Self-adaptive leveling device for thermal insulation construction of high-rise outer wall and construction method
Through the adaptive leveling device, the convexities on the exterior walls of high-rise buildings are treated, and the uniform spraying and smoothing of the mortar is achieved, which solves the problem of uneven mortar thickness caused by improper treatment of the convex, and improves construction efficiency and safety.
Patent Information
- Application Number
- CN202510803544.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-17
- Publication Date
- 2025-07-25
AI Technical Summary
During the construction of the exterior walls of medium and high-rise buildings in the prior art, there are problems such as improper handling of the projections, uneven thickness of the mortar, reduced mechanical choke force and chemical bonding force, and the mortar pump cannot be directly and uniformly pumped.
An adaptive leveling device is designed, including a hanging basket bottom plate, push assembly and uniform output assembly. The threaded rod is driven by a motor to drive the threaded block and the spray tube to move, and the projection is treated with a beveled leveling knife, and dust is collected through the vacuum hood to achieve uniform spraying and smoothing of the mortar.
It realizes efficient treatment of projectiles, ensures uniform spraying of mortar, improves construction efficiency, reduces dust pollution, and improves safety and adhesion of mortar.
Smart Images

Figure CN120367366A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of high-rise exterior wall construction, and particularly to an adaptive leveling device and construction method for high-rise exterior wall thermal insulation construction. Background Technique
[0002] During the construction of the building exterior wall, a hoist is set on the top floor of the building, and then the hanging basket is lowered through the hoist. The hanging basket is suspended on the building exterior wall to achieve the leveling of the thermal insulation exterior wall of the high-rise building with mortar.
[0003] When the safety hanging basket for building exterior wall construction is in use, it can avoid the rigid collision of the hanging basket with the building exterior wall caused by the shaking of the hanging basket, solve the problem of damage to the building exterior wall, and reduce the safety of the hanging basket during the impact process. However, the safety hanging basket for building exterior wall construction does not have the function of dealing with the protrusions on the building exterior wall during use. The protruding parts will hinder the full contact between the mortar and the base layer, resulting in local suspension of the mortar layer, which is prone to cracking or peeling after drying; the protrusions may cause uneven mortar thickness, weaken the mechanical biting force and chemical bonding force, reduce the overall adhesion, and do not have the function of evenly spraying the building exterior wall. The mortar is directly pumped onto the wall through a mortar pump, which can reduce the steps for workers to evenly spread the mortar on the wall. Therefore, it is necessary to propose an adaptive leveling device for high-rise exterior wall thermal insulation construction to solve the above-mentioned problems. Summary of the Invention
[0004] (I) Technical Problems to be Solved
[0005] In view of the deficiencies of the prior art, the present invention provides an adaptive leveling device and construction method for high-rise exterior wall thermal insulation construction, which have the advantages of being able to deal with the protrusions on the building exterior wall and being able to directly pump the mortar evenly onto the wall through a mortar pump, and solve the problems in the background technique that the building exterior wall cannot be processed for protrusions and the mortar cannot be directly pumped evenly onto the wall through a mortar pump.
[0006] (II) Technical Solutions
[0007] To achieve the above object, the present invention provides the following technical solutions: An adaptive leveling device for high-rise exterior wall thermal insulation construction, including a hanging basket bottom plate, a hanging basket base is fixedly installed at the bottom of the hanging basket bottom plate, a uniform output component is movably installed on the top of the hanging basket bottom plate, a fixed base is fixedly installed at the bottom of the hanging basket bottom plate, a pushing component is movably installed inside the fixed base, and a vacuum suction cup is arranged at the side of the hanging basket base;
[0008] The pushing component includes a motor, which is fixedly installed inside the fixed base. The output end of the motor is connected to a threaded rotating rod. The outer surface of the threaded rotating rod is threadedly connected to a threaded sleeve. One end of the sleeve is provided with a docking block. The outside of the docking block is provided with a translation plate. The upper and lower ends of one side of the translation plate are respectively provided with a plug-in plate and a material guiding plate. The front end of the plug-in plate is connected to an inclined leveling knife, and the front end of the material guiding plate is connected to an inclined plate.
