Full-automatic paint spraying production line for aircraft parts
By designing an automatic spraying production line, the problem of cumbersome spraying on both sides of the aircraft spoiler is solved, and the automatic spraying and flipping of the spoiler is realized, and the spraying efficiency and quality are improved.
Patent Information
- Application Number
- CN202510830656.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-20
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2045-06-20
AI Technical Summary
In the prior art, the double-sided spraying process of aircraft spoilers is cumbersome, requiring manual intervention in surface replacement and loading and unloading, resulting in inefficiency.
A fully automatic spray painting production line for aircraft parts is designed, including spray structure, handling structure, clamping structure and lifting structure to realize automatic conversion surface and spraying of spoiler. Through the coordination of conveyor belt, clamping components and lifting structure, automatic control of spraying, surface replacement and unloading is achieved.
Automatic spraying and flipping of spoilers is achieved, manual intervention is reduced, spraying efficiency and coating uniformity is improved, and spraying quality and equipment applicability is ensured.
Smart Images

Figure CN120346937A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of spraying equipment, and particularly to a fully automatic painting production line for aircraft parts. Background Art
[0002] An aircraft spoiler is a movable control surface installed on the upper surface of the wing. Its structural panel is usually made of aluminum alloy or composite materials, with a smooth surface to reduce air resistance, the thickness gradually decreasing from the root to the tip, and there is usually a certain curvature; during use, the spoiler is controlled by a hydraulic cylinder and a linkage mechanism, and is mostly used for deceleration, load reduction, and reverse thrust assistance, etc.; due to the symmetrically arranged mounting claws for connection at the thicker end of the spoiler, and round holes are provided on the mounting claws. After the production of the spoiler, in order to improve its service life, the surface is mostly sprayed with materials. However, due to its shape and structure, double-sided spraying is rather cumbersome, and manual intervention is mostly required for surface changing and loading and unloading. Summary of the Invention
[0003] The purpose of the present invention is to provide a fully automatic painting production line for aircraft parts to solve the problems raised in the above background art.
[0004] To achieve the above purpose, the present invention provides the following technical solution: A fully automatic painting production line for aircraft parts, including a base, a spraying structure, a handling structure, a clamping structure, and a hoisting structure; the spraying structure is fixedly arranged at the rear end of the base, the handling structure is fixedly arranged in the middle of the base, the clamping structure is fixedly arranged on the handling structure, the hoisting structure is fixedly arranged at the front end of the base, and the hoisting structure corresponds to the clamping structure; The spraying structure is used to convey the spoiler and spray the spoiler, the clamping structure is used to clamp and fix the spoiler, the handling structure is used to flip and move the spoiler to achieve spraying surface changing and picking up and placing of the spoiler, and place the spoiler on the hoisting structure, and the hoisting structure is used to hang the spoilers at equal intervals and drive the spoilers to rotate circumferentially for uniform drying.
[0005] Preferably, the spraying structure includes a main body component and a spraying component; the main body component is fixedly arranged on the base, and the spraying component is fixedly arranged on the main body component.
[0006] Preferably, the spraying component includes a material pump, a swing gear, a spray head, a first electric slide rail, and a rack; the liquid inlet end of the material pump is connected with a feeding pipeline, the swing gear is movably arranged on the main body component, the spray head is fixedly arranged on the swing gear, the spray head is connected with the discharge end of the material pump, the first electric slide rail is vertically arranged on the left side of the swing gear, one end of the rack is fixedly arranged on the first electric slide rail, and the rack can move up and down, and the other end of the rack meshes with the swing gear.
[0007] Preferably, the transport structure includes a first hydraulic cylinder, a turning seat, a pair of first arms, a connecting shaft, a turning arm, a pair of second arms, a second hydraulic cylinder, a second electric slide rail and a telescopic arm; the first hydraulic cylinder is fixedly arranged on the upper wall of the base and is located on the front side of the middle part of the conveyor belt body, the turning seat is fixedly arranged on the telescopic end of the first hydraulic cylinder, and the front and rear ends of the turning seat are both concave, the pair of first arms are both L-shaped, one end of the pair of first arms is movably arranged on the rear end of the turning seat, the connecting shaft is fixedly arranged between the other ends of the pair of first arms, the turning arm is L-shaped, and the One end of the flip arm is movably arranged on the rear end of the flip seat and is located on the rear side of the first arm rod. A pair of the second arm rods are both L-shaped. One end of the pair of the second arm rods are respectively movably mounted on the connecting shaft, and the other ends of the second arm rods are respectively movably connected to one end of the flip seat. One end of the second hydraulic cylinder is movably arranged on the front end of the flip seat, and the other end of the second hydraulic cylinder is movably mounted in the middle of the connecting shaft. The other end of the second hydraulic cylinder is located between the second arm rods. The second electric slide rail is fixedly arranged in the middle of the lower wall of the other end of the flip arm. The telescopic arm is fixedly arranged on the second electric slide rail, and the telescopic arm moves forward and backward.
