Gear fillet milling tool
By designing the gear clamping part and the switching part, and using the pneumatic system to achieve flexible clamping of the gears and the inner ring, the problem that the existing tooling cannot synchronously clamp different types of gears is solved, and the processing efficiency and flexibility are improved.
Patent Information
- Application Number
- CN202510877745.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-27
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2045-06-27
AI Technical Summary
Existing gear fillet milling tooling cannot effectively clamp different types of gears and internal gear rings at the same time, especially the peripheral gear and the internal gear ring, resulting in low mixed processing efficiency.
A gear clamping part and a switching part are designed. Through the combined use of a pneumatic system and multiple clamping blocks, flexible clamping of gears and inner rings is achieved. The coordination of cylinders, pistons and valve stems is used to achieve synchronous clamping of various types of gears.
The mixed processing efficiency of gears and internal gear rings is improved, the flexibility of tooling is enhanced, and it can adapt to the processing requirements of different types of gears.
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Figure CN120362606B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal processing equipment, in particular to a gear fillet milling tool. Background Art
[0002] Tooth surface processing generally uses profile milling cutters for milling. Profile milling cutters focus more on cutting tooth surfaces, while gear fillet processing generally uses fillet milling cutters or ball end milling cutters. Fillet milling cutters or ball end milling cutters focus more on the smoothness of chamfers. Therefore, tooth surface processing and gear fillet processing are usually divided into two steps. To ensure the processing accuracy of the gear, tooth surface processing and gear fillet processing are usually completed in one clamping.
[0003] With reference to a Chinese patent application number 202510165617.7, a gear fillet milling tool is disclosed. By setting multiple through holes on the mounting seat and setting a chuck, a slide rod and a hydraulic component in the mounting seat, the hydraulic component uniformly drives the slide rod to clamp the gear blank, so that multiple gears can be processed in a single clamping, saving the clamping time of the gear blank. At the same time, when processing gears of the same specification, the tooth surface processing of all gear blanks can be completed uniformly, and then the gear fillets can be processed uniformly, reducing the tool replacement time and improving the processing efficiency. After our research on the gear fillet milling tool, we found that the tool can only be used for the synchronous clamping of different models of gears with small differences in specifications. The synchronous clamping effect is not ideal for gears with large size differences, especially for the outer peripheral gear and the inner ring gear. It cannot be clamped synchronously, which is not conducive to the mixed processing of gears. To this end, we propose a gear fillet milling tool to solve the above technical problems. Summary of the Invention
[0004] The present invention provides the following technical solution: a gear fillet milling tool, comprising:
[0005] A tool body, used for clamping the gear, comprising a gear clamping portion and a switching portion;
[0006] The gear clamping part includes:
[0007] Fixed seat, fixedly installed on the processing table of the gear fillet milling machine;
[0008] The lower shell is fixedly mounted on the top of the fixing seat at equal angles, and a sealing gasket is fixedly mounted between the lower shell and the upper shell;
[0009] The upper shell is fixedly mounted on the top of the lower shell;
[0010] Right-angle plates, slidably mounted on the top of the upper shell at equal angles;
[0011] Adjustment plate, rotatably mounted on top of the right-angle plate;
[0012] The clamping block is fixedly installed at one end of the top of the adjustment plate;
[0013] The switching unit includes:
[0014] Cylinder 2 is located in the middle of the top of the fixed seat;
[0015] The air injection cavity is provided at the lower part of the second inner wall of the cylinder;
[0016] The air suction cavity is provided on the upper part of the second inner wall of the cylinder;
[0017] The converging cavity is provided on the top of the fixing seat and is connected with the ends of the gas injection cavity and the gas suction cavity;
[0018] The torsion hole is provided on the top of the fixing seat and passes through the second cylinder and the middle of the suction cavity;
[0019] The valve stem is rotatably installed inside the torsion hole. The outer wall of the valve stem is penetrated by a valve hole 1 and a valve hole 2, and the angle between the valve hole 1 and the valve hole 2 is 90 degrees.
