Full-automatic soft ceramic cutting equipment

Abstract

The invention relates to the technical field of cutting machining, in particular to full-automatic soft ceramic cutting equipment which comprises a machine table, the machine table is sequentially provided with a feeding mechanism, a material moving mechanism, a waste discharging mechanism, a cutting mechanism, a cleaning mechanism and a sorting and discharging mechanism in the material conveying direction, and the cutting mechanism is used for cutting to-be-machined materials borne by the waste discharging mechanism; the material transferring mechanism is used for transferring to-be-machined materials from the feeding mechanism to the waste discharging mechanism and transferring the cut materials from the waste discharging mechanism to the cleaning mechanism, the cleaning mechanism is used for cleaning the cut materials, and the sorting and discharging mechanism is used for detecting, classifying, transferring and discharging the cleaned materials. The feeding mechanism is used for feeding and conveying the materials to be machined and discharging and conveying the classified materials. The full-automatic cutting machine is compact in structure and reasonable in design, effectively integrates a plurality of procedures on the same machine, is high in equipment integration level, facilitates optimization of production line layout, realizes full-process automatic cutting work, and improves production efficiency and economic benefits.

Description

Technical Field

[0001] The present invention relates to the technical field of cutting processing, and particularly to a fully automatic soft ceramic cutting device. Background Art

[0002] Soft ceramics are an incompletely sintered ceramic material. Although their hardness and strength are lower than those of traditional hard ceramics, they still maintain a certain mechanical strength and durability. They are usually used in fields such as architectural decoration, electronic component substrates, and flexible tiles, and are widely favored because of their light weight, environmental friendliness, and easy processing characteristics. Soft ceramic cutting refers to cutting and processing soft ceramic materials into the required shapes and sizes according to design requirements. During the cutting and processing of soft ceramics, mainly operators manually carry the material frame carrying soft ceramics to the feeding station on the production line for conveying, then use the cutter on the production line to cut the soft ceramics, and then the operators collect the soft ceramics that have completed the cutting process at the receiving station on the production line and carry them out of the production line, so as to carry the soft ceramics that have completed the cutting process back and forth to subsequent cleaning processes, sorting processes, etc. for corresponding processing work, which is not conducive to optimizing the production line layout. The back-and-forth handling operation is time-consuming and laborious, with a large labor intensity, affecting production efficiency and economic benefits. Summary of the Invention

[0003] The purpose of the present invention is to provide a fully automatic soft ceramic cutting device aiming at the deficiencies of the prior art. The structure is compact and the design is reasonable. It effectively integrates multiple processes onto the same machine, with a high degree of equipment integration, which helps to optimize the production line layout, realize the whole-process automatic cutting work, and improve production efficiency and economic benefits.

[0004] To achieve the above purpose, a fully automatic soft ceramic cutting device of the present invention includes a machine table. Along the conveying direction of the material to be processed, a feeding mechanism, a material transferring mechanism, a waste discharging mechanism, a cutting mechanism, a cleaning mechanism, and a sorting and discharging mechanism are sequentially arranged on the machine table. The cutting mechanism is used to cut the material to be processed carried by the waste discharging mechanism. The material transferring mechanism is arranged between the feeding mechanism, the waste discharging mechanism, and the cleaning structure. The material transferring mechanism is used to transfer the material to be processed from the feeding mechanism to the waste discharging mechanism and transfer the cut material from the waste discharging mechanism to the cleaning mechanism. The cleaning mechanism is used to clean the cut material. The sorting and discharging mechanism is used to detect, classify, and transfer the cleaned material for discharging. The feeding mechanism is used to load and convey the material to be processed and unload and convey the classified material.

[0005] The beneficial effects of the present invention: The structure is compact and the design is reasonable. It effectively integrates multiple processes onto the same machine, with a high degree of equipment integration, which helps to optimize the production line layout, realize the whole-process automatic cutting work, and improve production efficiency and economic benefits. Brief Description of the Drawings

[0006] Figure 1 This is the structural schematic diagram of Embodiment 1 of the present invention.

[0007] Figure 2 This is the structural schematic diagram of the feeding mechanism of Embodiment 1 of the present invention.

[0008] Figure 3 This is the structural schematic diagram of the first feeding component of Embodiment 1 of the present invention.

[0009] Figure 4 This is the structural schematic diagram of the first lifting component of Embodiment 1 of the present invention.

[0010] Figure 5 This is the structural schematic diagram of the material taking component of Embodiment 1 of the present invention.

[0011] Figure 6 This is the structural schematic diagram of the waste discharging mechanism of Embodiment 1 of the present invention.

[0012] Figure 7 This is the exploded structural schematic diagram of the waste discharging mechanism of Embodiment 1 of the present invention.

[0013] Figure 8 This is the structural schematic diagram of the cleaning mechanism of Embodiment 1 of the present invention.

[0014] Figure 9 This is the structural schematic diagram of the first cleaning component of Embodiment 1 of the present invention.

[0015] Figure 10 This is the structural schematic diagram of the first cleaning component from another angle of Embodiment 1 of the present invention.

[0016] Figure 11 This is the structural schematic diagram of the third feeding component of Embodiment 1 of the present invention.

[0017] Figure 12 This is the structural schematic diagram of the fourth feeding component of Embodiment 1 of the present invention.

[0018] Figure 13 This is the structural schematic diagram of the sorting and blanking mechanism of Embodiment 1 of the present invention.

[0019] Figure 14 This is the structural schematic diagram of the detection component of Embodiment 1 of the present invention.

[0020] Figure 15 This is the structural schematic diagram of the sorting component of Embodiment 1 of the present invention.

[0021] Figure 16 This is the structural schematic diagram of the fifth feeding component of Embodiment 1 of the present invention.

[0022] Figure 17 This is the structural schematic diagram of the feeding mechanism of Embodiment 2 of the present invention.

[0023] Figure 18 Structural schematic diagram of the sixth feeding component in Embodiment 2 of the present invention.

[0024] Figure 19 Structural schematic diagram of the second lifting component in Embodiment 2 of the present invention.

[0025] Figure 20 Structural schematic diagram of the handling component in Embodiment 2 of the present invention.

[0026] Reference numerals include:

[0027] 1 - Machine table

[0028] 2 - Feeding mechanism 21 - First feeding component 211 - First vertical frame

[0029] 212 - First driving wheel 213 - Second driving wheel 214 - First double - shaft motor

[0030] 215 - First driven wheel 216 - Second driven wheel 217 - First transmission belt

[0031] 218 - Second transmission belt 219 - Third material sensor 2110 - First guide plate

[0032] 2111 - First adjustment groove

[0033] 22 - First lifting component 221 - First lifting seat 222 - Third linear module

[0034] 223 - Temporary storage rack 224 - Temporary storage chute 225 - First limit block

[0035] 226 - Second material sensor

[0036] 23 - Material picking component 231 - Sliding seat 232 - First linear module

[0037] 233 - Material picking seat 234 - Claw cylinder 235 - Claw arm

[0038] 236 - Second linear module 237 - Loading rack 238 - First limit plate

[0039] 239 - Accommodation groove 2310 - First material sensor

[0040] 24 - Sixth feeding component 241 - Fifth vertical frame 242 - Sixth driving wheel

[0041] 243 - Seventh driving wheel 244 - Second double - shaft motor 245 - Sixth driven wheel

[0042] 246 - Seventh driven wheel, 247 - Sixth drive belt, 248 - Seventh drive belt

[0043] 249 - Fifth material sensor, 2410 - Second guide plate, 2411 - Second adjustment slot

[0044] 25 - Second lifting assembly, 251 - Second lifting seat, 252 - Eighth linear module

