Automobile plastic part clamping device
By designing the clamping rotating assembly and flip mechanism, the processing blind spot problem caused by the traditional clamping method is solved, multi-angle processing and debris cleaning are achieved, and the processing efficiency and quality of automotive plastic parts are improved.
Patent Information
- Application Number
- CN202510797031.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-16
- Publication Date
- 2025-08-01
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The traditional fixed clamping method leads to blind spots in the processing of automobile plastic parts, reducing the flexibility and adaptability of processing.
A car plastic clamping device including a clamping rotating assembly, a flip mechanism and a cleaning assembly is designed. Multi-angle conversion is achieved by clamping the rotating assembly, and multi-angle flip is achieved, and a cleaning assembly is equipped with a cleaning assembly to collect and blow away debris to avoid processing blind spots and debris accumulation.
Improve processing efficiency and quality, avoid processing blind spots, ensure uniform polishing of all parts of the plastic parts, improve processing accuracy and environmental cleanliness, and prevent damage to plastic parts.
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Figure CN120395690A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automobile plastic part processing, in particular to an automobile plastic part clamping device. Background Art
[0002] Automotive plastic parts are structural parts used in automobile bodies. During production, automotive plastic parts need to go through multiple steps such as cutting, polishing and grinding. For example, during the polishing or grinding process, automotive plastic parts need to be clamped and fixed to facilitate polishing or grinding on the front and back of the automotive plastic parts.
[0003] Chinese Patent Publication No. CN222269890U discloses a clamping device for automobile plastic parts, comprising: a supporting base plate, electric lifting rods are provided at the four corners of the top of the supporting base plate, a mounting plate is provided on the inner wall of the top of the electric lifting rod, a movable mounting plate is provided on the top of the sliding block, a limited support frame is provided on the inner wall of the side ends of the mounting base 1 and the mounting base 2, a limited plate is provided on the inner wall of the top of the side end of the limited support frame, a fastening rod is provided in the middle of the limited hole, and a clamping block is provided at the bottom of the fastening rod. The utility model provides a clamping device for automobile plastic parts, which can automatically adjust the position of the limited support frame according to the size of the plastic during clamping by means of the movable mounting plate, and a horizontally movable collection bin is provided on the inner wall of the middle of the mounting plate during the clamping process, which can collect and process the waste materials after processing, and the position of the collection bin can be adjusted according to the processing position; however, the above patent document still has the following defects during implementation:
[0004] Although the above patent flips the plastic parts during implementation, the plastic parts are three-dimensional during the actual processing process, and there is a lack of relevant structures to drive the plastic parts to rotate, resulting in processing blind spots caused by traditional fixed clamping methods, reducing the flexibility and adaptability of the processing process. Summary of the Invention
[0005] The main purpose of the present invention is to provide a clamping device for automobile plastic parts, which can effectively solve the problems of processing blind spots caused by traditional fixed clamping methods and reduce the flexibility and adaptability of the processing process.
[0006] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a clamping device for automobile plastic parts, including a base, support legs are fixedly connected to the four corners of the lower end of the base, a partition is fixedly connected to the inner surface of the base, a clamping and rotating assembly is provided at the upper end of the base, and a cleaning assembly is provided on the inner surface of the base.
[0007] Preferably, the clamping and rotating assembly includes a circular cover fixedly connected to the lower part of the inner surface of the base. A rotating mechanism is arranged on the inner surface of the partition board. A clamping mechanism is arranged at the upper end of the rotating mechanism. A flipping mechanism is arranged on the inner surface of the clamping mechanism.
[0008] Preferably, the rotating mechanism includes a fixed rod fixedly connected to the lower part of the inner surface of the base. A double-shaft motor is fixedly connected to the upper end of the circular cover. The upper end and the lower end of the double-shaft motor are symmetrically fixedly connected with rotating rods through couplings. A sleeve rod is rotatably connected to the outer surface of the fixed rod and the inner surface of the partition board. A first gear set is fixedly connected to the outer surface of the sleeve rod and the outer surface of the upper rotating rod. A circular plate is fixedly connected to the upper end of the fixed rod. A circular ring is fixedly connected to the upper end of the sleeve rod. A rotating ring is rotatably connected to the inner surface of the fixed rod.
