Environment-friendly plate cutting method
Through the coordinated work of loading, rolling and feeding devices, clamping and pushing devices, down pressure devices, mobile cutting devices, rotating dust barrier devices and vacuuming devices, the problem of dust and waste chip pollution during the cutting of sheets is solved, and an environmentally friendly and efficient cutting method is achieved, which improves production efficiency and safety.
Patent Information
- Application Number
- CN202510758312.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-09
- Publication Date
- 2025-08-01
AI Technical Summary
A large amount of dust and waste chips are generated during the cutting process of existing sheets, which pollutes the environment and endangers the health of operators, and lacks effective dust removal measures.
The coordinated work of loading and rolling and feeding devices, clamping and pushing devices, down pressure devices, mobile cutting devices, rotary dust-retaining devices, upper vacuum-sucking devices and bottom vacuum-sucking devices is adopted, and combined with the feeding and conveying devices, the continuous supply of sheet materials, positioning and cutting and effective absorption of dust and waste chips is achieved.
It significantly reduces the dust concentration in the working environment, improves the working conditions of operators, improves the consistency of production efficiency and product quality, and reduces environmental pollution and manual handling needs.
Smart Images

Figure CN120394971A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of environmental protection cutting, and particularly relates to an environmentally friendly sheet material cutting method. Background Art
[0002] Sheet materials such as stainless steel plates, aluminum plates, steel plates, and laminated plates are widely used in fields such as production equipment, household appliances, and furniture decoration.
[0003] However, in the existing cutting work of sheet materials such as stainless steel plates, aluminum plates, steel plates, and laminated plates, a large amount of dust, waste chips, etc. will be generated during the cutting process. The existing cutting equipment lacks effective dust removal measures, which not only easily pollutes the environment but also affects the physical health of operators. In view of this, those skilled in the art urgently need to develop an environmentally friendly sheet material cutting equipment and method to meet more actual use requirements. Summary of the Invention
[0004] The main purpose of this application is to provide an environmentally friendly sheet material cutting method, aiming to solve the above technical problems.
[0005] To achieve the above purpose, this application proposes an environmentally friendly sheet material cutting method, including the following steps:
[0006] S1: Place the sheet material on the loading and rolling device located at the upper rear side of the frame;
[0007] S2: Start the longitudinal movement driving device, and then drive the clamping and pushing device to move forward from the rear to clamp the rear edge of the sheet material;
[0008] S3: The longitudinal movement driving device drives the clamping and pushing device to continue moving forward, and pushes the clamped sheet material forward to the cutting position behind the rotary dust-proof device;
[0009] S4: When the sheet material reaches the cutting position, start the pressing device located at the upper rear side of the rotary dust-proof device, and the pressing device moves downward to press on the upper surface of the sheet material;
[0010] S5: Start the moving cutting device located at the lower rear side of the pressing device. The moving cutting device transversely cuts the pressed sheet material. At the same time, the upper dust suction device located above the moving cutting device and the lower dust suction device located below the moving cutting device are both started synchronously. Then, the upper dust suction device absorbs the dust and waste chips flying upward during the cutting process, and the lower dust suction device absorbs the dust and waste chips settling downward;
[0011] S6: After cutting is completed, the moving cutting device resets, the pressing device lifts upward to release the pressing on the sheet material, and the upper dust suction device and the lower dust suction device continue to operate;
[0012] S7: The longitudinal movement driving device drives the clamping and pushing device to continue moving forward, and then pushes the blank plate formed by the cutting work forward, so as to push the blank plate out of the rotary dust-proof device (600) and the discharge port in sequence;
[0013] S8: After the blank plate is completely pushed out, it falls onto the feeding and conveying device located at the front lower side of the discharge port. The feeding and conveying device starts and conveys the blank plate to the next process station;
[0014] S9: Repeat steps S3 to S8 until all the plates are cut;
[0015] S10: Reset and shut down all devices, and wait for the next plate cutting work.
[0016] For the environmentally friendly plate cutting method as described above, the loading and rolling device includes a plurality of longitudinal connecting rods arranged at lateral intervals, and rolling wheel groups arranged on the left and right sides of each longitudinal connecting rod and arranged in a left-right staggered manner;
[0017] The clamping and pushing device includes a plurality of clamping groups arranged at lateral intervals;
[0018] Each clamping group is correspondingly arranged at the rear upper side of each longitudinal connecting rod, and each clamping group includes:
[0019] A connecting frame, with an installation cavity opened in the middle thereof;
[0020] A connecting sliding seat, which is arranged on the lower side of the connecting frame;
[0021] A moving clamping module, which is slidably connected to the lower side of the connecting sliding seat and can move back and forth along the longitudinal direction of the connecting sliding seat;
[0022] An elastic reset group, which is arranged between the connecting frame and the moving clamping module for elastically resetting the moving clamping module;
[0023] A clamping curved rod, which is arranged inside the installation cavity, and the middle part thereof is hinged to the connecting frame;
[0024] A clamping driving group, which is arranged at the rear upper side of the connecting frame, and the power output end thereof is hinged to the rear end of the clamping curved rod;
[0025] When the clamping and pushing device moves forward following the longitudinal movement driving device, the moving clamping module compresses the elastic reset group and moves forward relative to the connecting frame, so that the front end of the moving clamping module is inserted under the sheet material. Subsequently, the clamping driving group lifts the rear end of the clamping curved rod, so that the front end of the clamping curved rod swings downward to cooperate with the front end of the moving clamping module to clamp the sheet material; conversely, the clamping driving group presses down the rear end of the clamping curved rod, so that the front end of the clamping curved rod lifts upward to release the sheet material. At the same time, the elastic reset group elastically resets the moving clamping module backward.