[0045] 253 - Fifth limit block, 254 - Sixth material sensor, 255 - Second limit plate

[0046] 26 - Handling assembly, 261 - Base, 262 - Handling seat

[0047] 263 - Pick-up part, 2631 - Pick-up rack, 2632 - Pick-up cylinder

[0048] 2633 - Pick-up suction nozzle, 2634 - Guide shaft

[0049] 264 - Third drive motor, 265 - Through slot

[0050] 266 - Positioning part, 2661 - Positioning plate, 2662 - Positioning cylinder

[0051] 2663 - Fourth material sensor

[0052] 267 - Guide sleeve, 268 - Fifth driving wheel, 269 - Fifth driven wheel

[0053] 2610 - Fifth drive belt, 2611 - Slide block, 2612 - Second guide rail

[0054] 3 - Material transfer mechanism, 31 - Fourth vertical frame, 32 - Biaxial linear module

[0055] 33 - First material transfer component, 331 - Transfer rack, 332 - Transfer suction nozzle

[0056] 333 - Lifting linear module

[0057] 34 - Second material transfer component

[0058] 4 - Waste discharging mechanism, 41 - Base platform, 42 - Fourth linear module

[0059] 43 - Bearing cavity, 431 - Through hole, 432 - Support block

[0060] 433 - Connecting block, 434 - Grid plate, 435 - First mounting hole

[0061] 436 - First connection hole

[0062] 44 —— Scrap collection chamber 45 —— Second limit block

[0063] 46 —— Second pushing component 461 —— Pushing plate 462 —— Pushing block

[0064] 463 —— Roller 464 —— Pushing cylinder 465 —— Pin shaft

[0065] 466 —— First guide rail 467 —— Assembly hole 468 —— First adjustment groove

[0066] 47 —— Third limit block 48 —— Third pushing component 49 —— Adsorption hole

[0067] 410 —— Air storage chamber 411 —— Switching part

[0068] 5 —— Cutting mechanism 51 —— Laser cutter 52 —— Lead screw drive structure

[0069] 53 —— CCD vision scanner

[0070] 6 —— Cleaning mechanism 61 —— First cleaning component 611 —— Frame

[0071] 612 —— First moving seat 613 —— Dust sticking roller 614 —— First driving motor

[0072] 615 —— Dust removal roller 616 —— Second driving motor 617 —— Third driving wheel

[0073] 618 —— Third driven wheel 619 —— Third transmission belt 6110 —— Fourth driving wheel

[0074] 6111 —— Fourth driven wheel 6112 —— Fourth transmission belt 6113 —— Connecting shaft

[0075] 6114 —— First transmission wheel 6115 —— Second transmission wheel

[0076] 62 —— Second cleaning component

[0077] 63 —— Third feeding component 631 —— First feeding seat 632 —— First material suction hole

[0078] 633 —— Fifth linear module

[0079] 64 —— Fourth feeding component 641 —— Second feeding seat 642 —— Second material suction hole

[0080] 643 —— Sixth linear module 644 —— Seventh linear module

[0081] 65 - The first static eliminator assembly 651 - The second vertical stand 652 - The first ion air bar

[0082] 653 - The first lifting cylinder 654 - The first vacuum cleaner 655 - The first brush

[0083] 66 - The second static eliminator assembly 661 - The third support 662 - The fourth support

[0084] 663 - The second ion air bar 664 - The second vacuum cleaner 665 - The second brush

[0085] 666 - The second lifting cylinder

[0086] 7 - The sorting and discharging mechanism 71 - The machine base

[0087] 72 - The detection component 721 - The second moving seat 7211 - The mounting block

[0088] 7212 - The mounting cover 7213 - The first groove 7214 - The second groove

[0089] 7215 - The fourth mounting hole 7216 - The fourth connection hole

[0090] 722 - The camera 723 - The first driving part 724 - The third vertical stand

[0091] 725 - The microchannel plate

[0092] 73 - The sorting component 731 - The frame

[0093] 732 - The transfer part 7321 - The connecting plate 7322 - The support frame

[0094] 7323 - The assembly block 7324 - The second connection hole 7325 - The third connection hole

[0095] 7326 - The second mounting hole 7327 - The third mounting hole

[0096] 733 - The suction nozzle 734 - The Z-axis module 735 - The Y-axis module

[0097] 74 - The fifth feeding component 741 - The third feeding seat 742 - The second driving part

[0098] 743 - The suction cup 744 - The fourth limiting block. Detailed implementation manners

[0099] The present invention will be described in detail below with reference to the accompanying drawings.

[0100] Embodiment 1.

[0101] As Figures 1 to 16 shown, a fully automatic soft ceramic cutting device of the present invention includes a machine table 1. Along the conveying direction of the material to be processed, a feeding mechanism 2, a material transferring mechanism 3, a waste discharging mechanism 4, a cutting mechanism 5, a cleaning mechanism 6, and a sorting and blanking mechanism 7 are sequentially arranged on the machine table 1. The cutting mechanism 5 is used for cutting the material to be processed carried by the waste discharging mechanism 4. The material transferring mechanism 3 is arranged between the feeding mechanism 2, the waste discharging mechanism 4, and the cleaning structure. The material transferring mechanism 3 is used for transferring the material to be processed from the feeding mechanism 2 to the waste discharging mechanism 4 and transferring the cut material from the waste discharging mechanism 4 to the cleaning mechanism 6. The cleaning mechanism 6 is used for cleaning the cut material. The sorting and blanking mechanism 7 is used for detecting, classifying, and transferring the cleaned material for blanking. The feeding mechanism 2 is used for feeding and conveying the material to be processed and for blanking and conveying the classified material.

[0102] During operation, the feeding mechanism 2 feeds and conveys the material to be processed. The material is soft ceramic. The material transferring mechanism 3 is arranged between the feeding mechanism 2, the waste discharging mechanism 4, and the cleaning structure. The material transferring mechanism 3 can transfer the material to be processed from the feeding mechanism 2 to the waste discharging mechanism 4. The waste discharging mechanism 4 further transfers the material to be processed to the cutting mechanism 5 for cutting. The waste discharging mechanism 4 can timely suck and remove the waste generated during the cutting process. Then, the material transferring mechanism 3 transfers the cut material from the waste discharging mechanism 4 to the cleaning mechanism 6. The cleaning mechanism 6 can comprehensively clean the cut material to avoid waste and foreign matters remaining on the surface of the material. Finally, the sorting and blanking mechanism 7 visually detects the defects of the cleaned material and classifies it into qualified products and unqualified products, and then transfers the qualified products and unqualified products to the feeding mechanism 2 for blanking and conveying respectively. The feeding mechanism 2, the material transferring mechanism 3, the waste discharging mechanism 4, the cutting mechanism 5, the cleaning mechanism 6, and the sorting and blanking mechanism 7 are arranged in a square annular structure around the machine table 1. Each mechanism is efficiently integrated on the machine table 1. The processing flow is more efficient and smooth, the structure is more compact, and the occupied space is reduced. The structure of the present invention is compact and reasonably designed. It effectively integrates multiple processes onto the same machine. The equipment has a high integration degree, which helps to optimize the production line layout, realize the whole-process automatic cutting work, and improve production efficiency and economic benefits.

