in the mounting housing. The output shaft of the fourth motor is arranged vertically. The third gear is coaxially and fixedly sleeved on the end of the output shaft of the fourth motor. External splines are arranged on the circumference of the bushing. Internal splines are arranged on the inner ring surface of the fourth gear. The fourth gear is sleeved on the bushing.

[0009] As a further improvement of this technical solution, the detection housing is rotatably installed in the receiving housing. A second transmission mechanism is arranged on the receiving housing. The second transmission mechanism includes a fifth motor, a first rotating shaft, a fifth gear, a second rotating shaft, and a sixth gear. The fifth motor is installed on the wall of the receiving housing. The output shaft of the fifth motor is arranged horizontally. One end of the first rotating shaft is coaxially and fixedly connected to the end of the output shaft of the fifth motor, and the other end is rotatably connected to the inner wall of the receiving housing. The fifth gear is coaxially and fixedly sleeved on the first rotating shaft. The second rotating shaft is rotatably installed in the receiving housing. The second rotating shaft is arranged parallel to the first rotating shaft. The sixth gear is coaxially and fixedly sleeved on the second rotating shaft. The sixth gear meshes with the fifth gear. The upper end of the detection housing is fixedly sleeved on the second rotating shaft.

[0010] As a further improvement of the technical solution, the detection component includes a first connecting column, a second connecting column, a rack, a turntable, a seventh gear, a detection wheel, and a bump. The second connecting column is vertically arranged inside the detection housing. An installation groove is formed at the center of the first connecting column. The first connecting column is sleeved on the second connecting column. A first spring is sleeved inside the installation groove. One end of the first spring is connected to the bottom of the second connecting column, and the other end is connected to the bottom of the installation groove of the first connecting column. The detection wheel is rotatably installed at the bottom of the first connecting column. The rack is vertically and fixedly arranged on the wall of the first connecting column. A receiving groove is formed on the inner wall of the detection housing. The turntable is rotatably installed inside the receiving groove. The seventh gear is coaxially and fixedly connected to the turntable. The seventh gear meshes with the rack. The bump is fixedly arranged on the disk surface of the turntable and close to the edge of the turntable. A first sensor and a second sensor are arranged at the notch of the receiving groove. In the initial state, the bump is located between the first sensor and the second sensor. The first sensor and the second sensor are distance sensors.

[0011] As a further improvement of the technical solution, a marking mechanism is arranged on one side of the installation housing. The marking mechanism is used to mark the protrusions and concave surfaces on the road surface. A storage mechanism is arranged on the top of the first displacement vehicle body. The storage mechanism includes a storage tank and a material taking mechanism. The storage tank is placed on the top of the first displacement vehicle body. A support column is vertically and fixedly arranged on the top of the first displacement vehicle body. A lifting plate is slidably arranged on the support column. A guide column is vertically and fixedly arranged on the top of the first displacement vehicle body. A second spring is sleeved on the guide column. One end of the second spring is connected to the bottom of the lifting plate, and the other end is connected to the top of the first displacement vehicle body. A pressing plate is horizontally and fixedly arranged on the top of the lifting plate. The material taking mechanism is arranged on the pressing plate to lift the pressing plate.

[0012] As a further improvement of the technical solution, the material taking mechanism includes a material taking pipe, a cover plate, a rubber pad, a limiting ring, and a pump body. The upper end of the material taking pipe passes through the plate surface of the pressing plate, and the material taking pipe is fixedly connected to the pressing plate. The cover plate and the rubber pad are sleeved on the material taking pipe. The rubber pad is located at the bottom of the cover plate and is fixedly connected to the cover plate. The limiting ring is fixedly sleeved on the material taking pipe. A third spring is sleeved on the material taking pipe. One end of the third spring is connected to the bottom of the limiting ring, and the other end is connected to the cover plate. A first connecting pipe is communicated with the top of the cover plate. A storage box body is arranged on the top of the first displacement vehicle body. Marking liquid is stored in the storage box body. The storage box body is communicated with the cover plate through the first connecting pipe. The pump body is arranged on the first connecting pipe. A ventilation pipe is communicated with the cover plate. An electromagnetic valve is matched and arranged on the ventilation pipe. A material suction port is formed at the bottom of the material taking pipe. The material taking pipe is communicated with the marking mechanism through a second connecting pipe.

[0013] As a further improvement of the technical solution, the marking mechanism includes a marking housing and a support frame. A second connecting pipe connects the material taking pipe and the marking housing. The support frame is fixedly arranged on the wall of the detection housing. A first guiding wheel is installed on the support frame. There are two first guiding wheels arranged vertically. Second guiding wheels are installed on the walls of the accommodating housing and the marking housing. A baffle plate is arranged inside the marking housing. A pull rope is connected to the top of the baffle plate. The pull rope winds between the second guiding wheels and the two first guiding wheels and is fixedly connected to the wall of the first connecting column. A discharge pipe is connected to the bottom of the marking housing. A one-way valve is arranged inside the discharge pipe. A communicating cylinder is vertically arranged at the bottom of the marking housing. The communicating cylinder is a cylindrical housing with a closed top and an open bottom. The bottom of the communicating cylinder is connected to the discharge pipe. A guiding column is arranged on the wall of the communicating cylinder. The guiding column is close to the top of the communicating cylinder. A connecting sleeve is fitted on the communicating cylinder. A guiding groove is opened on the wall of the connecting sleeve. The guiding groove is a spiral groove. The guiding column extends into the guiding groove. A liquid discharge hole is opened on the wall of the communicating cylinder. The liquid discharge hole is close to the bottom of the communicating cylinder. The baffle plate is fixedly sleeved on the connecting sleeve.