[0008] Preferably, the clamping structure comprises a flipping assembly and a clamping assembly, the flipping assembly is fixedly arranged on the other end of the telescopic arm, and the clamping assembly is fixedly arranged on the flipping assembly.
[0009] Preferably, the clamping assembly includes a base plate, a pair of block arms, a cover plate, a pair of first clamp arms, a push plate, a third hydraulic cylinder, a pair of movable arms and a pair of second clamp arms; the base plate is T-shaped, and an adjustment groove is provided in the middle of one end of the base plate; the pair of block arms are both L-shaped, the pair of block arms are symmetrically arranged on the other end of the base plate, and fit with the base plate; a movable groove is provided through the middle of one end of the pair of block arms; the cover plate can be detachably buckled on the base plate, and the cover plate and the base plate fit symmetrically; the pair of first clamp arms are movably arranged between the base plate and the cover plate, and are located at the adjustment groove; the pair of first clamp arms can be moved in the adjustment groove, and the first clamp arms are connected by first bolts and first nuts. The push plate is movably embedded between the other ends of the barrier arms, and the push plate is located between the bottom plate and the cover plate and can move forward and backward. A V-shaped toggle groove is provided on the upper wall of the push plate. The third hydraulic cylinder is fixedly arranged at the middle part of the upper wall at the other end of the bottom plate and is located in front of the push plate. The telescopic end of the third hydraulic cylinder is connected to the push plate. One end of a pair of movable arms is respectively movably embedded in the movable groove of the barrier arm, and the other end of the movable arm is located above the push plate. The other ends of a pair of movable arms are respectively movably inserted in the toggle groove. One end of a pair of second clamp arms is respectively fixedly connected to one end of the movable arm, and the other end of the second clamp arm corresponds to the first clamp arm. The pair of second clamp arms can move against each other between the bottom plate and the cover plate.
[0010] Preferably, the hoisting structure includes a pair of columns, a hanger, a pair of rotating shafts, a pair of conveying wheels, a conveying belt, a second motor, a pair of driving wheels, a driving belt, a second camera, a pair of blowers and a number of hoisting components; one ends of the pair of columns are symmetrically arranged on the upper wall of the front end of the base respectively, the hanger is concave, the hanger is fixedly arranged on the other ends of the columns, and bearings are embedded in the middle of both ends of the hanger. The right end of the hanger is located on the right side of the clamping structure. The pair of rotating shafts respectively penetrate through the middle of the bearings at both ends of the hanger fixedly. The pair of conveying wheels are respectively fixedly sleeved on the bottom ends of the rotating shafts and located below both ends of the hanger. The conveying belt is movably sleeved on the conveying wheels. The second motor is fixedly arranged on the upper wall of one end of the hanger. The pair of driving wheels are respectively fixedly sleeved on the driving end of the second motor and the top end of one of the rotating shafts. The driving belt is movably sleeved on the driving wheels. The second camera is fixedly arranged on the lower wall of the hanger and opposite to the conveying wheel at the right end. The pair of blowers are symmetrically arranged in the middle of the hanger respectively, and the blowers can blow air on the conveyor belt. The number of hoisting components are arranged on the conveying belt at equal intervals.
[0011] Preferably, the hoisting component includes a suspension seat, a pair of fastening bolts and a suspension rod; the suspension seat is concave, the suspension seat is detachably clamped on the conveying belt, and the suspension seat can rotate through the conveying belt. The pair of fastening bolts are respectively rotatably screwed on the upper wall of the suspension seat and tightened on the conveying belt. The suspension rod is L-shaped, and one end of the suspension rod is fixedly arranged on the lower wall of the suspension seat.
[0012] The full-automatic painting production line for aircraft parts proposed by the present invention has the beneficial effects that: through the simple design of the handling structure and the simple design of the clamping component, the spoiler moving on the conveyor belt main body is clamped and fixed by two mounting claws, and can be turned over and sprayed on the other side after spraying on the side of the spoiler with mounting claws, without manual intervention for turning the surface; and after spraying, the spoiler is driven to turn over and automatically placed on the hoisting structure. With the conveying belt in the hoisting structure driving the hoisting components to rotate reciprocally, the suspension rod is inserted into the mounting claw through hole of the spoiler for hanging, and the sprayed spoiler can be unloaded and loaded for automatic movement and drying, forming multi-step automatic control of movement, spraying, turning the surface, unloading, handling and hoisting. To sum up, the present invention has the following effects: 1. The processing tolerance of the mounting claws of the spoiler may cause inaccurate alignment during clamping. Through the imaging judgment of the first camera, the conveyor belt main body is controlled to drive the spoiler to move left and right for corresponding fitting, so as to achieve stable clamping.