[0009] Preferably, the clamping mechanism includes a first cylinder and an electric cylinder fixedly connected to the lower part of the inner surface of the base. A first piston rod slidably connected to the inner surface of the first cylinder is fixedly connected to the left end of the electric cylinder. Fixing plates are symmetrically fixedly connected to the upper end of the circular ring on the left and right. Second cylinders are fixedly connected to the inner surfaces of the two fixing plates. Second piston rods are slidably connected to the inner surfaces of the two second cylinders. The inner surface of the first cylinder is communicated with the inner surface of the fixed rod through a pipeline. The inner surfaces of the two second cylinders penetrate and extend to the inner surface of the rotating ring and are fixedly connected with connecting pipes. The two connecting pipes are rotatably connected to the second cylinders. Clamping pieces are fixedly connected to the mutually approaching ends of the two second piston rods.
[0010] Preferably, the flipping mechanism includes circular blocks fixedly connected to the two second cylinders. A connecting rod is rotatably connected to the inner surfaces of the two fixing plates. A second gear set is fixedly connected to the outer surfaces of the circular blocks on the same side and the outer surface of the connecting rod. A servo motor fixedly connected to the outer surface of the circular ring is fixedly connected to the right end of the connecting rod.
[0011] Preferably, the cleaning assembly includes a conical block fixedly connected to the upper end of the circular plate. A collecting mechanism is arranged at the upper end of the partition board. A blowing mechanism is arranged in the inner cavity of the circular cover.
[0012] Preferably, the collecting mechanism includes a conical frame fixedly connected to the upper end of the partition board. Two scraping plates are fixedly connected to the outer surface of the sleeve rod. A communicating pipe is fixedly connected to the lower part of the inner surface of the conical frame and penetrates and extends to the front end of the base.
[0013] Preferably, the blowing mechanism includes fan blades fixedly connected to the outer surface of the lower rotating rod. A circular groove ring is fixedly connected to the upper end of the base. A rotating plate is rotatably connected to the inner surface of the circular groove ring. The inner surface of the circular groove ring is communicated with the inner surface of the circular cover through a pipeline. The lower end of the rotating plate penetrates and extends to the right end of the left fixing plate and is fixedly connected with an air outlet pipe. An air inlet pipe is fixedly connected to the upper part of the inner surface of the circular cover and penetrates and extends to the front end of the base.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. In the present invention, by providing a clamping and rotating assembly, the flipping operation of automotive plastic parts is realized, enabling the automotive plastic parts to be conveniently converted at multiple angles, avoiding single-angle grinding, improving the grinding efficiency, accurately and evenly grinding each part of the plastic parts, ensuring the processing quality, meeting the multi-angle processing requirements of complex plastic parts, avoiding the processing blind spots brought by the traditional fixed clamping method, and improving the processing efficiency and quality.
[0016] 2. In the present invention, by providing a collection mechanism and a blowing mechanism, under the action of the scraper and the fan blades, the debris generated during the grinding process is effectively collected and discharged, preventing the debris from accumulating in the processing area, avoiding scratching or damaging the surface of the plastic parts, keeping the working environment clean at the same time, improving the processing quality, and during the processing, blowing the plastic parts can effectively disperse the heat before grinding the automotive plastic parts or when observation is needed, avoiding deformation or damage of the plastic parts due to local overheating, blowing away the debris and dust on the surface at the same time, improving the processing accuracy and quality, keeping the working environment clean, and improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic diagram of the overall structure of the present invention;
[0018] Figure 2 is a schematic diagram of the overall sectional structure of the present invention;
[0019] Figure 3 is a schematic diagram of the structure of the clamping and rotating assembly and the cleaning assembly of the present invention;
[0020] Figure 4 is a schematic diagram of the explosion effect of the rotating mechanism of the present invention;
[0021] Figure 5 is a schematic diagram of the sectional structure of the clamping mechanism of the present invention;
[0022] Figure 6 is a schematic diagram of the structure of the flipping mechanism of the present invention;
[0023] Figure 7 is a schematic diagram of the structure of the collection mechanism of the present invention;
[0024] Figure 8 is a schematic diagram of the sectional structure of the blowing mechanism of the present invention.
