Forging device for wear-resistant accessories of crusher

Abstract

The invention provides a forging device for wear-resistant accessories of a crusher, and belongs to the technical field of accessory forging. Comprising an equipment box body, a forging hammer is mounted at the top end of the inner wall of the equipment box body, the surface of the forging hammer is sleeved with a trigger pressing plate, a forging table is mounted at the bottom end of the inner wall of the equipment box body, a control module is mounted on one side of the surface of the equipment box body, and a mounting frame is mounted at the top end of the inner wall of the equipment box body; two sets of hydraulic cylinders are installed on the surface of the bottom end of the inner wall of the equipment box body, the two sets of hydraulic cylinders are installed on the two sides of the surface of the bottom end of the inner wall of the equipment box body in the same axis direction, and supporting frames are installed at the top ends of the two sets of hydraulic cylinders. By arranging the spraying assembly, borax powder and the surface of the hammering position of the blank make full contact and react, the blank forging effect is further guaranteed, the borax spraying efficiency is improved, and meanwhile potential safety hazards are reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of accessory forging, and particularly to a forging device for wear-resistant accessories of crushers. Background Art

[0002] The forging of wear-resistant accessories of crushers is an important process to ensure that these key components have sufficient strength, hardness, and wear resistance. The working environment of crushers is extremely harsh, and they need to withstand huge impact forces and wear. Therefore, the quality requirements for wear-resistant accessories are very high. Forging refers to a processing method in which external forces are applied to metal billets at high or normal temperatures by means of hammering, pressing, or extrusion, causing plastic deformation, so as to obtain metal parts with certain shapes, sizes, and microstructures and properties.

[0003] When the existing wear-resistant accessories of crushers are forged, it is necessary to add borax to the surface of the wear-resistant accessory billets of crushers to assist forging and remove the oxide layer on the surface of the wear-resistant accessory billets of crushers. When the existing wear-resistant accessories of crushers are forged, generally, operators manually sprinkle borax on the surface of the wear-resistant accessory billets of crushers. However, it is difficult to ensure full contact and coverage of borax on the billet surface by manual sprinkling of borax. It has low efficiency and certain risks at the same time. Therefore, the present application provides a forging device for wear-resistant accessories of crushers to meet the requirements. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to provide a forging device for wear-resistant accessories of crushers to solve the problem that when the existing wear-resistant accessories of crushers are forged, it is necessary to add borax to the surface of the wear-resistant accessory billets of crushers to assist forging and remove the oxide layer on the surface of the wear-resistant accessory billets of crushers. When the existing wear-resistant accessories of crushers are forged, generally, operators manually sprinkle borax on the surface of the wear-resistant accessory billets of crushers. However, it is difficult to ensure full contact and coverage of borax on the billet surface by manual sprinkling of borax. It has low efficiency and certain risks at the same time.

[0005] To solve the above technical problem, the present invention provides the following technical solutions:

[0006] A forging device for wear-resistant fittings of a crusher, comprising an equipment box body. At the top of the inner wall of the equipment box body, a forging hammer is installed. A trigger pressing plate is sleeved on the surface of the forging hammer. At the bottom of the inner wall of the equipment box body, a forging table is installed. On one side of the surface of the equipment box body, a control module is installed. At the top of the inner wall of the equipment box body, an installation frame is installed. On the bottom surface of the inner wall of the equipment box body, hydraulic cylinders are installed. The number of the hydraulic cylinders is set to two groups. The two groups of hydraulic cylinders are installed on both sides of the bottom surface of the inner wall of the equipment box body in the same axial direction. At the top of each of the two groups of hydraulic cylinders, a support frame is installed. Inside the inner walls of the two groups of support frames, electric sliding rails are installed. On the surface of the electric sliding rails, multiple sliding bases are sleeved; at the top of the sliding base, a clamping assembly is installed. The clamping assembly is used for clamping the processing blank of the wear-resistant fittings of the crusher; inside the inner wall of the installation frame, a spraying assembly is installed. The spraying assembly is used for spraying borax on the surface of the processing blank of the wear-resistant fittings; at the bottom of the installation frame, a cleaning assembly is installed. The cleaning assembly is used for cleaning the impurities on the surface of the processing blank of the wear-resistant fittings; the spraying assembly is located above the clamping assembly, and the cleaning assembly is located above the clamping assembly and below the spraying assembly.

[0007] Optionally, the clamping assembly includes a positioning plate. The bottom end of the positioning plate is connected to multiple sliding bases. The cross-section of the positioning plate is designed as an inverted "C" - shaped structure. On one side of the positioning plate, a motor is installed. One end of the motor extends out of the positioning plate and is connected to a rotating frame.

[0008] Optionally, inside the inner wall of the rotating frame, a bidirectional screw rod is installed. The two thread directions on the surface of the bidirectional screw rod are arranged in opposite directions. On the surface of the bidirectional screw rod, two clamping bases are thread - sleeved. The two clamping bases are arranged in the same axial direction. The two clamping bases respectively correspond to the two threads on the surface of the bidirectional screw rod.

[0009] Optionally, one end of the bidirectional screw rod extending out of the rotating frame is installed with a turntable. At one end of each of the two clamping bases, a metal cushion block is installed. The metal material in the metal cushion block is set as anodized aluminum alloy material.

