Automatic production equipment and process for container floor
The fixed cutting system with sliding and rotating components securely holds composite boards during cutting, addressing precision and deformation issues, ensuring consistent quality and cleanliness in the production process.
Patent Information
- Application Number
- CN202510436866.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2025-07-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing container floor automation production equipment lacks effective fixing measures when cutting composite boards, which may cause composite boards to warp or deform, affecting cutting accuracy and board quality.
Fixing devices include blocking rods, sliding rods, vertical rods, rotating buckles and baffles. Through the cooperation of springs and torsion springs, the composite plate is ensured to be fixed during the cutting process to avoid movement or vibration; at the same time, guide devices and scraper systems are used to ensure the precise positioning of the plates and the cleaning of impurities.
It improves cutting accuracy, avoids dimensional errors, ensures consistency in the surface quality of the board, reduces the impact of impurities, and improves production efficiency and equipment cleanliness.
Smart Images

Figure CN120307409A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automated production of floors, and specifically to an automated production device for container floors. Background Art
[0002] Southeast Asian tropical broad-leaved forests have been used for container floors for a long time. With the shortage of wood resources, high-quality wood has become less and less. Many production and R & D personnel of container floors have begun to meet the demand for floors in the development of containers through various tree species composites.
[0003] The patent with the patent publication number CN213290575U relates to the technical field of automated production of floors, including a frame. A first conveyor belt is provided on one side of the frame, a second conveyor belt is provided on the other side of the frame, a workbench is provided inside the frame, a first fixing frame is provided on the top of the workbench, the first fixing frame is arranged in a U-shaped structure, a first chute is provided at the inner top of the first fixing frame, a first motor is provided on one side of the first fixing frame, and the output end of the first motor is connected to a threaded rod. One end of the threaded rod sequentially passes through the side panels at both ends of the bottom of the first fixing frame and is rotatably connected. This patent's automated production device for container floors uses the first motor to drive the threaded rod to move left and right, the push handle to move back and forth, and the first telescopic rod to expand and contract up and down, which is convenient for cutting. The floor is fixed by using a cylinder and a telescopic rod, and a dust removal cover and a cleaning brush are used for cleaning and dust removal, improving work efficiency.
[0004] The above patent uses a cylinder and a telescopic rod to fix the floor, and a dust removal cover and a cleaning brush for cleaning and dust removal, improving work efficiency. However, during the process of cutting the composite board, the composite board may not be fixed in time, and the composite board may warp or deform due to the lack of fixation under the impact force of the saw blade or the heat generated during the cutting process, resulting in a non-compliant shape of the composite board after cutting. Summary of the Invention
[0005] In view of the deficiencies of the prior art, the present invention provides an automated production device for container floors, which solves the problems raised in the above background art.
[0006] To achieve the above objectives, the present invention is realized through the following technical solutions: An automated production device for container floors, including a conveying device: The conveying device is used for transporting the board. The grinding device is used for grinding the edges and corners of the cut board. The saw blade is used for cutting the board. The grinding device is fixedly installed on the top of the conveying device. A support frame is fixedly installed on the top of the conveying device. A rotating plate is fixedly installed on the inner wall of the conveying device. A placing groove is formed at the bottom of the rotating plate. A composite plate is placed inside the placing groove. A collecting frame is slidably installed on the inner wall of the conveying device. An electric push rod is fixedly installed on the top inner wall of the support frame. A fixing frame is fixedly installed at the output end of the electric push rod. A saw blade is rotatably installed on the inner wall of the fixing frame. A fixing device is also provided on the top of the conveying device; The fixing device includes a stop rod, a sliding rod, a vertical rod, a rotating buckle and a baffle. The stop rod is fixedly installed on the top of the fixing frame. The sliding rod is slidably installed on the top inner wall of the support frame. The vertical rod is slidably installed on the inner wall of the support frame. The rotating buckle is rotatably installed on the top of the conveying device. The baffle is slidably installed on the top of the rotating plate.
[0007] According to the above technical solution, the fixing device further includes a pushing block, a pushing rod, a rotating pushing rod, a pushing rod and a first telescopic plate. The pushing block is fixedly installed at the bottom of the rotating plate. The pushing rod is slidably installed on the inner wall of the conveying device. The rotating pushing rod is rotatably installed on the inner wall of the conveying device. The first telescopic plate is fixedly installed on the inner wall of the conveying device. The pushing rod is fixedly installed at the movable end of the first telescopic plate. When the composite plate is fixed, it can prevent the composite plate from moving or vibrating during the cutting process, ensuring that the saw blade can accurately cut to the predetermined position, which can improve the cutting accuracy and avoid dimensional errors caused by the movement of the composite plate.