[0025] In the figure: 1. Base; 2. Support leg; 3. Partition board; 4. Clamping and rotating assembly; 41. Circular cover; 42. Rotating mechanism; 421. Fixed rod; 422. Biaxial motor; 423. Rotating rod; 424. First gear set; 425. Sleeve rod; 426. Ring; 427. Circular plate; 428. Rotating ring; 43. Clamping mechanism; 431. First cylinder; 432. Electric cylinder; 433. First piston rod; 434. Fixed plate; 435. Second cylinder; 436. Second piston rod; 437. Connecting pipe; 438. Clamping piece; 44. Flipping mechanism; 441. Circular block; 442. Connecting rod; 443. Second gear set; 444. Servo motor; 5. Cleaning assembly; 51. Tapered block; 52. Collection mechanism; 521. Tapered frame; 522. Scraper; 523. Connecting pipe; 53. Blowing mechanism; 531. Fan blade; 532. Circular groove ring; 533. Rotating plate; 534. Air outlet pipe; 535. Air inlet pipe. Detailed implementation mode
[0026] Example 1, as Figure 1 and Figure 2 shown, a clamping device for automotive plastic parts includes a base 1. Support legs 2 are fixedly connected to the four corners at the lower end of the base 1. A partition board 3 is fixedly connected to the inner surface of the base 1. A clamping and rotating assembly 4 is arranged at the upper end of the base 1. A cleaning assembly 5 is arranged on the inner surface of the base 1.
[0027] In the process of implementing this example, the automotive plastic part is placed in the clamping and rotating assembly 4, and the base 1 is connected to an external power supply. When it is necessary to perform grinding operations on the automotive plastic part, the clamping and rotating assembly 4 can drive the automotive plastic part to rotate and flip, facilitating the staff to process it. Subsequently, the debris generated during the grinding process can also be collected and cleaned by the cleaning assembly 5.
[0028] Specifically, in order to clamp, rotate and flip the plastic part, refer to Figure 3 , Figure 4 , Figure 5 and Figure 6 . In this example, the clamping and rotating assembly 4 includes a circular cover 41 fixedly connected to the lower part of the inner surface of the base 1. A rotating mechanism 42 is arranged on the inner surface of the partition board 3. A clamping mechanism 43 is arranged at the upper end of the rotating mechanism 42. A flipping mechanism 44 is arranged on the inner surface of the clamping mechanism 43.
[0029] Furthermore, refer to Figure 3 and Figure 4, in this embodiment, the rotating mechanism 42 includes a fixed rod 421 fixedly connected to the lower part of the inner surface of the base 1. The upper end of the circular cover 41 is fixedly connected to a dual-axis motor 422. The upper and lower ends of the dual-axis motor 422 are symmetrically fixedly connected to rotating rods 423 through couplings. The outer surface of the fixed rod 421 and the inner surface of the partition 3 are jointly rotatably connected to a sleeve rod 425. The outer surface of the sleeve rod 425 and the outer surface of the upper rotating rod 423 are jointly fixedly connected to a first gear set 424. The upper end of the fixed rod 421 is fixedly connected to a circular plate 427, the upper end of the sleeve rod 425 is fixedly connected to a circular ring 426, and the inner surface of the fixed rod 421 is rotatably connected to a rotating ring 428.
