Fabricated building steel structure device for building capping
By setting the main connection point and fastening connection point on the steel structure module, and using the transport table, mobile mounting frame, lifting motor and robot module to achieve automatic docking and bolt connection, the problems of low installation efficiency and insufficient stability during the capping process of prefabricated building steel structures are solved, and the installation efficiency and support strength are improved.
Patent Information
- Application Number
- CN202311790101.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-22
- Publication Date
- 2025-07-22
AI Technical Summary
During the capping process of existing prefabricated building steel structures, the installation labor intensity is high, the installation efficiency is low, the support strength is limited, and the stability needs to be improved.
The main connection points are set at the four end points of the steel structure module and the fastening connection points are set on the sides. Combined with the transport table, mobile mounting frame, lifting motor, infrared docking module and robotic module, automatic docking and bolting are achieved, reducing manual operation.
It improves installation efficiency, reduces labor intensity, and significantly improves support strength and stability through uniform stress and tightening.
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Figure CN120350786A_ABST
Abstract
Description
Technical Field
[0001] The present invention specifically relates to a prefabricated building steel structure device for building topping-out. Background Art
[0002] Steel structure prefabricated buildings are a new type of building system different from other existing prefabricated buildings. Their structures use ribbed steel plates as vertical and horizontal structural members, and the structural system is a box-type structural system with integral force-bearing, having excellent seismic performance.
[0003] During the assembly topping-out process of existing prefabricated building steel structures, it is necessary to manually hold both ends of the steel structure module, and then align the steel structure module with the pre-installed building frame. After alignment, it is also necessary to manually rotate the connection prefabricated parts in the steel structure module into the module before installation can be carried out through bolts. The installation labor intensity is high, and the installation efficiency is low. At the same time, the steel structure module is only simply connected to the module with bolts, and the support strength is limited, and the stability needs to be improved. Summary of the Invention
[0004] In view of the above, the present invention provides a prefabricated building steel structure device for building topping-out to solve the problems raised in the above background art.
[0005] One technical solution provided by the present invention is: a prefabricated building steel structure device for building capping, including a building frame and a steel structure module for building capping. The steel structure module is composed of several small steel modules during production by the manufacturer. According to the structural design of the building frame, the prefabricated steel structure module is installed. A number of main connection points are provided at the four side endpoints of the steel structure module, and a number of fastening connection points are provided on the side of the steel structure module. Building connection nodes for assembling and connecting with the main connection points are provided on the building frame, and building fastening nodes for assembling and connecting with the fastening connection points are also provided on the building frame; it includes a transport platform for the steel structure module on the ground and a number of mobile mounting frames for moving the steel structure module to the building connection nodes. A number of drive motor rollers are provided at the bottom of the transport platform, and the steel structure module is transported to the designated installation location through the drive motor rollers. A number of the mobile mounting frames are respectively installed on the ground around the building frame. Sliding rails are welded on one side of the mobile mounting frames opposite to each other, and a lifting motor capable of driving the steel structure module to move on the mobile mounting frame is provided on the sliding rails. The lifting motor drives the steel structure module to move on the mobile mounting frame to the building connection node; it further includes an infrared docking module for docking the main connection point of the steel structure module and the building connection node. The drive motor roller is connected to the output end of the infrared docking module, and the infrared docking module regulates the front, back, left, and right movement of the drive motor roller to achieve the docking of the main connection point of the steel structure module and the building connection node; it further includes a manipulator module capable of tightening and fixing the bolts on the steel structure module and the threaded ends on the building connection nodes. The manipulator module is provided at the main connection point of the steel structure module, and the manipulator module tightens the bolts to make a bolt connection between the main connection point of the steel structure module and the building connection node.
[0006] Further, the infrared docking module includes an infrared emitter, an infrared receiver, and a microcontroller. The infrared emitter is provided at the main connection point, and the infrared receiver is provided at the building connection node. The infrared emitter emits infrared laser light and aims it at the receiving end of the infrared receiver. When the laser signal reception is completed, the main connection point of the steel structure module and the building connection node are docked.