[0014] As a further improvement of the technical solution, a plurality of paddles are arranged on the top of the baffle plate.

[0015] As a further improvement of the technical solution, a first drainage channel and a second drainage channel are opened on the rubber pad. The first drainage channel is connected to the first connecting pipe. The second drainage channel is connected to the first drainage channel. The drainage outlet of the second drainage channel is inclined towards the pipe wall of the material taking pipe.

[0016] Compared with the prior art, the progress and advantages of the present invention are as follows: during the use of the present invention, the first motor drives the first lead screw to rotate, thereby driving the first displacement vehicle body and the second displacement vehicle body to approach each other, so as to adjust the distance between the first displacement vehicle body and the second displacement vehicle body;

[0017] The first displacement vehicle body and the second displacement vehicle body drive the detection mechanism to move on the road surface. When there is a protrusion on the road surface, the protrusion touches the first connecting column and moves it upward. The rack drives the seventh gear to rotate, thereby driving the turntable to rotate counterclockwise. Then, the convex block faces the second sensor, and the second sensor sends out an induction signal. When there is a concave surface on the road surface, the elastic force of the first spring pushes the first connecting column downward. The rack drives the seventh gear to rotate, thereby driving the turntable to rotate clockwise. Then, the convex block faces the first sensor, and the first sensor sends out an induction signal, so as to detect the road surface and be able to make color marks on the uneven road surface for the convenience of the staff to observe;

[0018] When installing the material taking pipe, lift the pressing plate, place the storage tank on the top of the first displacement vehicle body, then place the material taking pipe in the storage tank, and then loosen the pressing plate. The elastic force of the second spring pulls the pressing plate downward. The bottom of the material taking pipe contacts the bottom of the storage tank. The elastic force of the third spring pushes the cover plate and the rubber pad downward, so that the rubber pad abuts against the tank mouth of the storage tank to ensure the airtightness of the storage tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments of the present invention will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0021] Figure 2 It is a schematic diagram of the installation of the detection mechanism of the present invention.

[0022] Figure 3 It is a schematic diagram of the connection between the first cross beam and the second cross beam of the present invention.

[0023] Figure 4 It is a schematic diagram of the detection mechanism and the marking mechanism of the present invention.

[0024] Figure 5 It is a schematic diagram of the installation of the accommodation housing of the present invention.

[0025] Figure 6 It is a schematic diagram of the cooperation between the storage tank and the material taking mechanism of the present invention.

[0026] Figure 7 It is a schematic diagram of the installation of the material taking mechanism of the present invention.

[0027] Figure 8 It is a schematic diagram of the installation of the material taking pipe of the present invention.

[0028] Figure 9 It is a schematic diagram of the connection between the material taking pipe, the cover plate and the rubber pad of the present invention.

[0029] Figure 10 It is a schematic diagram of the inside of the cover plate and the rubber pad of the present invention.

[0030] Figure 11 It is a schematic diagram of the installation of the detection housing of the present invention.

[0031] Figure 12 It is a schematic diagram of the detection component of the present invention.

[0032] Figure 13 It is a schematic diagram of the installation of the first connecting column of the present invention.

[0033] Figure 14 It is a schematic diagram of the installation of the turntable of the present invention.

[0034] Figure 15 It is a schematic diagram of the marking mechanism of the present invention.

[0035] Figure 16 Schematic diagram of the installation of the retaining disc for the present invention.

[0036] Figure 17 Schematic diagram of the cooperation between the retaining disc and the connecting sleeve for the present invention.

[0037] Figure 18 Schematic diagram of the connecting sleeve for the present invention.

[0038] Figure 19 Schematic diagram of the communicating cylinder for the present invention.

[0039] Marked in the figure as:

[0040] 10. Shifting vehicle body one; 110. Shifting vehicle body two; 120. Installation component; 121. Cross beam one; 122. Motor one; 123. Cross beam two; 124. Lead screw one; 130. Storage box body; 140. Connecting pipe one; 150. Support column; 151. Guide post; 152. Lifting plate; 153. Pressing plate;

[0041] 20. Detection mechanism; 210. Installation frame; 211. Motor two; 212. Guide wheel; 220. Installation housing; 221. Motor three; 222. Gear one; 223. Gear two; 224. Lead screw two; 225. Motor four; 226. Gear three; 227. Gear four; 228. Bush; 230. Accommodating housing; 231. Motor five; 232. Rotating shaft one; 233. Gear five; 234. Rotating shaft two; 235. Gear six; 240. Detection housing; 250. Detection component; 251. Connecting column one; 252. Connecting column two; 253. Rack; 254. Accommodating groove; 255. Turntable; 256. Gear seven; 257. Detection wheel; 258. Convex block; 259. Sensor one; 260. Sensor two;