[0030] Further, referring to Figure 3 and Figure 5 , in this embodiment, the clamping mechanism 43 includes a first cylinder 431 and an electric cylinder 432 fixedly connected to the lower part of the inner surface of the base 1. The left end of the electric cylinder 432 is fixedly connected to a first piston rod 433 slidably connected to the inner surface of the first cylinder 431. The upper end of the circular ring 426 is symmetrically fixedly connected to fixing plates 434 on the left and right. The inner surfaces of the two fixing plates 434 are both fixedly connected to second cylinders 435. The inner surfaces of the two second cylinders 435 are both slidably connected to second piston rods 436. The inner surface of the first cylinder 431 is connected to the inner surface of the fixed rod 421 through a pipeline. The inner surfaces of the two second cylinders 435 both penetrate and extend to the inner surface of the rotating ring 428 and are fixedly connected to connecting pipes 437. The two connecting pipes 437 are rotatably connected to the second cylinders 435. The mutually approaching ends of the two second piston rods 436 are both fixedly connected to clamping members 438.
[0031] During the implementation process, by starting the electric cylinder 432, the electric cylinder 432 is made to push the first piston rod 433 to slide on the inner surface of the first cylinder 431, so that the hydraulic oil in the inner cavity of the first cylinder 431 enters the inner cavity of the fixed rod 421 through the pipeline, and then enters the space formed by the rotating ring 428 and the fixed rod 421, and will flow into the inner cavities of the two second cylinders 435 through the connecting pipes 437, thereby pushing the clamping members 438 on the two second piston rods 436 to approach each other towards the middle. When adjusted to an appropriate distance, at this time, the plastic part is fixed by the clamping members 438. By transmitting pressure through the hydraulic oil, the clamping force is more evenly distributed, reducing damage to the surface of the plastic part, thereby improving the processing accuracy and surface quality, and enhancing the production efficiency and product quality of automotive plastic parts.
[0032] Secondly, when the position of the clamping part 438 needs to be rotated, the upper output end of the dual-axis motor 422 is started to drive the rotating rod 423 located at the upper part to rotate through the coupling, and under the transmission action of the gear set 424, the ring 426 on the sleeve rod 425 is driven to rotate, thereby realizing the rotation of the clamping part 438, which is convenient for changing the position during the processing. The adjustable rotation facilitates all-round operation of plastic parts during the grinding process, avoids the processing blind spots caused by the traditional fixed clamping method, improves the processing efficiency and quality, and increases the flexibility and adaptability of the processing process. It can better meet the needs of complex shapes and multi-angle grinding of automotive plastic parts.
[0033] The clamping member 438 mentioned above is a mature clamping technology means and equipment in the prior art. In this solution, it only needs to be able to fix automobile plastic parts, and its internal structure, principle and connection method will not be elaborated.
[0034] For further information, see Figure 3 and Figure 6 In this embodiment, the flipping mechanism 44 includes a round block 441 fixedly connected to the two cylinders 435, the inner surfaces of the two fixed plates 434 are connected to the connecting rod 442 for common rotation, the outer surface of the round block 441 on the same side and the outer surface of the connecting rod 442 are fixedly connected to the gear set 443, and the right end of the connecting rod 442 is fixedly connected to the servo motor 444 fixedly connected to the outer surface of the ring 426.
[0035] During the implementation process, when it is necessary to flip the clamped automobile plastic parts, the output end of the servo motor 444 is started to drive the connecting rod 442 to rotate through the coupling, and then the two sets of gear sets 443 are used to drive the two cylinders 435 to rotate on the inner surface of the fixed plate 434, thereby realizing the flipping operation of the automobile plastic parts. This can enable the automobile plastic parts to be easily converted to multiple angles, avoid single-angle grinding, improve grinding efficiency, and accurately and evenly grind various parts of the plastic parts to ensure processing quality and meet the multi-angle processing requirements of complex plastic parts.
[0036] The gear set 1 424 and the gear set 2 443 mentioned above are both composed of two gears meshing with each other.
[0037] The dual-axis motor 422 and servo motor 444 mentioned above are both mature driving technology means and equipment in the existing technology, and their internal structures, principles and connection methods are no longer described in this solution.
