Production method of silkworm breeding tool capable of reducing silkworm cocoon humidity

Abstract

The invention provides a production method of a silkworm breeding tool capable of reducing the humidity of silkworm cocoons. The production method comprises the following steps: step (1), surface treatment; step (2), activating treatment; step (3), spraying flocking glue; step (4), flocking: when the flocking glue is semi-cured, flocking is carried out by using fluff with the thickness of 0.5 mm; the electrostatic voltage is 5080 kV, and the flocking density is that the coverage rate is larger than or equal to 8000 pieces / cm through three times of cross flocking (angles of 0 degree to 90 degrees to 45 degrees); step (5), drying; step (6), post-treatment, floating hair cleaning and quality inspection. A formaldehyde-free formula is adopted, the acrylate copolymer is adopted to replace a traditional formaldehyde-based adhesive, the low-VOC design is adopted, the use requirements of closed spaces such as a silkworm rearing room are met, the long-term stability of a flocked surface in a high-humidity environment (the humidity is 70%-80%) of the silkworm rearing room at 48 DEG C can be ensured, meanwhile, the corrosion-resistant requirement for frequent disinfection (bleaching powder / lime water) of a silkworm rearing instrument is met, and the service life of the silkworm rearing instrument is prolonged. And the sanitation and safety requirements of specific scenes are met.

Description

Technical Field

[0001] The invention relates to the technical field of agricultural tools, in particular to a method for producing a silkworm raising tool for reducing the humidity of silkworm cocoons. Background Art

[0003] In addition to the traditional straw twisted cage (centipede cage), the "square cage" disclosed in Chinese patent announcement number CN2759172Y has been widely used in the existing cocooning equipment for silkworms. While showing its unique technical performance, this square cage also exposes its shortcomings such as difficulty in picking cocoons due to its structural deficiency. Moreover, since this square cage is generally made of paper, it has poor reusability and is difficult to disinfect and sterilize, which has an obvious negative impact on its normal and effective use.

[0004] Chinese patent CN104145890B discloses a cocooning tool for silkworms, which has three structural forms: a single-layer cocoon sheet, a composite cocoon sheet and a cocoon net, and a composite cocoon sheet and a cocoon sheet. The cocoon sheet and the cocoon net are transparent on all sides, and there are silk hanging columns around the cocoon nests. There are silkworm resting strips in front of each row of cocoon nests. Chinese patent CN208940731U discloses a convenient cocooning tool, including a cocoon net, and supporting side strips are arranged on the four sides of the cocoon net. The cocoon net includes cocoon strips, and the cocoon strips are crossed to form a grid-like cocoon net, and the cocoon net is folded. The cocooning tool adopts a frameless design. Chinese patent 208940730U discloses a rectangular cocooning tool that is easy to use, including a cocoon net and a frame. The cocoon net is arranged in the frame. The cocoon net is formed by the cross-cluster strips to form a grid-like structure. A small support platform and a large support platform are arranged on the top surface of the frame. However, the columns surrounding the cocoon-making room are cylindrical structures, which will leave dents on the cocoons when they are large, affecting the quality. Moreover, its structure is too complicated, resulting in low structural strength, which is not conducive to industrial processing and movement.

[0005] Chinese patent CN210642055 U discloses a silkworm breeding equipment that is convenient for industrial operation, including: a clustering tool, a silkworm tray, a plurality of clustering tools are arranged in the silkworm tray, the clustering tool includes a bottom plate, the upper end of the bottom plate is divided into a plurality of cocooning rooms by a partition column, a hole is arranged on the bottom plate at the bottom of the cocooning room, and an arc surface is arranged on the surface of the partition column close to the cocooning room, the silkworm tray includes a silkworm tray bottom plate, a silkworm tray enclosure is arranged on the outer side of the silkworm tray bottom plate, a feeding room is arranged in the silkworm tray enclosure, a through hole is arranged on the silkworm tray bottom plate at the lower side of the feeding room, mechanical clamp fixing holes are arranged at both ends of the silkworm tray bottom plate, and auxiliary grooves are arranged on both sides of the silkworm tray bottom plate. However, none of them can effectively reduce the humidity in the silkworm breeding room, causing the silkworms to get sick easily, and the appearance of the cocoons is dirty. . Summary of the invention

[0006] The technical problem solved by the present invention is to provide a production method of a silkworm-raising tool for reducing the humidity of silkworm cocoons, so as to solve the problems proposed in the above background technology.

[0007] The technical problem solved by the present invention is realized by the following technical solutions: A production method of a silkworm-raising tool for reducing the humidity of silkworm cocoons, including the following steps: Step (1). Surface treatment, using a special cleaner to remove the oil stains on the surface of the silkworm-raising tool; Step (2). Activation treatment, using a chemical primer to enhance the bonding strength of the fluff. The chemical primer uses an epoxy resin-based two-component primer plus 0.5% of nano-zinc oxide based on the mass of the two-component primer. After mixing, the viscosity is controlled at 200 - 300 mPa·s (25°C) to avoid sagging, improve the antibacterial performance, and meet the sanitary requirements of the silkworm room; Step (3). Spraying the flocking glue, evenly spraying the flocking glue on the surface of the silkworm-raising tool; Step (4). Flocking, when the flocking glue is semi-cured, use 0.5mm fluff for flocking; Electrostatic voltage: 5080 kV, Flocking density: Achieve a coverage rate of ≥8000 roots / cm² through three cross-flocking (0°→90°→45° angles); Step (5). Drying, adopting a segmented drying method. The first stage: Cure at 30°C and 60% humidity for 40 minutes. The second stage: Accelerate complete curing with hot air circulation at 45°C for 20 minutes; Step (6). Post-treatment, cleaning the floating fluff, Quality inspection: The adhesion reaches the 0-level standard of GB / T 9286-1998 by the cross-cut method, and the antibacterial rate is ≥99% for the antibacterial rates against Escherichia coli and Staphylococcus aureus;