[0103] The feeding mechanism 2 of this embodiment includes a first feeding component 21, a first lifting component 22 used in cooperation with the first feeding component 21, and a material taking component 23 used in cooperation with the first lifting component 22. The first lifting component 22 reciprocates up and down between the first feeding component 21 and the material taking component 23. The material taking component 23 includes a sliding seat 231, a first linear module 232 drivingly connected to the sliding seat 231, a material taking seat 233 arranged on the sliding seat 231, a jaw cylinder 234 arranged on the material taking seat 233, a jaw arm 235 drivingly connected to the jaw cylinder 234, a second linear module 236 drivingly connected to the material taking seat 233, and loading racks 237 arranged on both sides of the material taking seat 233. The moving direction of the sliding seat 231 is perpendicular to the moving direction of the material taking seat 233. Specifically, the first feeding component 21 transports the material to the first lifting component 22, and the first lifting component 22 lifts the material from the first feeding component 21 to the material taking component 23. First, the first linear module 232 drives the sliding seat 231 to move horizontally, so that the material taking seat 233 is aligned with the position of the material. Then, the second linear module 236 drives the material taking seat 233 to move longitudinally, so that the jaw cylinder 234 is driven by the material taking seat 233 to move forward and extend into the position of the material. The jaw cylinder 234 drives the jaw arm 235 to close and clamp the material. Then, the second linear module 236 drives the material taking seat 233 to move backward and pull the material into the loading rack 237 until the material is completely flat on the loading rack 237. Finally, the first linear module 232 drives the sliding seat 231 to move away from the first lifting component 22 and be transported to the material transfer mechanism 3, thus completing the transportation and feeding work of the material. The loading rack 237 provides a good supporting effect on the material, ensuring that the material is evenly stressed and maintains a natural flat state, facilitating transportation and feeding, and improving the feeding efficiency.

[0104] At the top of the material carrier 237 of this embodiment, a first limiting plate 238 is provided. The inner wall of the first limiting plate 238 abuts against the outer wall of the material. The first limiting plate 238 is provided with a receiving groove 239, and a first material sensor 2310 is arranged in the receiving groove 239. The first lifting assembly 22 includes a first lifting seat 221 and a third linear module 222 drivingly connected to the first lifting seat 221. A temporary storage rack 223 is placed on the first lifting seat 221. The temporary storage rack 223 is provided with a temporary storage chute 224. At one end of the first lifting seat 221 close to the third linear module 222, a first limiting block 225 is provided. At one end of the first lifting seat 221 away from the third linear module 222, a second material sensor 226 is provided. Specifically, the material carrier 237 abuts against the outer wall of the material through the inner wall of the first limiting plate 238, effectively restricting the position of the material on the material carrier 237 and preventing the position from being skewed or offset. The first limiting plate 238 accommodates the first material sensor 2310 through the receiving groove 239. When the first material sensor 2310 senses and detects the material, it sends a corresponding working instruction to the controller, and the first linear module 232 is started to operate through the controller. The first linear module 232 drives the material carrier 237 to move through the sliding seat 231, so as to realize the transportation and feeding work of the material. When the first feeding assembly 21 transports the temporary storage rack 223 to the first lifting seat 221, the second material sensor 226 senses and detects the temporary storage rack 223, and then sends a corresponding working instruction to the controller. The third linear module 222 is started to operate through the controller. The third linear module 222 drives the first lifting seat 221 to move up and down. The first limiting block 225 abuts against the outer wall of the temporary storage rack 223, thereby restricting the position of the temporary storage rack 223 on the first lifting seat 221. A plurality of temporary storage chutes 224 are provided on the temporary storage rack 223. The plurality of temporary storage chutes 224 are arranged along the height direction of the temporary storage rack 223. A single material is placed in a single temporary storage chute 224. With the third linear module 222 driving the temporary storage rack 223 to move up and down through the first lifting seat 221, it can better cooperate with the material taking assembly 23 to take out the material from the temporary storage chute 224 and place the material on the material carrier 237 for transportation.

[0105] The first feeding component 21 of this embodiment includes a first vertical frame 211, a first driving wheel 212 and a second driving wheel 213 arranged at one end of the first vertical frame 211, a first double-shaft motor 214 drivingly connected to the first driving wheel 212 and the second driving wheel 213, a first driven wheel 215 and a second driven wheel 216 arranged at the other end of the first vertical frame 211, a first transmission belt 217 drivingly connected between the first driving wheel 212 and the first driven wheel 215, and a second transmission belt 218 drivingly connected between the second driving wheel 213 and the second driven wheel 216. A third material sensor 219 is arranged on the first vertical frame 211, and first guide plates 2110 are arranged on both sides of the first vertical frame 211. The first guide plates 2110 are provided with first adjustment slots 2111. Specifically, when the third material sensor 219 senses and detects the temporary storage rack 223, it issues a corresponding working instruction to the controller, and the first double-shaft motor 214 is started to operate through the controller. The first double-shaft motor 214 is installed on the first vertical frame 211. The first double-shaft motor 214 is a prior art, and its specific shape structure and working principle will not be elaborated here. One output end of the first double-shaft motor 214 drives the first driving wheel 212 to rotate, and the rotating first driving wheel 212 drives the first driven wheel 215 to rotate through the first transmission belt 217. The other output end of the first double-shaft motor 214 drives the second driving wheel 213 to rotate, and the rotating second driving wheel 213 drives the second driven wheel 216 to rotate through the second transmission belt 218. The first transmission belt 217 and the second transmission belt 218 cooperate together to smoothly transport the temporary storage rack 223 to the first lifting component 22. Preferably, there are two first guide plates 2110. The distance between the two first guide plates 2110 is adjusted correspondingly according to the specifications of different types of temporary storage racks 223. An external screw is used to pass through the first adjustment slot 2111 and connect and fix the two first guide plates 2110 to the vertical frame. The distance adjustment operation is simple and convenient, and it can better guide the temporary storage rack 223 into the space between the first transmission belt 217 and the second transmission belt 218.

[0106] The waste discharging mechanism 4 of this embodiment includes a base 41, a fourth linear module 42 drivingly connected to the base 41, a bearing cavity 43 provided on the base 41, a waste collecting cavity 44 communicated with the bearing cavity 43, a second limiting block 45 provided in the bearing cavity 43, a second pushing component 46 oppositely arranged to the second limiting block 45, a third limiting block 47 provided in the bearing cavity 43, and a third pushing component 48 oppositely arranged to the third limiting block 47. The waste collecting cavity 44 is connected to an external air pump. The second limiting block 45, the second pushing component 46, the third limiting block 47, and the third pushing component 48 are arranged around the circumferential direction of the bearing cavity 43. The bearing cavity 43 is provided with adsorption holes 49. There are multiple adsorption holes 49, and the multiple adsorption holes 49 are arranged in a rectangular array so that the multiple adsorption holes 49 adsorb the material on the bearing cavity 43. Specifically, the material is picked up from the feeding mechanism 2 by the material transferring mechanism 3 and placed on the bearing cavity 43. The second limiting block 45, the second pushing component 46, the third limiting block 47, and the third pushing component 48 are arranged around the circumferential direction of the bearing cavity 43. The second pushing component 46 pushes the right side of the material, so that the material slightly moves horizontally in the bearing cavity 43 to adjust the position. The second limiting block 45 abuts against the left side of the material. The third pushing component 48 pushes the upper side of the material, so that the material slightly moves longitudinally in the bearing cavity 43 to adjust the position. The third limiting block 47 abuts against the lower side of the material, thereby performing multi-directional position fine adjustment on the left, right, upper, and lower directions of the material to ensure that the material is placed on the bearing cavity 43. Then, the multiple adsorption holes 49 are arranged in a rectangular array around the bearing cavity 43, and the multiple adsorption holes 49 are used to stably adsorb the material on the bearing cavity 43. Even when air accidentally enters and causes the material to bulge upward, the air between the bulging part of the material and the bearing cavity 43 is quickly discharged through the multiple adsorption holes 49, ensuring that the material is evenly adsorbed and attached to the bearing cavity 43. The waste collecting cavity 44 is connected to an external air pump. The waste collecting cavity 44 is located below the bearing cavity 43. A negative pressure is generated at the connection between the waste collecting cavity 44 and the bearing cavity 43, effectively sucking the waste attached to the material and the waste falling into the bearing cavity 43 into the waste collecting cavity 44, and uniformly collecting and removing through the waste collecting cavity 44, reducing the accumulation of waste on the material and improving the processing quality of the material.

