Automatic cleaning and sterilizing linkage line

The automated cleaning and sterilization line addresses the inefficiencies of existing systems by integrating advanced machinery and AGV vehicles for high-speed, automated cleaning and sterilization of large aluminum containers, ensuring high production capacity.

CN120306348APending Publication Date: 2025-07-15SHINVA MEDICAL INSTR CO LTD
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Patent Information

Application Number
CN202510617748.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-14
Publication Date
2025-07-15

AI Technical Summary

Technical Problem

The existing automation equipment is low in the cleaning and sterilization process of large-scale aluminum barrels and is slow in processing speed, which cannot meet the needs of mass production.

Method used

Automatic ultrasonic cleaning machine is used for rough washing, automatic bucket washing machine is used for fine washing, combined with pulsating vacuum damp-heat sterilization cabinet and transfer temporary storage mechanism, and AGV transfer truck is used to realize the fully automated aluminum bucket cleaning, transfer and sterilization process to avoid manual participation.

Benefits of technology

It realizes efficient cleaning and sterilization of aluminum barrels, has high degree of automation, can handle large batches of aluminum barrels, and has increased production efficiency to three times that of the existing method, and is suitable for large-scale production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automatic cleaning and sterilizing linkage line, which relates to the technical field of pharmaceutical equipment, and comprises a cleaning mechanism, a pulsation vacuum moist heat sterilizing cabinet and a loading device. The cleaning mechanism is used for cleaning the target piece and comprises an automatic ultrasonic cleaning machine and an automatic barrel cleaning machine, the automatic ultrasonic cleaning machine is used for rough cleaning of the target piece, and the automatic barrel cleaning machine is used for fine cleaning of the target piece; the pulsating vacuum moist heat sterilization cabinet is used for sterilizing a target piece; the loading device is used for loading the target piece cleaned by the cleaning mechanism into the pulsation vacuum moist heat sterilization cabinet, the loading device comprises an inner vehicle and a transfer temporary storage mechanism, the inner vehicle is used for bearing the cleaned target piece, and the transfer temporary storage mechanism is used for transferring and temporarily storing the inner vehicle. According to the automatic cleaning and sterilizing linkage line, the automation degree is high, the mode of AGV transferring, loading and unloading positions and circulation of multiple inner vehicles is adopted, the stop period of cleaning and sterilizing equipment is greatly shortened, the utilization rate of the equipment is greatly increased, and therefore the production efficiency is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of pharmaceutical equipment, and particularly relates to an automatic cleaning and sterilization linkage line. Background Art

[0002] Before aseptic raw materials are dispensed, it is necessary to clean and sterilize the packaging aluminum barrels. In the past, the cleaning and sterilization of the packaging aluminum barrels were mainly carried out manually. With the development of automation, automated equipment has gradually emerged to replace manual labor. However, most of such equipment is non-standard design. For the cleaning and sterilization of large-sized aluminum barrels, there are still situations such as manual participation and slow processing speed. For large-scale production requirements, conventional non-standard equipment cannot meet the needs.

[0003] Therefore, there are still drawbacks and deficiencies in the prior art. How to provide a fully automatic cleaning and sterilization linkage line with high automation and fast processing speed, which can meet large-scale production requirements, is a technical problem that those skilled in the art need to solve urgently. Summary of the Invention

[0004] The purpose of the present invention is to provide an automatic cleaning and sterilization linkage line, which solves the technical problems that existing automated equipment has low automation and slow processing speed for the cleaning and sterilization of large-sized aluminum barrels and cannot meet the requirements.

[0005] To achieve the above purpose, the present invention provides an automatic cleaning and sterilization linkage line, including:

[0006] A cleaning mechanism for cleaning a target part. The cleaning mechanism includes an automatic ultrasonic cleaning machine and an automatic barrel washer. The automatic ultrasonic cleaning machine is used for rough cleaning of the target part, and the automatic barrel washer is used for fine cleaning of the target part;

[0007] A pulse vacuum humid heat sterilization cabinet for sterilizing the target part;

[0008] A loading device for loading the target part cleaned by the cleaning mechanism into the pulse vacuum humid heat sterilization cabinet. The loading device includes an inner vehicle and a transfer and temporary storage mechanism. The inner vehicle is used to carry the target part after cleaning, and the transfer and temporary storage mechanism is used for transfer and temporary storage of the inner vehicle.