[0008] Further, in the step (1), soak the tool in a neutral environmental protection cleaner (pH 6.5 - 7.5) for 30 minutes, cooperate with ultrasonic cleaning to remove deep oil stains, and avoid residual water stains in the rinsing and drying links.

[0009] Further, in the step (2), before applying the primer, perform sandblasting treatment (120 - 180 mesh quartz sand) on the surface of the silkworm-raising tool to improve the subsequent adhesive force of the glue.

[0010] Further, the flocking adhesive in step (3) comprises 80 - 100 parts of acrylate, 2 - 8 parts of sodium dodecyl sulfate, 2 - 10 parts of acrylic acid, 100 - 200 parts of deionized water, and 0.1 - 0.5 parts of ammonium persulfate. The above ratios are mass ratios. Dissolve sodium dodecyl sulfate in deionized water according to the above ratio, stir for 10 min, then add 1 / 5 of the total amount of acrylate, heat up to 50 °C, emulsify for 30 min, add 1 / 3 of ammonium persulfate, heat up to 80 °C, start to dropwise add the remaining acrylate and ammonium persulfate after the material turns from milky white to fluorescent blue, finish dropping in 1.5 h, keep the temperature at 80 - 85 °C, react for 1 h, then raise the temperature to 90 °C and continue to react for 1 h, cool down, filter, and discharge the material.

[0011] Further, for the spraying of the flocking adhesive in step (3), it is required that the adhesive layer is uniform and there is no flowing phenomenon; the viscosity of the adhesive is controlled between 15000 - 30000 cp, and the thickness of the adhesive layer is 0.2 - 0.4 mm.

[0012] Further, in step (4), the fluff is low - fineness fiber of nylon - 6 and nylon - 66. The fluff is dyed and electro - deposited before use. The semi - cured state is judged by using a Shore A hardness tester, and flocking is carried out when the hardness of the adhesive layer reaches 40 - 45 HA.

[0013] Further, in step (6), the dried plastic parts are removed of floating fluff by using an electrostatic dust removal air gun or under the action of a blower.

[0014] Further, the flocking equipment used in step (4) includes: a high - voltage electrostatic flocking box body. There are equipment maintenance covers on both sides of the high - voltage electrostatic flocking box body. The equipment maintenance covers are hermetically installed on the high - voltage electrostatic flocking box body. There is a flocking workpiece loading device on one side of the high - voltage electrostatic flocking box body, and there is an operation handle on the equipment maintenance cover.

[0015] Further, the high - voltage electrostatic flocking box body includes a box body support frame. There is a fluff input device at the rear end of the box body support frame, and there is a high - voltage electrostatic loading device on the upper part of the box body support frame. The high - voltage electrostatic loading device is installed on the box body support frame through an equipment support plate.

[0016] Further, the fluff input device includes a fluff input box body. There are fluff dispersion blades in the fluff input box body. There is a fluff inlet grid plate at the connection between the fluff input box body and the high - voltage electrostatic flocking box body. The fluff input box body is installed on the box body support frame through a box body support plate.

[0017] Furthermore, the flocking workpiece loading device includes a workpiece loading support plate, on which a flocking workpiece fixture is provided. One side of the flocking workpiece fixture is provided with an electrostatic loading end head. The outer end of the workpiece loading support plate is provided with a processing sealing plate. The workpiece loading support plate is installed on the output end of a loading driving electric cylinder through a driving block, and the cylinder body of the loading driving electric cylinder is installed in a high-voltage electrostatic flocking box body through an electric cylinder mounting bracket.

[0018] Furthermore, an inlet and outlet guiding device is provided between the workpiece loading support plate and the high-voltage electrostatic flocking box body. The inlet and outlet guiding device includes an inlet and outlet guiding slide bar and an inlet and outlet guiding chute. The inlet and outlet guiding slide bar is slidably installed in the inlet and outlet guiding chute. The inlet and outlet guiding chute is installed in the high-voltage electrostatic flocking box body through a chute mounting bracket, and the inlet and outlet guiding slide bar is installed on the workpiece loading support plate through a fixing bolt.

[0019] Furthermore, the floating fluff cleaning equipment used in step (6) includes: a high-pressure gas spray pipe. A cleaning feeding device is provided below the high-pressure gas spray pipe, and a fluff negative-pressure collection box is provided below the cleaning feeding device. Both ends of the high-pressure gas spray pipe are installed at the air outlet of a high-speed air blower. The high-pressure gas spray pipe and the high-speed air blower are installed on the fluff negative-pressure collection box through a blower support frame. A blanking guiding device is provided on one side of the discharge port of the cleaning feeding device.