[0107] In the middle of the bearing cavity 43 of this embodiment, a through hole 431 is provided. The through hole 431 penetrates the bearing cavity 43 and communicates with the waste collecting cavity 44. The bearing cavity 43 is provided with support blocks 432 and connecting blocks 433. There are multiple support blocks 432 and multiple connecting blocks 433 respectively. The multiple support blocks 432 and the multiple connecting blocks 433 are arranged alternately. The multiple support blocks 432 and the multiple connecting blocks 433 are arranged circumferentially around the inner wall of the bearing cavity 43. The bearing cavity 43 is provided with a grid plate 434. The grid plate 434 abuts against the multiple support blocks 432 and the multiple connecting blocks 433. At the corners of the grid plate 434, first mounting holes 435 are provided. The connecting blocks 433 are provided with first connecting holes 436 communicating with the first mounting holes 435. Specifically, the bearing cavity 43 jointly supports and holds the grid plate 434 through the multiple alternately arranged support blocks 432 and multiple connecting blocks 433, so that the grid plate 434 is stably accommodated in the through hole 431. The grid plate 434 has high strength, light weight and good load-bearing capacity, providing a safe and reliable passage and working platform. Due to its grid structure, the grid plate 434 also has a good ventilation function, which helps the waste material to pass through the grid plate 434 and be sucked away and removed via the waste collecting cavity 44, and plays a role in blocking the material to prevent the material from being accidentally sucked into the waste collecting cavity 44. Use an external screw to pass through the first mounting hole 435 and connect and fix it in the first connecting hole 436 to realize the stable installation of the grid plate 434 on the bearing cavity 43, which is convenient for installation and disassembly.

[0108] The second pushing component 46 and the third pushing component 48 of this embodiment have the same structure. The second pushing component 46 includes a pushing plate 461, a pushing block 462 arranged on the pushing plate 461, a roller 463 rotatably arranged on the pushing block 462, and a pushing cylinder 464 drivingly connected to the pushing plate 461. The roller 463 is used to roll and abut against the outer wall of the material. A pin shaft 465 is connected between the roller 463 and the pushing block 462. Specifically, the second pushing component 46 and the third pushing component 48 have the same structure. The pushing cylinder 464 drives the pushing block 462 to approach or move away from the material through the pushing plate 461. The pushing block 462 is connected to the roller 463 through the pin shaft 465, so that the roller 463 rolls and abuts against the outer wall of the material, avoiding hard collision damage to the outer wall of the material.

[0109] The pusher plate 461 of this embodiment is provided with a first guide rail 466. The first guide rail 466 is provided with an assembly hole 467. The pusher block 462 is slidably connected to the first guide rail 466. The pusher block 462 is provided with a second adjustment groove 468 communicating with the assembly hole 467. Specifically, as a preference, two pusher blocks 462 are provided, and two first guide rails 466 are provided. The two pusher blocks 462 are slidably connected along the two first guide rails 466. An external screw passes through the second adjustment groove 468 and is connected and fixed in the assembly hole 467, so as to change the length position of the pusher block 462 extending relative to the pusher plate 461, enabling the roller 463 to adaptively roll and abut against the outer wall of the material, and the adjustment is simple and convenient.

[0110] The base 41 of this embodiment is provided with an air storage cavity 410. The air storage cavity 410 is connected to the bearing cavity 43. The air storage cavity 410 is provided with a switch member 411. The switch member 411 is used to control the on-off of the air storage cavity 410 and an external vacuum pump. Specifically, the air storage cavity 410 is connected to an external vacuum pump, and the air storage cavity 410 is connected to the bearing cavity 43, so that all the air inside the bearing cavity 43 is discharged to form a negative pressure state, further improving the adsorption yield of the adsorption holes 49 for the material. The switch member 411 is used to control the on-off of the air storage cavity 410 and the external vacuum pump, so as to better control the start and stop of the bearing cavity 43.

[0111] The cleaning mechanism 6 of this embodiment includes a first cleaning component 61, a second cleaning component 62 arranged at an upper and lower interval with the first cleaning component 61, a third feeding component 63 used in cooperation with the first cleaning component 61, and a fourth feeding component 64 used in cooperation with the second cleaning component 62. A first static elimination component 65 is arranged in front of the first cleaning component 61. The first static elimination component 65 is used to remove the static electricity carried on the upper surface of the material transported by the third feeding component 63, so that the first cleaning component 61 can clean the upper surface of the material after the static electricity is removed. A second static elimination component 66 is arranged between the third feeding component 63 and the fourth feeding component 64. The second static elimination component 66 is used to remove the static electricity carried on the lower surface of the material transported by the fourth feeding component 64, so that the second cleaning component 62 can clean the lower surface of the material after the static electricity is removed. Specifically, the cut material is placed on the third feeding component 63 through the material transfer mechanism 3. The third feeding component 63 transports the material past the first static elimination component 65. The first static elimination component 65 can remove the static electricity carried on the upper surface of the material transported by the third feeding component 63, reducing the adsorption of waste on the upper surface of the material by static electricity and making it easy to shed and remove the waste. Then the third feeding component 63 transports the material past the first cleaning component 61, and the first cleaning component 61 is used to clean the waste adhered to the upper surface of the material after the static electricity is removed. Then the fourth feeding component 64 picks up the material from the third feeding component 63 and transports the material past the second cleaning component 62, and the second cleaning component 62 is used to clean the waste adhered to the lower surface of the material. Finally, the fourth feeding component 64 transports the material past the second static elimination component 66. The second static elimination component 66 can remove the static electricity carried on the lower surface of the material that has completed the waste adhesion cleaning and is transported by the fourth feeding component 64, further reducing the adsorption of waste on the lower surface of the material by static electricity and maintaining good cleanliness of the material surface, so as to realize the translational cleaning treatment of the front and back surfaces of the material, simplify the operation steps, reduce the workload, and improve the cleaning efficiency.

[0112] The first cleaning component 61 and the second cleaning component 62 of this embodiment have the same structure. The first cleaning component 61 includes a frame 611, a first moving seat 612 movably arranged on the frame 611, a dust sticking roller 613 arranged on the first moving seat 612, a first driving motor 614 drivingly connected to the first moving seat 612, a dust removing roller 615 arranged on the frame 611, and a second driving motor 616 drivingly connected to the dust removing roller 615. The first driving motor 614 drives the dust sticking roller 613 to move through the first moving seat 612, so that the dust sticking roller 613 rolls against the material and removes the dust on the outer surface of the material. The second driving motor 616 drives the dust removing roller 615 to rotate, so that the dust removing roller 615 rotates against the dust sticking roller 613 and removes the dust attached to the dust sticking roller 613. Specifically, the first cleaning component 61 and the second cleaning component 62 have the same structure. According to the thickness and material of the material, the first driving motor 614 drives the dust sticking roller 613 to move downward through the first moving seat 612 and makes the dust sticking roller 613 apply an appropriate pressure to the material. Cooperating with the third feeding component 63 to transport the material forward, the rotation of the dust sticking roller 613 is driven to adsorb and remove the waste on the upper surface of the material. Then the first driving motor 614 drives the dust sticking roller 613 to move upward through the first moving seat 612, so as to adjust the pressure between the dust removing roller 615 and the dust sticking roller 613. The second driving motor 616 drives the dust removing roller 615 to rotate, so that the rotating dust removing roller 615 further removes the waste on the dust sticking roller 613, effectively preventing the waste from adhering to the dust sticking roller 613 again and avoiding secondary pollution of the material by the dust sticking roller 613.