[0010] Optionally, the spraying assembly includes a feed pipe. The feed pipe is installed at the top of the installation frame. The bottom end of the feed pipe is connected through a hose. One end of the bottom of the hose is sleeved with a sleeve. The sleeve is installed on the inner wall of the installation frame through a mounting plate. The number of the sleeves and the mounting plates is set to multiple groups. The multiple groups of sleeves and mounting plates are installed on the inner wall of the installation frame in an equiangular circular array.

[0011] Optionally, a ratchet disc is sleeved on the surface of the sleeve. On one side of the ratchet disc, a bevel gear is engaged. The bevel gear is installed on one side of the mounting plate. On one side of the bevel gear, a first flat gear is connected.

[0012] Optionally, one side of the spur gear meshes with a first rack. A spring is installed at the bottom end of the first rack. The bottom end of the spring is elastically connected to one side of the mounting plate. A slide bar is installed at the top end of the first rack.

[0013] Optionally, the cleaning component includes an electric push rod. The electric push rod is installed on one side of the inner wall of the installation frame. An installation ring is installed at the bottom end of the electric push rod.

[0014] Optionally, a first screw rod is installed on one side of the bottom end of the installation ring. One end of the first screw rod is connected to a motor. The motor is installed on one side of the bottom end of the installation ring. A sliding frame is sleeved on the outer surface of the first screw rod in a threaded manner.

[0015] Optionally, a limiting rod is sleeved on one side of the sliding frame. The limiting rod is installed on the other side of the bottom end of the installation ring. A steel wire roller is installed on the inner wall of the sliding frame. One end of the steel wire roller extends out of the sliding frame and is partially installed with a second spur gear. The second spur gear meshes with a second rack at the top. The second rack is installed on one side of the bottom end of the installation ring.

[0016] Compared with the prior art, the present invention has at least the following beneficial effects:

[0017] In the above solution, by setting the clamping component, using the cooperation between the positioning plate and the rotating frame, and at the same time cooperating with the linkage between the bidirectional screw rod and the two clamping bases, the effect of mutual approach or mutual separation between the two clamping bases is achieved. Through the sliding cooperation between the two clamping bases, the clamping effect on the blank of the wear-resistant parts of the crusher is realized. At the same time, by using the characteristics of anodized aluminum alloy with high corrosion resistance and adhesion, the stability of the two clamping bases and the metal pads when clamping the blank of the wear-resistant parts of the crusher is ensured, so as to ensure the processing accuracy when forging and processing the blank of the wear-resistant parts of the crusher. At the same time, by setting the rotational cooperation between the motor and the rotating frame, the real-time switching of the rotational state of the blank of the wear-resistant parts of the crusher is realized, so as to meet the processing and shaping requirements of different positions on the top surface and side surface during the forging and processing of the blank of the wear-resistant parts of the crusher. At the same time, in cooperation with the hydraulic cylinder and the electric slide rail, the change of the height position and the horizontal position of the clamping component is realized, and the position state of the blank of the wear-resistant parts of the crusher is adaptively adjusted, further ensuring the processing effect of the forging hammer on the blank of the wear-resistant parts of the crusher in different position states.

[0018] By setting up the spraying component, using the elastic cooperation among the first rack, the spring and the sliding rod, and at the same time by specially arranging the trigger pressing plate on the surface of the forging hammer, using the acting force when the forging hammer strikes the surface of the blank of the wear-resistant fitting of the crusher downward, through the linkage cooperation among the first rack, the first spur gear and the bevel gear, the rotation effect of the sleeve is realized. At the same time, through the connection effect of the feed pipe and the hose, the interval pumping of borax powder into the sleeve is realized. Meanwhile, in cooperation with the rotation effect of the sleeve, a spraying fan surface is formed when the borax powder is ejected from the sleeve. By arranging multiple groups of sleeves, multiple borax powder spraying fan surfaces are synchronously formed at the top of the hammering position of the blank of the wear-resistant fitting of the crusher, so that the surface of the hammering position of the blank of the wear-resistant fitting of the crusher is evenly covered with borax powder, enabling the borax powder to fully contact and react with the surface of the hammering position of the blank of the wear-resistant fitting of the crusher, avoiding the existence of an oxide layer at the hammering position of the blank of the wear-resistant fitting of the crusher, further ensuring the forging effect on the hammering position of the blank of the wear-resistant fitting of the crusher, and at the same time avoiding safety accidents caused by manual sprinkling of borax, improving the borax spraying efficiency and reducing potential safety hazards.

[0019] By setting up the cleaning component, using the cooperation between the electric push rod and the mounting ring, the real-time adjustment of the height position of the mounting ring is realized, and the adaptive adjustment of different position states of the blank of the wear-resistant fitting of the crusher is synchronously carried out, ensuring that the steel wire roller can fully fit and contact the surface of the hammering position of the blank of the wear-resistant fitting of the crusher, guaranteeing the cleaning effect of the impurities precipitated on the surface of the hammering position of the blank of the wear-resistant fitting of the crusher by the steel wire roller. At the same time, the applicability of the cleaning effect in different position states of the blank of the wear-resistant fitting of the crusher is improved. Through the linkage cooperation among the first screw rod, the motor and the sliding frame, the sliding effect of the steel wire roller is realized. At the same time, by setting the meshing effect of the second spur gear and the second rack, the rotation effect of the steel wire roller is realized, so as to realize the reciprocating cleaning effect of the impurities precipitated on the surface of the hammering position of the blank of the wear-resistant fitting of the crusher, further ensuring the processing effect on the hammering position of the blank of the wear-resistant fitting of the crusher. At the same time, by distinguishing the motion state of the forging hammer and cooperating with the borax spraying effect of the spraying component, borax is sprayed when the forging hammer falls and strikes, and the hammering position of the blank of the wear-resistant fitting of the crusher is cleaned when the forging hammer rises and resets, realizing the cyclic operation of the three functions of "sandblasting - hammering - cleaning". While ensuring the processing effect on the blank of the wear-resistant fitting of the crusher, the function areas of the sandblasting effect and the cleaning effect are divided according to the motion state of the forging hammer, realizing the sustainable operation of the three functions of "sandblasting - hammering - cleaning". BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The drawings incorporated herein and constituting a part of the specification illustrate embodiments of the present invention and, together with the specification, are further used to explain the principles of the present invention and enable those skilled in the relevant art to implement and use the present invention.