[0008] According to the above technical solution, the sides of the stop rod and the sliding rod close to each other are provided with inclined surfaces. The inclined surfaces are provided on the stop rod and the sliding rod to push the sliding rod to reset when the stop rod resets. A first spring is provided between the sliding rod and the support frame. The first spring is provided to drive the sliding rod to move towards the stop rod when the stop rod moves. The sides of the vertical rod and the sliding rod close to each other are provided with inclined surfaces. The inclined surfaces are provided on the vertical rod and the sliding rod to push the vertical rod to move when the sliding rod resets. A second spring is provided between the vertical rod and the support frame. The second spring is provided to drive the vertical rod to move towards the sliding rod when the sliding rod moves. A first torsion spring is provided between the rotating buckle and the conveying device. The first torsion spring is provided to drive the rotating buckle to rotate when the vertical rod releases the pressing on the rotating buckle. The side of the baffle close to the rotating buckle is provided with an inclined surface. The inclined surface is provided on the baffle to push the baffle to move when the rotating buckle rotates. A third spring is provided between the baffle and the rotating plate. The third spring is provided to pull the baffle to reset when the rotating buckle returns to its original position.
[0009] According to the above technical solution, a guiding device for guiding the cut composite board and a collecting device for cleaning impurities on the surface of the conveying device are further provided on the top of the conveying device. The guiding device includes a motor, a lead screw, a sliding block and a scraper. The motor is fixedly installed on the top of the conveying device, the lead screw is fixedly installed at the output end of the motor, the sliding block is slidably installed on the outer wall of the lead screw, and the scraper is rotatably installed at the bottom of the sliding block. Through the guiding plate, the composite board can be accurately aligned and positioned to ensure that it is in the correct position when conveyed to the grinding device. This helps to improve the accuracy during the grinding process, ensure the surface quality of each composite board is consistent, and avoid uneven grinding effects.
[0010] According to the above technical solution, the guiding device further includes a stop block, a connecting rod, a telescopic rod, a telescopic sliding rod and a guiding plate. The stop block is fixedly installed on the inner wall of the conveying device, the telescopic sliding rod is fixedly installed on the inner wall of the conveying device, the guiding plate is fixedly installed at the movable end of the telescopic sliding rod, the telescopic rod is fixedly installed on the side of the guiding plate close to the scraper, one end of the connecting rod is rotatably installed on the side of the scraper close to the telescopic rod, and the other end of the connecting rod is slidably installed at the movable end of the telescopic rod. Residues, dust or other sundries may accumulate on the surface of the conveying device. If these sundries are not cleaned in time, it will affect the smooth transportation of the composite board, and may even affect the quality of the board or cause scratches. When the guiding plate moves back to its original position, the scraper contacts the surface of the conveying device, which can effectively remove these sundries on the conveyor belt surface and keep the conveyor belt clean.
[0011] According to the above technical solution, the scraper is an elastic telescopic plate, and the side of the scraper close to the motor is set as an inclined surface. The inclined surface of the scraper is provided to facilitate the cleaning of the surface of the conveying device when the scraper resets. The side of the stop block close to the support frame is set as an inclined surface. The inclined surface of the stop block is provided so that when the composite board is transported, only after one side is transported, the other composite board will pass through the inclined surface of the stop block for transportation. A blocking plate is fixedly installed at the top of the scraper. The fixed installation of the blocking plate is to block the scraper when the scraper resets so that the scraper can only rotate unidirectionally.
[0012] According to the above technical solution, the collecting device includes a drawing box, a rotating plate, a rotating rod, a pressing rod, a short rod, a second telescopic plate, a fixing rod, a pressing plate, a connecting rod and a plug rod. The drawing box is further installed on the inner wall of the conveying device. The rotating plate is rotatably installed on the inner wall of the drawing box. One end of the rotating rod is rotatably installed on one side of the drawing box close to the rotating plate, and the other end of the rotating rod is slidably installed on one side of the rotating plate close to the drawing box. The pressing rod is slidably installed on the inner wall of the scraping plate. The short rod is fixedly installed on one side of the rotating plate away from the scraping plate. The second telescopic plate is rotatably installed on the inner wall of the drawing box. The fixing rod is slidably installed on one side of the second telescopic plate close to the short rod. The pressing plate is slidably installed on the outer wall of the conveying device close to the drawing box. The plug rod is slidably installed on one side of the conveying device close to the pressing plate. One end of the connecting rod is rotatably installed on one side of the plug rod close to the pressing plate, and the other end of the connecting rod is rotatably installed on one side of the pressing plate close to the plug rod. The plug rod contacts the inner wall of the drawing box. When the second telescopic plate rotates towards the rotating plate, the movable end of the second telescopic plate will extend to scrape the impurities on the surface of the rotating plate, avoiding the remaining impurities on the surface of the rotating plate and reducing the risk of pollution or scratches on the composite board caused by the residual impurities, thereby improving the surface quality of the product.