[0020] As a preferred solution of the present invention, the gear clamping portion further includes:
[0021] The bearing hole is opened on the top of the right-angle plate;
[0022] Ball bearing, fixedly installed inside the bearing hole;
[0023] A rotating shaft is fixedly mounted on the inner wall of the ball bearing;
[0024] An assembly hole is provided on the top of the adjustment plate, and an inner wall of the assembly hole is fixedly connected to the upper portion of the outer wall of the rotating shaft.
[0025] As a preferred solution of the present invention, the gear clamping portion further includes:
[0026] A crescent groove is formed on the top of the adjustment plate, and the crescent groove is concentric with the assembly hole;
[0027] A stud is fixedly mounted on the top of the right-angle plate, wherein the stud is slidably positioned inside the crescent groove and extends to the periphery of the top thereof;
[0028] Lock nut, threaded onto the external threads of the stud.
[0029] As a preferred solution of the present invention, the gear clamping portion further includes:
[0030] The linear guide rails are fixedly installed on the top of the upper shell at equal angles, and their number and position correspond to the right-angle plates one by one;
[0031] The linear slider is slidably mounted on the periphery of the linear guide rail, and the top of the linear slider is fixedly connected to the bottom of the horizontal section area of the right angle plate.
[0032] As a preferred solution of the present invention, the gear clamping portion further includes:
[0033] Cylinder 1 is opened on the opposite surfaces of the lower shell and the upper shell at equal angles, and the position and number correspond to the right-angle plates one by one;
[0034] The air distribution holes are provided in the middle of the opposite surfaces of the lower shell and the upper shell;
[0035] The manifold holes are arranged at equal angles on the opposite surfaces of the lower shell and the upper shell, the positions of the manifold holes correspond one-to-one with the cylinders, and the cylinders are connected to the air distribution holes through the manifold holes;
[0036] An inner thread hole is provided through the middle of the top of the upper shell;
[0037] A piston 1 is slidably mounted inside the upper and lower cylinders 1;
[0038] The piston rod is fixedly mounted on the inner wall of the piston and is coaxial with the cylinder. The piston rod extends to the outside of the cylinder. The end of the piston rod away from the piston is fixedly connected to the inner side of the vertical section of the right-angle plate.
[0039] As a preferred solution of the present invention, the gear clamping portion further includes:
[0040] The sealing top cover is fixedly installed on the top of the second cylinder;
[0041] The cylinder is fixedly mounted on the top of the sealing cover, and its output rod is movably extended into the interior of the second cylinder barrel;
[0042] The second piston is fixedly mounted on the bottom of the cylinder output rod, and its outer wall is slidably connected to the inner wall of the second cylinder barrel;
[0043] Connector 1, fixedly installed on the top of the confluence cavity;
[0044] Connector 2, fixedly installed on the top of the inner thread hole;
[0045] The pressure regulating electric control valve is fixedly installed on the side of the upper shell through a bracket. The output end of the connector one is connected to the input end of the pressure regulating electric control valve through an air pipe, and the output end of the pressure regulating electric control valve is connected to the input end of the connector two through an air pipe.
[0046] As a preferred solution of the present invention, the valve hole one is located inside the cylinder barrel two, the valve hole two is located inside the air suction cavity, and a screw cap is fixedly installed on the top of the valve stem.
[0047] As a preferred solution of the present invention, a spring washer is provided between the locking nut and the top of the adjustment plate, and anti-slip grooves are provided in the peripheral area of the opening at the top of the crescent groove.
[0048] As a preferred solution of the present invention, a sealing gasket is fixedly installed between the lower shell and the upper shell.
[0049] As a preferred solution of the present invention, a spring is provided on the outer periphery of the piston rod, and the spring is fixedly installed between the lower shell and the inner side surface of the vertical section of the right-angle plate.
