Automatic glass bead screening and packaging device for highway tunnel

By adopting a combined structure of screening spiral tube, pad plate and isolation spiral plate in the glass bead screening equipment for highway tunnels, combined with vibration and air intake pipes, the collision noise and blockage problems during the glass bead screening process are solved, and efficient and low-noise automated screening and packaging are achieved.

CN120346971AActive Publication Date: 2025-07-22SICHUAN HIGHWAY ENG CONSULTING & SUPERVISION CO LTD
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Patent Information

Application Number
CN202510837728.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-23
Publication Date
2025-07-22
Estimated Expiration
2045-06-23

AI Technical Summary

Technical Problem

During the large-scale screening of existing glass beads for highway tunnels, frequent collisions of glass beads produce noise and vibration, which affects health and leads to clogging of the screen, affecting the screening effect and equipment operation.

Method used

The combined structure of screening spiral tube, pad plate, isolation spiral plate and screen plate is adopted, and screening is screened through spiral rolling and falling, combining vibration motor and air intake pipe to avoid collision and speed up screening speed, and use rubber inclined baffles and guide plates for buffering and guiding to reduce the chance of damage.

Benefits of technology

It effectively reduces screening noise and vibration, improves the screening efficiency of glass beads, reduces the chance of damage, and realizes efficient large-scale screening and packaging of glass beads.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automatic glass bead screening and packaging device for a highway tunnel, and relates to the technical field of glass bead screening. Comprising a mounting mechanism, the mounting mechanism comprises a tank body, an air inlet pipe is arranged on the tank body, the screening assembly comprises a telescopic rod, the telescopic rod is fixed to the bottom of the tank body, a limiting rod is slidably arranged on a mounting column, a first spring is arranged between the limiting rod and the mounting column, and a screening spiral pipe is fixed to the mounting column; a flow guide spiral plate is fixed to the screening spiral pipe, a screening plate is fixed in the screening spiral pipe, a plurality of discharging pipes are arranged on the side face of the screening spiral pipe, a plurality of inclined baffles are arranged in the screening spiral pipe, a discharging pipe is arranged at the lower end of the screening spiral pipe, and two vibration motors are fixed to the lower portion of the screening spiral pipe. A plurality of discharging mechanisms are fixed in the tank body, and a plurality of discharging mechanisms are arranged at the bottom of the tank body. According to the glass bead screening device, frequent collision of glass beads in the screening process can be avoided, and noise and vibration during screening are reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of glass bead screening, and specifically provides an automatic screening and packaging device for glass beads used in highway tunnels. Background Art

[0002] Glass beads for highway tunnels are a special material specifically designed for the construction of transportation infrastructure such as highway tunnels. They are mainly used as reflective materials in road markings (paints), significantly improving the retroreflective performance of road markings. When a vehicle travels at night in a tunnel, the headlights shine on the road markings with glass microspheres, and the light of the headlights can be reflected back parallel, enabling the driver to clearly see the forward direction and improving the safety of night driving. These glass beads are usually spherical or disc-shaped particles, and their diameter generally ranges from 200 microns to 1000 microns.

[0003] A glass microsphere isolation type dynamic screening device and screening method with the application publication number CN115445932A. A plurality of screening boxes are staggered on both sides of the feeding and screening pipe. Inside the screening box, there is a telescopic device, a rotating device connected to the output shaft of the telescopic device, and a screen cylinder connected to the output shaft of the rotating device. The screening box is configured with a first material distribution component in communication and cooperation with the front cavity and a second material distribution component in communication and cooperation with the rear cavity. A cylinder assembly is installed outside the feeding and screening pipe at positions above and below the screening box. The present invention screens glass microspheres through the cooperation of a blowing mechanism and the screening box. When the screen cylinder is blocked, the screening box is isolated from the feeding and screening pipe to discharge and recycle the remaining large-particle glass microspheres in the front cavity, and a reverse airflow pressure impact is applied to the screen cylinder, realizing automatic screening and blockage cleaning of glass microspheres and ensuring the efficiency of the glass microsphere screening process.

[0004] When the existing drum-type screening machine is used for large-batch screening of glass beads for highway tunnels, the glass beads will collide with each other frequently during the screening process, generating relatively large noise and vibration, which has an impact on the health of the staff. At the same time, the colliding glass beads will increase the probability of damage. When the drum-type screening machine is screening, the glass beads may get stuck in the sieve holes, resulting in sieve mesh blockage, affecting the screening effect and the normal operation of the equipment. Summary of the Invention

[0005] The purpose of the present invention is to provide an automatic screening and packaging device for glass beads used in highway tunnels to solve the problems raised in the above background art.