[0013] According to the above technical solution, a fourth spring is provided between the pressing rod and the scraping plate. The fourth spring is provided to push the pressing rod to extend when the scraping plate moves. A second torsion spring is provided between the rotating rod and the drawing box. The second torsion spring is provided to drive the rotating rod to rotate when the pressing rod releases the pressing on the rotating rod. A third torsion spring is provided between the second telescopic plate and the drawing box. The third torsion spring is provided to drive the second telescopic plate to rotate when the short rod releases the contact with the fixing rod after the rotating rod rotates. The side of the second telescopic plate close to the scraping plate is set as an inclined surface. The inclined surface of the second telescopic plate is provided to facilitate the movable end of the second telescopic plate to slide inward when the scraping plate resets. The side of the rotating plate close to the scraping plate is set as an inclined surface. The inclined surface of the rotating plate is provided to facilitate the scraping plate to push the impurities to the surface of the rotating plate for storage. A fifth spring is provided between the plug rod and the conveying device. The fifth spring is provided to pull the plug rod to reset when the pressing on the pressing plate is released.
[0014] A production process of an automatic production equipment for container floors includes the following steps: Step 1: When processing the composite board, the composite board needs to be placed on the surface of the rotating plate. After the composite board is placed, the electric push rod drives the saw blade to descend to cut the composite board. Step 2: The movement of the output end of the electric push rod will push the fixed frame to move. The movement of the fixed frame will drive the blocking rod to move. The movement of the blocking rod will release the block on the sliding rod, so the sliding rod will be driven by the first spring. The movement of the sliding rod will release the block on the vertical rod, so the vertical rod will be driven by the second spring to move away from the rotating buckle. Step 3: When the vertical rod moves, the pressure on the rotating buckle will be released. Then, the rotating buckle will be driven by the first torsion spring to rotate towards the composite board. The rotating buckle will push the baffle to slide towards the composite board. When the saw blade cuts the composite board, the composite board will be fixed by the baffle.
[0015] The present invention provides an automatic production equipment for container floors, having the following beneficial effects:
[0016] (1) In this invention, the rotating buckle will push the baffle to slide towards the composite board. When the saw blade cuts the composite board, the composite board will be fixed by the baffle. When the composite board is fixed, it can prevent the composite board from moving or vibrating during the cutting process, ensuring that the saw blade can accurately cut to the predetermined position. This can improve the cutting accuracy and avoid dimensional errors caused by the movement of the composite board.
[0017] (2) In this invention, the movement of the guide plate will guide the composite board, avoiding the deviation of the composite board during transportation to the grinding device. Through the guide plate, the composite board can be accurately aligned and positioned, ensuring that it is in the correct position when transported to the grinding device. This helps to improve the accuracy during the grinding process, ensure the consistent surface quality of each composite board, and avoid uneven grinding effects.
[0018] (3) In this invention, when the scraping plate drives the guide plate to move, it will rotate and not contact the surface of the conveyor device, which can avoid driving debris back to the surface of the conveyor device. During the production process, some residues, dust or other sundries may accumulate on the surface of the conveyor device. If these sundries are not cleaned in time, it will affect the smooth transportation of the composite board, and may even affect the quality of the board or cause scratches. The scraping plate contacts the surface of the conveyor device when the guide plate moves back to its original position, which can effectively remove these sundries on the conveyor belt surface and keep the conveyor belt clean.
[0019] (4) In this invention, when the blocking of the fixed rod is released, the second telescopic plate will be driven by the third torsion spring to rotate towards the rotating plate. When the second telescopic plate rotates towards the rotating plate, the movable end of the second telescopic plate will extend to scrape the impurities on the surface of the rotating plate, avoiding the remaining impurities on the surface of the rotating plate and reducing the risk of contaminating or scratching the composite board due to the remaining impurities, thereby improving the surface quality of the product.
[0020] (5) In this invention, when the pressing plate moves downward, it will push the connecting rod to move. The movement of the connecting rod will push the insertion rod to slide towards the side away from the extraction box, then the limit of the extraction box will be released and the extraction box can be quickly disassembled. In this way, the inside of the extraction box can be cleaned in time, avoiding the growth of impurities or bacteria, maintaining the internal environmental hygiene, and thus ensuring the depth and effect of cleaning. Description of the Drawings
[0021] Figure 1Schematic diagram of the overall structure of the present invention; Figure 2 Schematic diagram of the position structure of the fixing frame and the saw blade of the present invention; Figure 3 Schematic diagram of the position structure of the retaining rod and the sliding rod of the present invention; Figure 4 For the present invention Figure 3 Enlarged structure schematic diagram of part A in; Figure 5 Schematic diagram of the position structure of the connecting rod and the telescopic rod of the present invention; Figure 6 Schematic diagram of the position structure of the pressing rod and the rotating rod of the present invention; Figure 7 Schematic diagram of the position structure of the second telescopic plate and the fixing rod of the present invention.