[0113] The output end of the first driving motor 614 in this embodiment is drivingly connected to a third driving wheel 617. A third driven wheel 618 is arranged on one side of the frame 611. A third transmission belt 619 is drivingly connected between the third driving wheel 617 and the third driven wheel 618. The third transmission belt 619 is connected to the first moving seat 612. The output end of the second driving motor 616 is drivingly connected to a fourth driving wheel 6110. A fourth driven wheel 6111 is arranged on the other side of the frame 611. A fourth transmission belt 6112 is drivingly connected between the fourth driving wheel 6110 and the fourth driven wheel 6111. A connecting shaft 6113 is arranged on the fourth driven wheel 6111. The connecting shaft 6113 is connected to a first transmission wheel 6114. A second transmission wheel 6115 is arranged on the dust removal roller 615. The first transmission wheel 6114 meshes with the second transmission wheel 6115. Specifically, the first driving motor 614 drives the third driving wheel 617 to rotate. The rotating third driving wheel 617 drives the third driven wheel 618 to rotate through the third transmission belt 619. Since the third transmission belt 619 is connected to the first moving seat 612, the first moving seat 612 is driven to move up and down. The second driving motor 616 drives the fourth driving wheel 6110 to rotate. The rotating fourth driving wheel 6110 drives the fourth driven wheel 6111 to rotate through the fourth transmission belt 6112. Since the fourth driven wheel 6111 is connected to the first transmission wheel 6114 through the connecting shaft 6113, and the first transmission wheel 6114 meshes with the second transmission wheel 6115, and the second transmission wheel 6115 is connected to the dust removal roller 615, the dust removal roller 615 is driven to rotate, and the transmission efficiency is high.

[0114] The first static elimination component 65 of this embodiment includes a second vertical frame 651, a first ion air bar 652 disposed on one side of the second vertical frame 651, a first lifting cylinder 653 drivingly connected to the first ion air bar 652, a first vacuum cleaner 654 disposed on the other side of the second vertical frame 651, and a first brush 655 disposed at the opening of the first vacuum cleaner 654. Specifically, the first lifting cylinder 653 drives the first ion air bar 652 close to the upper surface of the material. The rod core of the first ion air bar 652 is electrically connected to a high-voltage power supply. The tip of the discharge needle discharges to form a stable high-strength electric field, and ionizes the air to generate positive and negative ions on the same tip. High-pressure air is blown out from the air outlet holes. The positive and negative ions are blown out from the long-shaped opening of the pipe body by the high-pressure air to form an ion radiation area, which can neutralize the charge carried on the upper surface of the material passing through the ion radiation area. When the upper surface of the material carries negative charge, it will attract the positive charge in the ion radiation area. When the upper surface of the material carries positive charge, it will attract the negative charge in the ion radiation area, so that the static electricity on the upper surface of the material is neutralized, achieving the purpose of eliminating static electricity. In addition to using the first ion air bar 652, an ion air gun, an ion air blower or an ion air nozzle device can also be used. The first brush 655 sweeps and cleans the waste materials that may remain on the upper surface of the material, and the waste materials are uniformly sucked away by the first vacuum cleaner 654, with good cleaning effect.

[0115] The second static elimination component 66 of this embodiment includes a third support 661, a fourth support 662 spaced from the third support 661, a second ion air bar 663 disposed on the third support 661, a second vacuum cleaner 664 disposed on the fourth support 662, a second brush 665 disposed at the opening of the second vacuum cleaner 664, and a second lifting cylinder 666 drivingly connected to the second vacuum cleaner 664. Specifically, the third support 661 and the fourth support 662 are spaced apart. The second cleaning component 62 is located between the first support and the second support. The rod core of the second ion air bar 663 is electrically connected to a high-voltage power supply. The tip of the discharge needle discharges to form a stable high-strength electric field, and ionizes the air to generate positive and negative ions on the same tip. High-pressure air is blown out from the air outlet holes. The positive and negative ions are blown out from the long-shaped opening of the pipe body by the high-pressure air to form an ion radiation area, which can neutralize the charge carried on the lower surface of the material passing through the ion radiation area. When the lower surface of the material carries negative charge, it will attract the positive charge in the ion radiation area. When the lower surface of the material carries positive charge, it will attract the negative charge in the ion radiation area, so that the static electricity on the lower surface of the material is neutralized, achieving the purpose of eliminating static electricity. The second lifting cylinder 666 drives the second vacuum cleaner 664 close to the lower surface of the material. The second brush 665 sweeps and cleans the waste materials that may remain on the lower surface of the material, and the waste materials are uniformly sucked away by the second vacuum cleaner 664, with good cleaning effect.

[0116] The first feeding component 21 of this embodiment includes a first feeding base 631, a first material suction hole 632 provided on the first feeding base 631, and a fifth linear module 633 that is drivingly connected to the first feeding base 631. A plurality of the first material suction holes 632 are provided, and the plurality of first material suction holes 632 are arranged in a rectangular array. Specifically, the fifth linear module 633 transports materials through the first feeding base 631, and the first feeding base 631 stably adsorbs materials through the plurality of first material suction holes 632, with high feeding efficiency.

[0117] The second feeding component of this embodiment includes a second feeding base 641, a second material suction hole 642 provided on the second feeding base 641, a sixth linear module 643 that is drivingly connected to the second feeding base 641, and a seventh linear module 644 that is drivingly connected to the sixth linear module 643. A plurality of the second material suction holes 642 are provided, and the plurality of second material suction holes 642 are arranged in a rectangular array. Specifically, the sixth linear module 643 drives the second feeding base 641 to move up and down, the second feeding base 641 stably adsorbs materials through the plurality of second material suction holes 642, and the seventh linear module 644 drives the sixth linear module 643 to move back and forth, thereby driving the second feeding base 641 to move in four directions: forward, backward, up, and down, facilitating the second feeding base 641 to drive the materials for cleaning.

[0118] The sorting and discharging mechanism 7 of this embodiment includes a machine base 71, a detection component 72 arranged on the machine base 71, a sorting component 73 used in cooperation with the detection component 72, and a fifth feeding component 74 movably arranged between the detection component 72 and the sorting component 73. The detection component 72 includes a second moving base 721, a camera 722 arranged on the second moving base 721, a first driving member 723 drivingly connected to the second moving base 721, a third vertical frame 724 arranged below the camera 722, and a microchannel plate 725 arranged on the third vertical frame 724. The first driving member 723 drives the camera 722 to move relative to the microchannel plate 725 through the second moving base 721. Specifically, the fifth feeding component 74 moves the cleaned material to the position of the detection component 72. The first driving member 723 drives the camera 722 to move back and forth through the second moving base 721, so as to adjust the camera 722 to a suitable position so that the camera 722 is directly facing the microchannel plate 725. Preferably, the camera 722 is a CCD camera. In many optical imaging systems, the CCD camera and the microchannel plate 725 are often used in combination. The microchannel plate 725 can be used as a substitute for a photomultiplier tube to amplify the photoelectron signal from the photocathode, and then transmit these photoelectron signals to the CCD camera for imaging. The advantage of this combination method lies in the high gain and fast response ability of the microchannel plate 725, as well as the high resolution and low noise characteristics of the CCD camera. The microchannel plate 725 realizes the amplification of the electronic signal through the secondary electron multiplication effect, while the CCD camera is responsible for converting the amplified electronic signal into a digital image. By using the two in combination, the sensitivity and resolution of the imaging system can be significantly improved, meeting different complex imaging requirements, better classifying the materials into qualified products and unqualified products, and then moving the materials to the sorting component 73 through the fifth feeding component 74. The sorting component 73 then moves the determined qualified products and unqualified products to the qualified product area and unqualified product area of the feeding mechanism 2 respectively. The whole process operates automatically without manual operation, effectively classifying the qualified products and unqualified products accurately, and ensuring the consistency and accuracy of sorting and discharging. The first driving member 723 selects a linear module of the prior art, and the specific shape structure and working principle of the linear module will not be elaborated here.