[0009] Preferably, the transfer and temporary storage mechanism includes an AGV transfer vehicle and an inner vehicle temporary storage bracket. The AGV transfer vehicle includes a frame, an in-out vehicle mechanism and a lifting mechanism provided on the frame. The inner vehicle temporary storage bracket is provided with a loading and unloading position and an in-out cabinet position;

[0010] Wherein, the AGV transfer vehicle transfers the inner vehicle between the loading and unloading position and the in-out cabinet position, and after the transfer is in place, the inner vehicle is lowered and lifted by the lifting mechanism.

[0011] Preferably, there are two sets of the transfer and temporary storage mechanisms:

[0012] One set of the transfer and temporary storage mechanisms pushes the inner vehicle into the pulsating vacuum damp heat sterilization cabinet for sterilization through the vehicle inlet and outlet mechanism of this set, and pulls out the emptied vehicle after unloading from the pulsating vacuum damp heat sterilization cabinet;

[0013] The other set of the transfer and temporary storage mechanisms pushes the emptied inner vehicle into the pulsating vacuum damp heat sterilization cabinet for transfer through the vehicle inlet and outlet mechanism of this set, and pulls out the sterilized inner vehicle from the pulsating vacuum damp heat sterilization cabinet for unloading.

[0014] Preferably, it further includes a roller conveyor, which is used to convey the target parts to be cleaned to the cleaning mechanism. The roller conveyor includes a buffer platform, a rough cleaning bucket picking position, a rough cleaning bucket placing position, a transfer window and a fine cleaning bucket picking position;

[0015] Among them, the target parts are placed on the buffer platform for conveying and arranging. The rough cleaning bucket picking position is used for the roller conveyor to convey the target parts to the automatic ultrasonic cleaning machine. The target parts after rough cleaning are placed on the rough cleaning bucket placing position. The fine cleaning bucket picking position is used for the roller conveyor to convey the target parts to the automatic barrel cleaning machine.

[0016] Preferably, the automatic ultrasonic cleaning machine includes:

[0017] A cleaning pool;

[0018] A barrel inlet lifting mechanism, which is used to drive the target parts to descend into the cleaning pool;

[0019] A barrel outlet lifting mechanism, which is used to drive the target parts to rise out of the cleaning pool;

[0020] A barrel inlet gripper, which is installed on the cleaning pool and is used to grab the target parts from the rough cleaning bucket picking position of the roller conveyor and transfer them to the barrel inlet lifting mechanism;

[0021] A translation mechanism, which is arranged in the cleaning pool and is used to drive the target parts to move in the barrel outlet direction to the barrel outlet lifting mechanism;

[0022] A barrel outlet gripper, which is installed on the cleaning pool and is used to grab the target parts from the translation mechanism and place them on the rough cleaning bucket placing position of the roller conveyor.

[0023] Preferably, the automatic barrel cleaning machine includes:

[0024] A bearing platform;

[0025] A barrel inlet flipping mechanism, which is installed on the bearing platform and is used to receive the target parts from the fine cleaning bucket picking position of the roller conveyor and flip them 180°;

[0026] A barrel loading mechanism, installed on the said bearing platform, for receiving a target part from the barrel tipping mechanism.

[0027] A cleaning machine, installed on the said bearing platform, with a cleaning mechanism and a rotating gripper inside. The rotating gripper is rotatably installed inside the cleaning machine, and is used to receive the target part transmitted by the barrel loading mechanism and drive the target part to rotate, so as to clean the target part through the cleaning mechanism.

[0028] A barrel unloading mechanism, installed on the said bearing platform, for entering the cleaning machine to hand over with the rotating gripper, so as to take out the cleaned target part.

[0029] Preferably, it further includes a barrel loading mechanism and a barrel unloading mechanism. The barrel loading mechanism is used to load the cleaned target parts onto the transfer and temporary storage mechanism, and the barrel unloading mechanism is used to unload the target parts of the transfer and temporary storage mechanism.

[0030] Preferably, the barrel loading mechanism includes a first robotic arm and a first clamping device installed on the first robotic arm, and the barrel unloading mechanism includes a second robotic arm and a second clamping device installed on the second robotic arm.

[0031] Preferably, it further includes a docking and capping mechanism, which is used for capping the target parts after sterilization and docking with the buffer isolator.