[0009] Furthermore, the uniform output component includes a driving motor, which is installed on the surface of the hanging basket bottom plate. The output end of the driving motor is connected to a threaded rod. A threaded block is threadedly connected to the rod body of the threaded rod. A spray pipe is arranged on the surface of the threaded block. A slider is also arranged on the surface of the spray pipe. A sliding rod is fixedly installed inside the hanging basket bottom plate, and the slider slides along the sliding rod. The bottom of the spray pipe is fixedly connected to a conveying pipeline.
[0010] Furthermore, a fixing ring is arranged on the top of the hanging basket base. A C-shaped hook is hung outside the fixing ring. The top of the C-shaped hook is connected to a suspension rope.
[0011] Furthermore, a dust suction cover is fixedly installed inside the fixed base. A connecting pipe is arranged on the side of the dust suction cover. A fan is arranged on one side of the connecting pipe.
[0012] Furthermore, a collection chamber is arranged inside the fixed base. The end of the fan is communicated with the collection chamber.
[0013] Furthermore, a limiting strip is fixedly arranged on the top of the plug-in plate. The plug-in plate is slidably installed inside the fixed base through the limiting strip.
[0014] Furthermore, one end of the material guiding plate extends into the fixed base. A distance measuring instrument is arranged on one side of the hanging basket bottom plate.
[0015] Furthermore, a pressure sensor is embedded inside the inclined leveling knife. A hanging basket guardrail is fixedly installed on the top of the hanging basket bottom plate. A control panel and a control box are arranged inside the hanging basket guardrail.
[0016] A construction method of an adaptive leveling device for high-rise exterior wall insulation construction comprises the following steps:
[0017] S1: First, place the hanging basket on the exterior wall and connect the conveying pipeline to the bottom of the spray pipe;
[0018] S2: Then, use the pushing component to extend the plug-in plate and the material guiding plate outwards, so that the inclined leveling knife contacts the outer wall body;
[0019] S3: When the hanging basket descends as a whole, the inclined plane leveling knife continuously contacts the wall surface, can cut and scrape off the convex parts, and guide the waste materials to the inside of the fixed base through the inclined plate;
[0020] S4: Finally, the mortar is sprayed on the outer wall through the uniform output component.
[0021] (III) Beneficial effects
[0022] Compared with the prior art, the present invention provides an adaptive leveling device for high-rise exterior wall thermal insulation construction, which has the following beneficial effects:
[0023] 1. For the adaptive leveling device for high-rise exterior wall thermal insulation construction, by setting the uniform output component, during use, the bottom of the spraying pipe is fixedly connected with a conveying pipeline. The conveying pipeline can pump the uniformly stirred mortar into the inside of the spraying pipe in the high-rise building, and by starting the driving motor, the driving motor drives the threaded rod to rotate, so that the threaded rod can further drive the threaded block to move inside the hanging basket bottom plate. The threaded block can synchronously drive the spraying pipe to move left and right on the top of the hanging basket bottom plate. The spraying pipe moves horizontally to spray the mortar evenly on the building exterior wall, which is convenient for the staff to directly carry out the leveling treatment according to the evenly sprayed mortar, and further improves the leveling efficiency of the staff for the mortar.
[0024] 2. For the adaptive leveling device for high-rise exterior wall thermal insulation construction, through the pushing component, during use, after the hanging basket is placed on the exterior wall, by starting the electric motor, the electric motor drives the threaded rotating rod to rotate, and since the translation plate is installed in the fixed base in a limited sliding manner to limit the threaded sleeve, the threaded sleeve can be threaded and translated on the outer surface of the threaded rotating rod to push the translation plate to move leftward. During the movement of the translation plate, the plug-in plate and the material guiding plate will be synchronously pushed to extend leftward, so that the inclined plane leveling knife is driven to be in parallel contact with the outer wall. When the hanging basket descends as a whole, the inclined plane leveling knife contacts the wall surface, can cut and scrape off the convex parts, and guide the waste materials to the inside of the fixed base through the inclined plate, which can not only level the wall surface, but also avoid the safety problem of larger convex objects falling.
[0025] 3. For the adaptive leveling device for high-rise exterior wall thermal insulation construction, by setting the dust suction hood, during use, a large amount of dust is generated during the process of the inclined plane leveling knife treating the convex parts. The wind force generated by the operation of the fan will adsorb and collect the dust through the dust suction hood into the inside of the collection cavity, avoiding the dust flying and affecting the physical health of the staff, and at the same time reducing the impact of the dust at the construction site on the surrounding environment. Description of the drawings
[0026] Figure 1 It is a three-dimensional view of the hanging basket device structure of the present invention;
[0027] Figure 2 Rear perspective three-dimensional view of the hanging basket device structure of the present invention;
[0028] Figure 3 Front cross-sectional view of the fixed base structure of the present invention;
[0029] Figure 4 Three-dimensional view of the fixed base structure of the present invention;
[0030] Figure 5 Three-dimensional view of the uniform output component structure of the present invention.