[0050] Compared with the prior art, the present invention has the following beneficial effects:
[0051] 1. In the present invention, by switching the switching part, the tooling can clamp the gear and the inner ring at the same time, and by using the local switching unit, the gear and the inner ring can be clamped in a mixed manner. The overall flexibility of use is good, thereby facilitating the mixed processing of gears of different models.
[0052] 2. In the present invention, by loosening the locking nuts on the top of the gear clamping portion, the adjustment plate can be rotated along the rotational connection position between the ball bearing and the rotating shaft. The rotation of the adjustment plate also drives the clamping block to rotate together. During this period, the crescent groove slides along the outer wall of the lower shell, causing the angle between the adjustment plate and the right-angle plate to change, and the initial distance between the multiple clamping blocks of the gear clamping portion is adjusted, thereby coping with the clamping of gears and inner gear rings of different diameters. BRIEF DESCRIPTION OF THE DRAWINGS
[0053] Figure 1 The structure of the present invention is schematically shown Figure 1 ;
[0054] Figure 2 The structure of the present invention is schematically shown Figure 2 ;
[0055] Figure 3 Schematic diagram of the structure of the gear clamping portion in the present invention;
[0056] Figure 4 For the present invention Figure 3 Schematic diagram of the expanded structure;
[0057] Figure 5 For the present invention Figure 4 A schematic diagram of the enlarged structure of part A;
[0058] Figure 6 Schematic diagram of the unfolded structure of the lower shell and the upper shell in the present invention;
[0059] Figure 7 For the present invention Figure 4 Schematic diagram of the enlarged structure of part B;
[0060] Figure 8 For the present invention Figure 2 Schematic diagram of the local structure;
[0061] Figure 9 Schematic diagram of the cross-sectional structure of the fixing seat in the present invention;
[0062] Figure 10 For the present invention Figure 9 Schematic diagram of the enlarged structure of part C.
[0063] In the figure: 100, tooling body; 101, fixing seat; 102, lower shell; 103, upper shell; 104, right-angle plate; 105, adjustment plate; 106, clamping block; 107, bearing hole; 108, ball bearing; 109, rotating shaft; 1010, assembly hole; 1011, crescent groove; 1012, stud; 1013, locking nut; 1014, linear guide; 1015, linear slider; 1016, cylinder barrel 1; 1017, air distribution hole; 1018, manifold hole; 1019, inner thread hole ;1020, piston one;1021, piston rod;1022, cylinder two;1023, sealing top cover;1024, cylinder;1025, piston two;1026, air injection chamber;1027, air suction chamber;1028, converging chamber;1029, torsion hole;1030, valve stem;1031, valve hole one;1032, valve hole two;1033, screw cap;1034, connector one;1035, connector two;1036, pressure regulating electric control valve;1037, spring;200, sealing gasket. DETAILED DESCRIPTION
[0064] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0065] See also Figures 1 to 10 The technical solution provided by the present invention specifically includes the following embodiments:
[0066] A gear fillet milling tool, including a tool body 100, the tool body 100 is used for clamping the gear, the tool body 100 includes a gear clamping part and a switching part, the gear clamping part includes a fixed seat 101, a lower shell 102, an upper shell 103, a right-angle plate 104, an adjustment plate 105, a clamping block 106, a bearing hole 107, a ball bearing 108, a rotating shaft 109, an assembly hole 1010, a crescent groove 1011, a stud 1012, and a locking nut 1013. The fixed seat 101 is fixedly installed on the processing table of the gear fillet milling machine tool, the lower shell 102 is fixedly installed on the top of the fixed seat 101 at equal angles, the upper shell 103 is fixedly installed on the top of the lower shell 102, the right-angle plate 104 is slidably installed on the top of the upper shell 103 at equal angles, the adjustment plate 105 is rotatably installed on the top of the right-angle plate 104, and the clamping block 106 is fixedly installed At one end of the top of the adjusting plate 105, a bearing hole 107 is opened at the top of the right-angle plate 104, a ball bearing 108 is fixedly installed inside the bearing hole 107, and a rotating shaft 109 is fixedly installed on the inner wall of the ball bearing 108. An assembly hole 1010 is opened at the top of the adjusting plate 105, and the inner wall of the assembly hole 1010 is fixedly connected to the upper part of the outer wall of the rotating shaft 109. A crescent groove 1011 is opened through the top of the adjusting plate 105, and the crescent groove 1011 is concentric with the assembly hole 1010. The stud 1012 is fixedly installed at the top of the right-angle plate 104, and the stud 1012 slides inside the crescent groove 1011 and extends to the periphery of its top. The locking nut 1013 is threadedly screwed on the external threads of the stud 1012. A spring washer is provided between the locking nut 1013 and the top of the adjusting plate 105, and the opening peripheral area of the top of the crescent groove 1011 is provided with anti-slip grooves.