[0006] To achieve the above object, the present invention provides the following technical solution: An automatic screening and packaging device for glass beads used in highway tunnels, including an installation mechanism. The installation mechanism includes a tank body, and an air inlet pipe is provided on the tank body. It also includes a screening component. The screening component includes a telescopic rod fixed at the bottom of the tank body. A second spring is sleeved on the telescopic rod. An installation cylinder is fixed at the end of the telescopic rod. An installation column is fixed above the installation cylinder. A limiting rod is slidably arranged on the installation column. A first spring is arranged between the limiting rod and the installation column. A screening spiral pipe is fixed on the installation column. A guiding spiral plate is fixed on the screening spiral pipe. A sieve plate is fixed inside the screening spiral pipe. A number of discharge pipes are arranged on the side of the screening spiral pipe. A number of inclined baffles are arranged inside the screening spiral pipe. A discharge pipe is arranged at the lower end of the screening spiral pipe. Two vibration motors are fixed below the screening spiral pipe. A number of blanking mechanisms are fixed inside the tank body. All the blanking mechanisms are located below the corresponding discharge pipes. A number of discharge mechanisms are arranged at the bottom of the tank body.

[0007] Further, all the inclined baffles are made of rubber material.

[0008] An inlet funnel is arranged above the tank body. A fixing plate is fixed above the inlet funnel. The end of the limiting rod is fixed below the fixing plate. A number of discharge holes are formed on the side of the tank body.

[0009] A communication port is formed on the discharge pipe. A number of mutually intersecting guide plates are arranged inside the discharge pipe.

[0010] Further, the guide plates are all made of rubber material.

[0011] The discharge mechanism includes a conveyor belt located inside the discharge hole. A number of packaging bottles are placed above the conveyor belt.

[0012] The blanking mechanism includes a collection box fixed on the inner wall of the tank body. A cylinder is fixed below the collection box. An auger is rotatably arranged inside the cylinder. A conveyor motor is fixed above the collection box. The output shaft of the conveyor motor is connected to the auger through a coupling. A blanking port is formed below the cylinder.

[0013] Further, the bottom of the collection box is inclined, and a rubber buffer layer is laid on the bottom of the collection box.

[0014] A cushion plate is arranged at the bottom of the screening spiral pipe. The air inlet pipe is located above the screening spiral pipe.

[0015] Further, the cushion plate is made of rubber material.

[0016] An isolation spiral plate is fixed inside the screening spiral tube. The isolation spiral plate and the sieve plate divide the interior of the screening spiral tube into an air inlet chamber, a screening chamber, and a blanking chamber. A number of air guiding inclined grooves are formed on the isolation spiral plate, and the air inlet pipe is communicated with the air inlet chamber.

[0017] A number of air guiding plates are fixed below the sieve plate, and the air inlet pipe is communicated with the air inlet chamber.

[0018] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0019] In the automatic screening and packaging device for glass beads used in highway tunnels, by arranging a screening spiral tube, a backing plate, an isolation spiral plate, and a sieve plate, the glass beads can roll and fall spirally. During the rolling and falling process, the glass beads are screened, avoiding frequent collisions of the glass beads during the screening process, reducing the noise and vibration during screening, and avoiding affecting the health of the staff. A number of air guiding inclined grooves are formed on the isolation spiral plate, and a number of air guiding plates are fixed below the sieve plate, which can continuously accelerate the falling speed of the glass beads, thereby accelerating the screening speed of the glass beads. After the glass beads are screened, the glass beads fall into the interior of the blanking chamber, and the air continuously accelerates the discharging speed of the glass beads, enabling large-batch screening of the glass beads.

[0020] By arranging a number of mutually staggered guide plates inside the discharge pipe, the falling glass beads can be resisted and guided, restricting the falling height of the glass beads, reducing the probability of damage caused by collisions when the glass beads fall. At the same time, the air is discharged from the discharge pipe, which can accelerate the discharging speed of the glass beads through the discharge pipe, not only reducing the probability of damage to the glass beads by collisions but also taking into account the discharging speed of the discharge pipe. Description of the Drawings

[0021] Figure 1 is a three-dimensional structural schematic diagram of the present invention;

[0022] Figure 2 is a cross-sectional structural schematic diagram of the present invention;

[0023] Figure 3 is Figure 2 an enlarged structural schematic diagram of part A in

[0024] Figure 4 is an internal structural schematic diagram of the present invention;

[0025] Figure 5 is a cross-sectional structural schematic diagram of the screening mechanism (Embodiment 1 and Embodiment 2) of the present invention;

[0026] Figure 6 is a three-dimensional structural schematic diagram of the screening mechanism in the present invention;

[0027] Figure 7Schematic cross-sectional structure diagram of the screening mechanism (Embodiment 3) in the present invention;

[0028] Figure 8 Schematic cross-sectional structure diagram of the screening mechanism (Embodiment 4) in the present invention;

[0029] Figure 9 Schematic internal structure diagram of some components in the present invention.

