FAB welding pad rapid installation jig and installation method thereof

Abstract

The invention discloses a quick FAB welding pad mounting jig and a mounting method thereof, and belongs to the technical field of auxiliary tools for welding. The mounting jig comprises a lifting plate used for lifting the FAB welding pad, a supporting rod is arranged at the head end of the lifting plate, and a positioning anti-slip magnet is arranged at the tail end of the lifting plate; the FAB welding pad comprises a pad block and an aluminum foil adhesive tape, a lifting groove is formed in the top of the lifting plate, the pad block is placed in the lifting groove, the pad block makes contact with the groove wall of the lifting groove, and the aluminum foil adhesive tape is located outside the lifting groove; the lifting plate is provided with a sliding pressing and attaching rod, and the sliding pressing and attaching rod can slide in the length direction of the lifting plate. Pressing and attaching rollers are arranged at the upper ends of the sliding pressing and attaching rods, make pressure contact with the aluminum foil adhesive tape and are located on the two sides of the lifting plate. The method has the advantages that the gasket can be quickly mounted, and the labor intensity is reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of auxiliary tools for welding, and particularly relates to a quick installation fixture for FAB welding backing pads and an installation method thereof. Background Art

[0002] FAB welding is mainly applied to the longitudinal welds of the inner bottom and deck of the ship's cargo hold. During welding, a backing pad needs to be installed on the back of the weld to prevent the high-temperature liquid metal formed during welding from flowing under the action of gravity, so that the back of the weld is well formed and a uniform and beautiful weld shape is obtained.

[0003] In production practice, due to the inconsistent ship types, the distance between the position where the backing pad is pasted and the standing surface of the personnel is often large. It is necessary to use an aluminum ladder or other climbing fixtures to complete the pasting, and the aluminum ladder needs to be continuously moved back and forth, resulting in a large labor intensity. Summary of the Invention

[0004] The purpose of the present invention is to provide a quick installation fixture for FAB welding backing pads and an installation method thereof, so as to realize the quick installation of the backing pad and reduce the labor intensity.

[0005] In order to achieve the above invention purpose, the following technical solutions are adopted for the quick installation fixture for FAB welding backing pads and the installation method thereof in the present invention:

[0006] A quick installation fixture for FAB welding backing pads includes a lifting plate for lifting the FAB welding backing pad. A support rod is provided at the head end of the lifting plate, and a positioning anti-slip magnet is provided at the tail end of the lifting plate; the FAB welding backing pad includes a backing block and an aluminum foil tape. A lifting groove is provided at the top of the lifting plate, the backing block is placed in the lifting groove, and the backing block is in contact with the groove wall of the lifting groove. The aluminum foil tape is located outside the lifting groove; the lifting plate is provided with a sliding pressing rod, and the sliding pressing rod can slide along the length direction of the lifting plate; a pressing roller is provided at the upper end of the sliding pressing rod, and the pressing roller is in pressure contact with the aluminum foil tape. The pressing rollers are arranged on both sides of the lifting plate.

[0007] Preferably, the sliding pressing rod is set to be T-shaped. The sliding pressing rod includes a vertical pressing rod and a horizontal pressing rod; the lifting plate is provided with a long strip-shaped sliding hole, and both ends of the horizontal pressing rod are movably inserted through the sliding hole. The end of the horizontal pressing rod passing through the sliding hole is provided with a pressing roller. Hold the sliding pressing rod and slide it along the sliding hole, so as to realize the rolling pressure of the pressing roller on the aluminum foil tape.

[0008] Preferably, the vertical cross-section of the lifting plate is H-shaped. The lifting plate includes two vertical plates and a horizontal plate, and the horizontal plate is the bottom of the lifting groove; the part of the vertical plate below the horizontal plate is provided with a sliding hole.

[0009] Preferably, the positioning and anti-slip magnet is fixed on the cross plate of the lifting plate, and the positioning and anti-slip magnet contacts and positions one end of the cushion block. The positioning and anti-slip magnet is installed at the tail end of the lifting plate, and it has two main functions: one is to position and stop the tail end of the FAB welding gasket when the FAB welding gasket is temporarily placed in the lifting plate, and the other is to adsorb on the steel plate to temporarily replace the sliding pressing rod after the lifting and positioning is completed, playing the role of temporarily fixing the tail end of the lifting plate.