[0067] Specifically, by loosening the locking nuts 1013 on the top of the gear clamping part, the adjustment plate 105 can be rotated along the rotational connection position of the ball bearing 108 and the rotating shaft 109. The rotation of the adjustment plate 105 also drives the clamping block 106 to rotate together. During this period, the crescent groove 1011 slides along the outer wall of the lower shell 102, causing the angle between the adjustment plate 105 and the right-angle plate 104 to change, and the initial distance between the multiple clamping blocks 106 of the gear clamping part is adjusted, so that it can cope with the clamping of gears of different diameters and inner ring gears.
[0068] For further details, please refer to Figures 3 to 10 As shown:
[0069] The gear clamping part also includes a linear guide 1014, a linear slider 1015, a cylinder 1016, an air distribution hole 1017, a branch hole 1018, an inner thread hole 1019, a piston 1020, a piston rod 1021, a sealing top cover 1023, a cylinder 1024, a piston 2 1025, a connector 1034, a connector 2 1035, and a pressure regulating electric control valve 1036. The linear guides 1014 are fixedly installed on the top of the upper housing 103 at equal angles, and their number and position correspond one to one with the right-angle plate 104. The linear slider 1015 is slidably installed on the periphery of the linear guide 1014. The top of the linear slider 1015 is fixedly connected to the bottom of the horizontal section of the right-angle plate 104, and the cylinder 1016 is arranged at equal angles on the opposite surfaces of the lower shell 102 and the upper shell 103, and the position and number correspond one-to-one with the right-angle plate 104. The air distribution hole 1017 is opened in the middle of the opposite surface of the lower shell 102 and the upper shell 103, and the branch hole 1018 is arranged at equal angles on the opposite surface of the lower shell 102 and the upper shell 103. The position of the branch hole 1018 corresponds one-to-one with the cylinder 1016, and the cylinder 1016 is connected to the air distribution hole 1017 through the branch hole 1018. The inner thread hole 1017 is provided in the middle of the opposite surface of the lower shell 102 and the upper shell 103. 19 is opened in the middle position of the top of the upper shell 103, the piston 1020 is slidably installed in the upper and lower cylinders 1016, the piston rod 1021 is fixedly installed on the inner wall of the piston 1020 and is concentric with the cylinder 1016, the piston rod 1021 extends to the outside of the cylinder 1016, the end of the piston rod 1021 away from the piston 1020 is fixedly connected to the inner side of the vertical section of the right-angle plate 104, the sealing top cover 1023 is fixedly installed on the top of the cylinder 2 1022, the cylinder 1024 is fixedly installed on the top of the sealing top cover 1023, and its output rod is movably extended to In the second cylinder 1022, the second piston 1025 is fixedly installed at the bottom of the output rod of the cylinder 1024, and its outer wall is slidably connected to the inner wall of the second cylinder 1022, the first connector 1034 is fixedly installed on the top of the converging cavity 1028, the second connector 1035 is fixedly installed on the top of the inner thread hole 1019, and the pressure regulating electric control valve 1036 is fixedly installed on the side of the upper shell 103 through a bracket, the output end of the first connector 1034 and the input end of the pressure regulating electric control valve 1036 are connected through an air pipe, and the output end of the pressure regulating electric control valve 1036 and the input end of the second connector 1035 are connected through an air pipe.