[0032] Preferably, the docking and capping mechanism includes a mounting frame, which is provided with an aluminum barrel placement position and an aluminum lid placement position. After the second clamping device of the barrel unloading mechanism grabs the target part from the inner vehicle, it places it in the aluminum barrel placement position and grabs the barrel lid from the aluminum lid placement position to cap the target part.

[0033] Compared with the above background technology, the automatic cleaning and sterilization linkage line provided by the present invention performs rough cleaning through an automatic ultrasonic cleaning machine and fine cleaning through an automatic barrel cleaning machine, with high cleaning efficiency. The inner vehicle can carry multiple aluminum barrels, and the transfer and temporary storage mechanism is used to transfer and temporarily store the inner vehicle. The entire process of cleaning, transfer, and sterilization has a high degree of automation. It not only avoids manual participation throughout the process, but also can handle a large number of aluminum barrels, meeting the requirements of mass production. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required to be used in the description of the embodiments or the prior art. Obviously, the following drawings are only the embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained according to the provided drawings without creative efforts.

[0035] Figure 1Schematic plan view of the automatic cleaning and sterilization linkage line provided by the embodiment of the present invention;

[0036] Figure 2 Schematic structural view of the inner vehicle in the automatic cleaning and sterilization linkage line provided by the embodiment of the present invention;

[0037] Figure 3 Schematic structural view of the transfer and temporary storage mechanism in the automatic cleaning and sterilization linkage line provided by the embodiment of the present invention;

[0038] Figure 4 Partial schematic structural view of the roller conveyor in the automatic cleaning and sterilization linkage line provided by the embodiment of the present invention;

[0039] Figure 5 Schematic structural view of the automatic ultrasonic cleaning machine in the automatic cleaning and sterilization linkage line provided by the embodiment of the present invention;

[0040] Figure 6 Stereoscopic schematic view of the automatic barrel washer in the automatic cleaning and sterilization linkage line provided by the embodiment of the present invention;

[0041] Figure 7 Top view of the automatic barrel washer in the automatic cleaning and sterilization linkage line provided by the embodiment of the present invention;

[0042] Figure 8 Schematic structural view of the barrel loading mechanism in the automatic cleaning and sterilization linkage line provided by the embodiment of the present invention;

[0043] Figure 9 Schematic view of another perspective of the barrel loading mechanism in the automatic cleaning and sterilization linkage line provided by the embodiment of the present invention;

[0044] Figure 10 Schematic structural view of the docking and capping mechanism in the automatic cleaning and sterilization linkage line provided by the embodiment of the present invention.

[0045] Figures 1 to 10Attached drawing reference numerals: 1, drum conveyor; 2, automatic ultrasonic cleaning machine; 201, cleaning tank; 202, barrel-in lifting mechanism; 203, barrel-out lifting mechanism; 204, barrel-in gripper; 205, translation mechanism; 206, barrel-out gripper; 3, automatic barrel washer; 301, bearing platform; 302, barrel-in flipping mechanism; 303, barrel-in mechanism; 304, cleaning machine; 3041, cleaning mechanism; 3042, rotating gripper; 305, barrel-out mechanism; 4, barrel loading mechanism; 401, first robotic arm; 402, first clamping device; 5, inner vehicle; 6, AGV transfer vehicle; 601, frame; 602, vehicle-in and -out mechanism; 603, lifting mechanism; 7, inner vehicle temporary storage bracket; 701, loading and unloading position; 702, vehicle-in and -out cabinet position; 8, pulsating vacuum thermo - humid sterilization cabinet; 9, barrel unloading mechanism; 10, docking and capping mechanism; 1001, mounting bracket; 1002, aluminum barrel placement position; 1003, aluminum lid placement position; 11, buffer isolator. Detailed implementation manners

[0046] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0047] In order to enable those skilled in the art of this technology to better understand the solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific implementation manners.

[0048] The present invention provides an automatic cleaning and sterilization linkage line, which can realize full automation from automatic buffering, conveying, rough cleaning, cross - level transfer, fine cleaning, loading, transferring, entering the cabinet, sterilization, exiting the cabinet, unloading the vehicle, capping, until docking with the buffer isolator 11. The whole process avoids manual participation, has a high degree of automation, a fast processing speed, and greatly improves the production capacity.