[0022] In the figure: 1, conveying device; 2, grinding device; 3, support frame; 4, rotating plate; 5, composite plate; 6, collection box; 7, electric push rod; 8, fixing frame; 9, saw blade; 10, retaining rod; 11, sliding rod; 12, vertical rod; 13, rotating buckle; 14, baffle; 15, pushing block; 16, push rod; 17, rotating push rod; 18, pushing rod; 19, first telescopic plate; 21, stop block; 22, motor; 23, lead screw; 24, sliding block; 25, scraping plate; 26, connecting rod; 27, telescopic rod; 28, telescopic sliding rod; 29, guide plate; 31, extraction box; 32, rotating plate; 33, rotating rod; 34, pressing rod; 35, short rod; 36, second telescopic plate; 37, fixing rod; 38, pressing plate; 39, connecting rod; 391, inserting rod. Detailed implementation manners
[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0024] Please refer to Figures 1-7 , an embodiment of the present invention is: an automated production equipment for container floors, including a conveying device 1: The conveying device 1 is used to transport the plates; The grinding device 2 is used to grind the edges and corners of the cut plates; The saw blade 9 is used to cut the plates; The grinding device 2 is fixedly installed on the top of the conveying device 1. A support frame 3 is fixedly installed on the top of the conveying device 1. A rotating plate 4 is fixedly installed on the inner wall of the conveying device 1. A placement groove is formed at the bottom of the rotating plate 4. A composite board 5 is placed inside the placement groove. A collection frame 6 is slidably installed on the inner wall of the conveying device 1. An electric push rod 7 is fixedly installed on the top inner wall of the support frame 3. A fixing frame 8 is fixedly installed at the output end of the electric push rod 7. A saw blade 9 is rotatably installed on the inner wall of the fixing frame 8. A fixing device is also provided on the top of the conveying device 1; The fixing device includes a stop rod 10, a sliding rod 11, a vertical rod 12, a rotating buckle 13 and a baffle 14. The stop rod 10 is fixedly installed on the top of the fixing frame 8. The sliding rod 11 is slidably installed on the top inner wall of the support frame 3. The vertical rod 12 is slidably installed on the inner wall of the support frame 3. The rotating buckle 13 is rotatably installed on the top of the conveying device 1. The baffle 14 is slidably installed on the top of the rotating plate 4.
[0025] The fixing device further includes a pushing block 15, a pushing rod 16, a rotating pushing rod 17, a pushing rod 18 and a first telescopic plate 19. The pushing block 15 is fixedly installed at the bottom of the rotating plate 4. The pushing rod 16 is slidably installed on the inner wall of the conveying device 1. The rotating pushing rod 17 is rotatably installed on the inner wall of the conveying device 1. The first telescopic plate 19 is fixedly installed on the inner wall of the conveying device 1. The pushing rod 18 is fixedly installed at the movable end of the first telescopic plate 19. When the composite board 5 is fixed, it can prevent the composite board 5 from moving or vibrating during the cutting process, ensuring that the saw blade 9 can accurately cut to the predetermined position. This can improve the cutting accuracy and avoid dimensional errors caused by the movement of the composite board 5.
[0026] The sides of the stop rod 10 and the sliding rod 11 close to each other are provided with inclined surfaces. The inclined surfaces of the stop rod 10 and the sliding rod 11 are provided to push the sliding rod 11 to reset when the stop rod 10 resets. A first spring is provided between the sliding rod 11 and the support frame 3. The first spring is provided to drive the sliding rod 11 to move towards the stop rod 10 when the stop rod 10 moves. The sides of the vertical rod 12 and the sliding rod 11 close to each other are provided with inclined surfaces. The inclined surfaces of the vertical rod 12 and the sliding rod 11 are provided to push the vertical rod 12 to move when the sliding rod 11 resets. A second spring is provided between the vertical rod 12 and the support frame 3. The second spring is provided to drive the vertical rod 12 to move towards the sliding rod 11 when the sliding rod 11 moves. A first torsion spring is provided between the rotating buckle 13 and the conveying device 1. The first torsion spring is provided to drive the rotating buckle 13 to rotate when the vertical rod 12 releases the pressing on the rotating buckle 13. The side of the baffle 14 close to the rotating buckle 13 is provided with an inclined surface. The inclined surface of the baffle 14 is provided to push the baffle 14 to move when the rotating buckle 13 rotates. A third spring is provided between the baffle 14 and the rotating plate 4. The third spring is provided to pull the baffle 14 to reset when the rotating buckle 13 returns to its original position.
[0027] A production process of an automatic production equipment for container floors includes the following steps: Step 1: When processing the composite board 5, the composite board 5 needs to be placed on the surface of the rotating plate 4. After the composite board 5 is placed, the electric push rod 7 drives the saw blade 9 to descend to cut the composite board 5. Step 2: The movement of the output end of the electric push rod 7 will push the fixed frame 8 to move. The movement of the fixed frame 8 will drive the blocking rod 10 to move. The movement of the blocking rod 10 will release the block on the sliding rod 11. Then the sliding rod 11 will be driven by the first spring. The movement of the sliding rod 11 will release the block on the vertical rod 12. Then the vertical rod 12 will be driven by the second spring to move away from the rotating buckle 13. Step 3: When the vertical rod 12 moves, the pressure on the rotating buckle 13 will be released. Then the rotating buckle 13 will be driven by the first torsion spring to rotate towards the composite board 5. The rotating buckle 13 will push the baffle 14 to slide towards the composite board 5. Then when the saw blade 9 cuts the composite board 5, the composite board 5 will be fixed by the baffle 14.