[0042] 30. Storage mechanism; 310. Storage tank; 320. Material taking mechanism; 321. Material taking pipe; 322. Cover plate; 323. Rubber pad; 324. Limit ring; 325. Pump body; 326. Suction port; 327. Drainage channel one; 328. Drainage channel two;

[0043] 40. Marking housing; 410. Connecting pipe two; 420. Support frame; 421. Guide wheel one; 422. Pulling rope; 423. Guide wheel two; 430. Retaining disc; 431. Pusher; 432. Connecting sleeve; 433. Guide groove; 434. Communicating cylinder; 435. Guide post; 436. Drainage hole; 440. Discharge pipe. Detailed implementation manners

[0044] The technical solution of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation manners.

[0045] Among them, the attached drawings are only for illustrative purposes, showing only schematic diagrams rather than physical diagrams, and should not be construed as a limitation on the present invention; in order to better illustrate the embodiments of the present invention, some components in the attached drawings will be omitted, enlarged or reduced, which does not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the attached drawings may be omitted.

[0046] In the attached drawings of the embodiments of the present invention, the same or similar reference numerals correspond to the same or similar components; in the description of the present invention, it should be understood that if terms such as "upper", "lower", "left", "right", "inner", "outer", etc. are used to indicate the orientation or positional relationship, it is based on the orientation or positional relationship shown in the attached drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms used to describe the positional relationship in the attached drawings are only for illustrative purposes and should not be construed as a limitation on the present invention. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific circumstances.

[0047] In the description of the present invention, unless otherwise clearly defined and limited, if terms such as "connection" are used to indicate the connection relationship between components, this term should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0048] As Figure 1-15 shown, an integrated device for pavement leveling detection in bridge construction includes:

[0049] Shifting vehicle body one 10, shifting vehicle body two 110, mounting assembly 120, detection mechanism 20, storage mechanism 30. The structures of shifting vehicle body one 10 and shifting vehicle body two 110 are the same. Shifting vehicle body one 10 and shifting vehicle body two 110 are connected by mounting assembly 120. The mounting assembly 120 includes cross beam one 121, motor one 122, cross beam two 123, and lead screw one 124. One end of cross beam one 121 is fixedly connected to the wall of shifting vehicle body one 10, and the other end extends horizontally and is close to shifting vehicle body two 110. One end of cross beam two 123 is fixedly connected to the wall of shifting vehicle body two 110, and the other end extends horizontally and is close to shifting vehicle body one 10. Cross beam one 121 contacts and is slidably guided to cross beam two 123. Motor one 122 is installed on the wall of shifting vehicle body one 10, and the output shaft of motor one 122 is arranged horizontally. One end of lead screw one 124 is coaxially and fixedly connected to the output shaft end of motor one 122, and the other end extends horizontally and is rotatably connected to the end of cross beam one 121. Cross beam two 123 is sleeved on lead screw one 124 through a slider. Motor one 122 drives lead screw one 124 to rotate, thereby driving shifting vehicle body one 10 and shifting vehicle body two 110 to approach each other, so as to adjust the distance between shifting vehicle body one 10 and shifting vehicle body two 110. The detection mechanism 20 is installed on cross beam one 121 and cross beam two 123, and the detection mechanism 20 is used to detect the road surface flatness.

[0050] More specifically, the detection mechanism 20 includes a mounting frame 210 and a mounting housing 220. The mounting frame 210 is fixedly arranged on one side of the mounting housing 220. The mounting frame 210 is slidably sleeved on cross beam one 121 and cross beam two 123. A motor two 211 is installed on the top of the mounting frame 210. Guide wheels 212 are rotatably installed on the inner wall of the mounting frame 210. There are multiple guide wheels 212. There is a transmission connection between motor two 211 and guide wheels 212. Guide wheels 212 contact the walls of cross beam one 121 and cross beam two 123. Motor two 211 can drive the mounting housing 220 to move on cross beam one 121 and cross beam two 123. A receiving housing 230 is arranged at the bottom of the mounting housing 220. A transmission mechanism one for driving the receiving housing 230 to move is arranged in the mounting housing 220. A detection housing 240 is arranged in the receiving housing 230, and a detection component 250 is arranged in the detection housing 240.