[0049] Please refer to Figures 1 to 10 simultaneously. The automatic cleaning and sterilization linkage line provided by the present invention includes a cleaning mechanism, a pulsating vacuum thermo - humid sterilization cabinet 8 and a loading device.

[0050] The cleaning mechanism is used to clean the target part. The cleaning mechanism includes an automatic ultrasonic cleaning machine 2 and an automatic barrel washer 3. The automatic ultrasonic cleaning machine 2 is used for rough cleaning of the target part, and the automatic barrel washer 3 is used for fine cleaning of the target part. After being processed by the automatic ultrasonic cleaning machine 2 and the automatic barrel washer 3, the cleanliness of the target part meets the requirements. In this implementation manner, the aluminum barrel is used as the target part. For the convenience of description, the aluminum barrel mentioned in the following description is the target part.

[0051] The pulsating vacuum moist heat sterilization cabinet 8 is used to sterilize the target parts. The pulsating vacuum moist heat sterilization cabinet 8 utilizes the physical property that a large amount of latent heat is released when saturated steam condenses, enabling the items to be sterilized to be in a high-temperature and humid state. After a period of heat preservation, the purpose of sterilization can be achieved. It mainly utilizes the strong penetration of high-temperature saturated steam, and the working temperature is generally between 120 °C and 130 °C. It should be noted here that the specific structure of the pulsating vacuum moist heat sterilization cabinet 8 can refer to the existing technology and will not be elaborated here.

[0052] The loading device is used to load the target parts cleaned by the cleaning mechanism into the pulsating vacuum moist heat sterilization cabinet 8. The loading device includes an inner cart 5 and a transfer and temporary storage mechanism. The inner cart 5 is used to carry the cleaned target parts, and the transfer and temporary storage mechanism is used for the transfer and temporary storage of the inner cart 5.

[0053] During use, the aluminum buckets are roughly cleaned by the automatic ultrasonic cleaning machine 2 and finely cleaned by the automatic barrel washing machine 3. After cleaning, the aluminum buckets are orderly placed on the inner cart 5 and fixed, and the aluminum buckets do not squeeze or collide with each other. The transfer and temporary storage mechanism transfers the inner cart 5 carrying the aluminum buckets, and the aluminum buckets are sterilized by the pulsating vacuum moist heat sterilization cabinet 8.

[0054] With such a setting, the automatic ultrasonic cleaning machine 2 and the automatic barrel washing machine 3 have high cleaning efficiency. The inner cart 5 is used to carry multiple aluminum buckets, and the transfer and temporary storage mechanism is used for the transfer and temporary storage of the inner cart 5, with a high degree of automation. It not only avoids manual participation throughout the process but also can process a large number of aluminum buckets simultaneously, meeting the requirements of large-scale production.

[0055] Please also refer to Figures 1 to 3 , the transfer and temporary storage mechanism includes an AGV transfer vehicle 6 and an inner cart temporary storage bracket 7. The AGV transfer vehicle 6 includes a frame 601, an in-out vehicle mechanism 602 and a lifting mechanism 603 provided on the frame 601. The inner cart temporary storage bracket 7 is provided with a loading and unloading position 701 and an in-out cabinet position 702.

[0056] Among them, the AGV transfer vehicle 6 transfers the inner cart 5 between the loading and unloading position 701 and the in-out cabinet position 702, and after the transfer is in place, the inner cart 5 is lowered and lifted by the lifting mechanism 603.

[0057] An AGV transfer vehicle (Automated Guided Vehicle) is an intelligent transportation device that realizes unmanned material handling through automatic navigation technology, and is widely used in fields such as manufacturing, warehousing logistics, and healthcare, which can significantly improve the operation efficiency and reduce the labor cost.

[0058] Please also refer to Figures 1 to 3 , there are two groups of transfer and temporary storage mechanisms:

[0059] One set of transfer and temporary storage mechanisms pushes the inner vehicle 5 into the pulsating vacuum thermo-hygro sterilization cabinet 8 through the vehicle inlet / outlet mechanism 602 of this set for sterilization, and pulls out the emptied vehicle after unloading from the pulsating vacuum thermo-hygro sterilization cabinet 8;

[0060] Another set of transfer and temporary storage mechanisms pushes the unloaded inner vehicle 5 into the pulsating vacuum thermo-hygro sterilization cabinet 8 through the vehicle inlet / outlet mechanism 602 of this set for transfer, and pulls out the sterilized inner vehicle 5 from the pulsating vacuum thermo-hygro sterilization cabinet 8 for unloading.