[0020] Furthermore, the cleaning feeding device includes a left feeding belt and a right feeding belt. One end of the left feeding belt and the right feeding belt is installed on a supporting wheel, and the other end is installed on a driving wheel. The supporting wheel is installed on a feeding support frame through a tensioning support seat, and the driving wheel is installed on the feeding support frame through a rotating support bearing seat.

[0021] Furthermore, a driving shaft is provided between the driving wheels at one end of the left feeding belt and the right feeding belt. A transmission wheel is provided in the middle of the driving shaft. The transmission wheel is connected to the output end of a feeding motor through a transmission belt, and the feeding motor can be installed on the feeding support frame. Furthermore, the fluff negative-pressure collection box includes a collection box body. Negative-pressure air inlets are provided at both ends of the collection box body. A fluff filter plate is provided on the negative-pressure air inlets. A negative-pressure air blower is provided outside the fluff filter plate, and the housing of the negative-pressure air blower is installed on the collection box body.

[0022] Furthermore, fluff recovery box doors are provided on both sides of the collection box body. A moving support frame is provided below the collection box body. A plurality of moving support rollers are provided at the lower end of the moving support frame, and the moving support rollers are installed on the moving support frame through roller mounting seats.

[0023] Furthermore, the blanking guiding device includes a blanking guiding slide bar, which is inclined, with the material receiving end of the blanking guiding slide bar higher than the discharging end. A material receiving end head is provided at the material receiving end of the blanking guiding slide bar, and a discharging baffle is provided at the discharging end of the blanking guiding slide bar. The lower end of the blanking guiding slide bar is installed on the blanking support frame.

[0024] Furthermore, a number of adjusting support pads are provided at the lower end of the blanking support frame. An adjusting support screw is provided in the middle of the upper end of the adjusting support pad, and the upper end of the adjusting support screw is installed in the screw hole on the blanking support frame.

[0025] Compared with the prior art, the beneficial effects of the present invention are as follows: The present invention adopts a formaldehyde-free formula, uses acrylate copolymer to replace the traditional formaldehyde-based adhesive, and through low-VOC design, meets the usage requirements of enclosed spaces such as silkworm rooms. It can ensure the long-term stability of the flocked surface in the high-humidity environment (humidity 70%-80%) of the silkworm room for 48 hours, and at the same time meet the corrosion resistance requirements of frequent disinfection (bleaching powder / lime water) of silkworm tools. In addition, the abrasion resistance of the flocked surface can be achieved > 10,000 times of friction (ASTM D3884 standard), and at the same time meet the hygiene and safety requirements of specific scenarios. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic structural diagram of the flocking equipment of the present invention.

[0027] Figure 2 It is a schematic structural diagram of the high-voltage electrostatic flocking box of the present invention.

[0028] Figure 3 It is a schematic structural diagram of the flocking workpiece feeding device of the present invention.

[0029] Figure 4 It is a schematic structural diagram of the fluff input equipment of the present invention.

[0030] Figure 5 It is a schematic structural diagram of the floating fluff cleaning equipment of the present invention.

[0031] Figure 6 It is a schematic structural diagram of the cleaning and feeding device of the present invention.

[0032] Figure 7 It is a schematic structural diagram of the fluff negative pressure collection box of the present invention.

[0033] Figure 8 It is a schematic structural diagram of the blanking guiding device of the present invention.

[0034] Figure 9 It is a schematic structural diagram of one of the flocked silkworm-raising utensils of the present invention. DETAILED DESCRIPTION OF THE INVENTION

[0035] In order to make the implementation means, creative features, achieved objectives and effects of the present invention easy to understand, the present invention will be further described below in conjunction with specific illustrations. In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. It can be a mechanical connection or an electrical connection. It can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. Embodiment

[0036] A production method of a sericulture tool for reducing the humidity of cocoons includes the following steps: Step (1). Surface treatment: Remove the oil stains on the surface of the sericulture tool with a special cleaner; soak the tool in a neutral environmental protection cleaner (pH 6.5 - 7.5) for 30 minutes, and cooperate with ultrasonic cleaning to remove deep - layer oil stains. After rinsing, dry it to avoid residual water stains. Step (2). Activation treatment: The chemical primer enhances the bonding strength of the fluff. The chemical primer uses an epoxy - resin - based two - component primer plus 0.5% of nano - zinc oxide based on the mass of the two - component primer. After mixing, the viscosity is controlled at 200 - 300 mPa·s (25°C) to avoid sagging, and improve the antibacterial performance to meet the hygiene requirements of the sericulture room. Step (3). Spraying the flocking glue: Uniformly spray the flocking glue on the surface of the sericulture tool. Step (4). Flocking: When the flocking glue is semi - cured, use 0.5 - mm fluff for flocking; Static voltage: 5080 kV, Flocking density: Achieve a coverage rate of ≥8000 roots / cm² through three - time cross - flocking (0°→90°→45° angles). Step (5). Drying: Adopt a segmented drying method. The first stage: Cure at 30°C and 60% humidity for 40 minutes. The second stage: Accelerate complete curing with hot air circulation at 45°C for 20 minutes. Step (6). Post - treatment: Clean the floating fluff. Quality inspection: The adhesion reaches the 0 - level standard of GB / T 9286 - 1998 by the cross - cut test method, and the antibacterial rate is ≥99% for inhibiting Escherichia coli and Staphylococcus aureus. Embodiment