[0007] Further, a number of fixing parts for fixing the steel structure module are provided on the transport platform, and fixing holes for matching with the fixing parts are provided on the steel structure module to fixedly install the steel structure module on the transport platform.
[0008] Further, a connecting part for connecting the steel structure module is provided on the lifting motor, and a connecting hole for matching with the connecting part is provided on the steel structure module.
[0009] Further, fastening bolts are provided at the fastening connection points, and fastening connection ends for matching with the fastening bolts are provided at the building fastening nodes, and they are manually connected by workers.
[0010] Furthermore, an anti-corrosion layer is provided on the steel structure module.
[0011] Furthermore, the anti-corrosion layer is formed by applying an oil-based paint, a resin-based paint or colored sand, or the anti-corrosion layer is a fiberglass layer, a rubber layer or an acid-resistant ceramic plate layer.
[0012] Furthermore, a buffer layer is provided on the connection end of the steel structure module and the building frame.
[0013] Furthermore, the buffer layer includes one of rubber and plastic.
[0014] For the prefabricated building steel structure device of the present invention, by providing main connection points at the four side endpoints of the steel structure module and fastening connection points on the sides, it is connected to the building connection nodes and building fastening nodes of the building frame. The connection nodes are evenly stressed and firmly clamped, with high support strength, greatly improving the stability.
[0015] By providing a transportation platform and a mobile installation frame, the steel structure module is transported to the designated installation location through the driving motor rollers. The mobile installation frame drives the steel structure module to move on the mobile installation frame to the building connection node. The infrared docking module regulates the driving motor rollers to move forward, backward, left and right, so that the main connection point of the steel structure module and the building connection node are docked. The manipulator module tightens the bolts to bolt-connect the main connection point of the steel structure module and the building connection node. There is no need for manual handling and docking, the installation labor intensity is small, and the installation efficiency is improved. Description of the Drawings
[0016] Figure 1 is the structural schematic diagram of the present invention.
[0017] Figure 2 is the assembly schematic diagram of the building frame and the steel structure module.
[0018] Figure 3 is Figure 1 the partial enlarged schematic diagram of part A in
[0019] Figure 4 is Figure 2 the partial enlarged schematic diagram of part B in
[0020] Figure 5 is Figure 2 the partial enlarged schematic diagram of part C in
[0021] Figure 6 is the circuit schematic diagram of this invoice.
[0022] In the figure, 1 is a steel structure module; 101 is a small steel module; 102 is an anti-corrosion layer; 2 is a building frame; 3 is a transportation platform; 4 is a driving motor roller; 5 is a movable mounting bracket; 6 is a slide rail; 7 is a lifting motor; 8 is a fixing part; 9 is a fixing hole; 10 is a connecting hole; 11 is a connecting part; 12 is a manipulator module; 13 is a main connection point; 14 is a building connection node; 15 is an infrared emitter; 16 is an infrared receiver; 17 is a fastening connection point; 18 is a microcontroller; 19 is a buffer layer; 20 is a building fastening node. Specific implementation mode
[0023] The present invention will be further described below in conjunction with the accompanying drawings and some implementation modes.
[0024] In Figures 1-6 , a prefabricated building steel structure device for building capping is provided, including a building frame 2 and a steel structure module 1 for building capping. The steel structure module 1 is composed of a number of small steel modules 101 during production by the manufacturer. The prefabricated steel structure module 1 is installed according to the structural design of the building frame 2. A number of main connection points 13 are provided at the four side end points of the steel structure module 1, and a number of fastening connection points 17 are provided on the side of the steel structure module 1. A building connection node 14 for assembling and connecting with the main connection point 13 is provided on the building frame 2, and a building fastening node 20 for assembling and connecting with the fastening connection point 17 is also provided on the building frame 2; when building capping is carried out, the prefabricated steel structure module 1 is designed and produced in the manufacturer in advance according to the capping structure of the building frame 2, so that the main connection point 13 and the fastening connection point 17 of the steel structure module 1 can match the building connection node 14 and the building fastening node 20 of the building frame 2, better realizing the prefabricated building capping work of the building steel structure, with small installation labor intensity and improved installation efficiency.
