Full-automatic batching equipment and method

The automated mixing system addresses manual inefficiencies by using a rotating mechanism with multiple dispensing units and a control system for precise and reliable ingredient dispensing, improving efficiency and accuracy in drug and food beverage preparation.

CN120305880APending Publication Date: 2025-07-15XI AN PENGPAIYUEDONG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202510667096.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-22
Publication Date
2025-07-15

AI Technical Summary

Technical Problem

There are problems in the process of making medicine, food and beverage ingredients that are unscientific, inaccurate material ratios, cumbersome operation and low efficiency. In particular, the existing anti-error feeding system relies on manual operation, which increases the difficulty of operation and reduces the efficiency of ingredients.

Method used

Design a fully automatic batching equipment, including a rotating mechanism, a feeding mechanism, a feeding mechanism and a mixing unit. The action of the rotating mechanism and a feeding mechanism is controlled through the batching unit to realize the automatic proportion and accurate feeding of materials. Combined with the feeding power supply unit and a force measuring weighing sensor, we ensure the accurate discharge of materials and the simplification of circuit design.

Benefits of technology

It realizes the automation and precision of medicinal, food and beverage ingredients, improves ingredients efficiency, simplifies operating procedures, reduces structural complexity and control difficulty, and ensures the accuracy and reliability of material ratios.

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Abstract

The invention relates to the technical field of conveying and batching, in particular to full-automatic batching equipment and method.Required materials are arranged in different feeding mechanisms respectively, and all the feeding mechanisms are arranged on a rotating mechanism; the batching unit drives the rotating mechanism to sequentially rotate the feeding mechanism of the materials contained in the formula to be connected with the material conveying pipeline, the materials with the corresponding weight of the feeding mechanism are put into the material receiving mechanism, and after the material receiving mechanism completes material receiving of all the materials in the formula, all the materials are put into the material mixing unit to complete batching; the accurate and reliable material batching is ensured, the full-automatic operation of batching is realized, and the batching efficiency is improved; and different batching requirements can be met according to a set formula, the operation is simple and convenient, and the actual batching requirements are met.
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Description

Technical Field

[0001] The present invention relates to the technical field of conveying and batching, and particularly relates to a fully automatic batching device and method. Background Art

[0002] In the existing preparation process of medicated and edible drinks, manual preparation is adopted. However, in the actual preparation process, due to reasons such as unscientific formula, single formula, inaccurate material ratio, long preparation time, and high difficulty, the reliability of the ingredients of medicated and edible drinks is reduced, the preparation efficiency is reduced, and the actual use requirements cannot be met.

[0003] Chinese Patent Application No. 202411905131.4 provides an anti-error feeding system and a feeding method. The controller matches and verifies the sequence, weight, and formula of the current materials. After the verification is correct, the controller sends a signal indicating that feeding is allowed, and then the feeding personnel can put the materials into the feeding port. Otherwise, the controller issues a warning of feeding error and pauses the next operation. Only after the error is corrected can the next feeding be carried out. Although the accuracy and reliability of the formula are ensured, manual material feeding is still required, which increases the operation difficulty. At the same time, the material matching and verification operation is cumbersome, further reducing the batching efficiency. Summary of the Invention

[0004] The purpose of the present invention is to provide a fully automatic batching device and method to solve the technical problem of the cumbersome and inefficient batching operation of medicated and edible drinks at present.

[0005] The solution of the present invention to the above technical problems is as follows: A fully automatic batching device, comprising: A feeding unit, including a rotating mechanism and a plurality of feeding mechanisms. The plurality of feeding mechanisms are circumferentially and arrayed on the rotating mechanism, and each feeding mechanism is used to accommodate the materials required for a formula. A material receiving unit, including a material conveying pipeline and a material receiving mechanism. The material conveying pipeline is connected between the material receiving mechanism and the rotating mechanism, and the material conveying pipeline is respectively connected to each feeding mechanism. A mixing unit, connected to the material receiving mechanism, and used to accommodate all the materials required for the formula. A batching unit, signal-connected to the rotating mechanism, the feeding mechanism, and the material receiving mechanism respectively; used to set the formula; used to drive the rotating mechanism to drive the designated feeding mechanism to be connected to the material conveying pipeline according to the formula; used to control the switch of the feeding mechanism; used to drive the material receiving mechanism to convey all the collected materials to the mixing unit after the required materials are completely dropped.

[0006] Further defined, the rotating mechanism includes a support disk, a rotation drive, and a rotation gear ring; The rotating gear ring is arranged on the top of the support disc and is rotatably connected to the support disc. The rotation drive is arranged outside the support disc, and the output end of the rotation drive is in transmission connection with the rotating gear ring. The rotation drive is signal-connected to the batching unit; a plurality of the feeding mechanisms are arranged in a circumferential array on the rotating gear ring.