[0070] Specifically, the output rod of the cylinder 1024 pushes the piston 2 1025 downward to move, and the air inside the cylinder 2 1022 is pressed into the air injection cavity 1026. At this time, the valve hole 1031 completely conducts the air injection cavity 1026, so that the air inside the air injection cavity 1026 is completely conducted into the confluence cavity 1028, and then enters the pressure regulating electric control valve 1036 through the connector 1034. At this time, the air pressure inside the pressure regulating electric control valve 1036 has not reached the set value, so the pressure regulating electric control valve 1036 is in the conducting state, so that the air entering the pressure regulating electric control valve 1036 is input into the connector 2 1035 through its output end, and then passes through the valve hole 1031. After the inner thread hole 1019 is discharged into the air distribution hole 1017, it is discharged into the interior of multiple cylinders 1016 through multiple branch holes 1018, pushing multiple pistons 1020 in the direction away from the air distribution hole 1017, and then pushing multiple piston rods 1021 and multiple right-angle plates 104 to move together. The movement of the right-angle plate 104 is guided by the sliding action of the linear guide rail 1014 and the linear slider 1015, which can be more linear and stable. At the same time, the right-angle plate 104 also drives the adjustment plate 105 and the clamping block 106 to move together, so that the multiple clamping blocks 106 move toward the periphery and clamp on the inner wall of the shaft hole of the gear, thereby clamping the gear for easy rounded corner milling.
[0071] For further details, please refer to Figure 10 As shown:
[0072] The switching portion includes a second cylinder 1022, an air injection cavity 1026, an air suction cavity 1027, a converging cavity 1028, a torsion hole 1029, and a valve stem 1030. The air injection cavity 1026 is provided at the lower portion of the inner wall of the second cylinder 1022, the air suction cavity 1027 is provided at the upper portion of the inner wall of the second cylinder 1022, the converging cavity 1028 is provided at the top of the fixing seat 101, and is communicated with the ends of the air injection cavity 1026 and the air suction cavity 1027. The torsion hole 1029 is provided at the fixing seat 101. The valve stem 1030 is rotatably mounted on the top of the valve stem 1030, and passes through the second cylinder 1022 and the middle of the suction cavity 1027. The valve stem 1030 is rotatably mounted inside the torsion hole 1029. The outer wall of the valve stem 1030 is penetrated by a valve hole 1031 and a valve hole 2 1032. The angle between the valve hole 1031 and the valve hole 2 1032 is 90 degrees. The valve hole 1031 is located inside the second cylinder 1022, and the valve hole 2 1032 is located inside the suction cavity 1027. A screw cap 1033 is fixedly mounted on the top of the valve stem 1030.