[0119] The sorting component 73 of this embodiment includes a frame 731, a transfer member 732 movably arranged on the frame 731, a suction nozzle 733 arranged on the transfer member 732, a Z-axis module 734 for driving the transfer member 732 to move along the Z-axis direction of the frame 731, and a Y-axis module 735 for driving the Z-axis module 734 to move along the Y-axis direction of the frame 731. The transfer member 732 includes a connecting plate 7321 and a support frame 7322 arranged on the connecting plate 7321. The connecting plate 7321 is perpendicularly arranged with the support frame 7322. The output end of the Z-axis module 734 is drivingly connected to the connecting plate 7321, and the support frame 7322 is in an X-shaped structure. Specifically, the support frame 7322 in an X-shaped structure has a simple structure. Preferably, there are four suction nozzles 733, and the four suction nozzles 733 are respectively arranged at the four corner positions of the support frame 7322. The Z-axis module 734 drives the suction nozzle 733 to move along the Z-axis direction of the frame 731 through the transfer member 732, and the Y-axis module 735 drives the Z-axis module 734 to move along the Y-axis direction of the frame 731. Thus, through the mutual cooperation of the Z-axis module 734 and the Y-axis module 735, the transfer member 732 is driven to move, and further, the connecting plate 7321 stably sucks the material through the suction nozzles 733 of the support frame 7322 and moves in the four directions of up, down, front, and back, so as to conveniently transfer the qualified products and unqualified products to the qualified product area and unqualified product area of the feeding mechanism 2 respectively. Both the Z-axis module 734 and the Y-axis module 735 are linear modules of the prior art, and the specific shape structure and working principle of the linear module will not be elaborated here.

[0120] At the connection between the connecting plate 7321 and the support frame 7322 of this embodiment, an assembly block 7323 is arranged. The assembly block 7323 is in a trapezoidal shape. Second connection holes 7324 and third connection holes 7325 are respectively arranged at both ends of the assembly block 7323. The connecting plate 7321 is provided with second mounting holes 7326 communicating with the second connection holes 7324, and the support frame 7322 is provided with third mounting holes 7327 communicating with the third connection holes 7325. Specifically, the connecting plate 7321 is perpendicularly arranged with the support frame 7322, and the assembly block 7323 is assembled and connected between the connecting plate 7321 and the support frame 7322. A screw is used to pass through the second connection hole 7324 and be connected and fixed in the second mounting hole 7326, so as to realize the installation connection between the assembly block 7323 and the connecting plate 7321. Then, another screw is used to pass through the third connection hole 7325 and be connected and fixed in the third mounting hole 7327, so as to realize the installation connection between the assembly block 7323 and the support frame 7322. The trapezoidal shape of the assembly block 7323 can provide a larger contact area and a better fitting effect, and is easier to insert and install. Such a design can enhance the connection stability between the connecting plate 7321 and the support frame 7322, making the transfer member 732 less likely to be displaced or broken when facing external collisions or vibrations.

[0121] The second moving seat 721 of this embodiment includes a mounting block 7211, a mounting cover 7212 arranged on the mounting block 7211, a first groove 7213 arranged on the mounting block 7211, and a second groove 7214 arranged on the mounting cover 7212. The mounting cover 7212 is covered and connected with the mounting block 7211, so that the first groove 7213 and the second groove 7214 enclose a containing cavity for accommodating the camera 722. Specifically, when the mounting cover 7212 is covered and connected with the mounting block 7211, the first groove 7213 and the second groove 7214 enclose each other to form a circular containing cavity, and the circular containing cavity is sleeved outside the camera 722, thereby realizing the installation of the camera 722 on the moving seat.

[0122] Both sides of the mounting block 7211 of this embodiment are provided with fourth mounting holes 7215, and both sides of the mounting cover 7212 are provided with fourth connection holes 7216 communicating with the fourth mounting holes 7215. Specifically, an external screw is used to pass through the fourth connection hole 7216 and be connected and fixed in the fourth mounting hole 7215, thereby realizing the installation and disassembly operations between the mounting cover 7212 and the mounting block 7211, and the operation is simple and convenient.

[0123] The fifth feeding component 74 of this embodiment includes a third feeding seat 741, a second driving member 742 drivingly connected to the third feeding seat 741, a suction cup 743 arranged on the third feeding seat 741, and a fourth limiting block 744 arranged outside the third feeding seat 741. Specifically, the second driving member 742 drives the third feeding seat 741 to move back and forth between the detection component 72 and the sorting component 73. The third feeding seat 741 is connected to an external vacuum pump, so that the suction cup 743 arranged on the third feeding seat 741 forms a negative pressure state to stably suck the material. The inner wall of the fourth limiting block 744 abuts against the outer wall of the material, effectively restricting the position of the material on the third feeding seat 741, and the limiting effect is good. The second driving member 742 selects a linear module of the prior art, and the specific shape structure and working principle of the linear module will not be described in detail here.

[0124] The cutting mechanism 5 of this embodiment includes a laser cutter 51, a lead screw drive structure 52 that is drivingly connected to the laser cutter 51, and a CCD vision scanner 53 disposed beside the lead screw drive structure 52. Specifically, the lead screw drive structure 52 is a prior art. The lead screw drive structure 52 is composed of a servo motor, a coupling, a lead screw, and a lead screw nut. The servo motor is electrically connected to the PLC control system and can receive the working signal sent by the PLC control system to drive the lead screw to rotate through the coupling. Further, the lead screw drives the lead screw nut to move, realizing that the servo motor is connected to the lead screw through the coupling. The rotating lead screw drives the lead screw nut and drives the laser cutter 51 to move up and down for cutting processing. The CCD vision scanner 53 can perform image scanning on the material to provide a precise cutting processing path.

[0125] The material transfer mechanism 3 of this embodiment includes a fourth upright frame 31, a double-axis linear module 32 disposed on the fourth upright frame 31, and a first material transfer component 33 and a second material transfer component 34 that are drivingly connected to the double-axis linear module 32. The first material transfer component 33 and the second material transfer component 34 have the same structure. The first material transfer component 33 includes a material transfer frame 331, a material transfer suction nozzle 332 disposed on the material transfer frame 331, and a lifting linear module 333 that is drivingly connected to the material transfer frame 331. Specifically, the double-axis linear module 32 is composed of two independent linear modules, and each linear module has its own output end. This structural design can achieve the movement of the two output ends in different directions. That is, the double-axis linear module 32 drives the first material transfer component 33 to move left and right through one output end, and uses the first material transfer component 33 to transfer the material from the feeding mechanism 2 to the waste discharging mechanism 4. The double-axis linear module 32 drives the second material transfer component 34 to move left and right through the other output end, and uses the second material transfer component 34 to transfer the material from the waste discharging mechanism 4 to the cleaning mechanism 6. The movement is stable and rapid, and the operation is efficient and smooth.

[0126] Embodiment 2.