[0007] Further defined, the fully automatic batching equipment further includes a feeding power supply unit, which is arranged outside the feeding mechanism. The feeding power supply unit is signal-connected to the batching unit and is used for electrically connecting to a designated feeding mechanism.

[0008] Further defined, the feeding power supply unit includes a power supply support, a power supply telescopic drive, a power supply board and a power supply contact. The power supply telescopic drive is signal-connected to the batching unit; The power supply support is located outside the feeding mechanism. The fixed end of the power supply telescopic drive is connected to the power supply support, the output end of the power supply telescopic drive is connected to the power supply board, and the power supply contact is arranged on the power supply board. The power supply contact faces the power receiving end of the feeding mechanism; The batching unit is further used to control the power supply telescopic drive to drive the power supply contact to supply power to a designated feeding mechanism.

[0009] Further defined, the feeding mechanism includes a material storage module, a feeding switch module and a stirring module; The material storage module is arranged on the rotating mechanism, the stirring module is arranged inside the material storage module, and the feeding switch module is arranged outside the material storage module; both the feeding switch module and the stirring module are signal-connected to the batching unit.

[0010] Further defined, the material storage module includes a material storage cylinder, a support sleeve and a discharge channel; The bottom of the material storage cylinder is detachably connected to the top of the support sleeve, the bottom of the support sleeve is connected to the rotating mechanism, a first discharge port is formed on the support sleeve, the first discharge port is communicated with the material storage cylinder, and the discharge channel is connected to the outside of the first discharge port; The fixed end of the feeding switch module is connected to the support sleeve, and the output end of the feeding switch module faces the first discharge port; the fixed end of the stirring module is connected to the support sleeve, and the output end of the stirring module extends below the material storage cylinder. The first discharge port is located on the circumference of the output end of the stirring module; The power receiving end of the support sleeve is provided with a power connection electrode, and the power connection electrode is electrically connected to both the stirring module and the feeding switch module.

[0011] Further defined, the feeding switch module includes a feeding baffle, a turning rod and a switch drive; The fixed end of the switch drive is connected to the discharge channel, the output end of the switch drive is connected to the flipping rod, and the feeding baffle is connected to the flipping rod. The feeding baffle is located outside the first discharge port. The batching unit is signal-connected to the switch drive and is used to control the switch drive to drive the feeding baffle through the flipping rod to block or open the first discharge port.

[0012] Further defined, the stirring module includes a stirring drive, stirring blades, and a stirring support. The bottom of the storage barrel is detachably connected to the top of the stirring support. A second discharge port is provided on the stirring support. The storage barrel is communicated with the second discharge port. The support sleeve is sleeved outside the stirring support and is detachably connected to the stirring support. The second discharge port is directly opposite to the first discharge port. The discharge channel is connected to the second discharge port through the first discharge port. The fixed end of the stirring drive is connected to the support sleeve. The fixed end of the stirring drive is located outside the stirring support. The output end of the stirring drive passes through the stirring support and extends to the inside of the stirring support. The output end of the stirring drive is connected to the stirring blades. The second discharge port is located on the periphery of the stirring blades. The stirring drive is signal-connected to the batching unit.

[0013] Further defined, the material receiving mechanism is connected to the mixing unit through a material conveying mechanism. The material receiving mechanism includes a material receiving bin, a force measuring and weighing sensor, a blanking baffle, a flipping drive, and a material receiving support. The material conveying mechanism includes a material conveying drive and a material conveying guide plate. The top of the material receiving bin is connected to the material conveying pipeline. The bottom of the material receiving bin is connected to the measuring end of the force measuring and weighing sensor through the material receiving support. Both the force measuring and weighing sensor and the material conveying drive are arranged on the material conveying guide plate. The mixing unit is located at the end of the material conveying guide plate. The output end of the material conveying drive is in transmission connection with the fixed end of the force measuring and weighing sensor. The material conveying drive is used to drive the material receiving bin to reciprocate between the material conveying pipeline and the mixing unit through the force measuring and weighing sensor. The fixed end of the flipping drive is connected to the material receiving support. The blanking baffle is arranged at the bottom of the material receiving bin. The output end of the flipping drive is connected to the blanking baffle. The force measuring and weighing sensor, the flipping drive, and the material conveying drive are all signal-connected to the batching unit.