[0073] Specifically, by rotating the screw cap 1033, the valve stem 1030 is driven to rotate 90 degrees along the torsion hole 1029, causing the valve hole 1031 to cut off the inside of the gas injection cavity 1026, and the valve hole 2 1032 to completely conduct the inside of the suction cavity 1027. At this time, the output rod of the cylinder 1024 pushes the piston 2 1025 downward, which will cause a negative pressure effect in the upper half area of the cylinder 2 1022, and is transmitted to the inside of the cylinder 1016 through the suction cavity 1027, the connector 1034, the pressure regulating electric control valve 1036, the connector 2 1035, the inner thread hole 1019, the gas distribution hole 1017, and the branch hole 1018, so that the piston 1020 moves toward the direction close to the gas distribution hole 1017, and the right-angle plate 104 is driven to move together through the connection of the piston rod 1021, thereby In one step, the adjusting plate 105 and the clamping block 106 are driven to move together through the right-angle plate 104, so that the multiple clamping blocks 106 are close to each other and clamped on the outer wall of the inner gear ring, which is convenient for clamping the inner gear ring. When the gear and the inner gear ring need to be clamped together, the screw cap 1033 corresponding to the clamping inner gear ring is rotated 90 degrees, so that it drives the valve stem 1030 to rotate along the inside of the torsion hole 1029. The rotation of the valve stem 1030 drives the valve hole 1031 and the valve hole 2 1032 to rotate together, so that the valve hole 1031 cuts off the inside of the injection cavity 1026. At the same time, the inside of the suction cavity 1027 is fully connected through the valve hole 2 1032. Then, in the process of the output rod of the cylinder 1024 pushing the piston 2 1025 downward, the gear and the inner gear ring can be clamped synchronously, which is convenient for clamping various types of gears.
[0074] For further details, please refer to Figure 4 As shown:
[0075] A spring 1037 is provided on the outer periphery of the piston rod 1021 , and the spring 1037 is fixedly installed between the lower shell 102 and the inner side surface of the vertical section of the right-angle plate 104 .
[0076] Specifically, when piston 1020 drives piston rod 1021 to move together with right-angle plate 104, it will cause tension or compression accumulation of spring 1037, thereby generating potential energy for resetting right-angle plate 104. Further, after the processing is completed, the pressure-regulating electric control valve 1036 is fully opened, so that the internal pressure of piston 1020 returns to normal, and the rebound force of spring 1037 is released, pushing the right-angle plate 104, adjustment plate 105, block 106, piston rod 1021 and piston 1020 to reset, so as to facilitate subsequent continued use.
[0077] This scheme is a gear fillet milling fixture. When working, it is divided into simultaneous clamping of gears and internal gear rings and mixed clamping. Specifically:
[0078] At the same time, when the gear is clamped, the output rod of the cylinder 1024 pushes the piston 2 1025 downward to move, and the air inside the cylinder 2 1022 is pressed into the air injection cavity 1026. At this time, the valve hole 1031 completely conducts the air injection cavity 1026, so that the air inside the air injection cavity 1026 is completely conducted into the confluence cavity 1028, and then enters the pressure regulating electric control valve 1036 through the connector 1034. At this time, the air pressure inside the pressure regulating electric control valve 1036 has not reached the set value, so the pressure regulating electric control valve 1036 is in the conducting state, so that the air entering the pressure regulating electric control valve 1036 is input into the connector 2 1035 through its output end, and then After being discharged into the air distribution hole 1017 through the inner thread hole 1019, the air is discharged into the interior of the multiple cylinder barrels 1016 through the multiple branch holes 1018, pushing the multiple pistons 1020 in the direction away from the air distribution hole 1017, thereby pushing the multiple piston rods 1021 and the multiple right-angle plates 104 to move together. The movement of the right-angle plate 104 is guided by the sliding action of the linear guide 1014 and the linear slider 1015, which can be more linear and stable. At the same time, the right-angle plate 104 also drives the adjustment plate 105 and the clamping block 106 to move together, so that the multiple clamping blocks 106 move toward the periphery and clamp on the inner wall of the shaft hole of the gear, thereby clamping the gear to facilitate rounded corner milling;
[0079] At the same time, when the inner gear ring is clamped, the valve stem 1030 is first driven to rotate 90 degrees along the inner side of the torsion hole 1029 by rotating the screw cap 1033, causing the valve hole 1031 to cut off the inside of the gas injection cavity 1026, while the valve hole 2 1032 completely connects the inside of the suction cavity 1027. At this time, the output rod of the cylinder 1024 pushes the piston 2 1025 downward, which will cause a negative pressure to be generated in the upper half of the inner area of the cylinder 2 1022, and the gas is discharged through the suction cavity 1027, the connector 1034, The pressure-regulating electric control valve 1036, the second connector 1035, the inner thread hole 1019, the air distribution hole 1017, and the branch hole 1018 are transmitted to the interior of the cylinder 1016, causing the piston 1020 to move toward the air distribution hole 1017. The piston rod 1021 drives the right-angle plate 104 to move together, and the right-angle plate 104 further drives the adjustment plate 105 and the clamping block 106 to move together, so that the multiple clamping blocks 106 move closer to each other and clamp on the outer wall of the inner gear ring.