[0030] In the figure: 1. Installation mechanism; 101. Inlet funnel; 102. Fixed plate; 103. Tank body; 104. Discharge hole; 2. Air inlet pipe; 3. Discharge mechanism; 301. Packaging bottle; 302. Conveyor belt; 4. Discharge pipe; 5. Screening assembly; 501. Limit rod; 502. First spring; 503. Mounting column; 504. Guide spiral plate; 505. Vibration motor; 506. Mounting cylinder; 507. Telescopic rod; 508. Second spring; 509. Air guide chute; 510. Discharge pipe; 511. Screening spiral pipe; 512. Base plate; 513. Sieve plate; 514. Air guide plate; 515. Isolation spiral plate; 516. Communication port; 517. Guide plate; 6. Feeding mechanism; 601. Collection box; 602. Conveyor motor; 603. Cylinder; 604. Auger; 605. Feeding port. Detailed implementation manners

[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0032] As Figures 1-9 shown, the present invention provides a technical solution:

[0033] Embodiment 1:

[0034] An automatic screening and packaging device for glass beads used in highway tunnels, including an installation mechanism 1. The installation mechanism 1 includes a tank body 103, and an air inlet pipe 2 is arranged on the tank body 103. It also includes a screening assembly 5. The screening assembly 5 includes a telescopic rod 507. The telescopic rod 507 is fixed at the bottom of the tank body 103. A second spring 508 is sleeved on the telescopic rod 507. The end of the telescopic rod 507 is fixed with an installation cylinder 506. An installation column 503 is fixed above the installation cylinder 506. A limiting rod 501 is slidably arranged on the installation column 503. A first spring 502 is arranged between the limiting rod 501 and the installation column 503. A screening spiral pipe 511 is fixed on the installation column 503. A guiding spiral plate 504 is fixed on the screening spiral pipe 511. A sieve plate 513 is fixed inside the screening spiral pipe 511. A number of discharge pipes 510 are arranged on the side of the screening spiral pipe 511. A number of inclined baffles are arranged inside the screening spiral pipe 511. A discharge pipe 4 is arranged at the lower end of the screening spiral pipe 511. Two vibration motors 505 are fixed below the screening spiral pipe 511. A number of blanking mechanisms 6 are fixed inside the tank body 103. A number of blanking mechanisms 6 are all located below the corresponding discharge pipes 510. A number of discharge mechanisms 3 are arranged at the bottom of the tank body 103.

[0035] It should be noted that the upper part of the screening spiral pipe 511 is open, which is convenient for glass beads to fall onto the sieve plate 513. A number of screening holes are opened on the sieve plate 513. The inclined baffle is made of rubber material, which can buffer the falling glass beads and reduce the probability of glass beads being damaged by collision. The glass beads fall onto the sieve plate 513 inside the screening spiral pipe 511 to screen the glass beads. The vibration motor 505 drives the screening spiral pipe 511 to vibrate, accelerating the screening speed of the glass beads and reducing the probability of glass beads getting stuck on the sieve plate 513. At the same time, the air inlet pipe 2 blows the glass beads on the sieve plate 513 from top to bottom, accelerating the falling speed of the glass beads, thereby accelerating the screening speed of the glass beads. The screened glass beads fall to the bottom of the screening spiral pipe 511 and roll along the screening spiral pipe 511 to the inclined baffle, and the inclined baffle guides the glass beads into the inside of the discharge pipe 510, and the glass beads leave the screening spiral pipe 511 through the discharge pipe 510.

[0036] An introduction funnel 101 is arranged above the tank body 103. A fixing plate 102 is fixed above the introduction funnel 101. The end of the limiting rod 501 is fixed below the fixing plate 102. A number of discharge holes 104 are opened on the side of the tank body 103;

[0037] It should be noted that the glass beads to be screened are conveyed above the introduction funnel 101, and the introduction funnel 101 can guide the glass beads so that the glass beads all fall above the sieve plate 513.

[0038] The discharging mechanism 3 includes a conveyor belt 302 which is located inside the discharging hole 104, and several packaging bottles 301 are placed above the conveyor belt 302.

[0039] It should be noted that the packaging bottles 301 are located directly below the feeding mechanism 6. The conveyor belt 302 intermittently conveys several packaging bottles 301 to directly below the feeding mechanism 6. After the packaging bottles 301 are loaded with a fixed quantity of glass beads, the packaging bottles 301 are conveyed out of the interior of the tank body 103.

[0040] The feeding mechanism 6 includes a collection box 601 which is fixed on the inner wall of the tank body 103. A cylinder 603 is fixed below the collection box 601. A screw conveyor 604 is rotatably arranged inside the cylinder 603. A conveying motor 602 is fixed above the collection box 601. The output shaft of the conveying motor 602 is connected to the screw conveyor 604 through a coupling. A blanking port 605 is opened below the cylinder 603.