[0010] Preferably, a centering cut is provided in the middle of the head end of the lifting plate and the middle of the tail end of the lifting plate. The centering cut is set in a V shape, and the positioning and anti-slip magnet is arranged close to the centering cut. The centering cut is set in a V shape to facilitate centering with the weld seam.

[0011] Preferably, the support rod is hinged to the lifting plate.

[0012] Preferably, a rubber layer is provided on the outer periphery of the pressing roller.

[0013] An installation method of a quick installation fixture based on an FAB welding gasket includes the following steps:

[0014] (1) Slide the sliding pressing rod to the tail end of the lifting plate;

[0015] (2) After removing the protective film on the back of the aluminum foil tape, place the cushion block in the lifting groove, and one end of the cushion block contacts and positions with the positioning and anti-slip magnet;

[0016] (3) Hold the support rod and the sliding pressing rod to lift the lifting plate, so that the lifting plate approaches the weld seam;

[0017] (4) According to the centering cuts at the head end and the tail end of the lifting plate, align the centering cuts with the weld seam;

[0018] (5) The lifting plate presses against the steel plate where the weld seam is located, and the positioning and anti-slip magnet is attracted to the steel plate to realize the positioning of the tail end position of the lifting plate;

[0019] (6) Keep the support rod pressing against the steel plate, and then drive the sliding pressing rod to slide towards the head end of the lifting plate, and the pressing roller rolls the aluminum foil tape;

[0020] (7) Continue to drive the sliding pressing rod to slide towards the tail end of the lifting plate, so that the pressing roller rolls back and forth along the aluminum foil tape once, and the aluminum foil tape adheres firmly to the steel plates on both sides of the weld seam;

[0021] (8) Hold the support rod and the sliding pressing rod by hand, and pull down the lifting plate at the same time to remove the lifting plate. Compared with the prior art, the beneficial effects of the present invention are as follows:

[0022] 1. The present invention can attach the FAB welding gasket to the steel plates on both sides of the weld seam by using an installation jig, without the need to use an elevated jig. The operators can work on the ground, improving the operation safety.

[0023] 2. The present invention first performs lifting and positioning, and then by pushing and pulling the sliding pressing rod, the pressing roller reciprocally rolls on the aluminum foil tape, realizing the tight attachment between the FAB welding gasket and the steel plates on both sides of the weld seam. One operator can perform the attachment of the FAB welding gasket, with simple operation and greatly reducing the labor intensity of the operators.

[0024] 3. The overall design of the present invention is simple, the jig is lightweight, low-cost, and has practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is a schematic structural diagram of the present invention;

[0026] Figure 2 is Figure 1 the top view of

[0027] Figure 3 is the top view of the installation jig of the present invention;

[0028] Figure 4 is the side view of the installation of the sliding pressing rod;

[0029] Figure 5 is the side view of the installation of the support rod;

[0030] Figure 6 is Figure 2 the enlarged view of part A of

[0031] Figure 7 is Figure 2 the enlarged view of part B of

[0032] Among them, 1 is the support rod, 2 is the head end of the lifting plate, 3 is the sliding hole, 4 is the lifting plate, 401 is the vertical plate, 402 is the horizontal plate, 5 is the FAB welding gasket, 501 is the gasket block, 502 is the aluminum foil tape, 6 is the positioning anti-slip magnet, 7 is the tail end of the lifting plate, 8 is the pressing roller, 9 is the sliding pressing rod, 901 is the vertical pressing rod, 902 is the horizontal pressing rod, 10 is the centering cut, 11 is the lifting groove. DETAILED DESCRIPTION OF THE INVENTION

[0033] The present invention will be further clarified below in conjunction with the specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and not to limit the scope of the present invention. After reading the present invention, various equivalent modifications made by those skilled in the art to the present invention all fall within the scope defined by the appended claims of this application.