[0037] A production method of a sericulture tool for reducing the humidity of cocoons includes the following steps: Step (1). Surface treatment: Remove the oil stains on the surface of the sericulture tool with a special cleaner. Step (2). Activation treatment: The chemical primer enhances the bonding strength of the fluff. The chemical primer uses an epoxy resin-based two-component primer plus 0.5% of nano-zinc oxide by the mass of the two-component primer. After mixing, the viscosity is controlled at 200 - 300 mPa·s (25°C) to avoid sagging, improve the antibacterial performance, and meet the hygienic requirements of the silkworm rearing room; before applying the primer, the surface of the silkworm rearing utensils is sandblasted (120 - 180 mesh quartz sand) to improve the subsequent adhesion of the glue. Step (3). Spraying the flocking glue: Uniformly spray the flocking glue on the surface of the silkworm rearing utensils. Step (4). Flocking: When the flocking glue is semi-cured, use 0.5 mm fluff for flocking; Electrostatic voltage: 50 - 80 kV, Flocking density: Achieve a coverage rate of ≥8000 roots / cm² through three cross-flocking (0°→90°→45° angles). Step (5). Drying: Adopt a segmented drying method. The first stage: Cure at 30°C and 60% humidity for 40 minutes. The second stage: Accelerate complete curing with hot air circulation at 45°C for 20 minutes. Step (6). Post-treatment: Clean the floating fluff. Quality inspection: The adhesion reaches the 0-level standard of GB / T 9286 - 1998 in the cross-cut test, and the antibacterial rate is ≥99% for inhibiting Escherichia coli and Staphylococcus aureus. Example

[0038] A production method of a silkworm rearing utensil for reducing the humidity of silkworm cocoons, comprising the following steps: Step (1). Surface treatment: Remove the oil stains on the surface of the silkworm rearing utensils with a special cleaner. Step (2). Activation treatment: The chemical primer enhances the bonding strength of the fluff. The chemical primer uses an epoxy resin-based two-component primer plus 0.5% of nano-zinc oxide by the mass of the two-component primer. After mixing, the viscosity is controlled at 200 - 300 mPa·s (25°C) to avoid sagging, improve the antibacterial performance, and meet the hygienic requirements of the silkworm rearing room; before applying the primer, the surface of the silkworm rearing utensils is sandblasted (120 - 180 mesh quartz sand) to improve the subsequent adhesion of the glue. Step (3). Flocking glue spraying: evenly spray the flocking glue on the surface of the silkworm-raising utensils; the flocking glue includes 80 - 100 parts of acrylate, 2 - 8 of sodium dodecyl sulfate, 2 - 10 of acrylic acid, 100 - 200 parts of deionized water, and 0.1 - 0.5 parts of ammonium persulfate. The above ratios are mass ratios. Dissolve sodium dodecyl sulfate in deionized water according to the above ratios, stir for 10 min, then add 1 / 5 of the total amount of acrylate, heat up to 50 °C, emulsify for 30 min, add 1 / 3 of ammonium persulfate, heat up to 80 °C, and start dropping the remaining acrylate and ammonium persulfate after the material turns from milky white to fluorescent blue. Finish dropping in 1.5 h, keep the temperature at 80 - 85 °C, react for 1 h, then raise the temperature to 90 °C and continue to react for 1 h, cool down and filter to obtain the product; for flocking glue spraying, it is required that the glue layer is uniform and there is no flowing phenomenon; the viscosity of the adhesive is controlled between 15000 - 30000 cp, and the thickness of the adhesive layer is 0.2 - 0.4 mm; Step (4). Flocking: when the flocking glue is semi-cured, use 0.5 mm fluff for flocking; static voltage: 5080 kV, flocking density: achieve a coverage rate of ≥8000 roots / cm² through three cross-flockings (at angles of 0° → 90° → 45°); Step (5). Drying: adopt a segmented drying method, the first stage: cure at 30 °C and 60% humidity for 40 minutes, the second stage: use hot air circulation at 45 °C for 20 minutes to accelerate complete curing; Step (6). Post-treatment: clean the floating fluff, quality inspection: the adhesion reaches the 0-level standard of GB / T 9286 - 1998 by the cross-cut test method, and the antibacterial rate is ≥99% for inhibiting Escherichia coli and Staphylococcus aureus; Example