[0026] For the environmentally friendly sheet material cutting method as described above, the outer peripheral side of the rolling wheel group protrudes from the upper and lower sides of the longitudinal connecting rod;
[0027] The lower side surface of the moving clamping module fits against the upper side surface of the longitudinal connecting rod, and its front end is provided with a guiding curved surface, and a row of teeth portion is also provided behind the guiding curved surface.
[0028] For the environmentally friendly sheet material cutting method as described above, the clamping and pushing device further includes a pushing group arranged between two adjacent clamping groups. The pushing group includes a connecting bracket, a pushing driving cylinder arranged under the connecting bracket, and a pushing plate arranged at the front end of the pushing driving cylinder.
[0029] For the environmentally friendly sheet material cutting method as described above, the moving cutting device includes:
[0030] A transverse connecting seat, which is arranged on the frame along the transverse direction of the frame and is located at the rear lower side of the pressing device;
[0031] A first vertical connecting seat, which is slidably connected to the front side of the transverse connecting seat;
[0032] A transverse movement driving mechanism, which is arranged between the transverse connecting seat and the first vertical connecting seat and is used to drive the first vertical connecting seat to move horizontally back and forth;
[0033] A second vertical connecting seat, which is slidably connected to the front side of the first vertical connecting seat;
[0034] A cutter group, which is arranged on the front upper side of the second vertical connecting seat;
[0035] A cutting driving mechanism, which is arranged on the second vertical connecting seat and is connected to the cutter group and is used to drive the cutter group to perform a rotating cutting action;
[0036] A dust and waste chip collection box body, which surrounds the lower side of the cutter group and is used to collect the dust and waste chips that fall downward, and a lower side output opening that can be connected to the bottom dust suction device is opened on its lower side;
[0037] The vertical lifting drive mechanism is arranged between the second vertical connecting seat and the first vertical connecting seat, and is used to drive the second vertical connecting seat to drive the cutting drive mechanism, the cutting knife group, and the dust and waste collection box to move up and down.
[0038] In the environmentally friendly sheet metal cutting method described above, a clearance opening is provided on the lower side of the first vertical connecting seat;
[0039] The cutting drive mechanism comprises:
[0040] A cutting drive motor, the front side of which passes through the clearance opening and is connected to the second vertical connection seat, and the power output end of which passes through the second vertical connection seat from back to front and extends to the front side of the second vertical connection seat;
[0041] A driving main wheel, which is provided on the power output end of the cutting drive motor;
[0042] A driven wheel assembly connected to the rear side of the cutter assembly;
[0043] A transmission belt, which is provided between the driving main wheel and the driven wheel group;
[0044] The vertical lifting drive mechanism includes:
[0045] A vertical connecting frame connected to the left side of the first vertical connecting seat;
[0046] The lifting drive electric cylinder is connected to the vertical connecting frame, and its power output end is connected to the second vertical connecting seat.
[0047] The environmentally friendly sheet metal cutting method as described above, wherein the bottom dust collection device includes a bottom dust collection horizontal pipe and a left front negative pressure pipeline and a right rear negative pressure pipeline;
[0048] The bottom dust collecting horizontal pipe is arranged on the lower side of the dust and waste collection box along the horizontal direction of the frame, and a horizontal wire groove is opened on the upper side thereof to be connected with the lower side output opening;
[0049] The left front negative pressure pipeline is arranged on the left front side of the bottom dust collecting horizontal pipe and is connected to the horizontal wire groove;
[0050] The right rear negative pressure pipeline is arranged on the right rear side of the bottom dust collecting horizontal pipe and is communicated with the horizontal wire trough.
[0051] In the environmentally friendly sheet metal cutting method described above, the upper dust collection device includes:
[0052] upper crossbeam;
[0053] The dust suction hood is arranged on the lower side of the upper cross beam, and a dust suction cavity is formed inside it, and a wire groove for allowing the cutter group to extend into the dust suction cavity is formed on its lower side.
[0054] The height adjustment driving group is fixedly connected to the upper cross beam on its upper side and is connected to the dust suction hood on its lower side for adjusting the up-and-down height of the dust suction hood.
[0055] The upper dust collection cross pipe is arranged at the rear side of the upper cross beam.
[0056] The dust suction connecting hose is connected between the dust suction hood and the upper dust collection cross pipe.
[0057] The upper left negative pressure pipeline is connected to the upper left side of the upper dust collection cross pipe.
[0058] The upper right negative pressure pipeline is connected to the upper right side of the upper dust collection cross pipe.