[0034] As Figure 1-7As shown in the figure, a quick installation fixture for FAB welding gasket includes a lifting plate 4 for lifting the FAB welding gasket 5. A support rod 1 is provided at the head end 2 of the lifting plate. The support rod 1 is hinged to the lifting plate 4. A positioning and anti-slip magnet 6 is provided at the tail end 7 of the lifting plate 4. A centering notch 10 is provided in the middle of the head end and the middle of the tail end of the lifting plate 4. The centering notch 10 is set in a V shape. The positioning and anti-slip magnet 6 is arranged close to the centering notch 10. The FAB welding gasket 5 includes a gasket block 501 and an aluminum foil tape 502. A lifting groove 11 is provided at the top of the lifting plate 4. The gasket block 501 is placed in the lifting groove 11. The gasket block 501 is in contact with the groove wall of the lifting groove 11. The aluminum foil tape 502 is located outside the lifting groove 11. The lifting plate 4 is provided with a sliding pressing rod 9 which can slide along the length direction of the lifting plate 4. A pressing roller 8 is provided at the upper end of the sliding pressing rod 9. The pressing roller 8 is in pressure contact with the aluminum foil tape 502. The pressing rollers 8 are arranged on both sides of the lifting plate 4. A rubber layer is provided on the outer periphery of the pressing roller 8. The sliding pressing rod 9 is set in a T shape. The sliding pressing rod 9 includes a vertical pressing rod 901 and a horizontal pressing rod 902. The lifting plate 4 is provided with a long sliding hole 3. Both ends of the horizontal pressing rod 902 are movably inserted through the sliding hole 3. The end of the horizontal pressing rod 902 passing through the sliding hole 3 is provided with the pressing roller 8. The vertical section of the lifting plate 4 is in an H shape. The lifting plate 4 includes two vertical plates 401 and a horizontal plate 402. The horizontal plate 402 is the bottom of the lifting groove 11. The part of the vertical plate 401 below the horizontal plate 402 is provided with the sliding hole 3. The positioning and anti-slip magnet 6 is fixed on the horizontal plate 402 of the lifting plate 4. The positioning and anti-slip magnet 6 is in contact with and positions one end of the gasket block 501.

[0035] An installation method based on the quick installation fixture for FAB welding gasket includes the following steps:

[0036] (1) Slide the sliding pressing rod 9 to the tail end 7 of the lifting plate;

[0037] (2) After removing the protective film on the back of the aluminum foil tape 502, place the gasket block 501 in the lifting groove 11. One end of the gasket block 501 is in contact with and positioned by the positioning and anti-slip magnet 6;

[0038] (3) Hold the support rod 1 and the sliding pressing rod 9 to lift the lifting plate 4 so that the lifting plate 4 is close to the weld;

[0039] (4) According to the centering notches 10 at the head end and the tail end of the lifting plate 4, align the centering notches 10 with the weld;

[0040] (5) Press the lifting plate 4 against the steel plate where the weld is located, and the positioning and anti-slip magnet 6 is attracted to the steel plate to realize the positioning of the tail end position of the lifting plate 4;

[0041] (6) Keep the supporting rod 1 pressing against the steel plate, and then drive the sliding pressing rod 9 to slide towards the head end of the lifting plate 4, and the pressing roller 8 rolls the aluminum foil tape 502.

[0042] (7) Continue to drive the sliding pressing rod 9 to slide towards the tail end of the lifting plate 4, so that the pressing roller 8 rolls back and forth along the aluminum foil tape 502 once, and the aluminum foil tape 502 adheres firmly to the steel plates on both sides of the weld.

[0043] (8) Hold the supporting rod 1 and the sliding pressing rod 9 by hand, and pull down the lifting plate 4 at the same time to remove the lifting plate 4.

[0044] The specific working process and principle of the present invention: Hold the supporting rod 1 and the sliding pressing rod 9 by hand, lift the FAB welding gasket 5 through the lifting plate 4, and align it with the center of the weld. After alignment, the positioning anti-slip magnet 6 will adsorb to the steel plate, so as to realize the positioning of the tail end of the FAB welding gasket 5, and the supporting rod 1 will continue to lift. After positioning, move the sliding pressing rod 9, and then drive the pressing roller 8 to roll the aluminum foil tape 502. The pressure of the two pressing rollers 8 presses the FAB welding gasket 5 against the back of the weld, completing the final fixation of the FAB welding gasket 5. After the fixation is completed, remove the supporting rod 1 and the sliding pressing rod 9 to complete the removal of the jig.