[0014] A full-automatic batching method, based on the above full-automatic batching equipment, includes the following steps: Select a preset formula through the batching unit. Drive the rotating mechanism to drive a feeding mechanism containing the required material to rotate to be connected to the material conveying pipeline. Open the feeding mechanism to enable the material in the specified feeding mechanism to fall into the material receiving mechanism through the material conveying pipeline. Judge whether the current material weight meets the requirements of the formula. If so, close the feeding mechanism. If not, re-execute the current step. Determine whether the feeding of all materials required for the formula is completed. If so, drive the material receiving mechanism to convey all the collected materials to the mixing unit; if not, drive the rotating mechanism again to drive a feeding mechanism containing the required materials to rotate to be connected to the feeding pipeline.

[0015] The beneficial effects of the present invention are as follows: 1. In the present invention, the required materials are respectively arranged in different feeding mechanisms, and all the feeding mechanisms are arranged on the rotating mechanism. The batching unit drives the rotating mechanism to sequentially rotate the feeding mechanisms containing the materials in the formula to be connected to the feeding pipeline, and feed the corresponding weight of materials into the material receiving mechanism. After the material receiving mechanism completes the receiving of all the materials in the formula, it is fed into the mixing unit to complete batching; while ensuring the accurate and reliable batching of materials, it realizes the full-automatic operation of batching, improves the batching efficiency; and can realize different batching requirements according to the set formula, with simple and convenient operation, meeting the actual batching needs.

[0016] 2. In the present invention, by arranging the feeding power supply unit to be electrically connected to the designated feeding mechanism, it can avoid connecting to all the feeding mechanisms through power transmission lines, optimize the circuit design, reduce the structural complexity, and reduce the structural volume; at the same time, it can also reduce the control difficulty and improve the reliability of automatic batching.

[0017] 3. In the present invention, by arranging the stirring module on the storage module, it can cooperate with the feeding switch module to realize the reliable feeding of the materials in the storage barrel through the rotation of the stirring blades during feeding, avoid material blockage, and improve the reliability of batching; at the same time, by arranging the force measuring and weighing sensor on the material receiving mechanism, it can realize the accurate feeding of materials and meet the accuracy of batching. Description of the Drawings

[0018] Figure 1 It is a schematic diagram of the overall structure of the full-automatic batching equipment of the present invention; Figure 2 It is a schematic diagram of the structure of the rotating mechanism of the present invention; Figure 3 It is a schematic diagram of the structure of the feeding mechanism of the present invention; Figure 4 It is a schematic diagram of the structure of the storage module of the present invention; Figure 5 For Figure 4 The enlarged schematic diagram of part A in Figure 6 It is a schematic diagram of the structure of the stirring module of the present invention; Figure 7 It is a schematic diagram of the structure of the feeding power supply unit of the present invention; Figure 8 It is a schematic diagram of the structure of the material receiving unit of the present invention; Figure 9 It is a schematic diagram of the structure of the mixing unit of the present invention.

[0019] In the figure, 100 is the feeding unit; 110 is the rotating mechanism; 111 is the supporting disk; 112 is the rotating drive; 113 is the rotating gear ring; 120 is the material storage module; 121 is the material storage cylinder; 122 is the supporting sleeve; 123 is the discharge channel; 124 is the first discharge port; 125 is the power connection electrode; 130 is the feeding switch module; 131 is the feeding baffle; 132 is the turning rod; 133 is the switch drive; 140 is the stirring module; 141 is the stirring drive; 142 is the stirring blade; 143 is the stirring support; 144 is the second discharge port; 200 is the material receiving unit; 210 is the material conveying pipe; 220 is the material receiving mechanism; 221 is the material receiving bin; 222 is the force measuring and weighing sensor; 223 is the blanking baffle; 224 is the turning drive; 225 is the material receiving support; 230 is the material conveying mechanism; 231 is the material conveying drive; 232 is the material conveying guide plate; 300 is the mixing unit; 400 is the support frame; 500 is the feeding power supply unit; 510 is the power supply support; 511 is the guide rod; 512 is the guide post; 520 is the power supply telescopic drive; 530 is the power supply plate; 540 is the power supply contact. Detailed implementation mode

[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0021] Reference Figure 1 , the present invention provides a full-automatic batching device, including: The feeding unit 100 includes a rotating mechanism 110 and a plurality of feeding mechanisms. The plurality of feeding mechanisms are circumferentially arrayed on the rotating mechanism 110. Each feeding mechanism is used to accommodate a kind of material, so that the materials stored in different feeding mechanisms can be matched to meet different formulas; for materials with a large usage amount, the same material can be stored in two or more feeding mechanisms to meet the actual batching requirements.