[0021] Figure 1 It is a schematic diagram of the overall structure of the forging device for the wear-resistant fitting of the crusher;

[0022] Figure 2 Partial sectional structure schematic diagram of the forging device for wear-resistant parts of the crusher;

[0023] Figure 3 Partial component structure schematic diagram of the clamping assembly;

[0024] Figure 4 Structure schematic diagram of the clamping assembly;

[0025] Figure 5 Partial component structure schematic diagram of the spraying assembly;

[0026] Figure 6 Structure schematic diagram of the spraying assembly;

[0027] Figure 7 Partial sectional structure schematic diagram of some components and the sleeve of the spraying assembly;

[0028] Figure 8 Sectional structure schematic diagram of the cleaning assembly structure and the mounting frame;

[0029] Figure 9 Structure schematic diagram of the cleaning assembly;

[0030] Figure 10 For Figure 9 Enlarged view of A in

[0031] Figure 11 Partial component structure schematic diagram of the cleaning assembly.

[0032] Reference numerals:

[0033] 1. Equipment box body; 2. Forging hammer; 20. Trigger pressure plate; 3. Forging table; 4. Control module; 5. Mounting frame; 6. Hydraulic cylinder; 7. Support frame; 8. Electric slide rail; 9. Sliding base; 10. Clamping assembly; 101. Positioning plate; 102. Motor; 103. Rotating frame; 104. Bidirectional screw; 105. Clamping base; 106. Turntable; 107. Metal cushion block; 11. Spraying assembly; 111. Feed pipe; 112. Hose; 113. Sleeve; 114. Mounting plate; 115. Ratchet disc; 116. Bevel gear; 117. Spur gear one; 118. Rack one; 119. Spring; 1110. Slide bar; 12. Cleaning assembly; 121. Electric push rod; 122. Mounting ring; 123. Screw one; 124. Motor; 125. Sliding frame; 126. Limiting rod; 127. Wire roller; 128. Spur gear two; 129. Rack two.

[0034] As shown in the figure, in order to clearly show the structure of the embodiments of the present invention, specific structures and devices are marked in the figure. However, this is only for illustrative purposes and is not intended to limit the present invention to this specific structure, device, and environment. Those of ordinary skill in the art can adjust or modify these devices and environments according to specific needs. Detailed Embodiments

[0035] The following describes in detail a forging device for wear-resistant fittings of a crusher provided by the present invention with reference to the accompanying drawings and specific embodiments. It should be noted here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments. For some well-known technologies, those skilled in the art can also adopt other alternative methods for implementation; moreover, the accompanying drawings are only for more specifically describing the embodiments and are not intended to specifically limit the present invention.

[0036] It should be noted that when referring to "an embodiment", "embodiments", "exemplary embodiments", "some embodiments", etc. in the specification, it indicates that the described embodiments may include specific features, structures, or characteristics, but not necessarily every embodiment includes such specific features, structures, or characteristics. Additionally, when combining embodiments to describe specific features, structures, or characteristics, implementing such features, structures, or characteristics in combination with other embodiments (whether explicitly described or not) should be within the knowledge of those skilled in the relevant art.

[0037] Generally, terms can be understood at least in part from their use in context. For example, at least in part depending on the context, the term "one or more" used herein can be used to describe any feature, structure, or characteristic in a singular sense, or can be used to describe a combination of features, structures, or characteristics in a plural sense. Additionally, the term "based on" can be understood not necessarily to convey a set of exclusive factors, but rather, at least in part depending on the context, to allow for the existence of other factors that may not be explicitly described.

[0038] It can be understood that the meanings of "on...", "above...", and "over..." in the present invention should be interpreted in the broadest manner, such that "on..." not only means "directly on" something, but also includes the meaning of being "on" something with intermediate features or layers therebetween, and "above..." or "over..." not only means "above" or "over" something, but also can include the meaning of being "above" or "over" something with no intermediate features or layers therebetween.

[0039] In addition, spatial relative terms such as "under", "below", "lower", "above", "upper", etc. may be used in this document for convenience of description to describe the relationship of one element or feature with another or more elements or features, as shown in the drawings. Spatial relative terms are intended to cover different orientations in the use or operation of the device in addition to the orientation depicted in the drawings. The device may be oriented in other ways, and the spatial relative descriptors used herein may be similarly interpreted accordingly.