[0038] Embodiment 2: Based on the embodiment 1, this embodiment further includes a cleaning component 5 for collecting debris during the polishing process of automobile plastic parts, thereby achieving the purpose of collecting debris during the polishing process of automobile plastic parts.
[0039] Specifically, in order to collect the debris generated during the grinding process of automotive plastic parts, refer to Figure 3 , Figure 7 and Figure 8 . In this embodiment, the cleaning assembly 5 includes a conical block 51 fixedly connected to the upper end of the circular plate 427. A collecting mechanism 52 is provided at the upper end of the partition plate 3, and a blowing mechanism 53 is arranged in the inner cavity of the circular cover 41.
[0040] Furthermore, refer to Figure 3 and Figure 7 . In this embodiment, the collecting mechanism 52 includes a conical frame 521 fixedly connected to the upper end of the partition plate 3. Two scraping plates 522 are fixedly connected to the outer surface of the sleeve rod 425. The lower part of the inner surface of the conical frame 521 penetrates and extends to the front end of the base 1 and is fixedly connected with a communicating pipe 523.
[0041] During the implementation process, the debris generated during the grinding of the plastic parts will fall on the conical block 51 under the action of gravity. Since the outer surface of the conical block 51 is inclined, it will fall into the conical frame 521 through the conical block 51. At the same time, when the sleeve rod 425 rotates, it will drive the scraping plate 522 to rotate, thereby scraping the inner surface of the conical frame 521, and discharging the generated debris through the communicating pipe 523. It effectively collects and discharges the debris generated during the grinding process, prevents the debris from accumulating in the processing area, avoids scratching or damaging the surface of the plastic parts, and at the same time keeps the working environment clean and improves the processing quality.
[0042] Furthermore, refer to Figure 3 and Figure 8 . In this embodiment, the blowing mechanism 53 includes a fan blade 531 fixedly connected to the outer surface of the lower rotating rod 423. A circular groove ring 532 is fixedly connected to the upper end of the base 1. A rotating plate 533 is rotatably connected to the inner surface of the circular groove ring 532. The inner surface of the circular groove ring 532 is connected to the inner surface of the circular cover 41 through a pipeline. The lower end of the rotating plate 533 penetrates and extends to the right end of the left fixing plate 434 and is fixedly connected with an air outlet pipe 534. The upper part of the inner surface of the circular cover 41 penetrates and extends to the front end of the base 1 and is fixedly connected with an air inlet pipe 535.
[0043] During the implementation process, before the plastic parts are processed and ground or when observation is required during grinding, the fan blade 531 on the lower rotating rod 423 driven by the output end of the lower end of the double-shaft motor 422 through a coupling can be rotated, and the external air can be inhaled through the air inlet pipe 535, enter the space formed by the circular groove ring 532 and the rotating plate 533 through the pipeline, and be blown out through the air outlet pipe 534 to perform a blowing operation on the plastic parts. It can effectively disperse the heat before or when observation is required during the grinding of automotive plastic parts, avoid the plastic parts from deforming or being damaged due to local overheating, and at the same time blow away the debris and dust on the surface, improve the processing accuracy and quality, keep the working environment clean, and improve the processing efficiency.
[0044] Workflow: When in use, the automotive plastic part is clamped and fixed by the clamping mechanism 43. Subsequently, the automotive plastic part can be rotated and flipped by the rotating mechanism 42 and the flipping mechanism 44 to achieve a full rotation of the plastic part. And during the grinding operation, the generated debris can be cleaned and collected by the collection mechanism 52 and the blowing mechanism 53.
[0045] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. An automotive plastic part clamping device, comprising a base (1), characterized in that: Four support legs (2) are fixedly connected to the four corners at the lower end of the base (1). A partition plate (3) is fixedly connected to the inner surface of the base (1). A clamping and rotating assembly (4) is arranged at the upper end of the base (1), and a cleaning assembly (5) is arranged on the inner surface of the base (1).