[0059] Compared with the prior art, the above application has the following advantages:
[0060] The environment-friendly sheet material cutting method of the present application ensures the continuous, rapid supply and positioning of the sheet material through the coordinated work of the loading and rolling device, the longitudinal movement driving device, and the clamping and pushing device, reduces the material change time, and improves the production efficiency. Subsequently, through the transverse cutting function of the moving cutting device and the stable pressing effect of the downward pressing device, the accuracy and consistency during the cutting process are ensured, and the cutting error is reduced. During the cutting process, the rotating dust blocking device effectively blocks the dust and waste generated during the cutting process to prevent it from flying into the working environment. At the same time, through the combined use of the upper dust suction device and the bottom dust suction device, the dust and waste flying up and down are further absorbed, significantly reducing the dust concentration in the working environment, improving the working conditions of the operators, thus not only greatly reducing environmental pollution, but also effectively reducing the physical harm of the dust and waste to the operators and ensuring their occupational health. Through the setting of the feeding and conveying device, the cut sheet material blank can be quickly transferred to the next process, reducing the need for manual handling, and improving the efficiency and safety of material handling.
[0061] The environment-friendly sheet material cutting method of the present application realizes the full-process automation from sheet material supply to cutting, dust and waste absorption, and then to sheet material blank conveying through the coordinated cooperation of the loading and rolling device, the longitudinal movement driving device, the clamping and pushing device, the downward pressing device, the moving cutting device, the rotating dust blocking device, the upper dust suction device, the bottom dust suction device, and the feeding and conveying device, significantly improving the overall operation efficiency of the production line, ensuring the stability and consistency of product quality, and at the same time effectively reducing the production cost, creating greater economic and environmental benefits for the enterprise. Description of the Drawings
[0062] To more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the accompanying drawings required for the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other accompanying drawings can be obtained based on these drawings.
[0063] Figure 1 It is a perspective view of the environmentally friendly sheet cutting method of the present application.
[0064] Figure 2 It is a perspective view of the environmentally friendly sheet cutting method of the present application after hiding the feeding and conveying device.
[0065] Figure 3 It is Figure 2 a partial enlarged view of Figure Ⅰ .
[0066] Figure 4 It is a perspective view of the clamping group in the environmentally friendly sheet cutting method of the present application.
[0067] Figure 5 It is a perspective view of the pushing group in the environmentally friendly sheet cutting method of the present application.
[0068] Figure 6 It is a rear view of the environmentally friendly sheet cutting method of the present application after hiding some devices.
[0069] Figure 7 It is Figure 6 a partial enlarged view of Figure Ⅱ .
[0070] Figure 8 It is Figure 6 a partial enlarged view of Figure Ⅲ .
[0071] Figure 9 It is an assembled perspective view of the moving cutting device, the upper dust suction device, and the bottom dust suction device in the environmentally friendly sheet cutting method of the present application.
[0072] Figure 10 It is a perspective view of the pressing device in the environmentally friendly sheet cutting method of the present application.
[0073] Figure 11 It is a partial exploded view of the moving cutting device in the environmentally friendly sheet cutting method of the present application.
[0074] Figure 12 It is another partial exploded view of the moving cutting device in the environmentally friendly sheet cutting method of the present application.
[0075] Figure 13It is a rear three-dimensional view of the moving cutting device described in the environmentally friendly sheet cutting method of the present application.
[0076] Figure 14 It is a three-dimensional view of the dust suction hood and the height adjustment drive group described in the environmentally friendly sheet cutting method of the present application.
[0077] Figure 15 It is a partial exploded view of the dust suction hood and the height adjustment drive group described in the environmentally friendly sheet cutting method of the present application.
[0078] Figure 16 It is a step flow chart of the environmentally friendly sheet cutting method of the present application. Detailed implementation mode
[0079] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
[0080] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present application are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indications will also change accordingly.
[0081] In addition, the descriptions involving "first", "second", etc. in the present application are only for descriptive purposes, and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the fact that those of ordinary skill in the art can implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present application.
[0082] As Figures 1 to 15 shown, an environmentally friendly sheet cutting device includes a frame 1000, a loading and rolling device 100, a longitudinal movement drive device 200, a clamping and pushing device 300, a pressing device 400, a moving cutting device 500, a rotary dust blocking device 600, an upper dust suction device 700, a bottom dust suction device 800, and a feeding and conveying device 900.
[0083] Specifically, an installation space 1001 is provided at the upper rear side of the frame 1000, and a discharge opening 1002 is provided at the upper front side thereof; the loading and rolling device 100 is arranged in the installation space 1001 for loading and rolling sheet materials; the longitudinal movement driving device 200 is horizontally arranged across the upper side of the loading and rolling device 100 and can reciprocate back and forth; the clamping and pushing device 300 is arranged on the longitudinal movement driving device 200 and moves back and forth following the longitudinal movement driving device 200 for clamping the sheet material located on the loading and rolling device 100 and can push the sheet material forward out of the discharge opening 1002; the downward pressing device 400 is arranged at the upper rear side of the discharge opening 1002 for pressing the sheet material downward; the moving cutting device 500 is arranged at the lower rear side of the downward pressing device 400 for horizontally moving and cutting the sheet material; the rotary dust-proof device 600 is arranged at the lower front side of the downward pressing device 400 for blocking the flying of dust and scraps; the upper dust suction device 700 is arranged at the upper side of the moving cutting device 500 for sucking the upward flying dust and scraps during the cutting of the sheet material; the bottom dust suction device 800 is arranged at the lower side of the moving cutting device 500 for sucking the falling dust and scraps during the cutting of the sheet material; the feeding and conveying device 900 is arranged at the lower front side of the discharge opening 1002 for receiving the sheet material blank formed after the cutting work is completed and conveying the sheet material blank to the next process station.