[0028] During the operation of this embodiment: The composite board 5 needs to be placed on the surface of the rotating plate 4. After the composite board 5 is placed, the electric push rod 7 drives the saw blade 9 to descend to cut the composite board 5. The movement of the output end of the electric push rod 7 will push the fixed frame 8 to move. The movement of the fixed frame 8 will drive the blocking rod 10 to move. The movement of the blocking rod 10 will release the block on the sliding rod 11. Then the sliding rod 11 will be driven by the first spring to move towards the side close to the electric push rod 7. The movement of the sliding rod 11 will release the block on the vertical rod 12. Then the vertical rod 12 will be driven by the second spring to move away from the rotating buckle 13. The movement of the vertical rod 12 will release the pressure on the rotating buckle 13. Then the rotating buckle 13 will be driven by the first torsion spring to rotate towards the composite board 5. The rotating buckle 13 will push the baffle 14 to slide towards the composite board 5. Then when the saw blade 9 cuts the composite board 5, the composite board 5 will be fixed by the baffle 14. When the composite board 5 is fixed, it can prevent the composite board 5 from moving or vibrating during the cutting process, ensuring that the saw blade 9 can accurately cut to the predetermined position. This can improve the cutting accuracy and avoid size errors caused by the movement of the composite board 5. When the cutting of the composite board 5 is completed, the saw blade 9 will return to its original position. Then the baffle 14 will release the fixation of the composite board 5. At this time, the rotating plate 4 will rotate to make the composite board 5 slide onto the surface of the conveying device 1 for transportation, and transport the composite board 5 towards the grinding device 2. The rotation of the rotating plate 4 will drive the push block 15 to move. The movement of the push block 15 will push the push rod 16 to move. The movement of the push rod 16 will push the rotating push rod 17 to rotate. The rotation of the rotating push rod 17 will push the push rod 18 to move. The movement of the push rod 18 will push the movable end of the first telescopic plate 19 to extend. Then when the rotating plate 4 rotates, the debris falling on the surface of the rotating plate 4 after cutting will fall into the interior of the collection box 6 through the first telescopic plate 19. If the debris generated during the cutting process is not cleaned up in time, it will accumulate on the surface of the equipment, which may affect the normal operation of the equipment and even cause equipment failure. By rotating the rotating plate 4 to make the debris automatically slide into the collection box 6, the problem of debris accumulation on the equipment is effectively avoided, ensuring the efficient operation of the equipment.
[0029] Please refer to Figures 1-7 On the basis of the above embodiment, in another embodiment of the present invention, a guiding device for guiding the cut composite board 5 and a collecting device for cleaning the impurities on the surface of the conveying device 1 are further provided on the top of the conveying device 1. The guiding device includes a motor 22, a lead screw 23, a sliding block 24, and a scraping plate 25. The motor 22 is fixedly installed on the top of the conveying device 1. The lead screw 23 is fixedly installed on the output end of the motor 22. The sliding block 24 is slidably installed on the outer wall of the lead screw 23. The scraping plate 25 is rotatably installed at the bottom of the sliding block 24. Through the guiding plate 29, the composite board 5 can be accurately aligned and positioned to ensure that it is in the correct position when being conveyed to the grinding device 2. This helps to improve the accuracy during the grinding process, ensure the consistent surface quality of each composite board 5, and avoid uneven grinding effects.
[0030] The guiding device further includes a stop block 21, a connecting rod 26, a telescopic rod 27, a telescopic sliding rod 28, and a guiding plate 29. The stop block 21 is fixedly installed on the inner wall of the conveying device 1. The telescopic sliding rod 28 is fixedly installed on the inner wall of the conveying device 1. The guiding plate 29 is fixedly installed at the movable end of the telescopic sliding rod 28. The telescopic rod 27 is fixedly installed on the side of the guiding plate 29 close to the scraping plate 25. One end of the connecting rod 26 is rotatably installed on the side of the scraping plate 25 close to the telescopic rod 27, and the other end of the connecting rod 26 is slidably installed at the movable end of the telescopic rod 27. Some residues, dust, or other sundries may accumulate on the surface of the conveying device 1. If these sundries are not cleaned in time, they will affect the smooth transportation of the composite board 5, and may even affect the quality of the board or cause scratches. When the guiding plate 29 moves towards its original position, the scraping plate 25 contacts the surface of the conveying device 1, which can effectively remove these sundries on the conveyor belt surface and keep the conveyor belt clean.
[0031] The scraping plate 25 is an elastic telescopic plate. The side of the scraping plate 25 close to the motor 22 is set as an inclined surface. The scraping plate 25 is provided with an inclined surface to facilitate cleaning the surface of the conveying device 1 when the scraping plate 25 resets. The side of the stop block 21 close to the support frame 3 is set as an inclined surface. The stop block 21 is provided with an inclined surface so that when the composite board 5 is transported, only after one side is transported, the other composite board 5 will pass through the inclined surface of the stop block 21 for transportation. A blocking plate is fixedly installed at the top of the scraping plate 25. The blocking plate is fixedly installed to block the scraping plate 25 when the scraping plate 25 resets, so that the scraping plate 25 can only rotate unidirectionally.