[0031] In the figure: 1, hanging basket bottom plate; 2, hanging basket base; 3, fixed ring; 4, C-shaped hook; 5, suspension rope; 6, uniform output component; 601, drive motor; 602, threaded rod; 603, slide bar; 604, threaded block; 605, slider; 606, spray pipe; 7, conveying pipeline; 8, hanging basket guardrail; 9, control panel; 10, control box; 11, fixed base; 12, rangefinder; 13, vacuum suction cup; 14, collection chamber; 15, plug-in board; 16, inclined plane leveling knife; 17, pressure sensor; 18, material guiding plate; 19, inclined plate; 20, pushing component; 201, motor; 202, threaded rotating rod; 203, threaded sleeve; 204, docking block; 205, translation plate; 21, dust suction hood; 22, connecting pipe; 23, fan; 24, limiting strip. Detailed implementation manners
[0032] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0033] Please refer to Figures 1-5 ,
[0034] An adaptive leveling device for high-rise exterior wall thermal insulation construction, including a hanging basket bottom plate 1, a hanging basket base 2 is fixedly installed at the bottom of the hanging basket bottom plate 1, a fixed ring 3 is arranged at the top of the hanging basket base 2, a C-shaped hook 4 is hung outside the fixed ring 3, a suspension rope 5 is connected to the top of the C-shaped hook 4, a uniform output component 6 is movably installed at the top of the hanging basket bottom plate 1, a fixed base 11 is fixedly installed at the bottom of the hanging basket bottom plate 1, a pushing component 20 is movably installed inside the fixed base 11, and a vacuum suction cup 13 is arranged at the side of the hanging basket base 2;
[0035] The pushing component 20 includes a motor 201 which is fixedly installed inside the fixed base 11. The output end of the motor 201 is connected with a threaded rotating rod 202. A threaded sleeve 203 is threadedly connected to the outer surface of the threaded rotating rod 202. One end of the sleeve 203 is provided with a docking block 204. The outside of the docking block 204 is provided with a translation plate 205. The upper and lower ends of one side of the translation plate 205 are respectively provided with a plugging plate 15 and a feeding plate 18. The front end of the plugging plate 15 is connected with an inclined leveling knife 16, and the front end of the feeding plate 18 is connected with an inclined plate 19.
[0036] When in use, after placing the hanging basket on the outer wall, start the motor 201. The motor 201 drives the threaded rotating rod 202 to rotate. Since the translation plate 205 is installed inside the fixed base 11 in a limited sliding manner to limit the threaded sleeve 203, the threaded sleeve 203 can be translated threadedly on the outer surface of the threaded rotating rod 202 to push the translation plate 205 to move leftward. During the movement of the translation plate 205, the plugging plate 15 and the feeding plate 18 will be synchronously pushed to extend leftward, so as to drive the inclined leveling knife 16 to contact the outer wall body.
[0037] The uniform output component 6 includes a driving motor 601 which is installed on the surface of the bottom plate 1 of the hanging basket. The output end of the driving motor 601 is connected with a threaded rod 602. A threaded block 604 is threadedly connected to the rod body of the threaded rod 602. A spraying pipe 606 is arranged on the surface of the threaded block 604. A slider 605 is also arranged on the surface of the spraying pipe 606. A sliding rod 603 is fixedly installed inside the bottom plate 1 of the hanging basket, and the slider 605 slides along the sliding rod 603. The bottom of the spraying pipe 606 is fixedly connected with a conveying pipeline 7.
[0038] By setting the uniform output component 6, when in use, the bottom of the spraying pipe 606 is fixedly connected with a conveying pipeline 7. The conveying pipeline 7 can pump the uniformly stirred mortar into the inside of the spraying pipe 606 in a high-rise building. By starting the driving motor 601, the driving motor 601 drives the threaded rod 602 to rotate, so that the threaded rod 602 drives the threaded block 604 to move inside the bottom plate 1 of the hanging basket. The threaded block 604 synchronously drives the spraying pipe 606 to translate on the surface of the bottom plate 1 of the hanging basket. The spraying pipe 606 translates to spray the mortar evenly on the outer wall surface of the building, which is convenient for the staff to directly carry out the leveling treatment according to the uniformly sprayed mortar, and further improves the leveling efficiency of the staff for the mortar.