[0041] It should be noted that the bottom of the collection box 601 is inclined, and a rubber buffer layer is laid on the bottom of the collection box 601, which can buffer the falling glass beads and reduce the probability of damage to the glass beads caused by collision. The glass beads fall into the interior of the collection box 601 through the discharge pipe 510. The collection box 601 guides the glass beads into the interior of the cylinder 603. The conveying motor 602 drives the screw conveyor 604 to rotate through the output shaft. The screw conveyor 604 quantitatively conveys the glass beads and discharges the glass beads from the blanking port 605. By controlling the rotation speed of the screw conveyor 604, the quantity of the conveyed glass beads is controlled to achieve quantitative conveyance.

[0042] A backing plate 512 is arranged at the bottom of the screening spiral pipe 511, and the air inlet pipe 2 is located above the screening spiral pipe 511.

[0043] It should be noted that the backing plate 512 is made of rubber material. The backing plate 512 can buffer the glass beads falling after screening, reduce the probability of damage to the glass beads caused by collision when they fall, and at the same time, reduce the speed of the glass beads during screening.

[0044] Embodiment 2:

[0045] An automatic screening and packaging device for glass beads used in highway tunnels, including an installation mechanism 1. The installation mechanism 1 includes a tank body 103, and an air inlet pipe 2 is arranged on the tank body 103. It also includes a screening assembly 5. The screening assembly 5 includes a telescopic rod 507. The telescopic rod 507 is fixed at the bottom of the tank body 103. A second spring 508 is sleeved on the telescopic rod 507. An installation cylinder 506 is fixed at the end of the telescopic rod 507. An installation column 503 is fixed above the installation cylinder 506. A limiting rod 501 is slidably arranged on the installation column 503. A first spring 502 is arranged between the limiting rod 501 and the installation column 503. A screening spiral pipe 511 is fixed on the installation column 503. A guiding spiral plate 504 is fixed on the screening spiral pipe 511. A sieve plate 513 is fixed inside the screening spiral pipe 511. A number of discharge pipes 510 are arranged on the side of the screening spiral pipe 511. A number of inclined baffles are arranged inside the screening spiral pipe 511. A discharge pipe 4 is arranged at the lower end of the screening spiral pipe 511. Two vibration motors 505 are fixed below the screening spiral pipe 511. A number of blanking mechanisms 6 are fixed inside the tank body 103. A number of blanking mechanisms 6 are all located below the corresponding discharge pipes 510. A number of discharge mechanisms 3 are arranged at the bottom of the tank body 103.

[0046] It should be noted that the upper part of the screening spiral pipe 511 is open, which is convenient for glass beads to fall onto the sieve plate 513. A number of screening holes are opened on the sieve plate 513. The inclined baffle is made of rubber material, which can buffer the falling glass beads and reduce the probability of glass beads being damaged by collision. The glass beads fall onto the sieve plate 513 inside the screening spiral pipe 511, and the glass beads are screened. The vibration motor 505 drives the screening spiral pipe 511 to vibrate, accelerating the screening speed of the glass beads and reducing the probability of glass beads getting stuck on the sieve plate 513. At the same time, the air inlet pipe 2 blows the glass beads on the sieve plate 513 from top to bottom, accelerating the falling speed of the glass beads, thereby accelerating the screening speed of the glass beads. The screened glass beads fall to the bottom of the screening spiral pipe 511 and roll along the screening spiral pipe 511 to the inclined baffle, and the inclined baffle guides the glass beads into the inside of the discharge pipe 510, and the glass beads leave the screening spiral pipe 511 through the discharge pipe 510.

[0047] An introduction funnel 101 is arranged above the tank body 103. A fixing plate 102 is fixed above the introduction funnel 101. The end of the limiting rod 501 is fixed below the fixing plate 102. A number of discharge holes 104 are opened on the side of the tank body 103;

[0048] It should be noted that the glass beads to be screened are conveyed above the introduction funnel 101, and the introduction funnel 101 can guide the glass beads so that the glass beads all fall above the sieve plate 513.

[0049] A communication port 516 is opened on the discharge pipe 510. A number of mutually staggered guide plates 517 are arranged inside the discharge pipe 510;

[0050] It should be noted that several guide plates 517 are all made of rubber material. The several mutually staggered guide plates 517 can decelerate the falling glass beads, avoid the too fast falling speed of the glass beads, and avoid the damage probability caused by the collision during the falling of the glass beads.

[0051] The discharging mechanism 3 includes a conveyor belt 302. The conveyor belt 302 is located inside the discharging hole 104, and several packaging bottles 301 are placed above the conveyor belt 302.