[0061] Please refer to Figure 1 and Figure 4 simultaneously. The automatic cleaning and sterilization linkage line provided by the present invention further includes a roller conveyor 1. The roller conveyor 1 is used to convey the target parts that have not been cleaned to the cleaning mechanism. The roller conveyor 1 includes a buffer platform, a rough washing bucket picking position, a rough washing bucket placing position, a transfer window, and a fine washing bucket picking position;

[0062] Among them, the target parts are placed on the buffer platform for conveying and arranging. The rough washing bucket picking position is used for the roller conveyor 1 to convey the target parts to the automatic ultrasonic cleaning agent. The target parts after rough washing are placed at the rough washing bucket placing position. The fine washing bucket picking position is used for the roller conveyor 1 to convey the target parts to the automatic barrel washer 3.

[0063] During operation, the aluminum barrels after removing the outer packaging are placed at the end of the buffer platform, and the aluminum barrels automatically roll forward to complete the arrangement; after the automatic system starts, the aluminum barrels are transferred from the buffer platform to the rough washing bucket picking position, enter the automatic ultrasonic cleaning machine 304 to complete rough washing, then are placed at the rough washing bucket placing position, and then are transferred to the fine washing bucket picking position through the transfer window across different-level rooms, waiting to enter the automatic barrel washer 3, so as to realize the buffering and transfer of the aluminum barrels through the roller conveyor 1.

[0064] Please refer to Figure 1 and Figure 5 simultaneously. The automatic ultrasonic cleaning machine 2 includes a cleaning tank 201, a barrel inlet lifting mechanism 202, a barrel outlet lifting mechanism 203, a barrel inlet gripper 204, a translation mechanism 205, and a barrel outlet gripper 206.

[0065] The barrel inlet lifting mechanism 202 is installed on the cleaning tank 201 and is used to drive the target parts to descend into the cleaning tank 201; the barrel outlet lifting mechanism 203 is used to drive the target parts to rise out of the cleaning tank 201; the barrel inlet gripper 204 is installed on the cleaning tank 201 and is used to grab the target parts from the rough washing bucket picking position of the roller conveyor 1 and transfer them to the barrel inlet lifting mechanism 202; the translation mechanism 205 is arranged in the cleaning tank 201 and is used to drive the target parts to move in the barrel outlet direction to the barrel outlet lifting mechanism 203; the barrel outlet gripper 206 is installed on the cleaning tank 201 and is used to grab the target parts from the translation mechanism 205 and place them at the rough washing bucket placing position of the roller conveyor 1.

[0066] Specifically, the barrel entry gripper 204 retracts from the barrel picking position for rough washing and hands over the aluminum barrel to the barrel entry lifting mechanism 202. The barrel entry lifting mechanism 202 descends with the barrel into the cleaning tank 201. During the ultrasonic cleaning process, the barrel is gradually transferred to the barrel exit direction by the translation mechanism 205. After the aluminum barrel reaches the barrel exit lifting mechanism 203, it rises with the aluminum barrel and hands over to the barrel exit gripper 206. The barrel exit gripper 206 extends out to place the aluminum barrel at the barrel placement position for rough washing, completing the rough washing of the aluminum barrel.

[0067] There are two automatic ultrasonic cleaning machines 304 , and the automatic ultrasonic cleaning machines 304 can be operated alone, or the two automatic ultrasonic cleaning machines 304 can work simultaneously, so as to alternately take and put the barrels, thereby improving work efficiency.

[0068] Please refer to Figure 1 , Figure 6 and Figure 7 The automatic barrel washing machine 3 includes a carrying platform 301 , a barrel inlet turning mechanism 302 , a barrel inlet mechanism 303 , a washing machine 304 and a barrel outlet mechanism 305 .

[0069] The barrel feeding and turning mechanism 302 is installed on the supporting platform 301, and is used to receive the target parts from the fine washing barrel taking position of the roller conveyor 1 and turn them 180°; the barrel feeding mechanism 303 is installed on the supporting platform 301, and is used to receive the target parts from the barrel feeding and turning mechanism 302; the cleaning machine 304 is installed on the supporting platform 301, and a cleaning mechanism 3041 and a rotating clamp 3042 are provided inside the cleaning machine 304, and the rotating clamp 3042 is rotatably installed in the cleaning machine 304, and the rotating clamp 3042 is used to receive the target parts transferred by the barrel feeding mechanism 303, and drive the target parts to rotate so as to clean the target parts through the cleaning mechanism 3041; the barrel discharging mechanism 305 is installed on the supporting platform 301, and is used to enter the cleaning machine 304 and connect with the rotating clamp 3042 to take out the cleaned target parts.