[0084] The environmentally friendly sheet material cutting method of this application ensures the continuous, rapid supply and positioning of the sheet material through the coordinated work of the loading and rolling device 100, the longitudinal movement driving device 200, and the clamping and pushing device 300, reduces the material change time, and improves the production efficiency; then, through the horizontal cutting function of the moving cutting device 500 and the stable pressing effect of the downward pressing device 400, it ensures the accuracy and consistency during the cutting process and reduces the cutting error; during the cutting process, the rotary dust-proof device 600 effectively blocks the dust and scraps generated during the cutting process to prevent them from flying into the working environment. At the same time, through the combined use of the upper dust suction device 700 and the bottom dust suction device 800, it further absorbs the dust and scraps flying up and down, significantly reduces the dust concentration in the working environment, improves the working conditions of the operators, and thus can not only greatly reduce environmental pollution but also effectively reduce the physical harm of dust and scraps to the operators and ensure their occupational health; through the setting of the feeding and conveying device 900, the cut sheet material blank can be quickly transferred to the next process, reducing the need for manual handling and improving the efficiency and safety of material handling.
[0085] The environmentally friendly sheet cutting method of this application realizes the full - process automation from sheet supply to cutting, dust and waste absorption, and then to the conveying of sheet blanks through the coordinated cooperation of the loading and rolling device 100, the longitudinal movement driving device 200, the clamping and pushing device 300, the pressing device 400, the moving cutting device 500, the rotary dust - proof device 600, the upper dust - suction device 700, the bottom dust - suction device 800, and the feeding and conveying device 900. It significantly improves the overall operation efficiency of the production line, ensures the stability and consistency of product quality, and at the same time effectively reduces production costs, creating greater economic and environmental benefits for the enterprise.
[0086] Further, the loading and rolling device 100 includes a plurality of longitudinal connecting rods 11 arranged at lateral intervals, and rolling wheel groups 12 arranged on the left and right sides of each longitudinal connecting rod 11 and arranged in a left - right staggered manner;
[0087] The clamping and pushing device 300 includes a plurality of clamping groups 31 arranged at lateral intervals;
[0088] Each clamping group 31 is correspondingly arranged on the upper rear side of each longitudinal connecting rod 11, and each clamping group 31 includes a connecting frame 311, a connecting sliding seat 312, a moving clamping module 313, an elastic reset group 314, a clamping curved rod 315, and a clamping driving group 316;
[0089] An installation cavity 3111 is formed in the middle of the connecting frame 311;
[0090] The connecting sliding seat 312 is arranged on the lower side of the connecting frame 311;
[0091] The moving clamping module 313 is slidably connected to the lower side of the connecting sliding seat 312 and can move back and forth along the longitudinal direction of the connecting sliding seat 312;
[0092] The elastic reset group 314 is arranged between the connecting frame 311 and the moving clamping module 313 for elastically resetting the moving clamping module 313;
[0093] The clamping curved rod 315 is arranged inside the installation cavity 3111, and its middle part is hinged to the connecting frame 311;
[0094] The clamping driving group 316 is arranged on the upper rear side of the connecting frame 311, and its power output end is hinged to the rear end of the clamping curved rod 315;
[0095] When the clamping and pushing device 300 moves forward driven by the longitudinal movement driving device 200, the moving clamping module 313 compresses the elastic reset group 314 and moves forward relative to the connecting frame 311, so that the front end of the moving clamping module 313 is inserted under the sheet metal. Subsequently, the clamping driving group 316 lifts the rear end of the clamping curved rod 315, so that the front end of the clamping curved rod 315 swings downward to cooperate with the front end of the moving clamping module 313 to clamp the sheet metal; conversely, the clamping driving group 316 presses down the rear end of the clamping curved rod 315, so that the front end of the clamping curved rod 315 lifts upward to release the sheet metal. At the same time, the elastic reset group 314 elastically resets the moving clamping module 313 backward.
[0096] Furthermore, the outer peripheral side of the rolling wheel group 12 protrudes from the upper and lower sides of the longitudinal connecting rod 11; the purpose is to lift and support the sheet metal, so that there is a certain distance between the sheet metal and the longitudinal connecting rod 11, which is convenient for the sheet metal to roll smoothly during transportation and also convenient for the moving clamping module 313 to be inserted under the sheet metal.
[0097] The lower side surface of the moving clamping module 313 is attached to the upper side surface of the longitudinal connecting rod 11, and its front end is provided with a guiding curved surface 3131, and a row of teeth portion 3132 is also provided behind the guiding curved surface 3131.