[0051] More specifically, the first transmission mechanism includes a third motor 221, a first gear 222, a second gear 223, a second lead screw 224, a fourth motor 225, a third gear 226, a fourth gear 227, and a bushing 228. The third motor 221 is installed inside the installation housing 220. The output shaft of the third motor 221 is arranged vertically. The first gear 222 is coaxially and fixedly sleeved on the output shaft end of the third motor 221. One end of the second lead screw 224 is rotatably connected to the top wall of the installation housing 220, and the other end is rotatably connected to the bottom wall of the installation housing 220. The second gear 223 is coaxially and fixedly sleeved on the second lead screw 224. The bushing 228 is sleeved on the second lead screw 224. The bottom of the bushing 228 passes through the bottom of the installation housing 220 and is fixedly connected to the accommodation housing 230. The fourth motor 225 is installed inside the installation housing 220. The output shaft of the fourth motor 225 is arranged vertically. The third gear 226 is coaxially and fixedly sleeved on the output shaft end of the fourth motor 225. External splines are provided on the circumference of the bushing 228, and internal splines are provided on the inner ring surface of the fourth gear 227. The fourth gear 227 is sleeved on the bushing 228. The third motor 221 can drive the accommodation housing 230 to move up and down, and the fourth motor 225 can drive the accommodation housing 230 to rotate, so as to adjust the accommodation housing 230.

[0052] As Figure 11-14 shown, the detection housing 240 is rotatably installed inside the accommodation housing 230. A second transmission mechanism is provided on the accommodation housing 230. The second transmission mechanism includes a fifth motor 231, a first rotating shaft 232, a fifth gear 233, a second rotating shaft 234, and a sixth gear 235. The fifth motor 231 is installed on the wall of the accommodation housing 230. The output shaft of the fifth motor 231 is arranged horizontally. One end of the first rotating shaft 232 is coaxially and fixedly connected to the output shaft end of the fifth motor 231, and the other end is rotatably connected to the inner wall of the accommodation housing 230. The fifth gear 233 is coaxially and fixedly sleeved on the first rotating shaft 232. The second rotating shaft 234 is rotatably installed inside the accommodation housing 230. The second rotating shaft 234 is arranged parallel to the first rotating shaft 232. The sixth gear 235 is coaxially and fixedly sleeved on the second rotating shaft 234. The sixth gear 235 meshes with the fifth gear 233. The upper end of the detection housing 240 is fixedly sleeved on the second rotating shaft 234. The fifth motor 231 can drive the detection housing 240 to rotate, so that the detection housing 240 extends out of the accommodation housing 230 or is received inside the accommodation housing 230.

[0053] More specifically, the detection assembly 250 includes a connecting column 1 251, a connecting column 252, a rack 253, a rotating disk 255, a gear 7 256, a detection wheel 257, and a protrusion 258. The connecting column 252 is vertically arranged in the detection housing 240. A mounting groove is provided at the center of the connecting column 1 251. The connecting column 1 251 is sleeved on the connecting column 252. A spring 1 is sleeved in the mounting groove. One end of the spring 1 is connected to the bottom of the connecting column 252, and the other end is connected to the bottom of the mounting groove of the connecting column 1 251. The detection wheel 257 rotates The detection housing 240 is provided with a receiving groove 254 on the inner wall thereof, and the turntable 255 is rotatably installed in the receiving groove 254. The gear 256 is coaxially fixedly connected with the turntable 255, and the gear 256 is meshed with the gear 253. The protrusion 258 is fixedly arranged on the surface of the turntable 255 and close to the edge of the turntable 255. The notch of the receiving groove 254 is provided with a sensor 1 259 and a sensor 2 260. In the initial state, the protrusion 258 is in the position Between sensor 1 259 and sensor 2 260, sensor 1 259 and sensor 2 260 are distance sensors. When the road surface is tested for flatness, motor 5 231 drives the detection housing 240 to rotate, so that the detection housing 240 extends out of the accommodating housing 230 and is in a vertical state. Motor 3 221 can drive the accommodating housing 230 to move downward, so that the detection wheel 257 contacts the road surface. Spring 1 is in a compressed state, and the shifting body 10 and the shifting body 2 110 drive the detection mechanism 20 to move on the road surface. When the road surface appears When it is raised, the protrusion contacts the connecting column 1 251 and moves upward, and the rack 253 drives the gear 7 256 to rotate, thereby driving the turntable 255 to rotate counterclockwise, and then the protrusion 258 is opposite to the sensor 2 260, and the sensor 260 sends out a sensing signal. When a concave surface appears on the road surface, the elastic force of the spring 1 pushes the connecting column 1 251 to move downward, and the rack 253 drives the gear 7 256 to rotate, thereby driving the turntable 255 to rotate clockwise, and then the protrusion 258 is opposite to the sensor 1 259, and the sensor 1 259 sends out a sensing signal, thereby detecting the road surface.

[0054] like Figure 2 , Figure 6-10As shown in the figure, a marking mechanism is provided on one side of the installation housing 220. The marking mechanism is used to mark the bumps and concave surfaces on the road surface. A storage mechanism 30 is provided on the top of the first moving vehicle body 10. The storage mechanism 30 includes a storage tank 310 and a material taking mechanism 320. The storage tank 310 is placed on the top of the first moving vehicle body 10. A support column 150 is vertically and fixedly provided on the top of the first moving vehicle body 10. A lifting plate 152 is slidably provided on the support column 150. A guide column 151 is vertically and fixedly provided on the top of the first moving vehicle body 10. A second spring is sleeved on the guide column 151. One end of the second spring is connected to the bottom of the lifting plate 152, and the other end is connected to the top of the first moving vehicle body 10. A pressing plate 153 is horizontally and fixedly provided on the top of the lifting plate 152. The material taking mechanism 320 is provided on the pressing plate 153. Lift the pressing plate 153, place the storage tank 310 on the top of the first moving vehicle body 10, and then place the material taking mechanism 320 into the storage tank 310.