[0070] Specifically, the barrel inlet turning mechanism 302 takes the barrel from the fine washing barrel taking position, turns 180 degrees and then connects with the barrel inlet mechanism 303, the barrel inlet mechanism 303 brings the barrel into the automatic barrel washing machine 3 and connects with the rotating clamp 3042, after the handover is completed, the rotating clamp 3042 rotates with the barrel and completes the cleaning work under the action of the four groups of cleaning mechanisms, after the cleaning is completed, the barrel outlet mechanism 305 enters the automatic barrel washing machine 3 and connects with the rotating clamp 3042 to take out the aluminum barrel, and then docks with the barrel loading mechanism 4. Two automatic barrel washing machines 3 are used here, which can work at the same time, alternately taking and discharging barrels, improving work efficiency, and can also be operated alone.

[0071] Among them, two automatic barrel washing machines 3 are provided, and the automatic barrel washing machines 3 can be operated alone, or the two automatic barrel washing machines 3 can work at the same time, so as to alternately take in and out barrels, thereby improving work efficiency.

[0072] Please refer toFigure 1 and Figure 8 The automatic cleaning and sterilization linkage line provided by the present invention further includes a barrel loading mechanism 4 and a barrel unloading mechanism 9. The barrel loading mechanism 4 is used to load the target parts that have been cleaned onto the transfer and temporary storage mechanism, and the barrel unloading mechanism 9 is used to unload the target parts from the transfer and temporary storage mechanism.

[0073] Please also refer to Figure 1 and Figure 8 The barrel loading mechanism 4 includes a first robotic arm 401 and a first clamping device 402 installed on the first robotic arm 401. The barrel unloading mechanism 9 includes a second robotic arm and a second clamping device installed on the second robotic arm.

[0074] During barrel loading, after the first clamping device 402 of the barrel loading mechanism 4 receives the aluminum barrel from the barrel discharging mechanism 305 on the automatic barrel washing machine 3, it places the aluminum barrel on the aluminum barrel position on the inner vehicle 5 one by one according to the program. When two automatic barrel washing machines 3 are producing simultaneously, the barrel loading mechanism 4 can alternately receive barrels from the barrel discharging mechanisms 305 of the two automatic barrel washing machines 3.

[0075] During barrel unloading, the second clamping device of the barrel unloading mechanism 9 grabs the aluminum barrels from the inner vehicle 5 located at the loading and unloading position 701 one by one according to the program.

[0076] Please also refer to Figure 1 and Figure 10 The automatic cleaning and sterilization linkage line provided by the present invention further includes a docking and capping mechanism 10. The docking and capping mechanism 10 is used for capping the target parts after sterilization and docking with the buffer isolator 11.

[0077] Please also refer to Figure 1 and Figure 10 The docking and capping mechanism 10 includes a mounting frame 1001. The mounting frame 1001 is provided with an aluminum barrel placement position 1002 and an aluminum lid placement position 1003. After the second clamping device of the barrel unloading mechanism 9 grabs the target part from the inner vehicle 5, it places it on the aluminum barrel placement position 1002 and grabs the barrel lid from the aluminum lid placement position 1003 and caps it on the target part.

[0078] After the second clamping device of the barrel unloading mechanism 9 grabs the aluminum barrel from the inner vehicle 5, it transfers the aluminum barrel to the aluminum barrel placement position 1002 under the drive of the second robotic arm, and grabs the aluminum lid from the aluminum lid placement position 1003 and caps it on the mouth of the aluminum barrel. The aluminum barrel with the lid capped can be transferred forward to dock with the buffer isolator 11.

[0079] In the actual application process, the roller conveyor 1 and the automatic ultrasonic cleaning machine 304 can be arranged in the same room, denoted as a D-class room. The automatic barrel washing machine 3, the barrel loading mechanism 4 and one set of the transfer and temporary storage mechanism can be arranged in the same room, denoted as a C-class room. The pulsating vacuum humid heat sterilization cabinet 8, the other set of the transfer and temporary storage mechanism, the barrel unloading mechanism 9, the docking and capping mechanism 10 and the buffer isolator 11 can be arranged in the same room, denoted as a B-class room.