[0098] The advantage of using the guiding curved surface 3131 is that it is convenient to be further inserted under the sheet metal, reduces the insertion resistance, and improves the clamping efficiency; the row of teeth portion 3132 enhances the friction force, prevents the sheet metal from sliding, and ensures the clamping stability.
[0099] Furthermore, the clamping and pushing device 300 further includes a pushing group 32 arranged between two adjacent clamping groups 31. The pushing group 32 includes a connecting bracket 321, a pushing driving cylinder 322 arranged under the connecting bracket 321, and a pushing plate 323 arranged at the front end of the pushing driving cylinder 322.
[0100] Furthermore, the clamping driving group 316 and the pushing driving cylinder 322 are both preferably driving cylinders.
[0101] Furthermore, the moving cutting device 500 includes a transverse connecting seat 51, a first vertical connecting seat 52, a transverse movement driving mechanism 53, a second vertical connecting seat 54, a cutter group 55, a cutting driving mechanism 56, a dust and waste chip collection box 57, and a vertical lifting driving mechanism 58;
[0102] The transverse connecting seat 51 is arranged on the frame 1000 along the transverse direction of the frame 1000, and is located at the rear lower side of the pressing device 400.
[0103] The first vertical connecting seat 52 is slidably connected to the front side of the horizontal connecting seat 51 .
[0104] The transverse driving mechanism 53 is arranged between the transverse connecting seat 51 and the first vertical connecting seat 52, and is used to drive the first vertical connecting seat 52 to move back and forth laterally; its specific structure is the existing structure, and specifically a driving motor, a driving gear, a rack rail, etc. can be used to cooperate to achieve the driving effect.
[0105] The second vertical connection seat 54 is slidably connected to the front side of the first vertical connection seat 52 .
[0106] The cutting blade assembly 55 is disposed on the upper front side of the second vertical connecting seat 54 and is used for rotating and cutting the sheet material.
[0107] The cutting drive mechanism 56 is disposed on the second vertical connecting seat 54 and is connected to the cutter group 55 to drive the cutter group 55 to rotate and perform cutting.
[0108] The dust and waste collection box 57 is arranged under the cutting unit 55 to collect dust and waste that falls downwards, and has a lower side output opening 571 connected to the bottom dust collection device 800. The purpose is to facilitate the timely discharge of dust and waste generated during the cutting process.
[0109] The vertical lifting drive mechanism 58 is arranged between the second vertical connecting seat 54 and the first vertical connecting seat 52, and is used to drive the second vertical connecting seat 54 to drive the cutting drive mechanism 56, the cutting knife group 55, and the dust and waste collection box 57 to move up and down.
[0110] Furthermore, a clearance opening 521 is defined on the lower side of the first vertical connection seat 52 .
[0111] The cutting drive mechanism 56 includes a cutting drive motor 561 , a driving main wheel 562 , a driven wheel set 563 , and a transmission belt 564 .
[0112] The front side of the cutting drive motor 561 passes through the clearance opening 521 and is connected to the second vertical connecting seat 54, and its power output end passes through the second vertical connecting seat 54 from back to front and extends to the front side of the second vertical connecting seat 54; the purpose of designing the clearance opening 521 in this application is to avoid interference between the cutting drive motor 561 and the first vertical connecting seat 52 when moving upward, thereby ensuring that the cutting drive motor 561 can move up and down smoothly.
[0113] The driving main wheel 562 is arranged on the power output end of the cutting driving motor 561; the driven wheel set 563 is connected to the rear side of the cutter set 55; the transmission belt 564 is arranged between the driving main wheel 562 and the driven wheel set 563; through the tight connection of the transmission belt, it ensures the efficient transmission of power to the cutter set 55.
[0114] The vertical lifting driving mechanism 58 includes a vertical connecting frame 581 and a lifting driving electric cylinder 582;
[0115] The vertical connecting frame 581 is connected to the left side of the first vertical connecting seat 52; the lifting driving electric cylinder 582 is connected to the vertical connecting frame 581, and its power output end is connected to the second vertical connecting seat 54. Its purpose is to achieve the lifting driving effect.
[0116] Furthermore, the bottom dust suction device 800 includes a bottom dust collecting cross pipe 81, a left front negative pressure pipeline 82 and a right rear negative pressure pipeline 83;
[0117] The bottom dust collecting cross pipe 81 is arranged along the transverse direction of the frame 1000 on the lower side of the dust and waste chip collecting box 57, and a transverse wire groove 811 which can be butted with the lower output opening 571 is opened on its upper side; the left front negative pressure pipeline 82 is arranged on the left front side of the bottom dust collecting cross pipe 81 and is communicated with the transverse wire groove 811; the right rear negative pressure pipeline 83 is arranged on the right rear side of the bottom dust collecting cross pipe 81 and is communicated with the transverse wire groove 811.
[0118] The bottom dust suction device 800 is horizontally arranged under the frame 1000 through the bottom dust collecting cross pipe 81, and the transverse wire groove 811 opened on the upper side of the bottom dust collecting cross pipe 81 is butted with the lower output opening 571, so as to form a continuous dust suction area on the lower side of the dust and waste chip collecting box 57. Then, through the point dust suction action of the left front negative pressure pipeline 82 and the right rear negative pressure pipeline 83, the collection efficiency of the dust and waste chips is greatly improved, so as to minimize the environmental pollution caused by the dust and waste chips.