[0055] More specifically, the material taking mechanism 320 includes a material taking pipe 321, a cover plate 322, a rubber pad 323, a limiting ring 324, and a pump body 325. The upper end of the material taking pipe 321 passes through the plate surface of the pressing plate 153, and the material taking pipe 321 is fixedly connected to the pressing plate 153. The cover plate 322 and the rubber pad 323 are sleeved on the material taking pipe 321. The rubber pad 323 is at the bottom of the cover plate 322, and the rubber pad 323 is fixedly connected to the cover plate 322. The limiting ring 324 is fixedly sleeved on the material taking pipe 321. A third spring is sleeved on the material taking pipe 321. One end of the third spring is connected to the bottom of the limiting ring 324, and the other end is connected to the cover plate 322. A first connecting pipe 140 is communicated with the top of the cover plate 322. A storage box body 130 is provided on the top of the first moving vehicle body 10. Marking liquid is stored in the storage box body 130. The storage box body 130 is communicated with the cover plate 322 through the first connecting pipe 140. The pump body 325 is provided on the first connecting pipe 140. A ventilation pipe is communicated with the cover plate 322, and a solenoid valve is arranged on the ventilation pipe in a matching manner. A material suction port 326 is opened at the bottom of the material taking pipe 321. The material taking pipe 321 is communicated with the marking mechanism 40 through a second connecting pipe 410. When installing the material taking pipe 321, lift the pressing plate 153, place the storage tank 310 on the top of the first moving vehicle body 10, then place the material taking pipe 321 into the storage tank 310, and then loosen the pressing plate 153. The elastic force of the second spring pulls the pressing plate 153 downward, and the bottom of the material taking pipe 321 contacts the bottom of the storage tank 310. The elastic force of the third spring pushes the cover plate 322 and the rubber pad 323 downward, so that the rubber pad 323 abuts against the tank mouth of the storage tank 310, ensuring the airtightness of the storage tank 310.

[0056] Such as Figure 15-19As shown in the figure, the marking mechanism includes a marking housing 40 and a support frame 420. A second connecting pipe 410 is used to connect the material taking pipe 321 and the marking housing 40. The support frame 420 is fixedly arranged on the wall of the detection housing 240. A first guide wheel 421 is installed on the support frame 420. There are two first guide wheels 421 arranged vertically. Second guide wheels 423 are installed on the walls of the accommodation housing 230 and the marking housing 40. A retaining disc 430 is arranged inside the marking housing 40. A pull rope 422 is connected to the top of the retaining disc 430. The pull rope 422 is wound between the second guide wheels 423 and the two first guide wheels 421 and fixedly connected to the wall of the first connecting column 251. A discharge pipe 440 is connected to the bottom of the marking housing 40. A one-way valve 425 is arranged inside the discharge pipe 440. A communicating cylinder 434 is vertically arranged at the bottom of the marking housing 40. The communicating cylinder 434 is a cylindrical housing with a closed top and an open bottom. The bottom of the communicating cylinder 434 is connected to the discharge pipe 440. A guiding column 435 is arranged on the wall of the communicating cylinder 434. The guiding column 435 is close to the top of the communicating cylinder 434. A connecting sleeve 432 is fitted on the communicating cylinder 434. A guiding groove 433 is formed on the wall of the connecting sleeve 432. The guiding groove 433 is a spiral groove. The guiding column 435 extends into the guiding groove 433. A liquid discharge hole 436 is formed on the wall of the communicating cylinder 434. The liquid discharge hole 436 is close to the bottom of the communicating cylinder 434. The retaining disc 430 is fixedly sleeved on the connecting sleeve 432. When there are bumps or concave surfaces on the road surface, the first connecting column 251 moves upward or downward, thereby driving the pull rope 422 to pull the retaining disc 430 upward. During the upward movement of the retaining disc 430, the connecting sleeve 432 moves upward along the communicating cylinder 434, so that the connecting sleeve 432 is separated from the liquid discharge hole 436 on the wall of the communicating cylinder 434. The marking liquid in the marking housing 40 can be discharged into the discharge pipe 440 through the liquid discharge hole 436, and then discharged through the discharge pipe 440, so as to make color marks on the bumps and concave surfaces of the road surface.

[0057] More specifically, a plurality of paddles 431 are arranged on the top of the retaining disc 430. During the process of the pull rope 422 pulling the retaining disc 430 upward, the guiding column 435 drives the connecting sleeve 432 to rotate, thereby driving the retaining disc 430 to rotate. During the rotation of the retaining disc 430, the paddles 431 can stir the marking liquid, so as to prevent the marking liquid from solidifying.