[0127] Such as Figures 17 to 20As shown in the figure, the feeding mechanism 2 in this embodiment includes a sixth feeding component 24, a second lifting component 25 used in cooperation with the sixth feeding component 24, and a handling component 26 used in cooperation with the second lifting component 25. The second lifting component 25 reciprocates up and down between the sixth feeding component 24 and the handling component 26. The handling component 26 includes a base 261, a handling seat 262 movably arranged on the base 261, a picking member 263 arranged on the handling seat 262, a third driving motor 264 drivingly connected to the handling seat 262, a through groove 265 arranged on the base 261, and a positioning member 266 arranged in the through groove 265. The sixth feeding component 24 is used to transfer the tray loaded with materials to the second lifting component 25. The second lifting component 25 is used to lift the tray conveyed by the sixth feeding component 24 to the handling component 26, so that the tray passes through the through groove 265 and abuts and is fixed via the positioning member 266, and enables the material transfer mechanism 3 to pick up materials from the tray. The handling seat 262 picks up the empty tray through the picking member 263 and transports the empty tray to the second lifting component 25. Specifically, the sixth feeding component 24 transfers a plurality of vertically stacked trays carrying materials to the second lifting component 25. The second lifting component 25 lifts the tray group from the sixth feeding component 24 to the handling component 26, so that a single tray passes through the through groove 265 and is abutted and fixed in position via the positioning member 266, facilitating the material transfer mechanism 3 to pick up materials from the tray fixed in position. Then, the third driving motor 264 drives the picking member 263 to move along the length direction of the base 261 through the handling seat 262. The picking member 263 sucks the empty tray after the materials have been picked up. The positioning member 266 releases the fixing effect on the position of the tray. The picking member 263 transfers the empty tray to another lifting component for transportation and recycling. Preferably, there are four lifting components arranged side by side. Two lifting components are used to transport the trays carrying materials, and the other two lifting components are used to transport and recycle the empty trays. The degree of automation is high, saving labor costs, thus realizing the automatic conveying of materials and the recycling of empty trays, effectively reducing the working intensity of carrying trays back and forth, efficiently controlling the feeding speed, and improving production efficiency.

[0128] The positioning member 266 in this embodiment includes a positioning plate 2661 and a positioning cylinder 2662 that is drivingly connected to the positioning plate 2661. A fourth material sensor 2663 is disposed beside the positioning cylinder 2662. A plurality of positioning members 266 are provided, and the plurality of positioning members 266 are arranged around the circumferential direction of the through slot 265. The picking member 263 includes a picking frame 2631, a picking cylinder 2632 that is drivingly connected to the picking frame 2631, and a picking suction nozzle 2633 disposed on the picking frame 2631. The picking frame 2631 has an X-shaped structure. The picking frame 2631 is provided with a guide shaft 2634, and the handling base 262 is provided with a guide sleeve 267 that is slidably connected to the guide shaft 2634. Specifically, when the fourth material sensor detects a tray, it issues a corresponding working instruction to the controller, and the controller starts the operation of the positioning cylinder 2662. The positioning cylinder 2662 drives the positioning plate 2661 to push forward, and the positioning plate 2661 is used to block and contact the outer wall of the tray. Preferably, four positioning members 266 are provided, and the four positioning members 266 are arranged around the circumferential direction of the through slot 265 to facilitate the comprehensive position fixing of the tray from different directions. The picking cylinder 2632 drives the picking frame 2631 to move up and down relative to the handling base 262. The picking frame 2631 with an X-shaped structure is simple in structure and stable in structural strength. Preferably, four picking suction nozzles 2633 are provided, and the four picking suction nozzles 2633 are respectively installed at the four corner positions of the picking frame 2631, with a large contact area. The picking frame 2631 is slidably connected to the guide sleeve 267 through the guide shaft 2634, reducing the frictional resistance and having good guiding effect, and the lifting action is stable.

[0129] The output end of the third driving motor 264 in this embodiment is drivingly connected to a fifth driving wheel 268. The base 261 is provided with a fifth driven wheel 269. A fifth transmission belt 2610 is drivingly connected between the fifth driving wheel 268 and the fifth driven wheel 269. The fifth transmission belt 2610 is connected to the handling base 262. The bottom of the handling base 262 is provided with a slider 2611, and the base 261 is provided with a second guide rail 2612 that is slidably connected to the slider 2611. Specifically, the third driving motor 264 drives the fifth driving wheel 268 to rotate. The rotating fifth driving wheel 268 drives the fifth driven wheel 269 to rotate through the fifth transmission belt 2610. Since the fifth transmission belt 2610 is connected to the handling base 262, the handling base 262 is driven to move back and forth along the length direction of the base 261. The bottom of the handling base 262 is slidably connected to the second guide rail 2612 through the slider 2611, reducing the frictional resistance and enabling smooth and fluent movement.

[0130] The sixth feeding component 24 of this embodiment includes a fifth vertical frame 241, a sixth driving wheel 242 and a seventh driving wheel 243 arranged at one end of the fifth vertical frame 241, a second double-shaft motor 244 drivingly connected to the sixth driving wheel 242 and the seventh driving wheel 243, a sixth driven wheel 245 and a seventh driven wheel 246 arranged at the other end of the fifth vertical frame 241, a sixth transmission belt 247 drivingly connected between the sixth driving wheel 242 and the sixth driven wheel 245, and a seventh transmission belt 248 drivingly connected between the seventh driving wheel 243 and the seventh driven wheel 246. The fifth vertical frame 241 is provided with a fifth material sensor 249. Both sides of the fifth vertical frame 241 are provided with second guide plates 2410, and the second guide plates 2410 are provided with third adjustment slots 2411. Specifically, when the fifth material sensor detects a tray, it issues a corresponding working instruction to the controller, and the second double-shaft motor 244 is started to operate through the controller. The second double-shaft motor 244 is installed on the fifth vertical frame 241. The second double-shaft motor 244 is a prior art, and its specific shape structure and working principle will not be elaborated. One output end of the second double-shaft motor 244 drives the sixth driving wheel 242 to rotate, and the rotating sixth driving wheel 242 drives the sixth driven wheel 245 to rotate through the sixth transmission belt 247. The other output end of the second double-shaft motor 244 drives the seventh driving wheel 243 to rotate, and the rotating seventh driving wheel 243 drives the seventh driven wheel 246 to rotate through the seventh transmission belt 248. The sixth transmission belt 247 and the seventh transmission belt 248 are used together to transport the tray. Preferably, there are two second guide plates 2410, and the distance between the two second guide plates 2410 is adjusted correspondingly according to the specifications of different types of trays. An external screw is used to pass through the third adjustment slot 2411 and connect and fix the two second guide plates 2410 to the fifth vertical frame 241. The distance adjustment operation is simple and convenient, and it can better guide the tray into the space between the sixth transmission belt 247 and the seventh transmission belt 248.

[0131] The second lifting assembly 25 of this embodiment includes a second lifting seat 251 and an eighth linear module 252 drivingly connected to the second lifting seat 251, a fifth limit block 253 is provided at one end of the second lifting seat 251 close to the eighth linear module 252, a sixth material sensor 254 is provided at one end of the second lifting seat 251 away from the eighth linear module 252, and second limit plates 255 are provided on both sides of the second lifting seat 251, and the second limit plates 255 block and interfere with the tray. Specifically, when the sixth feeding assembly 24 transports the pallet to the second lifting seat 251, when the sixth material sensor senses and detects the pallet, a corresponding work instruction is issued to the controller, and the eighth linear module 252 is started by the controller to operate. The eighth linear module 252 drives the second lifting seat 251 to move up and down, and the fifth limit block 253 stops and abuts against the outer wall of the pallet, thereby limiting the position of the pallet on the second lifting seat 251 to ensure safe and smooth transportation of the pallet. Preferably, two second limit plates 255 are provided, and the two second limit plates 255 respectively stop and abut against the two sides of the pallet, further fixing the position of the pallet on the second lifting seat 251, and the positioning effect is significant.