[0022] The feeding mechanism can be switched on and off through the control of the batching unit. When the feeding mechanism is opened, the material stored inside it will fall.

[0023] The material receiving unit 200 includes a material conveying pipe 210 and a material receiving mechanism 220. The material conveying pipe 210 is connected between the material receiving mechanism 220 and the rotating mechanism 110; the material conveying pipe 210 conveys the material falling from the feeding mechanism to the material receiving mechanism 220. After the material receiving mechanism 220 has received all the materials in the formula, it will put all the materials into the mixing unit 300, which is convenient for the mixing unit 300 to perform subsequent processing operations.

[0024] The mixing unit 300 is connected to the material receiving mechanism 220 and is used to accommodate and process the input materials.

[0025] To improve the structural reliability, preferably, the rotating mechanism 110, the material conveying pipeline 210, the material receiving mechanism 220, and the mixing unit 300 are all arranged on the support frame 400 to ensure the stable and reliable structure.

[0026] The batching unit is respectively connected to the rotating mechanism 110, the feeding mechanism, and the material receiving mechanism 220 by signals; it is used to set the formula, and the formula includes the required materials, the weights of different materials, and the feeding sequence of the materials; it is used to drive the rotating mechanism 110 to drive the required feeding mechanism to be connected to the material conveying pipeline 210 according to the formula; it is used to control the switch of the feeding mechanism; it is used to convey the materials collected by the material receiving mechanism 220 to the mixing unit 300 after the required materials are fed.

[0027] Among them, preferably, different feeding mechanisms are numbered, such as number 0 to number 9. Each number corresponds to a kind of material. The batching unit drives the rotating mechanism 110 to rotate according to the numbers of the materials in the formula, in the feeding sequence of the formula materials or in the order of the magnitudes of the numbers corresponding to the materials, so as to complete the sequential feeding of the required materials, realize full-automatic batching, improve the batching reliability and working efficiency, and meet the actual batching requirements.

[0028] Embodiment 2 Reference Figure 2 Based on Embodiment 1, this embodiment provides a full-automatic batching device. The rotating mechanism 110 includes a support disk 111, a rotation drive 112, and a rotation gear ring 113; the rotation gear ring 113 is arranged on the top of the support disk 111 and is rotationally connected to the support disk 111. The support disk 111 is connected to the support frame 400 to provide reliable support; the rotation drive 112 is arranged outside the support disk 111 and is connected to the support frame 400. A transmission gear meshing with the rotation gear ring 113 is arranged at the output end of the rotation drive 112. The output end of the rotation drive 112 is in transmission connection with the rotation gear ring 113 through the transmission gear, and the rotation drive 112 is connected to the batching unit by signals.

[0029] The batching unit determines the required materials and the corresponding feeding mechanism numbers according to the formula selected by the operator, and then controls the rotation drive 112 to rotate a set number of turns in the order of the numbers, driving the rotation gear ring 113 to rotate corresponding angles in sequence, so as to sequentially rotate the specified feeding mechanism to be connected to the material conveying pipeline 210 for feeding.

[0030] Reference Figure 3, Further explanation: The feeding mechanism includes a material storage module 120, a feeding switch module 130, and a stirring module 140; the material storage modules 120 in multiple feeding mechanisms are arranged in a circumferential array on the rotating gear ring 113, and the stirring module 140 is arranged inside the material storage module 120 and is used to rotate during material discharging to assist in discharging; the feeding switch module 130 is arranged outside the material storage module 120, and both the feeding switch module 130 and the stirring module 140 are signal-connected to the batching unit; when the feeding switch module 130 is opened, the stirring module 140 is started synchronously; conversely, when the feeding switch module 130 is closed, the stirring module 140 is closed synchronously, realizing accurate material discharging, avoiding material blockage, and ensuring the reliability of material discharging.

[0031] Reference Figure 4 , Further explanation: The material storage module 120 includes a material storage cylinder 121, a support sleeve 122, and a discharge channel 123; the bottom of the material storage cylinder 121 is open, and the bottom of the material storage cylinder 121 is detachably connected to the top of the support sleeve 122, and the two can be connected by means such as clamping, magnetic attraction, or screw connection, which is convenient for disassembly and assembly while ensuring reliable connection during the working process.

[0032] The bottom of the support sleeve 122 is connected to the upper end face of the rotating gear ring 113 by screws. A first discharge port 124 is provided on the support sleeve 122. The first discharge port 124 is located below the material storage cylinder 121 and communicates with the material storage cylinder 121. The discharge channel 123 is connected to the outside of the first discharge port 124. By the rotation of the rotating gear ring 113, the designated material storage cylinder 121 is connected to the conveying pipeline 210 through the discharge channel 123; the discharge channel 123 is detachably connected to the first discharge port 124, and the connection by insertion is taken as an example for explanation.