[0025] In this embodiment, it includes a transport platform 3 for the steel structure module 1 on the ground, and several mobile mounting frames 5 for moving the steel structure module 1 to the building connection node 14. A plurality of drive motor rollers 4 are installed at the bottom of the transport platform 3 through screws. The steel structure module 1 is transported to the designated installation location by the drive motor rollers 4. The several mobile mounting frames 5 are respectively installed on the ground around the building frame 2. On one side where the mobile mounting frames 5 face each other in pairs, slide rails 6 are welded. A lifting motor 7 that can drive the steel structure module 1 to move on the mobile mounting frame 5 is movably connected to the slide rail 6. The lifting motor 7 drives the steel structure module 1 to move on the mobile mounting frame 5 to the building connection node 14. It also includes an infrared docking module for docking the main connection point 13 of the steel structure module 1 and the building connection node 14. The drive motor rollers 4 are connected to the output end of the infrared docking module. The infrared docking module controls the front, back, left, and right movement of the drive motor rollers 4 to enable the docking of the main connection point 13 of the steel structure module 1 and the building connection node 14. During use, the steel structure module 1 is transported to the designated installation location by the drive motor rollers 4. The lifting motor 7 on the mobile mounting frame 5 drives the steel structure module 1 to move on the mobile mounting frame 5 to the building connection node 14. The infrared docking module controls the front, back, left, and right movement of the drive motor rollers 4 to enable the docking of the main connection point 13 of the steel structure module 1 and the building connection node 14. There is no need for manual handling and docking, the installation labor intensity is small, and the installation efficiency is improved.
[0026] In this embodiment, it also includes a manipulator module 12 that can tighten and fix the bolts on the steel structure module 1 and the threaded ends on the building connection node 14. The manipulator module 12 is arranged at the main connection point 13 of the steel structure module 1. The manipulator module 12 tightens the bolts to connect the main connection point 13 of the steel structure module 1 and the building connection node 14 by bolts. The infrared docking module includes an infrared emitter 15, an infrared receiver 16, and a microcontroller 18. The infrared emitter 15 is arranged at the main connection point 13, and the infrared receiver 16 is arranged at the building connection node 14. The infrared emitter 15 emits infrared laser light and aims at the receiving end of the infrared receiver 16. The infrared docking module controls the front, back, left, and right movement of the drive motor rollers 4 to enable the docking of the main connection point 13 of the steel structure module 1 and the building connection node 14. When the laser signal reception is completed, the main connection point 13 of the steel structure module 1 and the building connection node 14 are docked. The manipulator module 12 tightens the bolts to connect the main connection point 13 of the steel structure module 1 and the building connection node 14 by bolts. First, the automatic docking and fixing work of the main connection point 13 and the building connection node 14 is realized, and then, further clamping and fastening are carried out to improve the installation efficiency.
[0027] In this embodiment, a number of fixing members 8 for fixing the steel structure module 1 are provided on the transport table 3, and fixing holes 9 that are used in conjunction with the fixing members 8 are provided on the steel structure module 1, so that the steel structure module 1 is fixedly installed on the transport table 3; the fixing members 8 include binding ropes, bolt connections, etc., and the steel structure module 1 is fixedly installed on the transport table 3 for transportation through the cooperation of the fixing members 8 and the fixing holes 9.
[0028] In this embodiment, a connecting member 11 for connecting the steel structure module 1 is provided on the lifting motor 7, and a connecting hole 10 that is connected in cooperation with the connecting member 11 is provided on the steel structure module 1; the connecting member 11 includes binding ropes, bolt connections, etc., and the steel structure module 1 is fixed to the lifting motor 7 of the mobile mounting frame 5 through the cooperation of the connecting member 11 and the connecting hole 10, driving the steel structure module 1 to move on the mobile mounting frame 5 to the building connection node 14 for docking and installation.