[0058] More specifically, a first drainage channel 327 and a second drainage channel 328 are formed on the rubber pad 323. The first drainage channel 327 is connected to the first connecting pipe 140. The second drainage channel 328 is connected to the first drainage channel 327. The drainage outlet of the second drainage channel 328 is inclined towards the pipe wall of the material taking pipe 321. When the first connecting pipe 140 is connected to the water supply pipe, the pipe wall of the material taking pipe 321 can be cleaned.

[0059] Working principle:

[0060] During the use of the present invention, the first motor 122 drives the first lead screw 124 to rotate, thereby driving the first displacement vehicle body 10 and the second displacement vehicle body 110 to approach each other, so as to adjust the distance between the first displacement vehicle body 10 and the second displacement vehicle body 110. When detecting the flatness of the road surface, the fifth motor 231 drives the detection housing 240 to rotate, so that the detection housing 240 extends out of the accommodation housing 230 and is in a vertical state. The third motor 221 can drive the accommodation housing 230 to move downwards, so that the detection wheel 257 contacts the road surface. The first spring is in a compressed state. The first displacement vehicle body 10 and the second displacement vehicle body 110 drive the detection mechanism 20 to move on the road surface. When there is a protrusion on the road surface, the protrusion abuts against the first connecting column 251 and moves it upwards. The rack 253 drives the seventh gear 256 to rotate, thereby driving the turntable 255 to rotate counterclockwise. Then, the convex block 258 faces the second sensor 260, and the second sensor 260 emits an induction signal. When there is a concave surface on the road surface, the elastic force of the first spring pushes the first connecting column 251 downwards. The rack 253 drives the seventh gear 256 to rotate, thereby driving the turntable 255 to rotate clockwise. Then, the convex block 258 faces the first sensor 259, and the first sensor 259 emits an induction signal, so as to detect the road surface. When there are protrusions and concave surfaces on the road surface, the first connecting column 251 moves up and down, thereby driving the pull rope 422 to pull the baffle plate 430 upwards. During the upward movement of the baffle plate 430, the connecting sleeve 432 moves upwards along the communicating column body 434, so that the connecting sleeve 432 is separated from the liquid discharge hole 436 in the wall of the communicating column body 434. The marking liquid in the marking housing 40 can be discharged into the discharge pipe 440 through the liquid discharge hole 436, and then discharged through the discharge pipe 440, so as to perform color marking on the road surface protrusions and concave surfaces, which is convenient for the staff to observe. During the process of the pull rope 422 pulling the baffle plate 430 upwards, the guiding column 435 drives the connecting sleeve 432 to rotate, thereby driving the baffle plate 430 to rotate. During the rotation of the baffle plate 430, the paddle 431 can stir the marking liquid, so as to prevent the marking liquid from solidifying. When installing the material taking pipe 321, lift the pressing plate 153, place the storage tank 310 on the top of the first displacement vehicle body 10, then place the material taking pipe 321 in the storage tank 310, and then loosen the pressing plate 153. The elastic force of the second spring pulls the pressing plate 153 downwards, and the bottom of the material taking pipe 321 contacts the bottom of the storage tank 310. The elastic force of the third spring pushes the cover plate 322 and the rubber pad 323 downwards, so that the rubber pad 323 abuts against the tank mouth of the storage tank 310, ensuring the tightness of the storage tank 310.

[0061] It should be noted that the above specific embodiments are only the preferred embodiments of the present invention and the technical principles applied. Those skilled in the art should understand that various modifications, equivalent replacements, changes, etc. can be made to the present invention. However, as long as these transformations do not deviate from the spirit of the present invention, they should be within the protection scope of the present invention. In addition, some terms used in the specification and claims of this application are not restrictive, but are only for the convenience of description.

Claims

1. An integrated device for pavement leveling detection in bridge construction, characterized in that, It includes: A first shifting vehicle body, a second shifting vehicle body, a mounting assembly, a detection mechanism, and a storage mechanism. The first shifting vehicle body and the second shifting vehicle body have the same structure. The first shifting vehicle body and the second shifting vehicle body are connected by the mounting assembly. The mounting assembly includes a first cross beam, a first motor, a second cross beam, and a first lead screw. One end of the first cross beam is fixedly connected to the wall of the first shifting vehicle body, and the other end extends horizontally and is close to the second shifting vehicle body. One end of the second cross beam is fixedly connected to the wall of the second shifting vehicle body, and the other end extends horizontally and is close to the first shifting vehicle body. The first cross beam and the second cross beam are in contact and are slidably and guidingly connected. The first motor is mounted on the wall of the first shifting vehicle body, and the output shaft of the first motor is horizontally arranged. One end of the first lead screw is coaxially and fixedly connected to the output shaft end of the first motor, and the other end extends horizontally and is rotatably connected to the end of the first cross beam. The second cross beam is sleeved on the first lead screw through a slider. The detection mechanism is mounted on the first cross beam and the second cross beam, and the detection mechanism is used for detecting the road surface flatness.