[0033] At this time, the fixed end of the feeding switch module 130 is connected to the support sleeve 122, and the output end of the feeding switch module 130 faces the first discharge port 124, and is used to block or open the first discharge port 124 according to the control of the batching unit, realizing the on-off control of the material discharging of the feeding mechanism.

[0034] The fixed end of the stirring module 140 is connected to the support sleeve 122, and the output end of the support sleeve 122 faces the opening of the material storage cylinder 121; it is used to start synchronously when the feeding switch module 130 is opened, and push the material in the material storage cylinder 121 out from the first discharge port 124.

[0035] Preferably, a power connection electrode 125 is provided on the power receiving end of the support sleeve 122. The power connection electrode 125 is electrically connected to the stirring module 140 and the feeding switch module 130 respectively, and the power supply supplies power to the feeding mechanism through the power connection electrode 125.

[0036] Reference Figure 5, the feeding switch module 130 includes a feeding baffle 131, a turning rod 132, and a switch drive 133; the fixed end of the switch drive 133 is connected to the discharge channel 123, the output end of the switch drive 133 is connected to the turning rod 132, the feeding baffle 131 is connected to the turning rod 132, and the feeding baffle 131 is located outside the first discharge port 124. At this time, the feeding baffle 131 extends into the discharge channel 123. When the turning rod 132 rotates, it drives the feeding baffle 131 to be arranged along the length direction of the discharge channel 123, facilitating the material to fall; the feeding baffle 131 can be turned to be arranged along the thickness direction of the discharge channel 123 to block the material from falling, realizing the blocking or opening of the discharge channel 123.

[0037] Among them, the batching unit is signal-connected to the switch drive 133 and is used to control the switch drive 133 to drive the feeding baffle 131 to block or open the first discharge port 124 through the turning rod 132.

[0038] Reference Figure 6 , the stirring module 140 includes a stirring drive 141, stirring blades 142, and a stirring support 143; a second discharge port 144 is opened on the stirring support 143, and the support sleeve 122 is sleeved outside the stirring support 143 and is detachably connected to the stirring support 143. The detachable connection method can be selected as a snap connection, a plug connection, or a threaded connection. At this time, the storage barrel 121 is detachably connected to the support sleeve 122 through the stirring support 143, and the storage barrel 121 is also detachably connected to the stirring support 143.

[0039] The second discharge port 144 is directly opposite to the first discharge port 124, so that the discharge channel 123 is connected to the second discharge port 144 through the first discharge port 124, and the material in the storage barrel 121 falls into the discharge channel 123 after passing through the second discharge port 144 and the first discharge port 124.

[0040] The fixed end of the stirring drive 141 is connected to the support sleeve 122. The fixed end of the stirring drive 141 is located outside the stirring support 143. The output end of the stirring drive 141 passes through the stirring support 143 and extends to the inside of the stirring support 143. The output end of the stirring drive 141 is connected to the stirring blades 142. The second discharge port 144 is located on the periphery of the stirring blades 142; the stirring drive 141 is signal-connected to the batching unit, so that when the material falls, the stirring blades 142 rotate, stirring the material in the storage barrel 121 to the second discharge port 144 and then falling, avoiding material blockage and ensuring smooth material falling; at the same time, the falling speed can also be controlled by controlling the rotation speed of the stirring blades 142. When the falling weight is close to the weight of the material required by the formula, the falling speed can be reduced to improve the control accuracy of the falling weight.

[0041] Further description: To avoid laying power supply transmission lines for each feeding mechanism, which increases the input of line materials, the installation and production difficulty, and also the maintenance and repair cost, the preferred fully automatic batching equipment further includes a feeding power supply unit 500; the feeding power supply unit 500 is arranged on the support frame 400, the feeding power supply unit 500 is close to the material conveying pipeline 210, the feeding power supply unit 500 is signal-connected to the batching unit, and the feeding power supply unit 500 can, under the control of the batching unit, when the rotating gear ring 113 rotates to make a specified feeding mechanism connected to the material conveying pipeline 210, at this time the feeding power supply unit 500 approaches the support sleeve 122 of the feeding mechanism and contacts the power connection electrode 125 on the support sleeve 122 to realize the power supply to the feeding mechanism, with optimized design, reducing the laying of transmission lines, and at the same time being able to reduce the volume, making the batching control simpler and more reliable.