[0039] A production method of silkworm-raising utensils for reducing the humidity of silkworm cocoons, including the following steps: Step (1). Surface treatment: remove the oil stains on the surface of the silkworm-raising utensils with a special cleaner; Step (2). Activation treatment: enhance the bonding strength of the fluff with a chemical primer. The chemical primer uses an epoxy resin-based two-component primer plus 0.5% of nano-zinc oxide based on the mass of the two-component primer. After mixing, the viscosity is controlled at 200 - 300 mPa·s (25 °C) to avoid sagging, improve the antibacterial performance, and meet the hygiene requirements of the silkworm room; Step (3). Flocking glue spraying: evenly spray the flocking glue on the surface of the silkworm-raising utensils; Step (4). Flocking: When the flocking adhesive is semi-cured, use 0.5 mm fluff for flocking; electrostatic voltage: 50 - 80 kV, flocking density: achieve a coverage rate of ≥8,000 filaments / cm² through three cross-flocking (angles of 0° → 90° → 45°); the fluff is low-denier fiber of nylon-6 and nylon-66, and the fluff is dyed and electrodeposited before use. The semi-cured state is judged by using a Shore A durometer, and flocking is carried out when the hardness of the adhesive layer reaches 40 - 45 HA. Step (5). Drying: Adopt a segmented drying method. The first stage: cure at 30°C and 60% humidity for 40 minutes, and the second stage: accelerate complete curing with hot air circulation at 45°C for 20 minutes. Step (6). Post-treatment: Clean the floating fluff. Quality inspection: The adhesion reaches Grade 0 standard of GB / T 9286-1998 by cross-cut test, and the antibacterial rate is ≥99% against Escherichia coli and Staphylococcus aureus.

[0040] Example 5 A production method of a sericulture tool for reducing the humidity of silkworm cocoons, comprising the following steps: Step (1). Surface treatment: Remove the oil stains on the surface of the sericulture tool with a special cleaner. Step (2). Activation treatment: A chemical primer enhances the bonding strength of the fluff. The chemical primer adopts an epoxy resin-based two-component primer plus 0.5% of nano-zinc oxide based on the mass of the two-component primer. After mixing, the viscosity is controlled at 200 - 300 mPa·s (25°C) to avoid sagging, and the antibacterial performance is improved to meet the sanitary requirements of the sericulture room. Step (3). Spraying the flocking adhesive: Uniformly spray the flocking adhesive on the surface of the sericulture tool. Step (4). Flocking: When the flocking adhesive is semi-cured, use 0.5 mm fluff for flocking; electrostatic voltage: 50 - 80 kV, flocking density: achieve a coverage rate of ≥8,000 filaments / cm² through three cross-flocking (angles of 0° → 90° → 45°). Step (5). Drying: Adopt a segmented drying method. The first stage: cure at 30°C and 60% humidity for 40 minutes, and the second stage: accelerate complete curing with hot air circulation at 45°C for 20 minutes. Step (6). Post-treatment: Clean the floating fluff. Quality inspection: The adhesion reaches Grade 0 standard of GB / T 9286-1998 by cross-cut test, and the antibacterial rate is ≥99% against Escherichia coli and Staphylococcus aureus; for the dried plastic parts, use an electrostatic dust removal air gun or remove the floating fluff under the action of a fan. Example

[0041] Such as Figures 1-4As shown in the figure, the flocking equipment used in the production of sericulture tools for reducing the humidity of cocoons includes: a high-voltage electrostatic flocking box body 101, with equipment maintenance covers 102 provided on both sides of the high-voltage electrostatic flocking box body 101. The equipment maintenance covers 102 are hermetically installed on the high-voltage electrostatic flocking box body 101. A flocking workpiece loading device 104 is provided on one side of the high-voltage electrostatic flocking box body 101, and an operation handle 103 is provided on the equipment maintenance cover 102. The high-voltage electrostatic flocking box body 101 includes a box body support frame 11. A fluff input device 13 is provided at the rear end of the box body support frame 11. A high-voltage electrostatic loading device 14 is provided on the upper part of the box body support frame 11. The high-voltage electrostatic loading device 14 is installed on the box body support frame 11 through an equipment support plate 12. The fluff input device 13 includes a fluff input box body 31. Fluff dispersing blades 33 are provided inside the fluff input box body 31. A fluff inlet grid plate 32 is provided at the connection between the fluff input box body 31 and the high-voltage electrostatic flocking box body 101. The fluff input box body 31 is installed on a box body support frame 35 through a box body support plate 34. Embodiment

[0042] As Figures 1-4 As shown in the figure, the flocking equipment used in the production of sericulture tools for reducing the humidity of cocoons includes: a high-voltage electrostatic flocking box body 101, with equipment maintenance covers 102 provided on both sides of the high-voltage electrostatic flocking box body 101. The equipment maintenance covers 102 are hermetically installed on the high-voltage electrostatic flocking box body 101. A flocking workpiece loading device 104 is provided on one side of the high-voltage electrostatic flocking box body 101, and an operation handle 103 is provided on the equipment maintenance cover 102. The flocking workpiece loading device 104 includes a workpiece loading support plate 41. A flocking workpiece fixture 42 is provided on the workpiece loading support plate 41. An electrostatic loading end 43 is provided on one side of the flocking workpiece fixture 42. A processing sealing plate 45 is provided at the outer end of the workpiece loading support plate 41. The workpiece loading support plate 41 is installed on the output end of a loading driving electric cylinder 46 through a driving block 44. The cylinder body of the loading driving electric cylinder 46 is installed inside the high-voltage electrostatic flocking box body 101 through an electric cylinder installation bracket 47. An inlet and outlet guiding device is provided between the workpiece loading support plate 41 and the high-voltage electrostatic flocking box body 101. The inlet and outlet guiding device includes an inlet and outlet guiding slide bar 48 and an inlet and outlet guiding chute 49. The inlet and outlet guiding slide bar 48 is slidably installed inside the inlet and outlet guiding chute 49. The inlet and outlet guiding chute 49 is installed inside the high-voltage electrostatic flocking box body 101 through a chute installation bracket 410. The inlet and outlet guiding slide bar 48 is installed on the workpiece loading support plate 41 through a fixing bolt. Embodiment