[0039] A dust suction cover 21 is fixedly installed inside the fixed base 11. A connecting pipe 22 is arranged on the side surface of the dust suction cover 21, and a blower 23 is arranged on one side surface of the connecting pipe 22.
[0040] During use, a large amount of dust is generated during the process of the inclined plane leveling knife 16 treating the protrusions. The wind generated by the operation of the fan 23 will adsorb and collect the dust through the dust suction hood 21 into the interior of the collection chamber 14, avoiding the flying of dust and affecting the physical health of the staff, and at the same time reducing the impact of the dust on the construction site on the surrounding environment.
[0041] A collection chamber 14 is arranged inside the fixed base 11, and the end of the fan 23 is communicated with the collection chamber 14.
[0042] A limiting strip 24 is fixedly arranged at the top of the plug-in board 15, and the plug-in board 15 is slidably installed inside the fixed base 11 through the limiting strip 24.
[0043] One end of the material guiding plate 18 extends into the fixed base 11. When the whole hanging basket descends, the inclined plane leveling knife 16 contacts the wall surface, and can cut and scrape off the protruding part, and guide the waste material to the inside of the fixed base 11 through the inclined plate 19 and the material guiding plate 18, which can not only level the wall surface, but also avoid the safety problem of large protruding objects falling. A distance measuring instrument 12 is arranged on one side of the hanging basket bottom plate 1.
[0044] A pressure sensor 17 is embedded inside the inclined plane leveling knife 16. A hanging basket guardrail 8 is fixedly installed on the top of the hanging basket bottom plate 1, and a control panel 9 and a control box 10 are arranged inside the hanging basket guardrail 8.
[0045] A construction method of an adaptive leveling device for high-rise exterior wall thermal insulation construction, the steps of which are as follows:
[0046] S1: First, place the hanging basket on the exterior wall and connect the conveying pipeline 7 to the bottom of the spraying pipe 606;
[0047] S2: Then, extend the plug-in board 15 and the material guiding plate 18 outward through the pushing component 20, so that the inclined plane leveling knife 16 contacts the exterior wall;
[0048] S3: When the whole hanging basket descends, the inclined plane leveling knife 16 continuously contacts the wall surface, can cut and scrape off the protruding part, and guide the waste material to the inside of the fixed base 11 through the inclined plate 19;
[0049] S4: Finally, spray the mortar on the exterior wall through the uniform output component 6
[0050] In summary, for the adaptive leveling device for high-rise exterior wall thermal insulation construction, by setting the uniform output component 6, during use, a conveying pipeline 7 is fixedly connected to the bottom of the spraying pipe 606. The conveying pipeline 7 can pump the evenly stirred mortar into the interior of the spraying pipe 606 in high-rise buildings. By starting the driving motor 601, the output shaft of the driving motor 601 will drive the threaded rod 602 to rotate, so that the threaded rod 602 can further drive the threaded block 604 to move inside the hanging basket bottom plate 1. The threaded block 604 can synchronously drive the spraying pipe 606 to move horizontally left and right on the top of the hanging basket bottom plate 1. The spraying pipe 606 moves horizontally to evenly spray the mortar on the building exterior wall, which facilitates the staff to directly level the mortar according to the evenly sprayed mortar, further improving the leveling efficiency of the staff for the mortar.
[0051] During use, after placing the hanging basket on the exterior wall, by starting the motor 201, the output shaft of the motor 201 will drive the threaded rotating rod 202 to rotate. And since the translation plate 205 is installed in the fixed base 11 in a limited sliding manner to limit the threaded sleeve 203, the threaded sleeve 203 can be translated leftward on the outer surface of the threaded rotating rod 202 to push the translation plate 205 to move. During the movement of the translation plate 205, the plug-in plate 15 and the material guiding plate 18 will be synchronously pushed to extend leftward, so that the inclined surface leveling knife 16 is driven to be in parallel contact with the exterior wall. When the whole hanging basket descends, the inclined surface leveling knife 16 contacts the wall surface, and the convex part can be cut and scraped off, and the waste is guided into the fixed base 11 through the inclined plate 19, which can not only level the wall surface, but also avoid the safety problem of large convex objects falling.