[0013] 2. By adjusting the position of the first clamping arm of the clamping component, the spoiler with different widths of mounting claws can be used, enhancing the applicability of the equipment.
[0014] 3. Coating damage risk during the wall flipping process, for example: after single-sided spraying, the sprayed wall is accelerated to a certain degree of curing through a fan and a heating box, and then flipped to change the surface, especially for curing the installation claw position of the spoiler.
[0015] 4. The nozzle realizes uniform coating and comprehensive spraying of the spoiler through the flipping of the spraying assembly, avoiding the occurrence of spraying dead angles.
[0016] 5. The second camera imaging is used to determine whether there is a spoiler on the suspension rod on the conveyor belt and control the lifting position, realizing equipment vision-based lifting.
[0017] 6. After lifting, the spoiler realizes double-sided drying by rotating and moving and achieving surface change relative to the fan. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic assembly structure diagram of the present invention; Figure 2 It is a schematic exploded structure diagram of the spraying structure of the present invention; Figure 3 It is a schematic exploded structure diagram of the handling structure of the present invention; Figure 4 It is a schematic assembled structure diagram of the flipping assembly of the present invention; Figure 5 It is a schematic enlarged exploded structure diagram of the clamping assembly of the present invention; Figure 6 It is a schematic enlarged assembled display structure diagram of the clamping assembly; Figure 7 It is a schematic enlarged combined structure diagram of the clamping assembly and the flipping assembly; Figure 8 It is a schematic assembled structure diagram of the handling structure and the clamping assembly of the present invention; Figure 9 It is a schematic exploded structure diagram of the lifting structure of the present invention; Figure 10 It is Figure 2 a partial enlarged structure diagram at A in Figure 11 It is Figure 3 a partial enlarged structure diagram at B in Figure 12 It is Figure 6 a partial enlarged structure diagram at C in
[0019] Figure 13 It is a schematic display structure diagram of the spoiler of the present invention.
[0020] In the figure: 1. Main body assembly, 11. Conveyor belt main body, 12. Support arm, 13. Spraying box, 14. Feeding box, 15. Fan, 16. Heating box, 2. Spraying assembly, 21. Material pump, 22. Oscillating gear, 23. Nozzle, 24. First electric slide rail, 25. Rack, 3. Handling structure, 30. First hydraulic cylinder, 31. Flipping seat, 32. First arm rod, 33. Connecting shaft, 34. Flipping arm, 35. Second arm rod, 36. Second hydraulic cylinder, 37. Second electric slide rail, 38. Telescopic arm, 4. Flipping assembly, 41. Mounting frame, 42. First motor, 43. Housing, 44. First camera, 5. Clamping assembly, 51. Bottom plate, 52. Stop arm, 53. Cover plate, 54. First clamping arm, 55. Pushing plate, 56. Third hydraulic cylinder, 57. Moving arm, 58. Second clamping arm, 6. Hoisting structure, 61. Column, 62. Hanger, 63. Rotating shaft, 64. Conveyor wheel, 65. Conveyor belt, 66. Second motor, 67. Driving wheel, 68. Driving belt, 69. Second camera, 70. Fan, 71. Hoisting assembly, 711. Suspension seat, 712. Tightening bolt, 713. Suspension rod, 81. Oscillating port, 82. Adjusting groove, 83. Moving groove, 84. Poking groove, 9. Base. Detailed implementation manners
[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0022] As Figures 1 - 13 , the present invention provides a technical solution: a fully automatic painting production line for aircraft parts, including a base 9, a spraying structure, a handling structure 3, a clamping structure, and a hoisting structure 6; the base 9 is of H shape, the spraying structure is fixedly arranged at the rear end of the base 9, the handling structure 3 is fixedly arranged in the middle of the base 9, the clamping structure is fixedly arranged on the handling structure 3, the hoisting structure 6 is fixedly arranged at the front end of the base 9, and the hoisting structure 6 corresponds to the clamping structure; the spraying structure is used for conveying the spoiler and spraying the spoiler, the clamping structure is used for clamping and fixing the spoiler, the handling structure 3 is used for flipping and moving the spoiler, realizing the spraying surface change and picking and placing of the spoiler, placing the spoiler on the hoisting structure 6, and the hoisting structure 6 is used for equidistantly hanging the spoiler and driving the spoiler to rotate circumferentially for uniform drying.
[0023] As Figure 2 shown, further, the spraying structure includes a main body assembly 1 and a spraying assembly 2; the main body assembly 1 is fixedly arranged on the base 9, and the spraying assembly 2 is fixedly arranged on the main body assembly 1.