[0080] In addition, it should be noted that in this embodiment, the number of inner carts 5 is three, and the three carts circulate. For example, at the start of the system, one inner cart 5 can load goods at the loading position in the C-class room, one inner cart 5 can wait at the access cabinet position 702, and the other inner cart 5 is in the B-class room; after the loading is completed, the inner cart 5 is transferred to the access cabinet position 702 by the AGV transfer vehicle 6 in one of the transfer and temporary storage mechanisms and enters the cabinet for sterilization. Then, the AGV transfer vehicle 6 transfers the inner cart 5 waiting at the out-cabinet position to the loading position for loading. Then, in cooperation with the AGV transfer vehicle 6 in the other set of transfer and temporary storage mechanisms after sterilization, the inner cart 5 enters and exits the cabinet, and then is transferred by the AGV transfer vehicle 6 in the first set of transfer and temporary storage mechanisms to the access cabinet position 70272 to wait, and so on in a cycle.

[0081] The customized AGV transfer vehicle 6 is used to complete the transportation and access of the inner cart 5 to the cabinet. By adopting the method of AGV transfer, loading and unloading position 701 and the circulation of multiple inner carts 5, the downtime of the cleaning and sterilization equipment is greatly reduced, and the utilization rate of the equipment is greatly improved, thereby improving the production efficiency.

[0082] The automatic cleaning and sterilization linkage line provided by the present invention has a high degree of automation of the equipment, avoiding manual participation throughout the process; adopting a modular structure, it is easy to maintain and adapt to different production requirements; the production efficiency is extremely high. By adopting the method of AGV transfer, loading and unloading position 701 and the circulation of multiple inner carts 5, the production speed can reach 3 times that of the existing method, and it is especially suitable for mass production.

[0083] It should be noted that in this specification, relational terms such as first and second are only used to distinguish one entity from several other entities, and do not necessarily require or imply any actual relationship or order between these entities.

[0084] Specific examples are used in this article to elaborate on the principles and implementation manners of the present invention. The description of the above embodiments is only used to help understand the method and its core idea of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the protection scope of the present invention.

Claims

1. An automatic cleaning and sterilization linkage line, characterized in that, Including: A cleaning mechanism for cleaning a target part. The cleaning mechanism includes an automatic ultrasonic cleaning machine (2) and an automatic barrel washer (3). The automatic ultrasonic cleaning machine (2) is used for rough cleaning of the target part, and the automatic barrel washer (3) is used for fine cleaning of the target part; A pulsating vacuum moist heat sterilization cabinet (8) for sterilizing the target part; A loading device for loading the target part cleaned by the cleaning mechanism into the pulsating vacuum moist heat sterilization cabinet (8). The loading device includes an inner cart (5) and a transfer and temporary storage mechanism. The inner cart (5) is used to carry the cleaned target part, and the transfer and temporary storage mechanism is used for the transfer and temporary storage of the inner cart (5).

2. The automatic cleaning and sterilization linkage line according to claim 1, wherein The transfer and temporary storage mechanism includes an AGV transfer vehicle (6) and an inner cart temporary storage bracket (7). The AGV transfer vehicle (6) includes a frame (601), an in-out vehicle mechanism (602) provided on the frame (601), and a lifting mechanism (603). The inner cart temporary storage bracket (7) is provided with a loading and unloading position (701) and an in-out cabinet position (702); Wherein, the AGV transfer vehicle (6) transfers the inner cart (5) between the loading and unloading position (701) and the in-out cabinet position (702), and after the transfer is in place, the inner cart (5) is lowered and lifted by the lifting mechanism (603).

3. The automatic cleaning and sterilization linkage line according to claim 2, wherein There are two sets of the transfer and temporary storage mechanisms: One set of the transfer and temporary storage mechanism pushes the inner cart (5) into the pulsating vacuum moist heat sterilization cabinet (8) through the in-out vehicle mechanism (602) of this set for sterilization, and pulls out the empty cart after unloading from the pulsating vacuum moist heat sterilization cabinet (8); The other set of the transfer and temporary storage mechanism pushes the unloaded inner cart (5) into the pulsating vacuum moist heat sterilization cabinet (8) through the in-out vehicle mechanism (602) of this set for transfer, and pulls out the inner cart (5) after sterilization from the pulsating vacuum moist heat sterilization cabinet (8) for unloading.