[0119] Furthermore, the upper dust suction device 700 includes an upper cross beam 71, a dust suction hood 72, a height adjustment driving group 73, an upper dust collecting cross pipe 74, a dust suction connecting hose 75, a left upper negative pressure pipeline 76 and a right upper negative pressure pipeline 77;
[0120] The dust suction hood 72 is provided on the lower side of the upper cross beam 71, and a dust suction cavity 721 is formed inside it. A wire groove 722 is formed on the lower side of the dust suction hood 72 for allowing the cutter group 55 to extend into the dust suction cavity 721. The upper side of the height adjustment drive group 73 is fixedly connected to the upper cross beam 71, and the lower side thereof is connected to the dust suction hood 72 for adjusting the vertical height of the dust suction hood 72. The upper dust collection cross pipe 74 is provided at the rear side of the upper cross beam 71. The dust suction connecting hose 75 is connected between the dust suction hood 72 and the upper dust collection cross pipe 74. The left upper negative pressure pipeline 76 is connected to the upper left side of the upper dust collection cross pipe 74. The right upper negative pressure pipeline 77 is connected to the upper right side of the upper dust collection cross pipe 74.
[0121] There are multiple sets of both the dust suction hood 72 and the height adjustment drive group 73, and each dust suction hood 72 is located on the lower side of each height adjustment drive group 73.
[0122] The number of the dust suction connecting hoses 75 is twice the number of the dust suction hoods 72, ensuring that there is an independent connection between each group of dust suction hoods 72 and the upper dust collection cross pipe 74 to optimize the dust suction effect.
[0123] The layouts of the left upper negative pressure pipeline 76 and the right upper negative pressure pipeline 77 are symmetrical and are respectively connected to the left and right sides of the upper dust collection cross pipe 74 to form a multi-point dust suction network, further improving the overall dust suction efficiency, ensuring the effective collection of dust and waste chips, and reducing environmental pollution.
[0124] Furthermore, the pressing device 400 includes multiple sets of pressing drive cylinders 41 arranged at horizontal intervals, and a lower pressing plate 42 provided on the lower side of each pressing drive cylinder 41;
[0125] The lower pressing plate 42 is driven by the pressing drive cylinder 41 to press the sheet material downward, and the pressing drive cylinder 41 is preferably a driving cylinder.
[0126] Furthermore, the longitudinal movement drive device 200 includes a left support sliding seat 21, a left tooth rail 22, a right support sliding seat 23, a right tooth rail 24, a moving connection seat 25, a longitudinal movement drive motor group 26, a left transmission shaft group 27, a left drive gear 28, a right transmission shaft group 29, and a right drive gear 20;
[0127] The left support slide 21 is disposed inside the left side of the installation space 1001, and a left slide rail 211 is provided on its upper side; the left toothed rail 22 is disposed at the lower right side of the left support slide 21; the right support slide 23 is disposed inside the right side of the installation space 1001, and a right slide rail 231 is provided on its upper side; the right toothed rail 24 is disposed at the lower left side of the right support slide 23; the moving connection seat 25 is transversely disposed between the left support slide 21 and the right support slide 23 along the transverse direction of the frame 1000, and its upper left side is slidably connected to the left slide rail 211, and its upper right side is slidably connected to the right slide rail 231; the longitudinal movement driving motor set 26 is disposed at the rear side of the moving connection seat 25; the left transmission shaft set 27 is disposed between the moving connection seat 25 and the left side of the moving connection seat 25, and its left end extends to the left side of the moving connection seat 25; the left driving gear 28 is disposed at the left end of the left transmission shaft set 27, and it is meshed and connected with the left toothed rail 22; the right transmission shaft set 29 is disposed between the moving connection seat 25 and the right side of the moving connection seat 25, and its right end extends to the right side of the moving connection seat 25; the right driving gear 20 is disposed at the right end of the right transmission shaft set 29, and it is meshed and connected with the right toothed rail 24. Its purpose is to achieve accurate positioning and stable operation of the longitudinal movement driving device 200.
[0128] As Figure 16 [[ID=Z5]]shown, the present application further provides an environmentally friendly sheet cutting method, including the following steps:
[0129] S1: Place the sheet on the loading and conveying device 100 located at the upper rear side of the frame 100;
[0130] S2: Start the longitudinal movement driving device 200, and then drive the clamping and pushing device 300 to move forward from the rear, so that the clamping and pushing device 300 clamps the rear edge of the sheet;
[0131] S3: The longitudinal movement driving device 200 drives the clamping and pushing device 300 to continue moving forward, and pushes the clamped sheet forward to the cutting position behind the rotary dust-proof device 600;
[0132] S4: When the sheet reaches the cutting position, start the pressing device 400 located at the upper rear side of the rotary dust-proof device 600, and the pressing device 400 moves downward to press on the upper surface of the sheet;
[0133] S5: Activate the mobile cutting device 500 located at the lower rear side of the pressing device. The mobile cutting device 500 performs a transverse cut on the pressed sheet material. Meanwhile, the upper dust suction device 700 located above the mobile cutting device 500 and the lower dust suction device 800 located below the mobile cutting device 500 are both activated synchronously. Subsequently, the upper dust suction device 700 absorbs the dust and waste chips that fly upward during the cutting process, and the lower dust suction device 800 absorbs the dust and waste chips that settle downward.