[0080] When the gears and the inner ring gear are clamped together, the screw cap 1033 corresponding to the clamped inner ring gear is rotated 90 degrees, so that it drives the valve stem 1030 to rotate along the inside of the torsion hole 1029. The rotation of the valve stem 1030 drives the valve hole 1031 and the valve hole 2 1032 to rotate together, so that the valve hole 1031 cuts off the inside of the air injection cavity 1026. At the same time, the inside of the air suction cavity 1027 is fully connected through the valve hole 2 1032. Then, in the process of the output rod of the cylinder 1024 pushing the piston 2 1025 downward, the gears and the inner ring gear can be clamped synchronously.
[0081] It should be noted that by loosening the locking nuts 1013 on the top of the gear clamping part, the adjustment plate 105 can be rotated along the rotational connection position of the ball bearing 108 and the rotating shaft 109. The rotation of the adjustment plate 105 also drives the clamping block 106 to rotate together. During this period, the crescent groove 1011 slides along the outer wall of the lower shell 102, causing the angle between the adjustment plate 105 and the right-angle plate 104 to change, and the initial distance between the multiple clamping blocks 106 of the gear clamping part is adjusted, so that it can cope with the clamping of gears of different diameters and inner ring gears.
[0082] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations can be made to the embodiments without departing from the principles and spirit of the invention.
Claims
1. A gear fillet milling tool, characterized by: include: A tool body (100) is used for clamping a gear, and the tool body (100) comprises a gear clamping portion and a switching portion; The gear clamping part includes: A fixed seat (101) is fixedly mounted on a gear fillet milling machine processing table; The lower shell (102) is fixedly mounted on the top of the fixing seat (101) at equal angles, and a sealing gasket (200) is fixedly mounted between the lower shell (102) and the upper shell (103); An upper housing (103) is fixedly mounted on the top of the lower housing (102); A right-angle plate (104) is slidably mounted on the top of the upper housing (103) at equal angles; An adjusting plate (105) is rotatably mounted on the top of the right-angle plate (104); A clamping block (106) is fixedly mounted on one end of the top of the adjusting plate (105); The switching unit includes: Cylinder 2 (1022) is located in the middle of the top of the fixing seat (101); The air injection cavity (1026) is provided at the lower portion of the inner wall of the second cylinder (1022); An air suction cavity (1027) is provided on the upper portion of the inner wall of the second cylinder (1022); The converging cavity (1028) is provided at the top of the fixing seat (101) and is in communication with the ends of the gas injection cavity (1026) and the gas suction cavity (1027); A torsion hole (1029) is provided at the top of the fixing seat (101) and passes through the middle of the second cylinder (1022) and the suction cavity (1027); The valve stem (1030) is rotatably mounted inside the torsion hole (1029), and a valve hole 1 (1031) and a valve hole 2 (1032) are formed through the outer wall of the valve stem (1030), wherein the angle between the valve hole 1 (1031) and the valve hole 2 (1032) is 90 degrees; The gear clamping portion further includes: A bearing hole (107) is provided on the top of the right-angle plate (104); A ball bearing (108) is fixedly mounted inside the bearing hole (107); A rotating shaft (109) is fixedly mounted on the inner wall of the ball bearing (108); An assembly hole (1010) is provided on the top of the adjustment plate (105), wherein the inner wall of the assembly hole (1010) is fixedly connected to the upper portion of the outer wall of the rotating shaft (109); The gear clamping portion further includes: A crescent groove (1011) is formed through the top of the adjustment plate (105), wherein the crescent groove (1011) is cocentric with the assembly hole (1010); A stud (1012) is fixedly mounted on the top