[0024] As Figure 2 shown, further, the main body assembly 1 includes a conveyor belt main body 11, a support arm 12, a spraying box 13, a pair of guiding boxes 14, a pair of fans 15 and a pair of heating boxes 16; the conveyor belt main body 11 is fixedly arranged on the upper wall at the rear end of the base 9, one end of the support arm 12 is fixedly arranged on the upper wall of the base 9 and is located at the rear side of the middle part of the conveyor belt main body 11, the spraying box 13 is fixedly arranged at the other end of the support arm 12, and the spraying box 13 is located above the conveyor belt main body 11. A swing port 81 communicating with the upper wall is formed in the middle of the top end of the rear side wall of the spraying box 13, and an extending port is arranged below the swing port 81. The spraying box 13 is a box body without a front side wall, and conveying ports are formed at the bottom ends of the left and right side walls of the spraying box 13. A pair of guiding boxes 14 are symmetrically arranged on the left and right side walls of the spraying box 13 respectively and are located at the conveying port positions. Both of the pair of guiding boxes 14 are box bodies without a lower wall, and the guiding boxes 14 communicate with the spraying box 13. A pair of fans 15 are respectively fixedly embedded in the upper walls at the front ends of the guiding boxes 14. A pair of heating boxes 16 are respectively fixedly arranged on the guiding boxes 14 and are located at the positions of the fans 15. The heating boxes 16 can heat and generate hot air blown downward by means of the fans 15; the spraying box 13 on the support arm 12 is used for shielding, so that the spoiler can enter through the conveyor belt main body 11 for spraying, and the shielding of the guiding boxes 14 helps the fans 15 to dry by generating hot air with the heating boxes 16.
[0025] As Figure 2 shown, the spraying assembly 2 includes a material pump 21, a swing gear 22, a spray head 23, a first electric slide rail 24 and a rack 25; the material pump 21 is fixedly arranged on the upper wall of the spraying box 13, and the liquid inlet end of the material pump 21 is connected with a feeding pipeline. The swing gear 22 is movably embedded in the swing port 81 of the spraying box 13. The spray head 23 is fixedly arranged on the swing gear 22. The first electric slide rail 24 is fixedly arranged on the rear side wall of the spraying box 13 and is located on the left side of the swing port 81. One end of the rack 25 is fixedly arranged on the first electric slide rail 24, and the rack 25 can move up and down. The other end of the rack 25 meshes with the swing gear 22; the first electric slide rail 24 drives the rack 25 to move up and down, and the rack 25 meshes with the swing gear 22 to drive the spray head 23 to turn over for spraying at different positions.
[0026] As Figure 3As shown in the figure, the handling structure 3 includes a first hydraulic cylinder 30, a turning seat 31, a pair of first arm rods 32, a connecting shaft 33, a turning arm 34, a pair of second arm rods 35, a second hydraulic cylinder 36, a second electric slide rail 37, and a telescopic arm 38. The first hydraulic cylinder 30 is fixedly arranged on the upper wall of the base 9 and is located on the front side of the middle part of the conveyor belt main body 11. The turning seat 31 is fixedly arranged on the telescopic end of the first hydraulic cylinder 30, and both the front and rear ends of the turning seat 31 are concave. A pair of first arm rods 32 are both L-shaped. One ends of the pair of first arm rods 32 are respectively movably arranged on the rear end of the turning seat 31. The connecting shaft 33 is fixedly arranged between the other ends of the pair of first arm rods 32. The turning arm 34 is L-shaped. One end of the turning arm 34 is movably arranged on the rear end of the turning seat 31 and is located behind the first arm rod 32. A pair of second arm rods 35 are both L-shaped. One ends of the pair of second arm rods 35 are respectively movably sleeved on the connecting shaft 33, and the other ends of the second arm rods 35 are respectively movably connected to one end of the turning seat 31. One end of the second hydraulic cylinder 36 is movably arranged on the front end of the turning seat 31, and the other end of the second hydraulic cylinder 36 is movably sleeved on the middle part of the connecting shaft 33. The other end of the second hydraulic cylinder 36 is located between the second arm rods 35. The second electric slide rail 37 is fixedly arranged in the middle of the lower wall of the other end of the turning arm 34. The telescopic arm 38 is fixedly arranged on the second electric slide rail 37, and the telescopic arm 38 moves back and forth. The height is adjusted by driving the turning seat 31 to rise and fall through the first hydraulic cylinder 30. The connecting shaft 33 is driven to move on the turning seat 31 through the second hydraulic cylinder 36, and the connecting shaft 33 is turned by means of the limit of the first arm rod 32. At the same time, the connecting shaft 33 is also movably connected to the second arm rod 35. As the connecting shaft 33 turns and moves, the turning arm 34 is driven to turn, and the maximum turning angle of the turning arm 34 is 180 degrees. The telescopic arm 38 is driven to move back and forth through the second electric slide rail 37.
[0027] As Figure 4 , Figure 5 , Figure 6 and Figure 7 shown, further, the clamping structure includes a turning component 4 and a clamping component 5. The turning component 4 is fixedly arranged on the other end of the telescopic arm 38, and the clamping component 5 is fixedly arranged on the turning component 4.