[0134] S6: After the cutting is completed, the mobile cutting device 500 resets, and the pressing device 400 lifts upward to release the pressing on the sheet material. The upper dust suction device 700 and the lower dust suction device 800 continue to operate.
[0135] S7: The longitudinal movement drive device 200 drives the clamping and pushing device 300 to continue moving forward, and then pushes forward the sheet material blank formed after the cutting work is completed, so as to push the sheet material blank out of the rotary dust protection device 600 and the discharge port 1002 in sequence.
[0136] S8: After the sheet material blank is completely pushed out, it falls onto the feeding and conveying device 900 located at the front lower side of the discharge port 1002. The feeding and conveying device 900 is activated and conveys the sheet material blank to the next process station.
[0137] S9: Repeat steps S3 to S8 until all the sheet materials are cut.
[0138] S10: Reset and shut down all devices, and wait for the next sheet material cutting work.
[0139] As described above is an implementation manner provided in combination with specific content, and it is not considered that the specific implementation of this application is only limited to these descriptions. Any implementation that is similar or identical to the method, structure, etc. of this application, or any technical deduction or replacement made under the premise of the concept of this application, should be regarded as within the protection scope of this application.
Claims
1. An environmentally friendly sheet cutting method, characterized in that It includes the following steps: S1: Place the sheet material on the loading and rolling device (100) located at the upper rear side of the frame (100); S2: Start the longitudinal movement driving device (200), and then drive the clamping and pushing device (300) to move forward from the rear, so that the clamping and pushing device (300) clamps the rear edge of the sheet material; S3: The longitudinal movement driving device (200) drives the clamping and pushing device (300) to continue moving forward, and pushes the clamped sheet material forward to the cutting position behind the rotary dust-proof device (600); S4: When the sheet material reaches the cutting position, start the pressing device (400) located at the upper rear side of the rotary dust-proof device (600), and the pressing device (400) moves downward to press on the upper surface of the sheet material; S5: Start the moving cutting device (500) located at the lower rear side of the pressing device. The moving cutting device (500) transversely cuts the pressed sheet material. At the same time, the upper dust suction device (700) located above the moving cutting device (500) and the lower dust suction device (800) located below the moving cutting device (500) are both started synchronously. Then, the upper dust suction device (700) absorbs the dust and waste chips flying upward during the cutting process, and the lower dust suction device (800) absorbs the dust and waste chips settling downward; S6: After cutting is completed, the moving cutting device (500) resets, the pressing device (400) lifts upward, releases the pressing on the sheet material, and the upper dust suction device (700) and the lower dust suction device (800) continue to operate; S7: The longitudinal movement driving device (200) drives the clamping and pushing device (300) to continue moving forward, and then pushes the sheet material blank formed after cutting work forward, so as to push the sheet material blank out of the rotary dust-proof device (600) and the discharge port (1002) in sequence; S8: After the sheet material blank is completely pushed out, it falls onto the feeding and conveying device (900) located at the front lower side of the discharge port (1002). The feeding and conveying device (900) starts and conveys the sheet material blank to the next process station; S9: Repeat steps S3 to S8 until all sheet materials are cut; S10: Reset and shut down all devices, and wait for the next sheet material cutting work.
2. The environmentally friendly sheet cutting method according to claim 1, characterized in that, The loading and rolling device (100) includes a plurality of longitudinal connecting rods (11) arranged at transverse intervals, and rolling wheel groups (12) arranged on the left and right sides of each longitudinal connecting rod (11) and arranged in a left-right staggered manner; The clamping and pushing device (300) includes a plurality of clamping groups (31) arranged at transverse intervals; Each clamping group (31) is correspondingly arranged at the upper rear side of each longitudinal connecting rod (11), and each clamping group (31) includes: A connecting frame (311), with an installation cavity (3111) opened in the middle thereof; A connecting sliding seat (312), which is arranged at the lower side of the connecting frame (311); A moving clamping module (313), which is slidably connected to the lower side of the connecting sliding seat (312) and can move back and forth along the longitudinal direction of the connecting sliding seat (312); The elastic reset group (314) is arranged between the connection frame (311) and the moving clamping module (313) and is used for elastically resetting the moving clamping module (313). The clamping curved rod (315) is arranged inside the installation cavity (3111), and its middle part is hinged to the connection frame (311). The clamping drive group (316) is arranged at the upper rear side of the connection frame (311), and its power output end is hinged to the rear end of the clamping curved rod (315). When the clamping and pushing device (300) moves forward following the longitudinal movement drive device (200), the moving clamping module (313) compresses the elastic reset group (314) and moves forward relative to the connection frame (311), so that the front end of the moving clamping module (313) is inserted under the sheet material. Then, the clamping drive group (316) lifts the rear end of the clamping curved rod (315), so that the front end of the clamping curved rod (315) swings downward to cooperate with the front end of the moving clamping module (313) to clamp the sheet material. On the contrary, the clamping drive group (316) presses down the rear end of the clamping curved rod (315), so that the front end of the clamping curved rod (315) lifts upward to release the sheet material. At the same time, the elastic reset group (314) elastically resets the moving clamping module (313) backward.