[0042] Reference Figure 7 , the feeding power supply unit 500 includes a power supply support 510, a power supply telescopic drive 520, a power supply board 530 and a power supply contact 540. The power supply telescopic drive 520 is signal-connected to the batching unit, and the power supply support 510 is connected to the support frame 400.

[0043] The power supply support 510 is located outside the feeding mechanism, and the power supply support 510 is close to the material conveying pipeline 210, so that the feeding power supply unit 500 only supplies power to the specified feeding mechanism, facilitating the feeding mechanism to convey materials through the material conveying pipeline 210.

[0044] The fixed end of the power supply telescopic drive 520 is connected to the power supply support 510, the output end of the power supply telescopic drive 520 is connected to the power supply board 530, the power supply contact 540 is arranged on the power supply board 530, the number of the power supply contacts 540 and the number of the power connection electrodes 125 are both multiple, and the layout of the power supply contacts 540 is consistent with the layout of the power connection electrodes 125 to ensure stable and reliable contact.

[0045] Preferably, the feeding power supply unit 500 further includes a guide rod 511 and a guide post 512. The guide post 512 is arranged at the top of the power supply support 510. A guide hole is opened inside the guide post 512. The guide hole is sleeved outside the guide rod 511. The end of the guide rod 511 is connected to the power supply board 530, ensuring that the power supply board 530 is more stable when following the telescopic movement of the power supply telescopic drive 520 and further improving the power supply reliability.

[0046] Reference Figure 8 , the material receiving mechanism 220 is connected to the mixing unit 300 through the material conveying mechanism 230; the material receiving mechanism 220 includes a material receiving bin 221, a force measuring and weighing sensor 222, a blanking baffle 223, a flipping drive 224 and a material receiving support 225, and the material conveying mechanism 230 includes a material conveying drive 231 and a material conveying guide plate 232.

[0047] The bottom of the material receiving bin 221 is connected to the measuring end of the force measuring and weighing sensor 222 through the material receiving support 225. The force measuring and weighing sensor 222 and the material conveying drive 231 are both arranged on the material conveying guide plate 232. The mixing unit 300 is located at the end of the material conveying guide plate 232. The output end of the material conveying drive 231 is in transmission connection with the fixed end of the force measuring and weighing sensor 222, and is used to drive the material receiving bin 221 to reciprocate on the material conveying guide plate 232.

[0048] In the material receiving state, the top of the material receiving bin 221 is connected to the material conveying pipeline 210. In the material discharging state, the material conveying drive 231 drives the material receiving bin 221 to move above the mixing unit 300 through the force measuring and weighing sensor 222; the flipping drive 224 is connected to the material receiving support 225, the blanking baffle 223 is arranged at the bottom of the material receiving bin 221, and the flipping drive 224 is connected to the blanking baffle 223. When discharging materials, the flipping drive 224 drives the blanking baffle 223 to flip to the side of the material receiving bin 221, and conveys the materials collected in the material receiving bin 221 to the mixing unit 300 to complete automatic batching.

[0049] Among them, the force measuring and weighing sensor 222, the flipping drive 224 and the material conveying drive 231 are all in signal connection with the batching unit; the batching unit is used to obtain the signal of the force measuring and weighing sensor 222 to get the weight of the materials inside the current material receiving bin 221 and the weight of the current material blanking, so as to control the switch drive 133 and the stirring drive 141; after the current material blanking is completed, the batching unit judges whether all the materials in the formula have been collected. If not, it controls the rotation drive 112 to continue rotating, so that the feeding mechanism containing the required materials is connected to the material conveying pipeline 210, and then controls the power supply telescopic drive 520 to extend and be electrically connected to the support sleeve 122 to realize power supply, and then controls the stirring drive 141 and the switch drive 133 to start for blanking; if so, it controls the power supply telescopic drive 520 to retract, disconnects the power supply of the feeding mechanism, and at the same time drives the material conveying drive 231 to drive the material receiving bin 221 to move above the mixing unit 300.

[0050] Preferably, two proximity sensors are arranged on the material conveying guide plate 232 at this time. Both proximity sensors are in signal connection with the batching unit. The two proximity sensors are respectively arranged at the opposite ends of the material conveying guide plate 232. One proximity sensor is used to judge whether the material receiving bin 221 is connected to the material conveying pipeline 210, and the other proximity sensor is used to judge whether the material receiving bin 221 moves above the mixing unit 300.

[0051] After the material receiving bin 221 moves above the mixing unit 300, the flipping drive 224 is started. After the blanking baffle 223 flips, all the materials inside the material receiving bin 221 fall into the mixing unit 300 to complete automatic batching.