[0132] The rest of the contents of this embodiment are the same as those of Embodiment 1 and will not be described again here.

[0133] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there will be changes in the specific implementation methods and application scopes. The content of this specification should not be understood as limiting the present invention.

Claims

1. A fully automatic soft ceramic cutting device, comprising a machine table, characterized in that: The machine platform is sequentially provided with a feeding mechanism, a material transferring mechanism, a waste discharging mechanism, a cutting mechanism, a cleaning mechanism, and a sorting and discharging mechanism along the conveying direction of the material to be processed. The cutting mechanism is used for cutting the material to be processed carried by the waste discharging mechanism. The material transferring mechanism is arranged between the feeding mechanism, the waste discharging mechanism, and the cleaning structure. The material transferring mechanism is used for transferring the material to be processed from the feeding mechanism to the waste discharging mechanism and transferring the cut material from the waste discharging mechanism to the cleaning mechanism. The cleaning mechanism is used for cleaning the cut material. The sorting and discharging mechanism is used for detecting, classifying, and transferring the cleaned material for discharging. The feeding mechanism is used for loading and conveying the material to be processed and discharging and conveying the classified material.

2. The fully automatic soft ceramic cutting device according to claim 1, characterized in that: The feeding mechanism includes a first feeding component, a first lifting component used in cooperation with the first feeding component, and a material taking component used in cooperation with the first lifting component. The first lifting component reciprocates up and down between the first feeding component and the material taking component. The material taking component includes a sliding seat, a first linear module drivingly connected to the sliding seat, a material taking seat arranged on the sliding seat, a clamping jaw cylinder arranged on the material taking seat, a clamping jaw arm drivingly connected to the clamping jaw cylinder, a second linear module drivingly connected to the material taking seat, and material loading frames arranged on both sides of the material taking seat. The moving direction of the sliding seat is perpendicular to the moving direction of the material taking seat.

3. An automatic soft ceramic cutting device according to claim 2, characterized in that: A first limiting plate is arranged on the top of the material loading frame. The inner wall of the first limiting plate abuts against the outer wall of the material. The first limiting plate is provided with a receiving groove, and a first material sensor is arranged in the receiving groove. The first lifting component includes a first lifting seat and a third linear module drivingly connected to the first lifting seat. A temporary storage rack is placed on the first lifting seat. The temporary storage rack is provided with a temporary storage chute. A first limiting block is arranged at one end of the first lifting seat close to the third linear module, and a second material sensor is arranged at the other end of the first lifting seat far from the third linear module.

4. An automatic soft ceramic cutting device according to claim 1, characterized in that: The waste discharging mechanism includes a base, a fourth linear module drivingly connected to the base, a loading cavity arranged on the base, a waste collecting cavity communicated with the loading cavity, a second limiting block arranged in the loading cavity, a second pushing component arranged opposite to the second limiting block, a third limiting block arranged in the loading cavity, and a third pushing component arranged opposite to the third limiting block. The waste collecting cavity is connected to an external air pump. The second limiting block, the second pushing component, the third limiting block, and the third pushing component are arranged around the circumference of the loading cavity. The loading cavity is provided with adsorption holes. There are multiple adsorption holes, and the multiple adsorption holes are arranged in a rectangular array so that the multiple adsorption holes adsorb the material on the loading cavity.

5. The fully automatic soft ceramic cutting device according to claim 4, wherein: A through hole is provided in the middle of the bearing cavity. The through hole penetrates the bearing cavity and communicates with the waste collection cavity. The bearing cavity is provided with support blocks and connection blocks. A plurality of support blocks and a plurality of connection blocks are respectively provided. The plurality of support blocks and the plurality of connection blocks are arranged alternately. The plurality of support blocks and the plurality of connection blocks are arranged circumferentially around the inner wall of the bearing cavity. The bearing cavity is provided with a grid plate. The grid plate abuts against the plurality of support blocks and the plurality of connection blocks. First mounting holes are provided at the corners of the grid plate. The connection blocks are provided with first connection holes communicating with the first mounting holes.

6. The full-automatic soft ceramic cutting device according to claim 1, wherein: The cleaning mechanism includes a first cleaning component, a second cleaning component arranged at an upper and lower interval with the first cleaning component, a third feeding component used in cooperation with the first cleaning component, and a fourth feeding component used in cooperation with the second cleaning component. A first static elimination component is provided in front of the first cleaning component. The first static elimination component is used to remove the static electricity carried on the upper surface of the material transported by the third feeding component, so that the first cleaning component cleans the upper surface of the material after the static electricity is removed. A second static elimination component is provided between the third feeding component and the fourth feeding component. The second static elimination component is used to remove the static electricity carried on the lower surface of the material transported by the fourth feeding component, so that the second cleaning component cleans the lower surface of the material after the static electricity is removed.

7. An automatic soft ceramic cutting device according to claim 1, characterized in that: The sorting and discharging mechanism includes a machine base, a detection component arranged on the machine base, a sorting component used in cooperation with the detection component, and a fifth feeding component movably arranged between the detection component and the sorting component. The detection component includes a second moving seat, a camera arranged on the second moving seat, a first driving member drivingly connected to the second moving seat, a third vertical frame arranged below the camera, and a microchannel plate arranged on the third vertical frame. The first driving member drives the camera to move relative to the microchannel plate through the second moving seat.

8. An automatic soft ceramic cutting device according to claim 7, characterized in that: The sorting component includes a frame body, a transfer member movably arranged on the frame body, a suction nozzle arranged on the transfer member, a Z-axis module for driving the transfer member to move along the Z-axis direction of the frame body, and a Y-axis module for driving the Z-axis module to move along the Y-axis direction of the frame body. The transfer member includes a connecting plate and a support frame arranged on the connecting plate. The connecting plate is perpendicular to the support frame. The output end of the Z-axis module is drivingly connected to the connecting plate. The support frame has an X-shaped structure.

9. An automatic soft ceramic cutting device according to claim 1, characterized in that: The feeding mechanism includes a sixth feeding component, a second lifting component used in cooperation with the sixth feeding component, and a handling component used in cooperation with the second lifting component. The second lifting component reciprocally lifts between the sixth feeding component and the handling component. The handling component includes a base, a handling seat movably arranged on the base, a picking member arranged on the handling seat, a third driving motor drivingly connected to the handling seat, a through groove arranged on the base, and a positioning member arranged in the through groove. The sixth feeding component is used to transfer the tray loaded with materials to the second lifting component. The second lifting component is used to lift the tray conveyed by the sixth feeding component to the handling component, so that the tray passes through the through groove and abuts and is fixed via the positioning member, and enables the material transferring mechanism to pick up materials from the tray. The handling seat picks up the empty tray through the picking member and transports the empty tray to the second lifting component.

10. A fully automatic soft ceramic cutting device according to claim 9, characterized in that: The positioning member includes a positioning plate and a positioning cylinder drivingly connected to the positioning plate. A fourth material sensor is arranged beside the positioning cylinder. A plurality of positioning members are arranged, and the plurality of positioning members are arranged around the circumferential direction of the through groove. The picking member includes a picking frame, a picking cylinder drivingly connected to the picking frame, and picking suction nozzles arranged on the picking frame. The picking frame has an X-shaped structure. The picking frame is provided with guide shafts, and the handling seat is provided with guide sleeves slidably connected to the guide shafts.

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