[0032] The collection device includes a drawer 31, a rotating plate 32, a rotating rod 33, a pressing rod 34, a short rod 35, a second telescopic plate 36, a fixed rod 37, a pressing plate 38, a connecting rod 39, and an inserting rod 391. The drawer 31 is also installed on the inner wall of the conveying device 1. The rotating plate 32 is rotatably installed on the inner wall of the drawer 31. One end of the rotating rod 33 is rotatably installed on the side of the drawer 31 close to the rotating plate 32, and the other end of the rotating rod 33 is slidably installed on the side of the rotating plate 32 close to the drawer 31. The pressing rod 34 is slidably installed on the inner wall of the scraping plate 25. The short rod 35 is fixedly installed on the side of the rotating plate 32 away from the scraping plate 25. The second telescopic plate 36 is rotatably installed on the inner wall of the drawer 31. The fixed rod 37 is slidably installed on the side of the second telescopic plate 36 close to the short rod 35. The pressing plate 38 is slidably installed on the outer wall of the conveying device 1 close to the drawer 31. The inserting rod 391 is slidably installed on the side of the conveying device 1 close to the pressing plate 38. One end of the connecting rod 39 is rotatably installed on the side of the inserting rod 391 close to the pressing plate 38, and the other end of the connecting rod 39 is rotatably installed on the side of the pressing plate 38 close to the inserting rod 391. The inserting rod 391 contacts the inner wall of the drawer 31. When the second telescopic plate 36 rotates towards the rotating plate 32, the movable end of the second telescopic plate 36 will extend to scrape the impurities on the surface of the rotating plate 32, avoiding the remaining impurities on the surface of the rotating plate 32 and reducing the risk of contamination or scratches on the composite board 5 caused by the remaining impurities, thereby improving the surface quality of the product.
[0033] A fourth spring is provided between the compression rod 34 and the scraper 25. The fourth spring is provided to push the compression rod 34 to extend when the scraper 25 moves. A second torsion spring is provided between the rotating rod 33 and the extraction box 31. The second torsion spring is provided to drive the rotating rod 33 to rotate when the compression on the rotating rod 33 by the compression rod 34 is released. A third torsion spring is provided between the second telescopic plate 36 and the extraction box 31. The third torsion spring is provided to drive the second telescopic plate 36 to rotate when the short rod 35 disengages from the fixed rod 37 after the rotating rod 33 rotates. The side of the second telescopic plate 36 close to the scraper 25 is provided as an inclined surface. The second telescopic plate 36 is provided with an inclined surface to facilitate the sliding of the movable end of the second telescopic plate 36 towards the inside when the scraper 25 is reset. The side of the rotating plate 32 close to the scraper 25 is provided as an inclined surface. The rotating plate 32 is provided with an inclined surface to facilitate the scraper 25 to push impurities onto the surface of the rotating plate 32 for storage. A fifth spring is provided between the insertion rod 391 and the conveying device 1. The fifth spring is provided to pull the insertion rod 391 to reset when the pressing on the pressing plate 38 is released.
[0034] During the operation of this embodiment: When the composite board 5 is conveyed on the surface of the conveying device 1 and contacts the stopper 21, the stopper 21 will divide the composite board 5 into two pieces for transportation. When the composite board 5 is being transported, the motor 22 will start. The start of the motor 22 will drive the screw rod 23 to rotate. The rotation of the screw rod 23 will drive the sliding block 24 to move. The movement of the sliding block 24 will drive the scraper 25 to move. The movement of the scraper 25 will drive the connecting rod 26 to move. The movement of the connecting rod 26 will drive the movable end of the telescopic rod 27 to move. When the movable end of the telescopic rod 27 moves to the farthest distance, it will drive the guide plate 29 to move. The movement of the guide plate 29 will guide the composite board 5 to prevent the composite board 5 from deviating during transportation to the grinding device 2. Through the guide plate 29, the composite board 5 can be accurately aligned and positioned to ensure that it is in the correct position when conveyed to the grinding device 2. This helps to improve the accuracy during the grinding process, ensure the same surface quality for each composite board 5, and avoid uneven grinding effects. When the scraper 25 drives the guide plate 29 to guide the composite board 5, the scraper 25 will rotate towards the direction close to the motor 22. When the scraper 25 pushes the guide plate 29 back to its original position, the scraper 25 will rotate back to its original position. At this time, the scraper 25 will contact the surface of the conveying device 1. When the scraper 25 returns to its original position, it will scrape and clean the debris on the surface of the conveying device 1. When the scraper 25 drives the guide plate 29 to move, it will rotate and not contact the surface of the conveying device 1 to avoid driving the debris back to the surface of the conveying device 1. During the production process, some residues, dust, or other sundries may accumulate on the surface of the conveying device 1. If these sundries are not cleaned in time, they will affect the smooth transportation of the composite board 5 and may even affect the quality of the board or cause scratches. When the guide plate 29 moves towards its original position, the scraper 25 contacts the surface of the conveying device 1, which can effectively remove these sundries on the conveyor belt surface and keep the conveyor belt clean.