[0043] As Figures 5-8As shown in the figure, the floating hair cleaning equipment used in the production of sericulture tools for reducing the humidity of silkworm cocoons includes: a high-pressure gas nozzle 201. A cleaning and feeding device 202 is provided below the high-pressure gas nozzle 201. A fluff negative-pressure collection box 205 is provided below the cleaning and feeding device 203. Both ends of the high-pressure gas nozzle 201 are installed at the air outlet of a high-speed blower 203. The high-pressure gas nozzle 201 and the high-speed blower 203 are installed on the fluff negative-pressure collection box 205 through a blower support frame 204. A blanking guiding device 206 is provided on one side of the discharge port of the cleaning and feeding device 202. The cleaning and feeding device 202 includes a left feeding belt 21 and a right feeding belt 22. One end of the left feeding belt 21 and the right feeding belt 22 is installed on a support wheel 23, and the other end is installed on a driving wheel 25. The support wheel 23 is installed on a feeding support frame 28 through a tensioning support seat 24. The driving wheel 25 is installed on the feeding support frame 28 through a rotating support bearing seat 29. A driving shaft 26 is provided between the driving wheels 25 at one end of the left feeding belt 21 and the right feeding belt 22. A transmission wheel is provided in the middle of the driving shaft 26. The transmission wheel is connected to the output end of a feeding motor 27 through a transmission belt. The feeding motor 27 can be installed on the feeding support frame 28, Embodiment

[0044] As Figures 5-8 As shown in the figure, the floating hair cleaning equipment used in the production of sericulture tools for reducing the humidity of silkworm cocoons includes: a high-pressure gas nozzle 201. A cleaning and feeding device 202 is provided below the high-pressure gas nozzle 201. A fluff negative-pressure collection box 205 is provided below the cleaning and feeding device 203. Both ends of the high-pressure gas nozzle 201 are installed at the air outlet of a high-speed blower 203. The high-pressure gas nozzle 201 and the high-speed blower 203 are installed on the fluff negative-pressure collection box 205 through a blower support frame 204. A blanking guiding device 206 is provided on one side of the discharge port of the cleaning and feeding device 202. The fluff negative-pressure collection box 205 includes a collection box body 51. Negative-pressure air inlets are provided at both ends of the collection box body 51. A fluff filter plate 52 is provided on the negative-pressure air inlets. A negative-pressure blower 53 is provided outside the fluff filter plate 52. The housing of the negative-pressure blower 53 is installed on the collection box body 51. Fluff recovery box doors 56 are provided on both sides of the collection box body 51. A moving support frame 54 is provided below the collection box body 51. A plurality of moving support rollers 55 are provided at the lower end of the moving support frame 54. The moving support rollers 55 are installed on the moving support frame 54 through roller mounting seats. Embodiment

[0045] As Figures 5-8As shown in the figure, the floating hair cleaning equipment used in the production of sericulture tools for reducing the humidity of cocoons includes: a high-pressure gas nozzle 201. A cleaning feeding device 202 is provided below the high-pressure gas nozzle 201. A fluff negative pressure collection box 205 is provided below the cleaning feeding device 203. Both ends of the high-pressure gas nozzle 201 are installed at the air outlet of a high-speed blower 203. The high-pressure gas nozzle 201 and the high-speed blower 203 are installed on the fluff negative pressure collection box 205 through a blower support frame 204. A blanking guiding device 206 is provided on one side of the discharge port of the cleaning feeding device 202. The blanking guiding device 206 includes a blanking guiding slide bar 61. The blanking guiding slide bar 61 is inclined. The material receiving end of the blanking guiding slide bar 61 is higher than the discharge end. A material receiving end head 62 is provided on the material receiving end of the blanking guiding slide bar 61. A discharge baffle 63 is provided on the discharge end of the blanking guiding slide bar 61. The lower end of the blanking guiding slide bar 61 is installed on a blanking support frame 64. A plurality of adjusting support pads 65 are provided at the lower end of the blanking support frame 64. An adjusting support screw 66 is provided in the middle of the upper end of the adjusting support pad 65. The upper end of the adjusting support screw 66 is installed in a screw hole on the blanking support frame 64.

[0046] Product water absorption experiment: Samples: Flocked sericulture tools (dimensions, length 48.04 cm * width 37.54 cm * height 5.04 cm, weight 300 grams, 180 holes, the surface is flocked using this technical solution).

[0047] Non-flocked sericulture tools (dimensions, length 48 cm * width 37.5 cm * height 5.0 cm, weight 250 grams, 180 holes, the surface is not flocked using this technical solution).

[0048] Tools: Electronic balance (accuracy 0.01 g), beaker, measuring cylinder, timer, forceps.

[0049] Constant temperature water bath (optional, to control the water temperature).

[0050] Drying oven (for drying samples).

[0051] Reagents: Distilled water (to avoid impurity interference).

[0052] 1. Sample pretreatment: Place the sample in a drying oven (60 °C) and dry it to a constant weight (about 2 hours), then weigh it after cooling (denoted as W0).