[0040] As Figures 1 to 11 shown, an embodiment of the present invention provides a forging device for wear-resistant fittings of a crusher, including an equipment box body 1. At the top end of the inner wall of the equipment box body 1, a forging hammer 2 is installed. A trigger pressing plate 20 is sleeved on the surface of the forging hammer 2. At the bottom end of the inner wall of the equipment box body 1, a forging table 3 is installed. On one side of the surface of the equipment box body 1, a control module 4 is installed. At the top end of the inner wall of the equipment box body 1, a mounting frame 5 is installed. On the surface of the bottom end of the inner wall of the equipment box body 1, a hydraulic cylinder 6 is installed. The number of the hydraulic cylinders 6 is set to two groups. The two groups of hydraulic cylinders 6 are installed on both sides of the surface of the bottom end of the inner wall of the equipment box body 1 in the same axis direction. At the top ends of the two groups of hydraulic cylinders 6, support frames 7 are installed. In the inner walls of the two groups of support frames 7, electric sliding rails 8 are installed. Multiple sliding bases 9 are sleeved on the surfaces of the electric sliding rails 8. At the top ends of the sliding bases 9, clamping assemblies 10 are installed. The clamping assemblies 10 are used to clamp the blank of the wear-resistant fitting of the crusher. In the inner wall of the mounting frame 5, a spraying assembly 11 is installed. The spraying assembly 11 is used to spray borax on the surface of the blank of the wear-resistant fitting. At the bottom end of the mounting frame 5, a cleaning assembly 12 is installed. The cleaning assembly 12 is used to clean the impurities on the surface of the blank of the wear-resistant fitting. The spraying assembly 11 is located above the clamping assembly 10, and the cleaning assembly 12 is located above the clamping assembly 10 and below the spraying assembly 11.

[0041] By setting the clamping assemblies 10, the effect of mutual approach or mutual separation between the two clamping bases 105 is achieved. Through the sliding fit between the two clamping bases 105, the clamping effect on the blank of the wear-resistant fitting of the crusher is achieved. By setting the spraying assembly 11, through the connection effect of the feed pipe 111 and the hose 112, the effect of intermittently pumping borax powder into the sleeve 113 is achieved. By arranging multiple groups of sleeves 113, multiple borax powder spraying fan surfaces are synchronously formed at the top of the hammering position of the blank of the wear-resistant fitting of the crusher. By setting the cleaning assembly 12, the rotation effect of the steel wire roller 127 is achieved, so as to achieve the reciprocating cleaning effect on the impurities deposited on the surface of the hammering position of the blank of the wear-resistant fitting of the crusher.

[0042] As Figures 3 to 4As shown, the clamping assembly 10 includes a positioning plate 101. The bottom end of the positioning plate 101 is connected to multiple sliding bases 9. The cross-section of the positioning plate 101 is designed as an inverted "C" - shaped structure. One side of the positioning plate 101 is equipped with a motor 102. One end of the motor 102 extends out of the positioning plate 101 and is partially connected to a rotating frame 103. The inner wall of the rotating frame 103 is equipped with a bidirectional screw 104. The two thread directions on the surface of the bidirectional screw 104 are arranged in opposite directions. Two clamping bases 105 are sleeved on the surface of the bidirectional screw 104. The two clamping bases 105 are arranged in the same axial direction. The two clamping bases 105 respectively correspond to the two threads on the surface of the bidirectional screw 104. One end of the bidirectional screw 104 extends out of the rotating frame 103 and is partially equipped with a turntable 106. One end of each of the two clamping bases 105 is equipped with a metal pad 107. The metal material in the metal pad 107 is set as anodized aluminum alloy material.

[0043] The operator inserts the blank of the wear - resistant parts of the crusher along the horizontal direction of the positioning plate 101 through the feeding equipment, and makes one end of the blank of the wear - resistant parts of the crusher located between the two clamping bases 105. Subsequently, the operator rotates the turntable 106. When the turntable 106 rotates, it drives the bidirectional screw 104 to rotate synchronously. Under the rotation of the bidirectional screw 104, the clamping bases 105 sleeved on the outer surface of the bidirectional screw 104 slide along the direction of the bidirectional screw 104. While the two clamping bases 105 slide, they approach each other. Through the relative sliding of the two clamping bases 105, the metal pads 107 at the bottom ends of the two clamping bases 105 respectively contact the top and bottom surfaces of one side of the blank of the wear - resistant parts of the crusher, and at the same time, the bottom part surface of the blank of the wear - resistant parts of the crusher contacts the surface of the forging table 3, realizing the clamping effect on the blank of the wear - resistant parts of the crusher.

[0044] When the two clamping bases 105 clamp the blank of the wear - resistant parts of the crusher in place, the operator starts the forging hammer 2 through the control module 4, and the forging hammer 2 drops to hammer the surface of the blank of the wear - resistant parts of the crusher to carry out forging processing on the blank of the wear - resistant parts of the crusher. At the same time, the operator connects the feed pipe 111 to the powder pump.

[0045] When the surface of the blank of the wear - resistant parts of the crusher is hammered, if it is necessary to hammer and shape the side position of the blank of the wear - resistant parts of the crusher, at this time, the control module 4 controls the motor 102 to start. After the motor 102 starts, it drives the rotating frame 103 to rotate inside the inner wall of the positioning plate 101. While the rotating frame 103 rotates, it drives the blank of the wear - resistant parts of the crusher to rotate synchronously through the clamping effect of the two clamping bases 105, so that the side position of the blank of the wear - resistant parts of the crusher rotates and changes to below the forging hammer 2.