[0035] When the scraper 25 moves towards its original position, it will drive the pressure rod 34 to move. The movement of the pressure rod 34 will push the rotating rod 33 to rotate. The rotation of the rotating rod 33 will push the rotating plate 32 to rotate. When the rotating plate 32 rotates and contacts the surface of the conveying device 1, the scraper 25 will scrape the impurities onto the surface of the rotating plate 32. When the scraper 25 moves away from the rotating plate 32, the rotating rod 33 will be driven by the second torsion spring to rotate towards the side away from the conveying device 1. The rotation of the rotating rod 33 will drive the rotating plate 32 to rotate, and the rotation of the rotating plate 32 will cause the impurities on the surface to fall into the extraction box 31. If the impurities are not cleaned in time, they will accumulate on the surface of the equipment, which may affect the normal operation of the equipment and even cause equipment failures. By automatically pushing the impurities onto the extraction box 31 through the rotating plate 32, the problem of impurities accumulating on the equipment is effectively avoided. When the rotating plate 32 rotates towards the direction away from the conveying device 1, it will drive the short rod 35 to move. The movement of the short rod 35 will release the block on the fixed rod 37. When the block on the fixed rod 37 is released, the second telescopic plate 36 will be driven by the third torsion spring to rotate towards the rotating plate 32. When the second telescopic plate 36 rotates towards the rotating plate 32, the movable end of the second telescopic plate 36 will extend to scrape the impurities on the surface of the rotating plate 32, avoiding the remaining impurities on the surface of the rotating plate 32 and reducing the risk of contamination or scratches on the composite plate 5 caused by the remaining impurities, thereby improving the surface quality of the product. When it is necessary to clean the inside of the extraction box 31, press the pressing plate 38 to slide downwards. The downward movement of the pressing plate 38 will push the connecting rod 39 to move. The movement of the connecting rod 39 will push the inserting rod 391 to slide towards the side away from the extraction box 31, then the limit of the extraction box 31 will be released and the extraction box 31 can be quickly disassembled, so that the inside of the extraction box 31 can be cleaned in time, avoiding the growth of impurities or bacteria and maintaining the internal environmental hygiene, thus ensuring the depth and effect of cleaning.
[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made in these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automated production device for container floors, comprising a conveying device (1), characterized in that: The conveying device (1) is used for transporting plates. A grinding device (2) for grinding the edges of the cut plates. A saw blade (9) for cutting the plates. The grinding device (2) is fixedly installed on the top of the conveying device (1). A support frame (3) is fixedly installed on the top of the conveying device (1). A rotating plate (4) is fixedly installed on the inner wall of the conveying device (1). A placement groove is formed at the bottom of the rotating plate (4), and a composite plate (5) is placed inside the placement groove. A collection frame (6) is slidably installed on the inner wall of the conveying device (1). An electric push rod (7) is fixedly installed on the top inner wall of the support frame (3), and a fixing frame (8) is fixedly installed at the output end of the electric push rod (7). The saw blade (9) is rotatably installed on the inner wall of the fixing frame (8). A fixing device is further provided on the top of the conveying device (1). The fixing device includes a stop rod (10), a sliding rod (11), a vertical rod (12), a rotating buckle (13) and a baffle (14). The stop rod (10) is fixedly installed on the top of the fixing frame (8). The sliding rod (11) is slidably installed on the top inner wall of the support frame (3). The vertical rod (12) is slidably installed on the inner wall of the support frame (3). The rotating buckle (13) is rotatably installed on the top of the conveying device (1). The baffle (14) is slidably installed on the top of the rotating plate (4).
2. An automated production equipment for container floors according to claim 1, characterized in that: The fixing device further includes a push block (15), a push rod (16), a rotating push rod (17), a push rod (18) and a first telescopic plate (19). The push block (15) is fixedly installed at the bottom of the rotating plate (4). The push rod (16) is slidably installed on the inner wall of the conveying device (1). The rotating push rod (17) is rotatably installed on the inner wall of the conveying device (1). The first telescopic plate (19) is fixedly installed on the inner wall of the conveying device (1). The push rod (18) is fixedly installed at the movable end of the first telescopic plate (19). Among them, a guiding device for guiding the cut composite plate (5) and a collection device for cleaning impurities on the surface of the conveying device (1) are further provided on the top of the conveying device (1).