[0053] 2. Water absorption rate test: Soaking water absorption: Completely immerse the sample in a beaker filled with distilled water and let it stand for 1 minute (or set the time according to the actual application). Take out the sample and hang it vertically to drain water for 30 seconds (simulating natural dripping). Quickly weigh the weight after water absorption (denoted as W1); Calculate the water absorption rate: Water absorption rate (%) = *100%.

[0054] 3. Water retention capacity test: Moisture evaporation monitoring: Place the water-saturated sample in a constant temperature and humidity environment (25 °C, humidity 50%). Weigh the sample every 10 minutes and record the moisture loss until the sample returns to a constant weight. Plot the moisture retention rate curve and calculate the time required for 50% moisture loss.

[0055] 4. Repeatability and comparison: Each experiment is repeated 3 times and the average value is taken. The same test is carried out on the control group material to compare the performance differences.

[0056] The data are recorded as follows:

[0057] 5. Cocooning rate experiment of flocked and non-flocked silkworm rearing utensils in the same silkworm house

[0058] The present invention adopts a formaldehyde-free formula, uses an acrylate copolymer to replace the traditional formaldehyde-based adhesive, and meets the usage requirements of enclosed spaces such as silkworm houses through a low-VOC design. It can ensure the long-term stability of the flocked surface in the high-humidity environment (humidity 70%-80%) of the silkworm house for 48 hours, and at the same time meet the corrosion resistance requirements for frequent disinfection (bleaching powder / lime water) of silkworm utensils. In addition, the abrasion resistance of the flocked surface can be achieved > 10,000 times of friction (ASTM D3884 standard), and the hygiene and safety requirements of specific scenarios are met at the same time.

[0059] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A production method of a sericulture tool for reducing the humidity of cocoons, characterized in that: It includes the following steps: Step (1). Surface treatment: Remove the oil stains on the surface of the silkworm-raising utensils with a special cleaner. Step (2). Activation treatment: Enhance the bonding strength of the fluff with a chemical primer. The chemical primer uses an epoxy resin-based two-component primer plus 0.5% nano-zinc oxide of the mass of the two-component primer. After mixing, the viscosity is controlled at 200-300 mPa·s (25°C) to avoid sagging, improve the antibacterial performance, and meet the hygienic requirements of the silkworm room. Step (3). Spraying the flocking glue: Uniformly spray the flocking glue on the surface of the silkworm-raising utensils. Step (4). Flocking: When the flocking glue is semi-cured, use 0.5mm fluff for flocking; Electrostatic voltage: 50-80 kV, Flocking density: Achieve a coverage rate of ≥8000 filaments / cm² through three cross-flocking (0°→90°→45° angles). Step (5). Drying: Adopt a segmented drying method. The first stage: Cure at 30°C and 60% humidity for 40 minutes. The second stage: Accelerate complete curing with hot air circulation at 45°C for 20 minutes. Step (6). Post-treatment: Clean the floating fluff, Quality inspection: The adhesion reaches the 0-level standard of GB / T 9286-1998 by the cross-cut test method, and the antibacterial rate is ≥99% for Escherichia coli and Staphylococcus aureus.

2. The production method of a sericulture tool for reducing the humidity of silkworm cocoons according to claim 1, characterized in that: In step (1), soak the utensils in a neutral environmental protection cleaner (pH 6.5-7.5) for 30 minutes, cooperate with ultrasonic cleaning to remove deep oil stains, and avoid residual water stains in the rinsing and drying links.

3. The production method of a sericulture tool for reducing the humidity of silkworm cocoons according to claim 1, characterized in that: In step (2), before applying the primer, perform sandblasting treatment (120-180 mesh quartz sand) on the surface of the silkworm-raising utensils to improve the subsequent adhesive force of the glue.

4. The production method of a sericulture tool for reducing the humidity of silkworm cocoons according to claim 1, characterized in that: The flocking glue in step (3) includes 80-100 parts of acrylate, 2-8 parts of sodium dodecyl sulfate, 2-10 parts of acrylic acid, 100-200 parts of deionized water, and 0.1-0.5 parts of ammonium persulfate. The above ratios are mass ratios. Dissolve sodium dodecyl sulfate in deionized water according to the above ratios, stir for 10 minutes, then add 1 / 5 of the total amount of acrylate, heat up to 50°C, emulsify for 30 minutes, add 1 / 3 of ammonium persulfate, heat up to 80°C, start to dropwise add the remaining acrylate and ammonium persulfate after the material turns from milky white to fluorescent blue, finish dropping in 1.5 hours, keep the temperature at 80-85°C, react for 1 hour, then raise the temperature to 90°C and continue to react for 1 hour, cool down and filter to discharge; In step (3), when spraying the flocking glue, it is required that the glue layer is uniform and there is no flowing phenomenon; The viscosity of the adhesive is controlled between 15000-30000 cp, and the thickness of the adhesive layer is 0.2-0.4 mm.

5. The production method of a sericulture tool for reducing the humidity of silkworm cocoons according to claim 1, characterized in that: In step (4), the fluff is low-fineness fiber of nylon-6 and nylon-66. The fluff is dyed and electrodeposited before use. The semi-cured state is judged by using a Shore A hardness tester, and flocking is carried out when the hardness of the glue layer reaches 40-45 HA.