[0028] As Figure 4As shown, further, the flip assembly 4 includes a mounting frame 41, a pair of first motors 42, a casing 43 and a first camera 44; the mounting frame 41 is concave, and the middle part of the mounting frame 41 is fixedly arranged on the other end of the telescopic arm 38, and the two ends of the mounting frame 41 can be located above or below the telescopic arm 38, a pair of first motors 42 are respectively fixedly arranged on the two ends of the mounting frame 41, and the driving end of the first motor 42 moves through the two ends of the mounting frame 41, the casing 43 is fixedly arranged between the two ends of the mounting frame 41, and the casing 43 is connected to the driving end of the first motor 42, and the first camera 44 is fixedly arranged in the middle part of the mounting frame 41; the casing 43 is driven by the first motor 42 to flip in the mounting frame 41, and auxiliary imaging judgment is performed by the first camera 44.
[0029] like Figure 5 , Figure 6 and Figure 7 As shown, further, the clamping assembly 5 includes a bottom plate 51, a pair of blocking arms 52, a cover plate 53, a pair of first clamping arms 54, a push plate 55, a third hydraulic cylinder 56, a pair of moving arms 57 and a pair of second clamping arms 58; the bottom plate 51 is T-shaped, and an adjustment slot 82 is opened in the middle of one end of the bottom plate 51, the pair of blocking arms 52 are both L-shaped, the pair of blocking arms 52 are symmetrically arranged on the other end of the bottom plate 51, and fit with the bottom plate 51, and the middle of one end of the pair of blocking arms 52 is penetrated with a moving slot 82. The cover plate 53 is detachably mounted on the bottom plate 51, and the cover plate 53 and the bottom plate 51 are symmetrically matched. A pair of first clamping arms 54 are movably arranged between the bottom plate 51 and the cover plate 53, and are located at the adjustment groove 82. The pair of first clamping arms 54 can move in the adjustment groove 82, and the first clamping arms 54 are fixed by first bolts and first nuts. The push plate 55 is movably embedded between the other ends of the blocking arms 52, and the push plate 55 is located between the bottom plate 51 and the cover plate 53 and can move forward. The push plate 55 is moved backward, a V-shaped toggle groove 84 is opened on the upper wall of the push plate 55, the third hydraulic cylinder 56 is fixedly arranged at the middle of the upper wall of the other end of the bottom plate 51 and is located in front of the push plate 55, the telescopic end of the third hydraulic cylinder 56 is connected to the push plate 55, one end of a pair of moving arms 57 is respectively movably embedded in the moving groove 83 of the blocking arm 52, and the other end of the moving arm 57 is located above the push plate 55, the other end of the pair of moving arms 57 is respectively movably inserted in the toggle groove 84, and one end of a pair of second clamping arms 58 is respectively The second clamping arm 58 is fixedly connected to one end of the movable arm 57, and the other end of the second clamping arm 58 corresponds to the first clamping arm 54. The pair of second clamping arms 58 can move against each other between the base plate 51 and the cover plate 53. The first clamping arm 54 can be moved between the base plate 51 and the cover plate 53 to adjust the spacing, so as to achieve adjustment according to the actual clamping width. The push plate 55 is driven to move forward and backward by the third hydraulic cylinder 56, and the movable arm 57 is driven to move by the toggle slot 84 on the push plate 55 to achieve the movement of the second clamping arm 58.
[0030] like Figure 9As shown in the figure, furthermore, the hoisting structure 6 includes a pair of columns 61, a hanger 62, a pair of rotating shafts 63, a pair of conveyor wheels 64, a conveyor belt 65, a second motor 66, a pair of transmission wheels 67, a transmission belt 68, a second camera 69, a pair of fans 70, and several hoisting components 71; one ends of the pair of columns 61 are symmetrically arranged on the upper wall of the front end of the base 9 respectively. The hanger 62 is concave-shaped and is fixedly arranged at the other ends of the columns 61. Bearings are embedded in the middle of both ends of the hanger 62. The right end of the hanger 62 is located on the right side of the clamping structure. A pair of rotating shafts 63 are respectively fixedly penetrated through the middle of the bearings at both ends of the hanger 62. A pair of conveyor wheels 64 are respectively fixedly sleeved on the bottom ends of the rotating shafts 63 and are located below both ends of the hanger 62. The conveyor belt 65 is movably sleeved on the conveyor wheels 64. The second motor 66 is fixedly arranged on the upper wall of one end of the hanger 62. A pair of transmission wheels 67 are respectively fixedly sleeved on the driving end of the second motor 66 and the top end of one of the rotating shafts 63. The transmission belt 68 is movably sleeved on the transmission wheels 67. The second camera 69 is fixedly arranged on the lower wall of the hanger 62 and is opposite to the conveyor wheel 64 at the right end. A pair of fans 70 are symmetrically arranged in the middle of the hanger 62 respectively, and the fans 70 can blow air on the conveyor belt. Several hoisting components 71 are arranged on the conveyor belt 65 at equal intervals; the second motor 66 drives the conveyor wheels 64 on the rotating shafts 63 to rotate by means of the transmission wheels 67 and the transmission belt 68, and drives several hoisting components 71 to rotate reciprocally by means of the conveyor belt 65.