[0029] In this embodiment, a fastening bolt is provided at the fastening connection point 17, and a fastening connection end that is connected in cooperation with the fastening bolt is provided at the building fastening node 20, which is manually connected by workers; the manipulator module 12 tightens the bolt to bolt-connect the main connection point 13 of the steel structure module 1 and the building connection node 14, first realizing the automatic docking and fixing work of the main connection point 13 and the building connection node 14, and then, manually connecting the building connection node 14 of the building frame 2 and the building fastening node 20. The connection nodes are evenly stressed and firmly clamped, with high support strength, greatly improving the stability.
[0030] In this embodiment, an anti-corrosion layer 102 is provided on the steel structure module 1; the anti-corrosion layer 102 is formed by coating oil-based paint, resin-based paint or colored sand to form the anti-corrosion layer 102, or the anti-corrosion layer 102 is a fiberglass layer, a rubber layer or an acid-resistant ceramic plate layer; the service life of the steel structure module 1 is extended, ensuring the safety of the building main body.
[0031] In this embodiment, a buffer layer 19 is provided at the connection end of the steel structure module 1 and the building frame 2; the buffer layer 19 includes one of rubber and plastic; making the docking work between the steel structure module 1 and the building frame 2 smoother and avoiding damage caused by collision.
[0032] In this embodiment, the control circuit of the present invention is a common circuit in the circuit field. The device of the present invention can be connected to an external power supply through a power cord to provide electrical energy for the device, which can be realized by those skilled in the art and will not be elaborated here.
[0033] In this embodiment, the drive motor roller 4 is a common omnidirectional electric drive wheel device, such as the ZL250-1500J-31.4 model, the MRT98 model drive wheel, etc.
[0034] In this embodiment, the lifting motor 7 is a common lifting motor device, such as the ZD122-4-1.5KW model lifting motor 7 and the like.
[0035] In this embodiment, the manipulator module 12 is a common intelligent manipulator device, such as manipulators of models 30T-150T, XYZ314-A, etc.
[0036] In this embodiment, the microcontroller 18 is a common electrical component, such as a single-chip microcomputer of the AT89C2051 or TMS320VC5509A model, etc.
[0037] In this embodiment, the infrared emitter 15 is a common infrared emission device, such as infrared emission devices of models RM-Pro5, CF-926AC, etc.
[0038] In this embodiment, the infrared receiver 16 is a common infrared receiving device, such as infrared receiving devices of models FYS5, FOX-, etc.
[0039] When the present invention is specifically implemented: When carrying out the building topping-out, the prefabricated steel structure module 1 is designed and produced in the factory according to the topping-out structure of the building frame 2, so that the main connection points 13 and fastening connection points 17 of the steel structure module 1 can match the building connection nodes 14 and building fastening nodes 20 of the building frame 2; the steel structure module 1 is transported to the designated installation location by the driving motor roller 4, the lifting motor 7 on the mobile mounting frame 5 drives the steel structure module 1 to move on the mobile mounting frame 5 to the building connection node 14, and the infrared docking module regulates the driving motor roller 4 to move back and forth, left and right, so that the main connection point 13 of the steel structure module 1 and the building connection node 14 are docked. When the laser signal reception is completed, the main connection point 13 of the steel structure module 1 and the building connection node 14 are docked, and the manipulator module 12 tightens the bolts to bolt-connect the main connection point 13 of the steel structure module 1 and the building connection node 14, first realizing the automatic docking and fixing work of the main connection point 13 and the building connection node 14. Then, the building connection node 14 and the building fastening node 20 of the building frame 2 are manually connected. The connection nodes are evenly stressed and tightly clamped, with high supporting strength, greatly improving the stability.