3. The environmentally friendly sheet cutting method according to claim 2, characterized in that, The outer circumferential side of the rolling wheel group (12) protrudes from the upper and lower sides of the longitudinal connecting rod (11). The lower side surface of the moving clamping module (313) fits against the upper side surface of the longitudinal connecting rod (11), and its front end is provided with a guiding curved surface (3131), and a row of teeth part (3132) is also provided at the rear side of the guiding curved surface (3131).
4. The environmentally friendly sheet cutting method according to claim 2, characterized in that The clamping and pushing device (300) further includes a pushing group (32) arranged between two adjacent clamping groups (31). The pushing group (32) includes a connecting bracket (321), a pushing drive cylinder (322) arranged under the connecting bracket (321), and a pushing plate (323) arranged at the front end of the pushing drive cylinder (322).
5. The environmentally friendly sheet cutting method according to claim 1, characterized in that, The moving cutting device (500) includes: A transverse connection seat (51) is arranged on the frame (1000) along the transverse direction of the frame (1000), and is located at the lower rear side of the pressing device (400). A first vertical connection seat (52) is slidably connected to the front side of the transverse connection seat (51). A transverse movement drive mechanism (53) is arranged between the transverse connection seat (51) and the first vertical connection seat (52) and is used for driving the first vertical connection seat (52) to move horizontally back and forth. A second vertical connection seat (54) is slidably connected to the front side of the first vertical connection seat (52). A cutter group (55) is arranged at the upper front side of the second vertical connection seat (54). A cutting drive mechanism (56) is arranged on the second vertical connection seat (54) and is connected to the cutter group (55) and is used for driving the cutter group (55) to perform a rotating cutting action. A dust and waste collection box (57) is arranged around the lower side of the cutting knife group (55) and is used to collect dust and waste that falls downward, and a lower side output opening (571) is provided on the lower side thereof and can be connected to the bottom dust collection device (800); A vertical lifting drive mechanism (58) is provided between the second vertical connecting seat (54) and the first vertical connecting seat (52), and is used to drive the second vertical connecting seat (54) to drive the cutting drive mechanism (56), the cutting knife group (55), and the dust and waste collection box (57) to move up and down.
6. The environmentally friendly sheet cutting method according to claim 5, characterized in that, A clearance opening (521) is provided on the lower side of the first vertical connection seat (52); The cutting drive mechanism (56) comprises: A cutting drive motor (561), the front side of which passes through the clearance opening (521) and is connected to the second vertical connection seat (54), and the power output end of which passes through the second vertical connection seat (54) from back to front and extends to the front side of the second vertical connection seat (54); A driving main wheel (562) is provided on the power output end of the cutting driving motor (561); A driven wheel assembly (563) connected to the rear side of the cutter assembly (55); A transmission belt (564) is provided between the driving main wheel (562) and the driven wheel set (563); The vertical lifting drive mechanism (58) comprises: A vertical connecting frame (581) connected to the left side of the first vertical connecting seat (52); A lifting drive electric cylinder (582) is connected to the vertical connecting frame (581), and its power output end is connected to the second vertical connecting seat (54).
7. The environmentally friendly sheet cutting method according to claim 5, characterized in that, The bottom dust collection device (800) comprises a bottom dust collection transverse pipe (81), a left front negative pressure pipeline (82), and a right rear negative pressure pipeline (83); The bottom dust collecting horizontal pipe (81) is arranged on the lower side of the dust and waste collection box (57) along the horizontal direction of the frame (1000), and a horizontal wire groove (811) is provided on the upper side thereof and can be connected to the lower output opening (571); The left front negative pressure pipeline (82) is arranged on the left front side of the bottom dust collecting horizontal pipe (81) and is connected to the horizontal wire groove (811); The right rear negative pressure pipeline (83) is arranged on the right rear side of the bottom dust collecting horizontal pipe (81) and is connected to the horizontal wire groove (811).
8. The environmentally friendly sheet cutting method according to claim 5, wherein, The upper dust collecting device (700) comprises: upper crossbeam (71); A dust collecting cover (72) is provided on the lower side of the upper crossbeam (71), and a dust collecting cavity (721) is provided inside the cover, and a clearance groove (722) is provided on the lower side thereof for allowing the cutter group (55) to extend into the dust collecting cavity (721); A height adjustment drive group (73), the upper side of which is fixedly connected to the upper crossbeam (71), and the lower side of which is connected to the dust hood (72), for adjusting the upper and lower heights of the dust hood (72); An upper dust collecting horizontal pipe (74) is provided on the rear side of the upper crossbeam (71); A dust collection connecting hose (75) connected between the dust collection hood (72) and the upper dust collection horizontal pipe (74); The upper left negative pressure pipeline (76) is connected to the upper left side of the upper dust collecting cross pipe (74); The upper right negative pressure pipeline (77) is connected to the upper right side of the upper dust collecting cross pipe (74).