[0031] As Figure 9 shown, furthermore, the hoisting component 71 includes a hanging seat 711, a pair of tightening bolts 712, and a hanging rod 713; the hanging seat 711 is concave-shaped, the hanging seat 711 is detachably clamped on the conveyor belt 65, and the hanging seat 711 can rotate through the conveyor belt 65. A pair of tightening bolts 712 are respectively movably screwed on the upper wall of the hanging seat 711 and are tightened on the conveyor belt 65. The hanging rod 713 is L-shaped, and one end of the hanging rod 713 is fixedly arranged on the lower wall of the hanging seat 711.
[0032] The detailed connection means are well-known techniques in the art. The following mainly introduces the working principle and process. The specific work is as follows.
[0033] Step 1. The equipment is stably installed through the base 9. After the equipment is powered on, the liquid inlet end of the material pump 21 is connected to the feeding (spraying material) through a pipeline. Step 2. Then place the spoiler on the left end of the conveyor belt main body 11 in the main body assembly 1, and place the mounting claws with through holes facing up and opposite to the clamping assembly 5. Step 3. Then drive the spoiler to move to the right through the conveyor belt main body 11. When the spoiler passes through the guiding box 14 on the left side of the spraying box 13, use the hot air generated by the fan 15 and the heating box 16 to blow off the surface dust, and then move into the spraying box 13 on the support arm 12. Step 4. The material pump 21 drives the nozzle 23 to feed the material, and the first driving rail drives the gear rod 25 to move up and down. The gear rod 25 moves and meshes with the swing gear 22 to drive the nozzle 23 to turn up and down under the swing port 81, and the spraying angle is adjusted to change the spraying position, so that the side with the mounting claw is sprayed; after spraying, the spoiler is moved to the right again to the guide box 14 on the right side of the spray box 13 with the help of the conveyor belt body 11, and the fan 15 and the heating box 16 generate hot air to blow the mounting claw part to accelerate drying, and then the spoiler is moved to the left and re-entered into the spray box 13; Step 5. Since the spray box 13 has no front side wall, the clamping structure can be inserted into the spray box 13 with the help of the transport structure 3 to clamp and fix the spoiler; that is, the first hydraulic cylinder 30 is driven to drive the flip seat 31 to move up and down to adjust the height of the clamping assembly 5; then the second electric slide rail 37 on the flip arm 34 is driven to drive the telescopic arm 38 to move, and the clamping assembly 5 is inserted into the spray box 13, and the first camera 44 in the flip assembly 4 is used to image and determine the installation claw position of the spoiler; Step 6. Insert the first clamping arm 54 in the clamping assembly 5 between the two mounting claws of the spoiler, then drive the third hydraulic cylinder 56 to extend, move the push plate 55 between the bottom plate 51 and the cover plate 53, and drive the moving arm 57 to move relatively in the moving groove 83 of the blocking arm 52 by means of the V-shaped toggle groove 84, thereby driving the second clamping arm 58 to move relatively, so that the second clamping arm 58 is clamped and fixed on the outside of the mounting claw; Step 7. After the spoiler is clamped, the first motor 42 in the flip assembly 4 can be driven to drive the casing 43 to flip a certain angle on the mounting frame 41, or the spoiler can be flipped 180 degrees and positioned above the flip arm 34 to achieve flipping, and then the second electric slide rail 37 can be used to drive the telescopic arm 38 to move and insert the flipped spoiler into the spray box 13, and the telescopic arm 38 can pass through the extension opening of the rear side wall of the spray box 13, so that the spoiler is fully opposite to the spray head 23 for face-changing spraying; Step 8. After the spoiler is sprayed on both sides, the spoiler is flipped to a vertical position and positioned above the flip arm 34; then the second hydraulic cylinder 36 is driven to contract, driving the connecting shaft 33 to flip with the help of the first arm 32, and at the same time, the connecting shaft 33 is movably connected to the second arm 35, and when the connecting shaft 33 flips, the flip arm 34 is driven to flip on the flip seat 31 with the help of the second arm 35, and the flip arm 34 is horizontally positioned above the flip seat 31, and the spoiler is vertically positioned at the front side of the front end of the flip seat 31; Step 9. At this time, imaging can be performed through the second camera 69 on the hanger 62 in the hoisting structure 6 to determine whether there is a spoiler on the boom 713 in the hoisting assembly 71 corresponding to the spoiler. With the aid of the second motor 66 on the upper wall of the hanger 62 supported by the column 61, one of the rotating shafts 63 is driven to rotate through the transmission of the transmission wheel 67 and the transmission belt 68. One of the conveyor wheels 64 is driven to rotate by the rotating shaft 63, so that the conveyor belt 65 rotates on the conveyor wheel 64 and drives a number of hoisting assemblies 71 to rotate circumferentially for transposition; Step 10. As the hoisting assembly 71 rotates and moves, after the spoiler is flipped by means of the flipping assembly 4 and the flipping arm 34, the mounting claws of the spoiler are made to correspond to the boom 713. Then, as the boom 713 moves with the conveyor belt 65, the boom 713 can be inserted into the through holes of the mounting claws, and then the clamping assembly 5 is unlocked to complete the handling and hoisting. By driving the rotation and movement of the spoiler with the boom 713, both walls of the spoiler can face the fan 70, and the air supply of the fan 70 can be used to accelerate drying; Step 11. Since the sizes of spoilers of different specifications, as well as the sizes and spacings of the mounting claws on the spoilers, are different, the clamping position can be adjusted by moving the first clamping arm 54 at the adjustment groove 82, and the spacing of the suspension seats 711 on the conveyor belt 65 can be adjusted by means of the tightening bolts 712. Moreover, the sizes of the spraying box 13 and the guiding box 14 should be larger than the spoiler (the sizes are set according to actual requirements and can be achieved with the mechanical structure of this solution).