[0052] It should be noted that the packaging bottles 301 are located directly below the blanking mechanism 6. The conveyor belt 302 intermittently conveys several packaging bottles 301 directly below the blanking mechanism 6. When the packaging bottles 301 are loaded with a fixed quantity of glass beads, the packaging bottles 301 are conveyed out of the interior of the tank body 103.

[0053] The blanking mechanism 6 includes a collection box 601. The collection box 601 is fixed on the inner wall of the tank body 103. A cylinder 603 is fixed below the collection box 601. A screw conveyor 604 is rotatably arranged inside the cylinder 603. A conveying motor 602 is fixed above the collection box 601. The output shaft of the conveying motor 602 is connected to the screw conveyor 604 through a coupling. A blanking port 605 is opened below the cylinder 603.

[0054] It should be noted that the bottom of the collection box 601 is inclined, and a rubber buffer layer is laid on the bottom of the collection box 601, which can buffer the falling glass beads and reduce the probability of damage caused by the collision of the glass beads. The glass beads fall into the interior of the collection box 601 through the discharge pipe 510. The collection box 601 guides the glass beads into the interior of the cylinder 603. The conveying motor 602 drives the screw conveyor 604 to rotate through the output shaft. The screw conveyor 604 quantitatively conveys the glass beads and discharges the glass beads from the blanking port 605. By controlling the rotation speed of the screw conveyor 604, the quantity of the conveyed glass beads is controlled to achieve quantitative conveyance.

[0055] A backing plate 512 is arranged at the bottom of the screening spiral pipe 511, and the air inlet pipe 2 is located above the screening spiral pipe 511.

[0056] It should be noted that the backing plate 512 is made of rubber material. The backing plate 512 can buffer the glass beads falling after screening, reduce the probability of damage caused by the collision when the glass beads fall, and at the same time, reduce the speed of the glass beads during screening.

[0057] Embodiment 3:

[0058] An automatic screening and packaging device for glass beads used in highway tunnels, including an installation mechanism 1. The installation mechanism 1 includes a tank body 103, and an air inlet pipe 2 is arranged on the tank body 103. It also includes a screening component 5. The screening component 5 includes a telescopic rod 507. The telescopic rod 507 is fixed at the bottom of the tank body 103. A second spring 508 is sleeved on the telescopic rod 507. The end of the telescopic rod 507 is fixed with an installation cylinder 506. An installation column 503 is fixed above the installation cylinder 506. A limiting rod 501 is slidably arranged on the installation column 503. A first spring 502 is arranged between the limiting rod 501 and the installation column 503. A screening spiral pipe 511 is fixed on the installation column 503. A guiding spiral plate 504 is fixed on the screening spiral pipe 511. A sieve plate 513 is fixed inside the screening spiral pipe 511. A number of discharge pipes 510 are arranged on the side of the screening spiral pipe 511. A number of inclined baffles are arranged inside the screening spiral pipe 511. A discharge pipe 4 is arranged at the lower end of the screening spiral pipe 511. Two vibration motors 505 are fixed below the screening spiral pipe 511. A number of feeding mechanisms 6 are fixed inside the tank body 103. A number of feeding mechanisms 6 are all located below the corresponding discharge pipes 510. A number of discharge mechanisms 3 are arranged at the bottom of the tank body 103.

[0059] It should be noted that the cross-section of the screening spiral pipe 511 is rectangular. A spiral opening is arranged at the uppermost end of the screening spiral pipe 511, which is circular when viewed from above, facilitating the glass beads to fall onto the sieve plate 513. A number of screening holes are arranged on the sieve plate 513. The inclined baffle is made of rubber material, which can buffer the falling glass beads and reduce the probability of the glass beads being damaged by collision. The glass beads fall onto the sieve plate 513 inside the screening spiral pipe 511, and the glass beads are screened. The vibration motor 505 drives the screening spiral pipe 511 to vibrate, accelerating the screening speed of the glass beads and reducing the probability of the glass beads getting stuck on the sieve plate 513. At the same time, the air inlet pipe 2 blows the glass beads on the sieve plate 513 from top to bottom, accelerating the falling speed of the glass beads, thereby accelerating the screening speed of the glass beads. The screened glass beads fall to the bottom of the screening spiral pipe 511 and roll along the screening spiral pipe 511 to the inclined baffle, and the inclined baffle guides the glass beads into the discharge pipe 510, and the glass beads leave the screening spiral pipe 511 through the discharge pipe 510.

[0060] An introduction funnel 101 is arranged above the tank body 103. A fixing plate 102 is fixed above the introduction funnel 101. The end of the limiting rod 501 is fixed below the fixing plate 102. A number of discharge holes 104 are arranged on the side of the tank body 103;

[0061] It should be noted that the glass beads to be screened are conveyed above the introduction funnel 101, and the introduction funnel 101 can guide the glass beads so that the glass beads all fall above the sieve plate 513.