[0052] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.
[0053] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An adaptive leveling device for high-rise exterior wall thermal insulation construction, including a hanging basket bottom plate (1), characterized in that: A hanging basket base (2) is fixedly installed at the bottom of the hanging basket bottom plate (1). A uniform output component (6) is movably installed at the top of the hanging basket bottom plate (1). A fixed base (11) is fixedly installed at the bottom of the hanging basket bottom plate (1). A pushing component (20) is movably installed inside the fixed base (11). A vacuum suction cup (13) is arranged on the side surface of the hanging basket base (2). The pushing component (20) includes a motor (201). The motor (201) is fixedly installed inside the fixed base (11). The output end of the motor (201) is connected to a threaded rotating rod (202). A threaded sleeve (203) is threadedly connected to the outer surface of the threaded rotating rod (202). One end of the sleeve (203) is provided with a docking block (204). A translation plate (205) is arranged outside the docking block (204). At the upper and lower ends of one side of the translation plate (205), a plugging plate (15) and a material guiding plate (18) are respectively arranged. The front end of the plugging plate (15) is connected to an inclined plane leveling knife (16). The front end of the material guiding plate (18) is connected to an inclined plate (19).
2. The self - adaptive leveling device for high - rise exterior wall thermal insulation construction according to claim 1, characterized in that: The uniform output component (6) includes a driving motor (601). The driving motor (601) is installed on the plate surface of the hanging basket bottom plate (1). The output end of the driving motor (601) is connected to a threaded rod (602). A threaded block (604) is threadedly connected to the rod body of the threaded rod (602). A spraying pipe (606) is arranged on the surface of the threaded block (604). A sliding block (605) is further arranged on the surface of the spraying pipe (606). A sliding rod (603) is fixedly installed inside the hanging basket bottom plate (1). The sliding block (605) slides along the sliding rod (603). The bottom of the spraying pipe (606) is fixedly connected to a conveying pipeline (7).
3. An adaptive leveling device for high-rise exterior wall insulation construction according to claim 1, characterized in that: A fixed ring (3) is arranged at the top of the hanging basket base (2). A C-shaped hook (4) is hung outside the fixed ring (3). A suspension rope (5) is connected to the top of the C-shaped hook (4).
4. An adaptive leveling device for high-rise exterior wall thermal insulation construction according to claim 2, characterized in that: A dust suction hood (21) is fixedly installed inside the fixed base (11). A connecting pipe (22) is arranged on the side surface of the dust suction hood (21). A blower (23) is arranged on one side surface of the connecting pipe (22).
5. The self - adaptive leveling device for high - rise exterior wall thermal insulation construction according to claim 4, wherein: A collection cavity (14) is arranged inside the fixed base (11). The end of the blower (23) is communicated with the collection cavity (14).
6. The self - adaptive leveling device for high - rise exterior wall thermal insulation construction according to claim 1, wherein: A limiting strip (24) is fixedly arranged at the top of the plugging plate (15). The plugging plate (15) is slidably installed inside the fixed base (11) through the limiting strip (24).
7. An adaptive leveling device for high-rise exterior wall insulation construction according to claim 1, characterized in that: One end of the material guiding plate (18) extends into the fixed base (11). A distance measuring instrument (12) is arranged on one side surface of the hanging basket bottom plate (1).
8. An adaptive leveling device for high-rise exterior wall insulation construction according to claim 1, characterized in that: A pressure sensor (17) is embedded inside the inclined plane leveling knife (16). A hanging basket guardrail (8) is fixedly installed at the top of the hanging basket bottom plate (1). A control panel (9) and a control box (10) are arranged inside the hanging basket guardrail (8).
9. The construction method of an adaptive leveling device for high-rise exterior wall insulation construction according to claim 1, characterized in that: The steps are as follows: S1: First, place the hanging basket on the exterior wall and connect the conveying pipeline (7) to the bottom of the spraying pipe (606); S2: Then, extend the pushing plug board (15) and the material guiding board (18) outward through the pushing component (20) so that the inclined plane leveling knife (16) contacts the outer wall body; S3: When the whole hanging basket descends, the inclined plane leveling knife (16) continuously contacts the wall surface, can cut and scrape off the protruding parts, and guide the waste materials to the inside of the fixed base (11) through the inclined plate (19); S4: Finally, spray the mortar on the exterior wall through the uniform output component (6).