6. The production method of a sericulture tool for reducing the humidity of silkworm cocoons according to claim 1, characterized in that: In step (6), use an electrostatic dust removal air gun or under the action of a blower to remove the floating fluff from the dried plastic parts.

7. The production method of a sericulture tool for reducing the humidity of silkworm cocoons according to claim 1, characterized in that: The flocking equipment used in the step (4) includes: a high-voltage electrostatic flocking box body (101), with equipment maintenance covers (102) provided on both sides of the high-voltage electrostatic flocking box body (101). The equipment maintenance covers (102) are hermetically installed on the high-voltage electrostatic flocking box body (101). A flocking workpiece loading device (104) is provided on one side of the high-voltage electrostatic flocking box body (101), and an operation handle (103) is provided on the equipment maintenance cover (102). The high-voltage electrostatic flocking box body (101) includes a box body support frame (11). A fluff input device (13) is provided at the rear end of the box body support frame (11), and a high-voltage electrostatic loading device (14) is provided on the upper part of the box body support frame (11). The high-voltage electrostatic loading device (14) is installed on the box body support frame (11) through an equipment support plate (12). The fluff input device (13) includes a fluff input box body (31). A fluff dispersing blade (33) is provided inside the fluff input box body (31). A fluff inlet grid plate (32) is provided at the connection between the fluff input box body (31) and the high-voltage electrostatic flocking box body (101). The fluff input box body (31) is installed on a box body support frame (35) through a box body support plate (34).

8. The production method of a silkworm-raising tool for reducing the humidity of silkworm cocoons according to claim 7, characterized in that: The flocking workpiece loading device (104) includes a workpiece loading support plate (41). A flocking workpiece fixture (42) is provided on the workpiece loading support plate (41). An electrostatic loading end (43) is provided on one side of the flocking workpiece fixture (42). A processing sealing plate (45) is provided at the outer end of the workpiece loading support plate (41). The workpiece loading support plate (41) is installed on the output end of a loading driving electric cylinder (46) through a driving block (44). The cylinder body of the loading driving electric cylinder (46) is installed inside the high-voltage electrostatic flocking box body (101) through an electric cylinder installation bracket (47). An inlet and outlet guiding device is provided between the workpiece loading support plate (41) and the high-voltage electrostatic flocking box body (101). The inlet and outlet guiding device includes an inlet and outlet guiding slide bar (48) and an inlet and outlet guiding chute (49). The inlet and outlet guiding slide bar (48) is slidably installed inside the inlet and outlet guiding chute (49). The inlet and outlet guiding chute (49) is installed inside the high-voltage electrostatic flocking box body (101) through a chute installation bracket (410). The inlet and outlet guiding slide bar (48) is installed on the workpiece loading support plate (41) through a fixing bolt.

9. The production method of a sericulture tool for reducing the humidity of silkworm cocoons according to claim 1, characterized in that: The floating hair cleaning device used in the step (6) includes: a high-pressure gas nozzle (201). A cleaning feeding device (202) is provided below the high-pressure gas nozzle (201). A fluff negative-pressure collection box (205) is provided below the cleaning feeding device (203). Both ends of the high-pressure gas nozzle (201) are installed at the air outlets of a high-speed blower (203). The high-pressure gas nozzle (201) and the high-speed blower (203) are installed on the fluff negative-pressure collection box (205) through a blower support frame (204). A blanking guiding device (206) is provided on one side of the discharging port of the cleaning feeding device (202). The cleaning feeding device (202) includes a left feeding belt (21) and a right feeding belt (22). One ends of the left feeding belt (21) and the right feeding belt (22) are installed on a support wheel (23), and the other ends are installed on a driving wheel (25). The support wheel (23) is installed on a feeding support frame (28) through a tensioning support base (24). The driving wheel (25) is installed on the feeding support frame (28) through a rotating support bearing seat (29). A driving shaft (26) is provided between the driving wheels (25) at one ends of the left feeding belt (21) and the right feeding belt (22). A transmission wheel is provided in the middle of the driving shaft (26). The transmission wheel is connected to the output end of a feeding motor (27) through a transmission belt. The feeding motor (27) can be installed on the feeding support frame (28).

10. The production method of a silkworm-raising appliance for reducing the humidity of silkworm cocoons according to claim 9, characterized in that: The fluff negative-pressure collection box (205) includes a collection box body (51). Negative-pressure air inlets are provided at both ends of the collection box body (51). A fluff filter plate (52) is provided on the negative-pressure air inlets. A negative-pressure blower (53) is provided outside the fluff filter plate (52). The housing of the negative-pressure blower (53) is installed on the collection box body (51). Fluff recovery box doors (56) are provided on both sides of the collection box body (51). A moving support frame (54) is provided below the collection box body (51). A plurality of moving support rollers (55) are provided at the lower end of the moving support frame (54). The moving support rollers (55) are installed on the moving support frame (54) through roller mounting seats. The blanking guiding device (206) includes a blanking guiding slide rod (61). The blanking guiding slide rod (61) is inclined. The material receiving end of the blanking guiding slide rod (61) is higher than the discharging end. A material receiving end head (62) is provided on the material receiving end of the blanking guiding slide rod (61). A discharging baffle (63) is provided on the discharging end of the blanking guiding slide rod (61). The lower part of the blanking guiding slide rod (61) is installed on a blanking support frame (64).

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