2. The integrated device for road surface leveling detection in bridge construction according to claim 1, wherein, The detection mechanism includes a mounting frame and a mounting housing. The mounting frame is fixedly arranged on one side of the mounting housing. The mounting frame is slidably sleeved on the first cross beam and the second cross beam. A second motor is mounted on the top of the mounting frame. Guide wheels are rotatably mounted on the inner wall of the mounting frame. There are multiple guide wheels. The second motor is in transmission connection with the guide wheels. The guide wheels are in contact with the walls of the first cross beam and the second cross beam. The second motor can drive the mounting housing to move on the first cross beam and the second cross beam. A receiving housing is arranged at the bottom of the mounting housing. A first transmission mechanism for driving the receiving housing to move is arranged in the mounting housing. A detection housing is arranged in the receiving housing, and a detection assembly is arranged in the detection housing.

3. An integrated device for pavement leveling detection in bridge construction according to claim 2, characterized in that, The first transmission mechanism includes a third motor, a first gear, a second gear, a second lead screw, a fourth motor, a third gear, a fourth gear, and a sleeve. The third motor is mounted in the mounting housing, and the output shaft of the third motor is vertically arranged. The first gear is coaxially and fixedly sleeved on the output shaft end of the third motor. One end of the second lead screw is rotatably connected to the top wall of the mounting housing, and the other end is rotatably connected to the bottom wall of the mounting housing. The second gear is coaxially and fixedly sleeved on the second lead screw. The sleeve is sleeved on the second lead screw, and the bottom of the sleeve passes through the bottom of the mounting housing and is fixedly connected to the receiving housing. The fourth motor is mounted in the mounting housing, and the output shaft of the fourth motor is vertically arranged. The third gear is coaxially and fixedly sleeved on the output shaft end of the fourth motor. External splines are arranged on the circumference of the sleeve, and internal splines are arranged on the inner ring surface of the fourth gear. The fourth gear is sleeved on the sleeve.

4. An integrated device for detecting and leveling the road surface during bridge construction according to claim 3, characterized in that, The detection housing is rotatably mounted in the receiving housing. A second transmission mechanism is arranged on the receiving housing. The second transmission mechanism includes a fifth motor, a first rotating shaft, a fifth gear, a second rotating shaft, and a sixth gear. The fifth motor is mounted on the wall of the receiving housing, and the output shaft of the fifth motor is horizontally arranged. One end of the first rotating shaft is coaxially and fixedly connected to the output shaft end of the fifth motor, and the other end is rotatably connected to the inner wall of the receiving housing. The fifth gear is coaxially and fixedly sleeved on the first rotating shaft. The second rotating shaft is rotatably mounted in the receiving housing. The second rotating shaft is arranged parallel to the first rotating shaft. The sixth gear is coaxially and fixedly sleeved on the second rotating shaft. The sixth gear meshes with the fifth gear. The upper end of the detection housing is fixedly sleeved on the second rotating shaft.

5. An integrated device for pavement leveling detection in bridge construction according to claim 4, characterized in that, The detection component includes a first connecting column, a second connecting column, a rack, a turntable, a seventh gear, a detection wheel, and a convex block. The second connecting column is vertically arranged inside the detection housing. An installation groove is provided at the center of the first connecting column. The first connecting column is sleeved on the second connecting column. A first spring is sleeved in the installation groove. One end of the first spring is connected to the bottom of the second connecting column, and the other end is connected to the bottom of the installation groove of the first connecting column. The detection wheel is rotatably installed at the bottom of the first connecting column. The rack is vertically and fixedly arranged on the wall of the first connecting column. A receiving groove is provided on the inner wall of the detection housing. The turntable is rotatably installed in the receiving groove. The seventh gear is coaxially and fixedly connected to the turntable. The seventh gear meshes with the rack. The convex block is fixedly arranged on the disk surface of the turntable and near the edge of the turntable. A first sensor and a second sensor are arranged at the notch of the receiving groove. In the initial state, the convex block is between the first sensor and the second sensor. The first sensor and the second sensor are distance sensors.

6. An integrated device for pavement leveling detection in bridge construction according to claim 5, characterized in that, A marking mechanism is arranged on one side of the installation housing. The marking mechanism is used to mark the bumps and concave surfaces on the road surface. A storage mechanism is arranged on the top of the first displacement vehicle body. The storage mechanism includes a storage tank and a material taking mechanism. The storage tank is placed on the top of the first displacement vehicle body. A support column is vertically and fixedly arranged on the top of the first displacement vehicle body. A lifting plate is slidably arranged on the support column. A guide column is vertically and fixedly arranged on the top of the first displacement vehicle body. A second spring is sleeved on the guide column. One end of the second spring is connected to the bottom of the lifting plate, and the other end is connected to the top of the first displacement vehicle body. A pressing plate is horizontally and fixedly arranged on the top of the lifting plate. The material taking mechanism is arranged on the pressing plate to lift the pressing plate.