[0040] It should be noted that in the description of the present invention, the meaning of "a plurality of" is two or more, unless otherwise specifically defined. In the present invention, unless otherwise clearly specified and defined, terms such as "installed", "connected", "connected", "fixed", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0041] For those skilled in the art, it is obvious that the details of the above exemplary embodiments are not limiting to the present invention, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the same elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be construed as limiting the claimed invention.
Claims
1. An assembled building steel structure device for building capping, characterized in that: It includes a building frame and a steel structure module for building capping. The steel structure module is composed of several small steel modules during production by the manufacturer. According to the structural design of the building frame, the assembled steel structure module is installed. There are several main connection points provided at the four side endpoints of the steel structure module, and several fastening connection points are provided on the side of the steel structure module. There are building connection nodes on the building frame that are assembled and connected to the main connection points, and building fastening nodes that are also assembled and connected to the fastening connection points are further provided on the building frame; It includes a transport platform for the steel structure module on the ground and several mobile mounting frames for moving the steel structure module to the building connection nodes. There are several driving motor rollers provided at the bottom of the transport platform, and the steel structure module is transported to the designated installation location through the driving motor rollers. Several of the mobile mounting frames are respectively installed on the ground around the building frame. On the side where the mobile mounting frames face each other in pairs, there are welded slide rails, and there are lifting motors on the slide rails that can drive the steel structure module to move on the mobile mounting frames. The lifting motors drive the steel structure module to move on the mobile mounting frames to the building connection nodes; It further includes an infrared docking module for docking the main connection point of the steel structure module and the building connection node. The driving motor rollers are connected to the output end of the infrared docking module, and the infrared docking module regulates the forward, backward, left, and right movement of the driving motor rollers to achieve the docking of the main connection point of the steel structure module and the building connection node; It further includes a manipulator module that can tighten and fix the bolts on the steel structure module and the threaded ends on the building connection nodes. The manipulator module is provided at the main connection point of the steel structure module, and the manipulator module tightens the bolts to bolt-connect the main connection point of the steel structure module and the building connection node.
2. The prefabricated building steel structure device for building capping according to claim 1, wherein: The infrared docking module includes an infrared emitter, an infrared receiver, and a microcontroller. The infrared emitter is provided at the main connection point, and the infrared receiver is provided at the building connection node. The infrared emitter emits infrared laser light and aims at the receiving end of the infrared receiver. When the laser signal reception is completed, the main connection point of the steel structure module and the building connection node are docked.
3. The prefabricated building steel structure device for building capping according to claim 1, characterized in that: There are several fixing parts provided on the transport platform for fixing the steel structure module, and fixing holes are provided on the steel structure module that are used in conjunction with the fixing parts to fixedly install the steel structure module on the transport platform.
4. The prefabricated building steel structure device for building topping according to claim 1, characterized in that: There is a connecting part for connecting the steel structure module provided on the lifting motor, and a connecting hole is provided on the steel structure module that is connected in a matching manner with the connecting part.
5. The prefabricated building steel structure device for building topping according to claim 1, wherein: There are fastening bolts provided at the fastening connection points, and fastening connection ends that are connected in a matching manner with the fastening bolts are provided at the building fastening nodes, and they are manually connected by workers.
6. The prefabricated building steel structure device for building capping according to claim 1, wherein: An anti-corrosion layer is provided on the steel structure module.
7. An assembled building steel structure device for building capping according to claim 6, characterized in that: The anti-corrosion layer is formed by coating oil-based paint, resin-based paint, or colored sand to form an anti-corrosion layer, or the anti-corrosion layer is a fiberglass layer, a rubber layer, or an acid-resistant ceramic plate layer.
8. An assembled building steel structure device for building capping according to claim 1, characterized in that: A buffer layer is provided at the connection end of the steel structure module and the building frame.
9. The prefabricated building steel structure device for building capping according to claim 8, characterized in that: The buffer layer includes one of rubber and plastic.
Citation Information
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