[0062] The discharge pipe 510 is provided with a communication port 516, and a number of mutually intersecting guide plates 517 are arranged inside the discharge pipe 510;

[0063] It should be noted that a number of guide plates 517 are all made of rubber material. The number of mutually intersecting guide plates 517 can slow down the falling glass beads, avoid the too fast falling speed of the glass beads, and avoid the damage probability caused by the collision of the falling glass beads.

[0064] The discharging mechanism 3 includes a conveyor belt 302. The conveyor belt 302 is located inside the discharging hole 104, and a number of packaging bottles 301 are placed above the conveyor belt 302;

[0065] It should be noted that the packaging bottles 301 are located directly below the blanking mechanism 6. The conveyor belt 302 intermittently conveys a number of packaging bottles 301 directly below the blanking mechanism 6. When the packaging bottles 301 are loaded with a fixed amount of glass beads, the packaging bottles 301 are conveyed out of the interior of the tank body 103.

[0066] The blanking mechanism 6 includes a collection box 601. The collection box 601 is fixed on the inner wall of the tank body 103. A cylinder 603 is fixed below the collection box 601. A screw conveyor 604 is rotatably arranged inside the cylinder 603. A conveying motor 602 is fixed above the collection box 601. The output shaft of the conveying motor 602 is connected to the screw conveyor 604 through a coupling. A blanking port 605 is opened below the cylinder 603;

[0067] It should be noted that the bottom of the collection box 601 is inclined, and a rubber buffer layer is laid on the bottom of the collection box 601, which can buffer the falling glass beads, reduce the probability of damage caused by the collision of the glass beads. The glass beads fall into the interior of the collection box 601 from the discharge pipe 510. The collection box 601 guides the glass beads into the interior of the cylinder 603. The conveying motor 602 drives the screw conveyor 604 to rotate through the output shaft. The screw conveyor 604 quantitatively conveys the glass beads and discharges the glass beads from the blanking port 605. By controlling the rotation speed of the screw conveyor 604, the number of conveyed glass beads is controlled to achieve quantitative conveying.

[0068] A backing plate 512 is arranged at the bottom of the screening screw pipe 511, and the air inlet pipe 2 is located above the screening screw pipe 511;

[0069] It should be noted that the backing plate 512 can buffer the screened and falling glass beads, reduce the probability of damage caused by the collision of the glass beads when falling, and at the same time, reduce the speed of the glass beads during screening.

[0070] An isolation screw plate 515 is fixed inside the screening screw pipe 511. The isolation screw plate 515 and the sieve plate 513 divide the interior of the screening screw pipe 511 into an air inlet chamber, a screening chamber and a blanking chamber. A number of air guiding inclined grooves 509 are opened on the isolation screw plate 515, and the air inlet pipe 2 is communicated with the air inlet chamber;

[0071] It should be noted that the air inlet pipe 2 blows air into the interior of the air inlet chamber. When the interior of the air inlet chamber is filled with air, the air is blown from a number of air guiding chute 509 onto the glass beads on the sieve plate 513, continuously accelerating the falling speed of the glass beads, thereby accelerating the screening speed of the glass beads. After the glass beads are screened, the glass beads fall into the interior of the blanking bin. At the same time, the air is discharged from the discharge pipe 510, and at the same time, the discharging speed of the glass beads is accelerated.

[0072] Embodiment 4:

[0073] An automatic screening and packaging device for glass beads used in highway tunnels, comprising an installation mechanism 1. The installation mechanism 1 includes a tank body 103, and an air inlet pipe 2 is arranged on the tank body 103. It further includes a screening assembly 5. The screening assembly 5 includes a telescopic rod 507. The telescopic rod 507 is fixed to the bottom of the tank body 103. A second spring 508 is sleeved on the telescopic rod 507. The end of the telescopic rod 507 is fixed with an installation cylinder 506. Above the installation cylinder 506, an installation column 503 is fixed. A limiting rod 501 is slidably arranged on the installation column 503. A first spring 502 is arranged between the limiting rod 501 and the installation column 503. A screening spiral pipe 511 is fixed on the installation column 503. A guiding spiral plate 504 is fixed on the screening spiral pipe 511. A sieve plate 513 is fixed inside the screening spiral pipe 511. A number of discharge pipes 510 are arranged on the side of the screening spiral pipe 511. A number of inclined baffles are arranged inside the screening spiral pipe 511. A discharge pipe 4 is arranged at the lower end of the screening spiral pipe 511. Two vibration motors 505 are fixed below the screening spiral pipe 511. A number of blanking mechanisms 6 are fixed inside the tank body 103. A number of blanking mechanisms 6 are all located below the corresponding discharge pipes 510. A number of discharge mechanisms 3 are arranged at the bottom of the tank body 103.