[0034] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic painting production line for aircraft parts, characterized in that, It includes a base (9), a spraying structure, a handling structure (3), a clamping structure, and a hoisting structure (6); the spraying structure is fixedly arranged at the rear end of the base (9), the handling structure (3) is fixedly arranged in the middle of the base (9), the clamping structure is fixedly arranged on the handling structure (3), the hoisting structure (6) is fixedly arranged at the front end of the base (9), and the hoisting structure (6) corresponds to the clamping structure; The spraying structure is used for conveying the spoiler and spraying the spoiler, the clamping structure is used for clamping and fixing the spoiler, the handling structure (3) is used for flipping and moving the spoiler to realize spraying surface changing and picking and placing of the spoiler, and placing the spoiler on the hoisting structure (6), and the hoisting structure (6) is used for hanging the spoiler at equal intervals and driving the spoiler to rotate circumferentially for uniform drying.
2. The full-automatic painting production line for an aircraft part according to claim 1, characterized in that, The spraying structure includes a main body component (1) and a spraying component (2); the main body component (1) is fixedly arranged on the base (9), and the spraying component (2) is fixedly arranged on the main body component (1).
3. The full-automatic painting production line for an aircraft part according to claim 2, characterized in that, The spraying component (2) includes a material pump (21), a swing gear (22), a spray head (23), a first electric slide rail (24), and a rack (25); The liquid inlet end of the material pump (21) is connected with a feeding pipeline, the swing gear (22) is movably arranged on the main body component (1), the spray head (23) is fixedly arranged on the swing gear (22), the spray head (23) is connected with the discharge end of the material pump (21), the first electric slide rail (24) is vertically arranged on the left side of the swing gear (22), one end of the rack (25) is fixedly arranged on the first electric slide rail (24), and the rack (25) can move up and down, and the other end of the rack (25) meshes with the swing gear (22).
4. The full-automatic painting production line for an aircraft part according to claim 3, wherein The handling structure (3) includes a first hydraulic cylinder (30), a flipping seat (31), a pair of first arm rods (32), a connecting shaft (33), a flipping arm (34), a pair of second arm rods (35), a second hydraulic cylinder (36), a second electric slide rail (37), and a telescopic arm (38); The first hydraulic cylinder (30) is fixedly arranged on the upper wall of the base (9) and is located at the front side of the middle part of the conveyor belt main body (11). The turning seat (31) is fixedly arranged on the telescopic end of the first hydraulic cylinder (30), and both the front and rear ends of the turning seat (31) are concave. The pair of first arm rods (32) are both L-shaped. One ends of the pair of first arm rods (32) are respectively movably arranged on the rear end of the turning seat (31). The connecting shaft (33) is fixedly arranged between the other ends of the pair of first arm rods (32). The turning arm (34) is L-shaped. One end of the turning arm (34) is movably arranged on the rear end of the turning seat (31) and is located at the rear side of the first arm rod (32). The pair of second arm rods (35) are both L-shaped. One ends of the pair of second arm rods (35) are respectively movably sleeved on the connecting shaft (33), and the other ends of the second arm rods (35) are respectively movably connected to one end of the turning seat (31). One end of the second hydraulic cylinder (36) is movably arranged on the front end of the turning seat (31), and the other end of the second hydraulic cylinder (36) is movably sleeved on the middle part of the connecting shaft (33). The other end of the second hydraulic cylinder (36) is located between the second arm rods (35). The second electric slide rail (37) is fixedly arranged at the middle part of the lower wall of the other end of the turning arm (34). The telescopic arm (38) is fixedly arranged on the second electric slide rail (37), and the telescopic arm (38) moves back and forth.