4. The automatic cleaning and sterilization linkage line according to any one of claims 1 to 3, characterized in that, It further includes a roller conveyor (1). The roller conveyor (1) is used to convey the target part that has not been cleaned to the cleaning mechanism. The roller conveyor (1) includes a buffer platform, a rough cleaning bucket picking position, a rough cleaning bucket placing position, and a fine cleaning bucket picking position; Wherein, the target part is placed on the buffer platform for conveying and arranging. The rough cleaning bucket picking position is used for the roller conveyor (1) to convey the target part to the automatic ultrasonic cleaning machine (2). The target part after rough cleaning is placed at the rough cleaning bucket placing position. The fine cleaning bucket picking position is used for the roller conveyor (1) to convey the target part to the automatic barrel washer (3).

5. The automatic cleaning and sterilization linkage line according to claim 4, wherein The automatic ultrasonic cleaning machine (2) includes: A cleaning pool (201); A barrel inlet lifting mechanism (202) for driving the target part to descend into the cleaning pool (201); A barrel outlet lifting mechanism (203) for driving the target part to rise out of the cleaning pool (201); A barrel inlet gripper (204) installed on the cleaning pool (201) for grasping the target part from the rough cleaning bucket picking position of the roller conveyor (1) and transferring it to the barrel inlet lifting mechanism (202); A translation mechanism (205) is disposed in the cleaning tank (201) and is used to drive the target part to move in the barrel discharge direction to the barrel discharge lifting mechanism (203); The barrel discharging gripper (206) is installed in the cleaning tank (201) and is used to grab the target part from the translation mechanism (205) and place it in the rough washing barrel placement position of the roller conveyor (1).

6. The automatic cleaning and sterilization linkage line according to claim 5, wherein The automatic barrel washing machine (3) comprises: A carrying platform (301); A barrel feeding and turning mechanism (302), mounted on the support platform (301), is used to receive target parts from the fine washing barrel taking position of the roller conveyor (1) and turn them over by 180 degrees; A barrel feeding mechanism (303), mounted on the bearing platform (301), and used for receiving a target part from the barrel feeding turning mechanism (302); A cleaning machine (304) is installed on the supporting platform (301), and is provided with a cleaning mechanism (3041) and a rotating gripper (3042) inside. The rotating gripper (3042) is rotatably installed inside the cleaning machine (304). The rotating gripper (3042) is used to receive the target part transferred by the barrel feeding mechanism (303) and drive the target part to rotate so as to clean the target part through the cleaning mechanism (3041); The barrel discharging mechanism (305) is installed on the supporting platform (301) and is used to enter the cleaning machine (304) and connect with the rotating gripper (3042) to take out the cleaned target parts.

7. The automatic cleaning and sterilization linkage line according to claim 6, characterized in that, It also comprises a barrel loading mechanism (4) and a barrel unloading mechanism (9), wherein the barrel loading mechanism (4) is used to load the cleaned target parts into the transfer temporary storage mechanism, and the barrel unloading mechanism (9) is used to unload the target parts from the transfer temporary storage mechanism.

8. The automatic cleaning and sterilization linkage line according to claim 7, wherein The barrel loading mechanism (4) comprises a first mechanical arm (401) and a first clamping device (402) installed on the first mechanical arm (401), and the barrel unloading mechanism (9) comprises a second mechanical arm and a second clamping device installed on the second mechanical arm.

9. The automatic cleaning and sterilization linkage line according to claim 8, wherein It also comprises a docking and capping mechanism (10), wherein the docking and capping mechanism (10) is used for capping the target part after sterilization and docking with the buffer isolator (11).

10. The automatic cleaning and sterilization linkage line according to claim 9, wherein The docking and cover buckling mechanism (10) comprises a mounting frame (1001), wherein the mounting frame (1001) is provided with an aluminum barrel placement position (1002) and an aluminum cover placement position (1003); the second clamping device of the barrel unloading mechanism (9) grabs the target part from the inner vehicle (5), places it in the aluminum barrel placement position (1002), and grabs the barrel cover from the aluminum cover placement position (1003) and buckles it onto the target part.