[0074] It should be noted that the cross-section of the screening spiral pipe 511 is rectangular. A spiral opening is provided at the uppermost end of the screening spiral pipe 511, which is circular when viewed from above, facilitating the glass beads to fall onto the sieve plate 513. A number of screening holes are provided on the sieve plate 513. The inclined baffle is made of rubber material, which can buffer the falling glass beads and reduce the probability of the glass beads being damaged by collision. The glass beads fall onto the sieve plate 513 inside the screening spiral pipe 511, and the glass beads are screened. The vibration motor 505 drives the screening spiral pipe 511 to vibrate, accelerating the screening speed of the glass beads and reducing the probability of the glass beads getting stuck on the sieve plate 513. At the same time, the air inlet pipe 2 blows the glass beads on the sieve plate 513 from top to bottom, accelerating the falling speed of the glass beads, thereby accelerating the screening speed of the glass beads. The screened glass beads fall to the bottom of the screening spiral pipe 511, roll along the screening spiral pipe 511 to the inclined baffle, and the inclined baffle guides the glass beads into the interior of the discharge pipe 510, and the glass beads leave the screening spiral pipe 511 through the discharge pipe 510.

[0075] Above the tank body 103, an inlet funnel 101 is provided. Above the inlet funnel 101, a fixing plate 102 is fixed. The end of the limiting rod 501 is fixed below the fixing plate 102. A plurality of discharge holes 104 are provided on the side surface of the tank body 103.

[0076] It should be noted that the glass beads to be screened are conveyed above the inlet funnel 101. The inlet funnel 101 can guide the glass beads so that the glass beads all fall above the sieve plate 513.

[0077] A communication port 516 is provided on the discharge pipe 510, and a plurality of mutually staggered guide plates 517 are provided inside the discharge pipe 510.

[0078] It should be noted that a plurality of guide plates 517 are all made of rubber material. The plurality of mutually staggered guide plates 517 can slow down the falling glass beads, avoid the too fast falling speed of the glass beads, and avoid the damage probability caused by the collision of the falling glass beads.

[0079] The discharging mechanism 3 includes a conveyor belt 302. The conveyor belt 302 is located inside the discharge hole 104, and a plurality of packaging bottles 301 are placed above the conveyor belt 302.

[0080] It should be noted that the packaging bottles 301 are located directly below the blanking mechanism 6. The conveyor belt 302 intermittently conveys a plurality of packaging bottles 301 directly below the blanking mechanism 6. When the packaging bottles 301 are loaded with a fixed amount of glass beads, the packaging bottles 301 are conveyed out of the inside of the tank body 103.

[0081] The blanking mechanism 6 includes a collecting box 601. The collecting box 601 is fixed on the inner wall of the tank body 103. Below the collecting box 601, a cylinder 603 is fixed. Inside the cylinder 603, an auger 604 is rotatably arranged. Above the collecting box 601, a conveying motor 602 is fixed. The output shaft of the conveying motor 602 is connected to the auger 604 through a coupling. A blanking port 605 is provided below the cylinder 603.

[0082] It should be noted that the bottom of the collecting box 601 is inclined, and a rubber buffer layer is laid on the bottom of the collecting box 601, which can buffer the falling glass beads and reduce the probability of damage caused by the collision of the glass beads. The glass beads fall into the inside of the collecting box 601 from the discharge pipe 510. The collecting box 601 guides the glass beads into the inside of the cylinder 603. The conveying motor 602 drives the auger 604 to rotate through the output shaft. The auger 604 quantitatively conveys the glass beads and discharges the glass beads from the blanking port 605. By controlling the rotation speed of the auger 604, the number of conveyed glass beads is controlled to achieve quantitative conveying.

[0083] A cushion plate 512 is provided at the bottom of the screening spiral pipe 511, and the air inlet pipe 2 is located above the screening spiral pipe 511.

[0084] It should be noted that the backing plate 512 can buffer the glass beads falling after screening, reduce the probability of collision damage when the glass beads fall, and at the same time, reduce the speed of the glass beads during screening.

[0085] An isolation spiral plate 515 is fixed inside the screening spiral pipe 511. The isolation spiral plate 515 and the sieve plate 513 divide the inside of the screening spiral pipe 511 into an air inlet chamber, a screening chamber, and a blanking chamber. A number of air guiding inclined grooves 509 are formed on the isolation spiral plate 515, and the air inlet pipe 2 is communicated with the air inlet chamber;

[0086] It should be noted that the air inlet pipe 2 blows air into the inside of the air inlet chamber. When the air fills the inside of the air inlet chamber, the air is blown from a number of air guiding inclined grooves 509 onto the glass beads on the sieve plate 513, continuously accelerating the falling speed of the glass beads, thereby accelerating the screening speed of the glass beads. After the glass beads are screened, the glass beads fall into the inside of the blanking chamber. At the same time, the air is discharged from the discharge pipe 510, and at the same time, the discharge speed of the glass beads is accelerated.