5. The full-automatic painting production line for an aircraft part according to claim 4, wherein, The clamping structure includes a turning assembly (4) and a clamping assembly (5). The turning assembly (4) is fixedly arranged on the other end of the telescopic arm (38), and the clamping assembly (5) is fixedly arranged on the turning assembly (4).
6. The fully automatic painting production line for an aircraft part according to claim 5, wherein The clamping assembly (5) includes a bottom plate (51), a pair of stop arms (52), a cover plate (53), a pair of first clamping arms (54), a pushing plate (55), a third hydraulic cylinder (56), a pair of moving arms (57), and a pair of second clamping arms (58); The bottom plate (51) is T-shaped, and an adjustment groove (82) is provided in the middle of one end of the bottom plate (51). The pair of blocking arms (52) are both L-shaped. The pair of blocking arms (52) are symmetrically arranged on the other end of the bottom plate (51) and fit with the bottom plate (51). A moving groove (83) is provided in the middle of one end of the pair of blocking arms (52). The cover plate (53) is detachably buckled on the bottom plate (51), and the cover plate (53) and the bottom plate (51) fit symmetrically. The pair of first clamping arms (54) are movably arranged between the bottom plate (51) and the cover plate (53), and are located at the adjustment groove (82). The pair of first clamping arms (54) are respectively movable in the adjustment groove (82), and the first clamping arms (54) are fixed by a first bolt and a first nut. The push plate (55) is movably embedded between the other ends of the blocking arms (52), and the push plate (55) is located The bottom plate (51) and the cover plate (53) are movable forward and backward. A V-shaped toggle groove (84) is provided on the upper wall of the push plate (55). The third hydraulic cylinder (56) is fixedly arranged at the middle of the upper wall of the other end of the bottom plate (51) and is located in front of the push plate (55). The telescopic end of the third hydraulic cylinder (56) is connected to the push plate (55). One end of a pair of movable arms (57) is respectively movably embedded in the movable groove (83) of the blocking arm (52), and the other end of the movable arm (57) is located above the push plate (55). The other end of the pair of movable arms (57) is respectively movably inserted in the toggle groove (84). One end of a pair of second clamping arms (58) is respectively fixedly connected to one end of the movable arm (57), and the other end of the second clamping arm (58) corresponds to the first clamping arm (54). The pair of second clamping arms (58) can move against each other between the bottom plate (51) and the cover plate (53).
7. The full-automatic painting production line for an aircraft part according to claim 6, characterized in that, The hoisting structure (6) comprises a pair of columns (61), a hanger (62), a pair of rotating shafts (63), a pair of conveying wheels (64), a conveying belt (65), a second motor (66), a pair of transmission wheels (67), a transmission belt (68), a second camera (69), a pair of fans (70) and a plurality of hoisting components (71); One end of a pair of the upright columns (61) is symmetrically arranged on the upper wall of the front end of the base (9). The hanger (62) is concave. The hanger (62) is fixedly arranged at the other end of the upright column (61). Bearings are embedded in the middle of both ends of the hanger (62). The right end of the hanger (62) is located on the right side of the clamping structure. A pair of the rotating shafts (63) respectively and fixedly penetrate through the middle parts of the bearings at both ends of the hanger (62). A pair of the conveying wheels (64) are respectively and fixedly sleeved on the bottom ends of the rotating shafts (63) and are located below both ends of the hanger (62). The conveying belt (65) is movably sleeved on the conveying wheels (64). The second motor (66) is fixedly arranged on the upper wall of one end of the hanger (62). A pair of the transmission wheels (67) are respectively and fixedly sleeved on the driving end of the second motor (66) and the top end of one of the rotating shafts (63). The transmission belt (68) is movably sleeved on the transmission wheels (67). The second camera (69) is fixedly arranged on the lower wall of the hanger (62) and is opposite to the conveying wheel (64) at the right end. A pair of the air blowers (70) are symmetrically arranged in the middle of the hanger (62), and the air blowers (70) can blow air on the conveyor belt. A plurality of the hoisting assemblies (71) are respectively arranged on the conveying belt (65) at equal intervals.
8. An automatic painting production line for aircraft parts according to claim 7, characterized in that The hoisting assembly (71) includes a suspension seat (711), a pair of fastening bolts (712) and a suspension rod (713); The suspension seat (711) is concave. The suspension seat (711) is detachably clamped on the conveying belt (65), and the suspension seat (711) can rotate through the conveying belt (65). A pair of the fastening bolts (712) are respectively movably screwed on the upper wall of the suspension seat (711) and are tightened on the conveying belt (65). The suspension rod (713) is L-shaped, and one end of the suspension rod (713) is fixedly arranged on the lower wall of the suspension seat (711).
Citation Information
Patent Citations
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