[0046] Subsequently, the control module 4 controls the start of two groups of hydraulic cylinders 6. After the two groups of hydraulic cylinders 6 start, they drive the support frame 7 and the electric slide rail 8 to rise or fall synchronously, so that the bottom end of the crusher wear-resistant fitting blank after rotation contacts the top surface of the forging table 3;

[0047] Subsequently, the control module 4 controls the start of the forging hammer 2 to perform hammering and shaping on the side position of the crusher wear-resistant fitting blank. At the same time, when the crusher wear-resistant fitting blank is being hammered, the control module 4 can control the start of the electric slide rail 8, so that multiple groups of sliding bases 9 drive the positioning plate 101 and the rotating frame 103 to slide along the direction of the electric slide rail 8. Through the sliding effect of the positioning plate 101 and the rotating frame 103, the forging hammer 2 changes the hammering surface of the crusher wear-resistant fitting blank until the forging hammering treatment of the crusher wear-resistant fitting blank is completed.

[0048] By setting the positioning plate 101 and the rotating frame 103, and at the same time cooperating with the linkage between the bidirectional screw 104 and the two groups of clamping bases 105, the mutual approach or mutual principle effect between the two groups of clamping bases 105 is realized. Through the sliding cooperation between the two groups of clamping bases 105, the clamping effect on the crusher wear-resistant fitting blank is realized.

[0049] As Figures 5 to 7 shown, the spraying assembly 11 includes a feed pipe 111. The feed pipe 111 is installed at the top end of the installation frame 5. The bottom end of the feed pipe 111 is connected through a hose 112. One end of the hose 112 is sleeved with a sleeve 113. The sleeve 113 is installed on the inner wall of the installation frame 5 through a mounting plate 114. The number of the sleeves 113 and the mounting plates 114 is set to be multiple groups. The multiple groups of sleeves 113 and mounting plates 114 are installed on the inner wall of the installation frame 5 in an equiangular circumferential array. A ratchet disc 115 is sleeved on the surface of the sleeve 113. One side of the ratchet disc 115 is engaged with a bevel gear 116. The bevel gear 116 is installed on one side of the mounting plate 114. One side of the bevel gear 116 is connected with a first flat gear 117. One side of the first flat gear 117 is engaged with a first rack 118. A spring 119 is installed at the bottom end of the first rack 118. The bottom end of the spring 119 is elastically connected to one side of the mounting plate 114. A slide bar 1110 is installed at the top end of the first rack 118.

[0050] During this process, when the forging hammer 2 drops and hammers the surface of the crusher wear-resistant fitting blank, the forging hammer 2 drives the trigger pressing plate 20 to slide downward synchronously. While the trigger pressing plate 20 slides, it approaches and pushes the slide bar 1110. While the slide bar 1110 slides downward, it drives the first rack 118 to slide downward synchronously, and makes the spring 119 at the bottom end of the first rack 118 contract;

[0051] As the rack 118 slides downward, it engages with the flat gear 117. Under the sliding action of the rack 118, the flat gear 117 rotates. As the flat gear 117 rotates, it drives the bevel gear 116 to rotate synchronously. As the bevel gear 116 rotates, it engages with the gear plate 115, causing the gear plate 115 to drive the sleeve 113 to rotate synchronously. As the sleeve 113 rotates, borax powder is continuously pumped into the feed pipe 111 through the powder pump. After entering the feed pipe 111, the borax powder continuously enters the sleeve 113 through the hose 112 at the bottom of the feed pipe 111 and is ejected. At the same time, in conjunction with the rotation effect of the sleeve 113, the ejected borax powder forms a fan-shaped surface. At the same time, through multiple groups of sleeves 113, the borax powder is ejected on the surface of the crusher wear-resistant parts blank at the top space of the surface.

[0052] When the forging hammer 2 contacts and hammers the surface of the wear-resistant fittings of the crusher, the trigger pressure plate 20 pushes the slide bar 1110 into place. At this time, the sleeve 113 rotates into place, and the powder pump stops pumping borax powder into the feed pipe 111. Then the forging hammer 2 rises and resets and drives the trigger pressure plate 20 to slide upward, so that the trigger pressure plate 20 is out of contact with the slide bar 1110, and the spring 119 unloads the force and stretches out. Through the elastic action of the spring 119, the slide bar 1110 and the rack 118 slide upward and reset. At the same time, the rack 118 slides upward and drives the meshing flat gear 117, so that the flat gear 117 and the bevel gear 116 rotate synchronously in the opposite direction. The bevel gear 116 rotates in the opposite direction and drives the meshing disc 115 and the sleeve 113 to rotate in the opposite direction, so that the sleeve 113 rotates in the opposite direction and resets.

[0053] The rotation effect of the sleeve 113 is achieved through the linkage between the rack 118, the flat gear 117 and the bevel gear 116. At the same time, the borax powder is pumped at intervals in the sleeve 113 through the connection effect of the feed pipe 111 and the hose 112. By arranging multiple groups of sleeves 113, multiple borax powder spraying fans are synchronously formed at the top of the hammering position of the crusher wear-resistant parts blank.