[0052] Reference Figure 9, the mixing unit 300 is movably connected to the support frame 400, and the mixing unit 300 can be flipped according to the preparation requirements, for example, to pour out waste water after cleaning; or to reciprocally flip for mixing, etc.

[0053] Embodiment 3 Based on the fully automatic batching equipment provided in Embodiment 1 and Embodiment 2, this embodiment provides a fully automatic batching method, including the following steps: Select a preset formula through the batching unit; Drive the rotating mechanism 110 to drive a feeding mechanism containing the required materials to rotate to be connected to the feeding pipeline 210; Open the feeding mechanism so that the materials in the specified feeding mechanism fall into the material receiving mechanism 220 through the feeding pipeline 210; Judge whether the current material weight meets the requirements of the formula. If so, close the feeding mechanism; if not, re-execute the current step; Judge whether all the materials required by the formula have been dropped. If so, drive the material receiving mechanism 220 to convey all the collected materials to the mixing unit 300; if not, re-drive the rotating mechanism 110 to drive a feeding mechanism containing the required materials to rotate to be connected to the feeding pipeline 210.

[0054] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the present invention; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the present invention.

Claims

1. A fully automatic batching equipment, characterized in that, Including: A feeding unit (100), comprising a rotating mechanism (110) and a plurality of feeding mechanisms. The plurality of feeding mechanisms are circumferentially and arrayed on the rotating mechanism (110), and each feeding mechanism is used to accommodate the materials required for one formula. A material receiving unit (200), comprising a material conveying pipeline (210) and a material receiving mechanism (220). The material conveying pipeline (210) is connected between the material receiving mechanism (220) and the rotating mechanism (110), and the material conveying pipeline (210) is respectively connected to each feeding mechanism. A mixing unit (300), connected to the material receiving mechanism (220), and used to accommodate all the materials required for the formula. A batching unit, which is respectively signal-connected to the rotating mechanism (110), the feeding mechanism and the material receiving mechanism (220); used to set the formula; used to drive the rotating mechanism (110) to drive the designated feeding mechanism to be connected to the material conveying pipeline (210) according to the formula; used to control the switch of the feeding mechanism; and used to drive the material receiving mechanism (220) to convey all the collected materials to the mixing unit (300) after the required materials are discharged.

2. The fully automatic batching equipment according to claim 1, characterized in that, The rotating mechanism (110) includes a support disk (111), a rotation drive (112) and a rotation gear ring (113). The rotation gear ring (113) is arranged on the top of the support disk (111) and is rotationally connected to the support disk (111). The rotation drive (112) is arranged outside the support disk (111), and the output end of the rotation drive (112) is in transmission connection with the rotation gear ring (113). The rotation drive (112) is signal-connected to the batching unit; the plurality of feeding mechanisms are circumferentially and arrayed on the rotation gear ring (113).

3. The full-automatic batching equipment according to claim 1, wherein The full-automatic batching device further includes a feeding power supply unit (500). The feeding power supply unit (500) is arranged outside the feeding mechanism, and the feeding power supply unit (500) is signal-connected to the batching unit. The feeding power supply unit (500) is used to be electrically connected to the designated feeding mechanism.

4. The fully automatic batching equipment according to claim 3, characterized in that, The feeding power supply unit (500) includes a power supply support (510), a power supply telescopic drive (520), a power supply board (530) and a power supply contact (540). The power supply telescopic drive (520) is signal-connected to the batching unit. The power supply support (510) is located outside the feeding mechanism. The fixed end of the power supply telescopic drive (520) is connected to the power supply support (510), the output end of the power supply telescopic drive (520) is connected to the power supply board (530), the power supply contact (540) is arranged on the power supply board (530), and the power supply contact (540) faces the power receiving end of the feeding mechanism. The batching unit is further used to control the power supply telescopic drive (520) to drive the power supply contact (540) to supply power to the designated feeding mechanism.

5. The fully automatic batching equipment according to claim 1, characterized in that, The feeding mechanism includes a material storage module (120), a feeding switch module (130) and a stirring module (140). The storage module (120) is arranged on the rotating mechanism (110), the stirring module (140) is arranged inside the storage module (120), and the feeding switch module (130) is arranged outside the storage module (120); both the feeding switch module (130) and the stirring module (140) are signal-connected to the batching unit.