7. An integrated device for pavement leveling detection in bridge construction according to claim 6, characterized in that, The material taking mechanism includes a material taking pipe, a cover plate, a rubber pad, a limiting ring, and a pump body. The upper end of the material taking pipe passes through the plate surface of the pressing plate and is fixedly connected to the pressing plate. The cover plate and the rubber pad are sleeved on the material taking pipe. The rubber pad is at the bottom of the cover plate and is fixedly connected to the cover plate. The limiting ring is fixedly sleeved on the material taking pipe. A third spring is sleeved on the material taking pipe. One end of the third spring is connected to the bottom of the limiting ring, and the other end is connected to the cover plate. A first connecting pipe is communicated with the top of the cover plate. A storage box body is arranged on the top of the first displacement vehicle body. Marking liquid is stored in the storage box body. The storage box body is communicated with the cover plate through the first connecting pipe. The pump body is arranged on the first connecting pipe. A ventilation pipe is communicated with the cover plate. An electromagnetic valve is arranged in a matching manner on the ventilation pipe. A material suction port is opened at the bottom of the material taking pipe. The material taking pipe is communicated with the marking mechanism through a second connecting pipe.

8. An integrated device for pavement leveling detection in bridge construction according to claim 7, characterized in that, The marking mechanism includes a marking shell and a support frame. The material taking pipe and the marking shell are connected through a connecting pipe 2. The support frame is fixedly arranged on the wall of the detection shell. A guide wheel 1 is installed on the support frame. Two guide wheels 1 are arranged up and down. The wall of the accommodating shell and the wall of the marking shell are installed with a guide wheel 2. A baffle is arranged in the marking shell. A pull rope is connected to the top of the baffle. The pull rope is wound around the guide wheel 2 and fixedly connected to the wall of the connecting column 1 between the two guide wheels 1. The bottom of the marking shell is connected with a discharge pipe. A one-way valve is provided, and a connecting column is vertically provided at the bottom of the marking shell. The connecting column is a cylindrical shell with a closed top and an open bottom. The bottom of the connecting column is connected to the discharge pipe. A guide column is provided on the wall of the connecting column. The guide column is close to the top of the connecting column. A connecting sleeve is matched on the connecting column. A guide groove is provided on the wall of the connecting sleeve. The guide groove is a spiral groove. The guide column extends into the guide groove. A drainage hole is provided on the wall of the connecting column. The drainage hole is close to the bottom of the connecting column. The baffle fixing sleeve is arranged on the connecting sleeve.

9. The integrated device for pavement leveling detection in bridge construction according to claim 8, wherein The rubber pad is provided with drainage channel 1 and drainage channel 2. Drainage channel 1 is connected with connecting pipe 1, and drainage channel 2 is connected with drainage channel 1. The drainage outlet of drainage channel 2 is inclined toward the pipe wall of the material taking pipe. A paddle is arranged on the top of the baffle, and a plurality of paddles are arranged.

10. The detection method of the integrated road surface leveling detection device for bridge construction according to claim 9, wherein: S1. Motor 1 drives screw rod 1 to rotate, thereby driving shifting body 1 and shifting body 2 to approach each other, thereby adjusting the distance between shifting body 1 and shifting body 2. When the flatness of the road surface is detected, motor 5 drives the detection shell to rotate, thereby making the detection shell extend out of the accommodating shell and be in a vertical state. Motor 3 can drive the accommodating shell to move downward, thereby making the detection wheel contact the road surface. Spring 1 is in a compressed state. Shifting body 1 and shifting body 2 drive the detection mechanism to move on the road surface. When a bulge appears on the road surface, the bulge contacts connecting column 1 and moves upward, and the rack drives gear 7 to rotate, thereby driving the turntable to rotate counterclockwise. Then the bulge is opposite to sensor 2, and sensor 2 sends out a sensing signal. When a concave surface appears on the road surface, the elastic force of spring 1 pushes the connecting column to move downward, and the rack drives gear 7 to rotate, thereby driving the turntable to rotate clockwise. Then the bulge is opposite to sensor 1, and sensor 1 sends out a sensing signal, thereby detecting the road surface. When there are convexities or concave surfaces on the road surface, the connecting column moves up or down, thereby driving the pull rope to pull the baffle plate up. During the upward movement of the baffle plate, the connecting sleeve moves up along the connecting column, thereby separating the connecting sleeve from the drainage hole on the wall of the connecting column. The marking liquid in the marking shell can be discharged into the discharge pipe through the drainage hole, and then discharged through the discharge pipe, thereby color marking the convexities and concave surfaces on the road surface. During the upward movement of the baffle plate by the pull rope, the guide column drives the connecting sleeve to rotate, thereby driving the baffle plate to rotate. During the rotation of the baffle plate, the paddle can stir the marking liquid, thereby preventing the marking liquid from solidifying. S2. When installing the feeding pipe, lift the pressure plate, place the storage tank on the top of the shifting vehicle body 1, then place the feeding pipe in the storage tank, then release the pressure plate, the elastic force of spring 2 pulls the pressure plate down, the bottom of the feeding pipe contacts the bottom of the storage tank, and the elastic force of spring 3 pushes the cover plate and rubber pad down, so that the rubber pad contacts the tank mouth of the storage tank to ensure the airtightness of the storage tank.

Citation Information

Patent Citations

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