[0054] like Figures 8 to 11As shown, the cleaning component 12 includes an electric push rod 121. The electric push rod 121 is installed on one side of the inner wall of the installation frame 5. The bottom end of the electric push rod 121 is installed with an installation ring 122. One side of the bottom end of the installation ring 122 is installed with a first screw rod 123. One end of the first screw rod 123 is connected to a motor 124. The motor 124 is installed on one side of the bottom end of the installation ring 122. A sliding frame 125 is sleeved on the outer surface of the first screw rod 123 in a threaded manner. One side of the sliding frame 125 is sleeved with a limiting rod 126. The limiting rod 126 is installed on the other side of the bottom end of the installation ring 122. A steel wire roller 127 is installed on the inner wall of the sliding frame 125. One end of the steel wire roller 127 extends out of the sliding frame 125 and is partially installed with a second flat gear 128. The second flat gear 128 meshes with a second rack 129 at the top. The second rack 129 is installed on one side of the bottom end of the installation ring 122.

[0055] When the forging hammer 2 is separated from the surface of the blank of the wear-resistant part of the crusher and the forging hammer 2 slides upward to reset and slides a certain distance, the control module 4 controls the motor 124 to start. After the motor 124 starts, it drives the first screw rod 123 to rotate synchronously. Under the rotation action of the first screw rod 123, the sliding frame 125 sleeved on the outer surface of the first screw rod 123 slides along the direction of the limiting rod 126 to the other side of the limiting rod 126. While the sliding frame 125 slides, it drives the steel wire roller 127 to slide synchronously. While the steel wire roller 127 slides, the second flat gear 128 at one end of the steel wire roller 127 meshes with the second rack 129. Under the action of the second rack 129, the second flat gear 128 rotates. While the second flat gear 128 rotates, it drives the steel wire roller 127 to rotate synchronously. While the steel wire roller 127 rotates, the steel wire cluster on the surface of the steel wire roller 127 partially adheres to the surface of the blank of the wear-resistant part of the crusher. Through the rotation effect of the steel wire roller 127, the impurities precipitated by hammering the surface of the blank of the wear-resistant part of the crusher are cleaned by the steel wire cluster part of the steel wire roller 127. When the forging hammer 2 slides upward in place, at this time, the sliding frame 125 slides to the other side along the direction of the limiting rod 126. Subsequently, the control module 4 controls the motor 124 to stop. When the forging hammer 2 strikes and resets again, the control module 4 controls the motor 124 to start. The motor 124 drives the first screw rod 123 to rotate in the opposite direction synchronously, so that the sliding frame 125 and the steel wire roller 127 slide and reset in the opposite direction. By repeating the above steps, the reciprocating sliding of the sliding frame 125 and the steel wire roller 127 is realized, so as to realize the reciprocating cleaning of the impurities precipitated on the surface of the blank of the wear-resistant part of the crusher;

[0056] At the same time, when the blank of the wear-resistant part of the crusher rotates and changes, the control module 4 controls the electric push rod 121 to start. After the electric push rod 121 starts, it pushes the installation ring 122 to rise or fall, so that the bottom surface of the steel wire roller 127 is far from or close to the top surface of the blank of the wear-resistant part of the crusher after rotation.

[0057] Through the linkage cooperation among the first screw rod 123, the motor 124 and the sliding frame 125, the sliding effect of the steel wire roller 127 is realized. At the same time, through the meshing effect of the second spur gear 128 and the second rack 129, the rotating effect of the steel wire roller 127 is realized, so as to realize the reciprocating cleaning effect on the surface of the hammering position of the wear-resistant parts blank of the crusher for the precipitated impurities.

[0058] The working principle of the technical solution provided by the present invention is as follows:

[0059] The operator inserts the wear-resistant parts blank of the crusher horizontally along the positioning plate 101 through the feeding device, and makes one end of the wear-resistant parts blank of the crusher located between the two clamping bases 105. Subsequently, the operator rotates the turntable 106. While the turntable 106 rotates, it drives the bidirectional screw rod 104 to rotate synchronously. Under the rotation action of the bidirectional screw rod 104, the clamping bases 105 sleeved with the threads on the outer surface of the bidirectional screw rod 104 slide along the direction of the bidirectional screw rod 104. While the two clamping bases 105 slide, they approach each other. Through the relative sliding of the two clamping bases 105, the metal pads 107 at the bottoms of the two clamping bases 105 respectively contact the top and bottom surfaces on one side of the wear-resistant parts blank of the crusher, and at the same time, the bottom part surface of the wear-resistant parts blank of the crusher contacts the surface of the forging table 3, so as to realize the clamping effect on the wear-resistant parts blank of the crusher.

[0060] When the two clamping bases 105 clamp the wear-resistant parts blank of the crusher in place, the operator starts the forging hammer 2 through the control module 4, and the forging hammer 2 drops to hammer the surface of the wear-resistant parts blank of the crusher to carry out forging processing on the wear-resistant parts blank of the crusher. At the same time, the operator connects the feed pipe 111 with the powder pump.

[0061] During this process, when the forging hammer 2 drops to hammer the surface of the wear-resistant parts blank of the crusher, the forging hammer 2 drives the trigger pressing plate 20 to slide downward synchronously. While the trigger pressing plate 20 slides, it approaches and pushes the sliding rod 1110. While the sliding rod 1110 slides downward, it drives the first rack 118 to slide downward synchronously, and makes the spring 119 at the bottom end of the first rack 118 contract.