[0045] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front part", "center", "both ends", etc. is the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, so it cannot be understood as a limitation to the present invention.

[0046] In the present invention, unless otherwise clearly defined and limited, the terms "installation", "setting", "connection", "fixation", "swivel connection", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0047] The foregoing description illustrates and describes preferred embodiments of the present invention. As previously mentioned, it should be understood that the present invention is not limited to the forms disclosed herein, should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the above teachings or the techniques or knowledge in related fields. Any alterations and changes made by those skilled in the art without departing from the spirit and scope of the present invention shall fall within the scope of protection of the appended claims of the present invention.

Claims

1. A quick installation fixture for FAB welding pads, characterized in that: It includes a lifting plate for lifting the FAB welding gasket. A support rod is provided at the head end of the lifting plate, and a positioning anti-slip magnet is provided at the tail end of the lifting plate; the FAB welding gasket includes a gasket block and an aluminum foil tape. A lifting groove is provided at the top of the lifting plate, and the gasket block is placed in the lifting groove and contacts the groove wall of the lifting groove. The aluminum foil tape is located outside the lifting groove; a sliding pressing rod is provided on the lifting plate, and the sliding pressing rod can slide along the length direction of the lifting plate; a pressing roller is provided at the upper end of the sliding pressing rod, and the pressing roller is in pressure contact with the aluminum foil tape, and the pressing rollers are arranged on both sides of the lifting plate.

2. The FAB welding gasket quick installation fixture according to claim 1, characterized in that: The sliding pressing rod is set in a T shape and includes a vertical pressing rod and a horizontal pressing rod; the lifting plate is provided with a long strip-shaped sliding hole, and both ends of the horizontal pressing rod are movably inserted through the sliding hole, and the pressing roller is provided at the end of the horizontal pressing rod passing through the sliding hole.

3. The FAB welding gasket quick installation fixture according to claim 2, wherein: The vertical cross-section of the lifting plate is in an H shape, and the lifting plate includes two vertical plates and a horizontal plate, and the horizontal plate is the bottom of the lifting groove; the sliding hole is provided in the part of the vertical plate below the horizontal plate.

4. The FAB welding gasket quick installation fixture according to claim 3, wherein: The positioning anti-slip magnet is fixed on the horizontal plate of the lifting plate, and the positioning anti-slip magnet contacts and positions one end of the gasket block.

5. The FAB welding gasket quick installation fixture according to claim 4, characterized in that: A centering cut is provided in the middle of the head end and the middle of the tail end of the lifting plate, and the centering cut is set in a V shape, and the positioning anti-slip magnet is arranged close to the centering cut.

6. The FAB welding gasket quick installation fixture according to claim 1, characterized in that: The support rod is hinged to the lifting plate.

7. The FAB welding gasket quick installation fixture according to claim 1, characterized in that: A rubber layer is provided on the outer periphery of the pressing roller.

8. An installation method of the FAB welding gasket quick installation fixture according to any one of claims 1-7, characterized in that, It includes the following steps: (1) Slide the sliding pressing rod to the tail end of the lifting plate; (2) After removing the protective film on the back of the aluminum foil tape, place the gasket block in the lifting groove, and one end of the gasket block contacts and positions with the positioning anti-slip magnet; (3) Hold the support rod and the sliding pressing rod to lift the lifting plate, so that the lifting plate is close to the weld; (4) According to the centering cuts at the head end and the tail end of the lifting plate, align the centering cuts with the weld; (5) The lifting plate presses against the steel plate where the weld is located, and the positioning anti-slip magnet is attracted to the steel plate to realize the positioning of the tail end position of the lifting plate; (6) Keep the support rod pressing against the steel plate, and then drive the sliding pressing rod to slide towards the head end of the lifting plate, and the pressing roller rolls the aluminum foil tape; (7) Continue to drive the sliding pressing rod to slide towards the tail end of the lifting plate, so that the pressing roller rolls back and forth along the aluminum foil tape once, and the aluminum foil tape is firmly attached to the steel plates on both sides of the weld; (8) Hold the support rod and the sliding pressing rod by hand, and pull down the lifting plate at the same time to remove the lifting plate.

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