of the right-angle plate (104), wherein the stud (1012) is slidably located inside the crescent groove (1011) and extends to the periphery of the top thereof; A locking nut (1013) is threaded onto the outer threads of the stud (1012); The gear clamping portion further includes: The linear guide rails (1014) are fixedly mounted on the top of the upper housing (103) at equal angles, and their number and position correspond one-to-one to the right-angle plates (104); A linear slider (1015) is slidably mounted on the periphery of the linear guide rail (1014), and the top of the linear slider (1015) is fixedly connected to the bottom of the transverse section area of the right-angle plate (104); The gear clamping portion further includes: Cylinders 1 (1016) are arranged at equal angles on the opposite surfaces of the lower shell (102) and the upper shell (103), and their positions and numbers correspond one to one with the right-angle plates (104); The air distribution hole (1017) is provided in the middle of the opposite surfaces of the lower shell (102) and the upper shell (103); The bifurcated holes (1018) are arranged at equal angles on the opposite surfaces of the lower shell (102) and the upper shell (103), the positions of the bifurcated holes (1018) correspond one-to-one with the cylinder barrel (1016), and the cylinder barrel (1016) and the air distribution hole (1017) are connected through the bifurcated holes (1018); An inner thread hole (1019) is provided through the middle of the top of the upper shell (103); A piston (1020) is slidably mounted inside the upper and lower cylinders (1016); The piston rod (1021) is fixedly mounted on the inner wall of the piston one (1020) and is cocentric with the cylinder one (1016). The piston rod (1021) extends to the outside of the cylinder one (1016). The end of the piston rod (1021) away from the piston one (1020) is fixedly connected to the inner side surface of the vertical section of the right-angle plate (104); The gear clamping portion also includes: A sealing top cover (1023) is fixedly mounted on the top of the second cylinder (1022); The cylinder (1024) is fixedly mounted on the top of the sealing top cover (1023), and its output rod is movably extended into the interior of the second cylinder barrel (1022); The second piston (1025) is fixedly mounted on the bottom of the output rod of the cylinder (1024), and its outer wall is slidably connected to the inner wall of the second cylinder barrel (1022); Connector 1 (1034), fixedly mounted on the top of the confluent cavity (1028); Connector 2 (1035), fixedly mounted on the top of the inner thread hole (1019); The pressure regulating electric control valve (1036) is fixedly mounted on the side of the upper shell (103) via a bracket, the output end of the connector 1 (1034) and the input end of the pressure regulating electric control valve (1036) are connected via an air pipe, and the output end of the pressure regulating electric control valve (1036) and the input end of the connector 2 (1035) are connected via an air pipe.
2. The gear fillet milling tool according to claim 1, characterized in that: The valve hole one (1031) is located inside the cylinder barrel two (1022), the valve hole two (1032) is located inside the air suction cavity (1027), and a screw cap (1033) is fixedly installed on the top of the valve stem (1030).
3. The gear fillet milling tool according to claim 2, characterized in that: A spring washer is provided between the locking nut (1013) and the top of the adjustment plate (105), and an anti-slip groove is provided in the peripheral area of the opening at the top of the crescent groove (1011).
4. The gear fillet milling tool according to claim 3, characterized in that: A sealing gasket (200) is fixedly installed between the lower shell (102) and the upper shell (103).
5. The gear fillet milling tool according to claim 4, characterized in that: The outer sleeve of the piston rod (1021) is provided with a spring (1037), and the spring (1037) is fixedly installed between the lower shell (102) and the inner side surface of the vertical section of the right-angle plate (104).