[0062] As rack 118 slides downward, it engages with spur gear 117. The sliding action of rack 118 causes spur gear 117 to rotate. As spur gear 117 rotates, it drives bevel gear 116 to rotate synchronously. As bevel gear 116 rotates, it engages with toothed disc 115, causing toothed disc 115 to drive sleeve 113 to rotate synchronously. As sleeve 113 rotates, borax powder is continuously pumped into feed pipe 111 via a powder pump. After entering feed pipe 111, the borax powder continuously enters sleeve 113 through hose 112 at the bottom of feed pipe 111 and is ejected. Simultaneously, the rotation of sleeve 113 causes the ejected borax powder to form a fan-shaped surface. Simultaneously, through multiple sets of sleeves 113, the borax powder is ejected onto the surface of the crusher wear-resistant parts blank at the top space of the surface.

[0063] When the forging hammer 2 contacts and hammers the surface of the crusher wear-resistant accessories blank, the trigger pressure plate 20 pushes the slide bar 1110 into place. At this time, the sleeve 113 rotates into place, and the powder pump stops pumping borax powder into the feed pipe 111. Then the forging hammer 2 rises and resets and drives the trigger pressure plate 20 to slide upward, so that the trigger pressure plate 20 is out of contact with the slide bar 1110, and the spring 119 unloads the force and stretches out. Through the elastic action of the spring 119, the slide bar 1110 and the rack 118 slide upward and reset. At the same time, the rack 118 slides upward and drives the meshing flat gear 117, so that the flat gear 117 and the bevel gear 116 rotate synchronously in the opposite direction. When the bevel gear 116 rotates in the opposite direction, it drives the meshing disc 115 and the sleeve 113 to rotate in the opposite direction, so that the sleeve 113 rotates in the opposite direction and resets.

[0064] When the forging hammer 2 disengages from the surface of the blank of the wear-resistant fitting of the crusher, and after the forging hammer 2 slides upward to reset and slides a certain distance, the control module 4 controls the motor 124 to start. After the motor 124 starts, it drives the first screw rod 123 to rotate synchronously. Under the rotation of the first screw rod 123, the sliding frame 125 sleeved with the thread on the surface of the first screw rod 123 slides along the direction of the limiting rod 126 to the other side of the limiting rod 126. While the sliding frame 125 slides, it drives the wire roller 127 to slide synchronously. While the wire roller 127 slides, the second flat gear 128 at one end of the wire roller 127 meshes with the second rack 129. Under the action of the second rack 129, the second flat gear 128 rotates. While the second flat gear 128 rotates, it drives the wire roller 127 to rotate synchronously. While the wire roller 127 rotates, the wire cluster part on the surface of the wire roller 127 partially adheres to the surface of the blank of the wear-resistant fitting of the crusher. Through the rotation effect of the wire roller 127, the impurities precipitated by hammering on the surface of the blank of the wear-resistant fitting of the crusher are cleaned by the wire cluster part of the wire roller 127. When the forging hammer 2 slides upward in place, at this time, the sliding frame 125 slides to the other side along the direction of the limiting rod 126. Subsequently, the control module 4 controls the motor 124 to stop. When the forging hammer 2 hammers and resets again, the control module 4 controls the motor 124 to start, and the motor 124 drives the first screw rod 123 to rotate in the reverse direction synchronously, so that the sliding frame 125 and the wire roller 127 slide and reset in the reverse direction. Repeat the above steps to realize the reciprocating sliding of the sliding frame 125 and the wire roller 127, so as to realize the reciprocating cleaning of the impurities precipitated on the surface of the blank of the wear-resistant fitting of the crusher.

[0065] When the hammering on the surface of the blank of the wear-resistant fitting of the crusher is completed, if it is necessary to hammer and shape the side position of the blank of the wear-resistant fitting of the crusher, at this time, the control module 4 controls the motor 102 to start. After the motor 102 starts, it drives the rotating frame 103 to rotate inside the positioning plate 101. While the rotating frame 103 rotates, it drives the blank of the wear-resistant fitting of the crusher to rotate synchronously through the clamping effect of the two groups of clamping bases 105, so that the side position of the blank of the wear-resistant fitting of the crusher rotates and changes to below the forging hammer 2.

[0066] Subsequently, the control module 4 controls the two groups of hydraulic cylinders 6 to start. After the two groups of hydraulic cylinders 6 start, they drive the support frame 7 and the electric slide rail 8 to rise or fall synchronously, so that the bottom end of the blank of the wear-resistant fitting of the crusher after rotation contacts the top surface of the forging table 3.

[0067] At the same time, when the blank of the wear-resistant fitting of the crusher rotates and changes, the control module 4 controls the electric push rod 121 to start. After the electric push rod 121 starts, it pushes the mounting ring 122 to rise or fall, so that the bottom surface of the wire roller 127 is far from or close to the top surface of the blank of the wear-resistant fitting of the crusher after rotation.

[0068] Subsequently, the control module 4 controls the forging hammer 2 to start, and performs hammering and shaping on the side position of the blank of the wear-resistant fitting of the crusher. At the same time, when the blank of the wear-resistant fitting of the crusher is being hammered, the control module 4 can control the electric slide rail 8 to start, so that multiple sliding bases 9 drive the positioning plate 101 and the rotating frame 103 to slide along the direction of the electric slide rail 8. Through the sliding effect of the positioning plate 101 and the rotating frame 103, the forging hammer 2 changes the hammering surface of the surface of the blank of the wear-resistant fitting of the crusher until the forging and hammering treatment of the blank of the wear-resistant fitting of the crusher is completed.