[0087] A number of air guiding plates 514 are fixed below the sieve plate 513, and the air inlet pipe 2 is communicated with the air inlet chamber;

[0088] It should be noted that after the glass beads are screened, the glass beads fall into the inside of the blanking chamber. A number of air guiding plates 514 guide the screened glass beads, making the glass beads fall obliquely, increasing the initial speed when the glass beads fall. At the same time, a number of air guiding plates 514 can also re-guide the air only, continuously blowing the inside of the blanking chamber, thereby continuously accelerating the moving speed of the glass beads on the backing plate 512, so as to make full use of the air and accelerate the screening speed.

[0089] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended embodiments and their equivalents.

Claims

1. An automatic screening and packaging device for glass beads used in highway tunnels, comprising an installation mechanism (1), the installation mechanism (1) including a tank body (103), and an air inlet pipe (2) being arranged on the tank body (103), characterized in that: It also includes a screening assembly (5). The screening assembly (5) includes a telescopic rod (507) fixed to the bottom of the tank body (103). A second spring (508) is sleeved on the telescopic rod (507). An installation cylinder (506) is fixed to the end of the telescopic rod (507). An installation column (503) is fixed above the installation cylinder (506). A limiting rod (501) is slidably arranged on the installation column (503). A first spring (502) is arranged between the limiting rod (501) and the installation column (503). A screening spiral tube (511) is fixed to the installation column (503). A guiding spiral plate (504) is fixed to the screening spiral tube (511). A sieve plate (513) is fixed inside the screening spiral tube (511). A number of discharge pipes (510) are arranged on the side of the screening spiral tube (511). A number of inclined baffles are arranged inside the screening spiral tube (511). A discharge pipe (4) is arranged at the lower end of the screening spiral tube (511). Two vibration motors (505) are fixed below the screening spiral tube (511) to accelerate the falling speed of the glass beads and reduce the probability of sieve hole blockage. A number of blanking mechanisms (6) are fixed inside the tank body (103). The number of blanking mechanisms (6) are all located below the corresponding discharge pipes (510). A number of discharge mechanisms (3) are arranged at the bottom of the tank body (103).

2. The automatic screening and packaging device for glass beads used in highway tunnels according to claim 1, wherein: An inlet funnel (101) is arranged above the tank body (103). A fixing plate (102) is fixed above the inlet funnel (101). The end of the limiting rod (501) is fixed below the fixing plate (102). A number of discharge holes (104) are formed in the side of the tank body (103).

3. An automatic screening and packaging device for glass beads used in highway tunnels according to claim 1, characterized in that: A communication port (516) is formed in the discharge pipe (510). A number of mutually staggered guide plates (517) are arranged inside the discharge pipe (510) to slow down the falling speed of the glass beads and reduce the damage probability of the glass beads colliding with each other.

4. An automatic screening and packaging device for glass beads used in highway tunnels according to claim 1, characterized in that: The discharge mechanism (3) includes a conveyor belt (302). The conveyor belt (302) is located inside the discharge hole (104). A number of packaging bottles (301) are placed above the conveyor belt (302).

5. An automatic screening and packaging device for glass beads used in highway tunnels according to claim 1, characterized in that: The blanking mechanism (6) includes a collection box (601) fixed to the inner wall of the tank body (103). A cylinder (603) is fixed below the collection box (601). An auger (604) is rotatably arranged inside the cylinder (603). A conveyor motor (602) is fixed above the collection box (601). The output shaft of the conveyor motor (602) is connected to the auger (604) through a coupling to quantitatively convey and discharge the glass beads. A blanking port (605) is formed below the cylinder (603).

6. The automatic screening and packaging device for glass beads used in highway tunnels according to claim 1, characterized in that: A cushion plate (512) is arranged at the bottom of the screening spiral tube (511) to buffer the glass beads and avoid damage to the glass beads due to bumping. The inlet pipe (2) is located above the screening spiral tube (511).

7. An automatic screening and packaging device for glass beads used in highway tunnels according to claim 1, characterized in that: An isolation spiral plate (515) is fixed inside the screening spiral tube (511). The isolation spiral plate (515) and the sieve plate (513) divide the interior of the screening spiral tube (511) into an air inlet chamber, a screening chamber, and a blanking chamber. A number of air guiding inclined grooves (509) are formed in the isolation spiral plate (515) to change the direction of the wind force, so as to accelerate the glass beads by the wind force. The air inlet pipe (2) is communicated with the air inlet chamber.

8. An automatic screening and packaging device for glass beads used in highway tunnels according to claim 1, characterized in that: A number of air guiding plates (514) are fixed below the sieve plate (513) to change the direction of the wind force, so as to perform secondary acceleration on the glass beads by the wind force. The air inlet pipe (2) is communicated with the air inlet chamber.

Citation Information

Patent Citations

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