3. The automated production equipment for a container floor according to claim 2, wherein: The sides of the stop rod (10) and the sliding rod (11) close to each other are inclined surfaces. A first spring is provided between the sliding rod (11) and the support frame (3). The sides of the vertical rod (12) and the sliding rod (11) close to each other are inclined surfaces. A second spring is provided between the vertical rod (12) and the support frame (3). A first torsion spring is provided between the rotating buckle (13) and the conveying device (1). The side of the baffle (14) close to the rotating buckle (13) is an inclined surface. A third spring is provided between the baffle (14) and the rotating plate (4).
4. An automated production device for container floors according to claim 3, characterized in that: The guiding device includes a motor (22), a lead screw (23), a sliding block (24) and a scraper (25). The motor (22) is fixedly installed on the top of the conveying device (1). The lead screw (23) is fixedly installed at the output end of the motor (22). The sliding block (24) is slidably installed on the outer wall of the lead screw (23). The scraper (25) is rotatably installed at the bottom of the sliding block (24).
5. An automated production equipment for container floors according to claim 4, characterized in that: The guiding device further includes a stop block (21), a connecting rod (26), a telescopic rod (27), a telescopic sliding rod (28) and a guiding plate (29). The stop block (21) is fixedly installed on the inner wall of the conveying device (1). The telescopic sliding rod (28) is fixedly installed on the inner wall of the conveying device (1). The guiding plate (29) is fixedly installed at the movable end of the telescopic sliding rod (28). The telescopic rod (27) is fixedly installed on the side of the guiding plate (29) close to the scraper (25). One end of the connecting rod (26) is rotatably installed on the side of the scraper (25) close to the telescopic rod (27). The other end of the connecting rod (26) is slidably installed at the movable end of the telescopic rod (27).
6. An automated production equipment for container floors according to claim 5, characterized in that: The scraper (25) is an elastic telescopic plate. The side of the scraper (25) close to the motor (22) is set as an inclined surface. The side of the stop block (21) close to the support frame (3) is set as an inclined surface. A blocking plate is fixedly installed at the top of the scraper (25).
7. An automated production equipment for container floors according to claim 6, characterized in that: The collecting device includes a drawer (31), a rotating plate (32), a rotating rod (33), a pressing rod (34), a short rod (35), a second telescopic plate (36), a fixed rod (37), a pressing plate (38), a connecting rod (39) and an inserting rod (391). The drawer (31) is also installed on the inner wall of the conveying device (1). The rotating plate (32) is rotatably installed on the inner wall of the drawer (31). One end of the rotating rod (33) is rotatably installed on the side of the drawer (31) close to the rotating plate (32). The other end of the rotating rod (33) is slidably installed on the side of the rotating plate (32) close to the drawer (31). The pressing rod (34) is slidably installed on the inner wall of the scraper (25). The short rod (35) is fixedly installed on the side of the rotating plate (32) away from the scraper (25). The second telescopic plate (36) is rotatably installed on the inner wall of the drawer (31). The fixed rod (37) is slidably installed on the side of the second telescopic plate (36) close to the short rod (35). The pressing plate (38) is slidably installed on the outer wall of the conveying device (1) close to the drawer (31). The inserting rod (391) is slidably installed on the side of the conveying device (1) close to the pressing plate (38). One end of the connecting rod (39) is rotatably installed on the side of the inserting rod (391) close to the pressing plate (38). The other end of the connecting rod (39) is rotatably installed on the side of the pressing plate (38) close to the inserting rod (391). The inserting rod (391) contacts the inner wall of the drawer (31).
8. An automated production equipment for container floors according to claim 7, characterized in that: A fourth spring is provided between the pressure rod (34) and the scraper (25), a second torsion spring is provided between the rotating rod (33) and the extraction box (31), a third torsion spring is provided between the second telescopic plate (36) and the extraction box (31), one side of the second telescopic plate (36) close to the scraper (25) is set as an inclined surface, one side of the rotating plate (32) close to the scraper (25) is set as an inclined surface, and a fifth spring is provided between the insertion rod (391) and the conveying device (1).
9. The production process of an automated production equipment for container floors, using the automated production equipment for container floors described in claim 8, characterized in that, It includes the following steps: Step 1: When processing the composite board (5), the composite board (5) needs to be placed on the surface of the rotating plate (4). After the composite board (5) is placed, the electric push rod (7) drives the saw blade (9) to descend to cut the composite board (5). Step 2: The movement of the output end of the electric push rod (7) will push the fixed frame (8) to move. The movement of the fixed frame (8) will drive the stop rod (10) to move. The movement of the stop rod (10) will release the block on the sliding rod (11), so the sliding rod (11) will be driven by the first elastic force. The movement of the sliding rod (11) will release the block on the vertical rod (12), so the vertical rod (12) will be driven by the second spring to move away from the rotating buckle (13). Step 3: The movement of the vertical rod (12) will release the pressure on the rotating buckle (13), so the rotating buckle (13) will be driven by the first torsion spring to rotate towards the composite board (5). The rotating buckle (13) will push the baffle (14) to slide towards the composite board (5). Then when the saw blade (9) cuts the composite board (5), the composite board (5) will be fixed by the baffle (14).
Citation Information
Patent Citations
Automatic production equipment for container floor
CN213290575U