[0069] The present invention covers any alternatives, modifications, equivalent methods, and solutions made within the spirit and scope of the present invention. To enable the public to have a thorough understanding of the present invention, specific details are described in detail in the following preferred embodiments of the present invention. However, those skilled in the art can fully understand the present invention without these detailed descriptions. In addition, well-known methods, processes, procedures, components, and circuits are not described in detail to avoid unnecessary confusion to the essence of the present invention.

[0070] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present invention.

Claims

1. A forging device for wear-resistant parts of a crusher, comprising an equipment box body, characterized in that, At the top end of the inner wall of the equipment box, a forging hammer is installed. A trigger pressing plate is sleeved on the surface of the forging hammer. At the bottom end of the inner wall of the equipment box, a forging table is installed. On one side of the surface of the equipment box, a control module is installed. At the top end of the inner wall of the equipment box, an installation frame is installed. At the bottom surface of the inner wall of the equipment box, a hydraulic cylinder is installed. The number of the hydraulic cylinders is set to two groups. The two groups of hydraulic cylinders are installed on both sides of the bottom surface of the inner wall of the equipment box in the same axial direction. At the top ends of the two groups of hydraulic cylinders, support frames are installed. Inside the inner walls of the two groups of support frames, electric sliding rails are installed. On the surface of the electric sliding rails, multiple sliding bases are sleeved; At the top end of the sliding base, a clamping assembly is installed. The clamping assembly is used for clamping the blank for processing the wear-resistant parts of the crusher; Inside the inner wall of the installation frame, a spraying assembly is installed. The spraying assembly is used for spraying borax onto the surface of the blank for processing the wear-resistant parts; At the bottom end of the installation frame, a cleaning assembly is installed. The cleaning assembly is used for cleaning the impurities on the surface of the blank for processing the wear-resistant parts; The spraying assembly is located above the clamping assembly, and the cleaning assembly is located above the clamping assembly and below the spraying assembly.

2. The forging device of the wear-resistant parts of the crusher according to claim 1, characterized in that, The clamping assembly includes a positioning plate. The bottom end of the positioning plate is connected to multiple sliding bases. The cross-section of the positioning plate is designed as an inverted "C" - shaped structure. On one side of the positioning plate, a motor is installed. One end of the motor extends out of the positioning plate and is connected to a rotating frame.

3. The forging device for the wear-resistant fittings of the crusher according to claim 2, characterized in that, Inside the inner wall of the rotating frame, a bidirectional screw rod is installed. The two thread directions on the surface of the bidirectional screw rod are arranged in the opposite direction. On the surface of the bidirectional screw rod, two clamping bases are thread - sleeved. The two clamping bases are arranged in the same axial direction. The two clamping bases respectively correspond to the two threads on the surface of the bidirectional screw rod.

4. The forging device for the wear-resistant parts of the crusher according to claim 3, characterized in that, One end of the bidirectional screw rod extends out of the rotating frame and is installed with a turntable. At one end of each of the two clamping bases, a metal pad is installed. The metal material in the metal pad is set as anodized aluminum alloy material.

5. The forging device for wear-resistant fittings of a crusher according to claim 4, characterized in that, The spraying assembly includes a feed pipe. The feed pipe is installed at the top end of the installation frame. The bottom end of the feed pipe is connected through a hose. One end of the bottom of the hose is sleeved with a sleeve. The sleeve is installed on the inner wall of the installation frame through a mounting plate. The number of the sleeves and the mounting plates is set to multiple groups. The multiple groups of sleeves and mounting plates are installed on the inner wall of the installation frame in an equiangular circular array.

6. The forging device for wear-resistant fittings of a crusher according to claim 5, characterized in that, A ratchet disc is sleeved on the surface of the sleeve. One side of the ratchet disc is meshed with a bevel gear. The bevel gear is installed on one side of the mounting plate. One side of the bevel gear is connected to a flat gear one.

7. The forging device for wear-resistant fittings of a crusher according to claim 6, characterized in that, One side of the flat gear one is meshed with a rack one. At the bottom end of the rack one, a spring is installed. The bottom end of the spring is elastically connected to one side of the mounting plate. At the top end of the rack one, a sliding rod is installed.

8. The forging device of the wear-resistant parts of the crusher according to claim 7, characterized in that, The cleaning assembly includes an electric push rod. The electric push rod is installed on one side of the inner wall of the installation frame. At the bottom end of the electric push rod, a mounting ring is installed.

9. The forging device for the wear-resistant parts of the crusher according to claim 8, characterized in that, On one side of the bottom end of the mounting ring, a screw rod one is installed. One end of the screw rod one is connected to a motor. The motor is installed on one side of the bottom end of the mounting ring. A sliding frame is thread - sleeved on the outer surface of the screw rod one.

10. The forging device for the wear-resistant fittings of the crusher according to claim 9, characterized in that, A limiting rod is sleeved on one side of the sliding frame. The limiting rod is installed on the other side of the bottom end of the mounting ring. A steel wire roller is installed on the inner wall of the sliding frame. A second spur gear is installed on a part of the steel wire roller extending out of the sliding frame. A second rack is meshed with the top of the second spur gear. The second rack is installed on one side of the bottom end of the mounting ring.

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