6. The fully automatic batching equipment according to claim 5, characterized in that, The storage module (120) includes a storage cylinder (121), a support sleeve (122) and a discharge channel (123); The bottom of the storage cylinder (121) is detachably connected to the top of the support sleeve (122), the bottom of the support sleeve (122) is connected to the rotating mechanism (110), a first discharge port (124) is formed on the support sleeve (122), the first discharge port (124) communicates with the storage cylinder (121), and the discharge channel (123) is connected to the outside of the first discharge port (124); The fixed end of the feeding switch module (130) is connected to the support sleeve (122), and the output end of the feeding switch module (130) faces the first discharge port (124); the fixed end of the stirring module (140) is connected to the support sleeve (122), the output end of the stirring module (140) extends below the storage cylinder (121), and the first discharge port (124) is located on the circumference of the output end of the stirring module (140); A power receiving electrode (125) is arranged at the power receiving end of the support sleeve (122), and the power receiving electrode (125) is electrically connected to both the stirring module (140) and the feeding switch module (130).

7. The fully automatic batching equipment according to claim 6, wherein The feeding switch module (130) includes a feeding baffle (131), a turning rod (132) and a switch drive (133); The fixed end of the switch drive (133) is connected to the discharge channel (123), the output end of the switch drive (133) is connected to the turning rod (132), the feeding baffle (131) is connected to the turning rod (132), and the feeding baffle (131) is located outside the first discharge port (124); the batching unit is signal-connected to the switch drive (133) and is used to control the switch drive (133) to drive the feeding baffle (131) through the turning rod (132) to block or open the first discharge port (124).

8. The fully automatic batching equipment according to claim 6, characterized in that, The stirring module (140) includes a stirring drive (141), stirring blades (142) and a stirring support (143); The bottom of the storage bin (121) is detachably connected to the top of the stirring support (143). A second discharge port (144) is formed in the stirring support (143). The storage bin (121) is communicated with the second discharge port (144). The support sleeve (122) is sleeved outside the stirring support (143) and is detachably connected to the stirring support (143). The second discharge port (144) is opposite to the first discharge port (124). The discharge channel (123) is connected to the second discharge port (144) through the first discharge port (124). The fixed end of the stirring drive (141) is connected to the support sleeve (122). The fixed end of the stirring drive (141) is located outside the stirring support (143). The output end of the stirring drive (141) passes through the stirring support (143) and extends to the inside of the stirring support (143). The output end of the stirring drive (141) is connected to the stirring blade (142). The second discharge port (144) is located on the circumferential side of the stirring blade (142). The stirring drive (141) is signal-connected to the batching unit.

9. The fully automatic batching equipment according to claim 1, characterized in that The receiving mechanism (220) is connected to the mixing unit (300) through the feeding mechanism (230). The receiving mechanism (220) includes a receiving bin (221), a force-measuring and weighing sensor (222), a blanking baffle (223), a flipping drive (224), and a receiving support (225). The feeding mechanism (230) includes a feeding drive (231) and a feeding guide plate (232). The top of the receiving bin (221) is connected to the feeding pipeline (210). The bottom of the receiving bin (221) is connected to the measuring end of the force-measuring and weighing sensor (222) through the receiving support (225). Both the force-measuring and weighing sensor (222) and the feeding drive (231) are arranged on the feeding guide plate (232). The mixing unit (300) is located at the end of the feeding guide plate (232). The output end of the feeding drive (231) is in transmission connection with the fixed end of the force-measuring and weighing sensor (222). The feeding drive (231) is used to drive the receiving bin (221) to reciprocate between the feeding pipeline (210) and the mixing unit (300) through the force-measuring and weighing sensor (222). The fixed end of the flipping drive (224) is connected to the receiving support (225). The blanking baffle (223) is arranged at the bottom of the receiving bin (221). The output end of the flipping drive (224) is connected to the blanking baffle (223). The force-measuring and weighing sensor (222), the flipping drive (224), and the feeding drive (231) are all signal-connected to the batching unit.

10. A fully automatic batching method, characterized in that, Based on the full-automatic batching equipment according to any one of claims 1 to 9, the following steps are included: Select a preset formula through the batching unit; Drive the rotating mechanism (110) to drive a feeding mechanism containing the required material to rotate to be connected to the feeding pipeline (210); Open the feeding mechanism so that the material in the specified feeding mechanism falls into the receiving mechanism (220) through the feeding pipeline (210); Determine whether the weight of the current material meets the requirements of the formula. If so, close the feeding mechanism; if not, re-execute the current step; Determine whether the feeding of all materials required by the formula is completed. If so, drive the material receiving mechanism (220) to convey all the collected materials to the mixing unit (300); if not, re-drive the rotating mechanism (110) to drive a feeding mechanism containing the required material to rotate until it is connected to the material conveying pipeline (210).

Citation Information

Patent Citations

  • Error-proof feeding system and feeding method

    CN119612098A