2. The clamping device for automotive plastic parts according to claim 1, characterized in that: The clamping and rotating assembly (4) includes a circular cover (41) fixedly connected to the lower part of the inner surface of the base (1). A rotating mechanism (42) is arranged on the inner surface of the partition plate (3). A clamping mechanism (43) is arranged at the upper end of the rotating mechanism (42), and a flipping mechanism (44) is arranged on the inner surface of the clamping mechanism (43).
3. The clamping device for automotive plastic parts according to claim 2, characterized in that: The rotating mechanism (42) includes a fixed rod (421) fixedly connected to the lower part of the inner surface of the base (1). A dual-axis motor (422) is fixedly connected to the upper end of the circular cover (41). The upper end and the lower end of the dual-axis motor (422) are symmetrically fixedly connected with a rotating rod (423) through a coupling. A sleeve rod (425) is rotatably connected to the outer surface of the fixed rod (421) and the inner surface of the partition plate (3). A first gear set (424) is fixedly connected to the outer surface of the sleeve rod (425) and the outer surface of the upper rotating rod (423). A circular plate (427) is fixedly connected to the upper end of the fixed rod (421). A circular ring (426) is fixedly connected to the upper end of the sleeve rod (425). A rotating ring (428) is rotatably connected to the inner surface of the fixed rod (421).
4. The clamping device for automotive plastic parts according to claim 3, wherein: The clamping mechanism (43) includes a first cylinder (431) and an electric cylinder (432) fixedly connected to the lower part of the inner surface of the base (1). A first piston rod (433) that is slidably connected to the inner surface of the first cylinder (431) is fixedly connected to the left end of the electric cylinder (432). Fixing plates (434) are symmetrically fixedly connected to the upper end of the circular ring (426) on the left and right. A second cylinder (435) is fixedly connected to the inner surface of each of the two fixing plates (434). A second piston rod (436) is slidably connected to the inner surface of each of the two second cylinders (435). The inner surface of the first cylinder (431) is connected to the inner surface of the fixed rod (421) through a pipeline. The inner surface of each of the two second cylinders (435) penetrates and extends to the inner surface of the rotating ring (428) and is fixedly connected with a connecting pipe (437). The two connecting pipes (437) are rotatably connected to the second cylinder (435). Clamping members (438) are fixedly connected to the ends of the two second piston rods (436) close to each other.
5. The clamping device for automotive plastic parts according to claim 4, characterized in that: The flipping mechanism (44) includes a circular block (441) fixedly connected to the two second cylinders (435). A connecting rod (442) is rotatably connected to the inner surface of the two fixing plates (434). A second gear set (443) is fixedly connected to the outer surface of the circular block (441) on the same side and the outer surface of the connecting rod (442). A servo motor (444) fixedly connected to the outer surface of the circular ring (426) is fixedly connected to the right end of the connecting rod (442).
6. The clamping device for automotive plastic parts according to claim 4, characterized in that: The cleaning component (5) includes a conical block (51) fixedly connected to the upper end of the circular plate (427). A collecting mechanism (52) is provided at the upper end of the partition plate (3), and a blowing mechanism (53) is provided in the inner cavity of the circular cover (41).
7. The clamping device for automotive plastic parts according to claim 6, characterized in that: The collecting mechanism (52) includes a conical frame (521) fixedly connected to the upper end of the partition plate (3). Two scraping plates (522) are fixedly connected to the outer surface of the sleeve rod (425). The lower part of the inner surface of the conical frame (521) penetrates and extends to the front end of the base (1) and is fixedly connected with a communicating pipe (523).
8. The clamping device for automotive plastic parts according to claim 6, characterized in that: The blowing mechanism (53) includes a fan blade (531) fixedly connected to the outer surface of the lower rotating rod (423). A circular groove ring (532) is fixedly connected to the upper end of the base (1). A rotating plate (533) is rotatably connected to the inner surface of the circular groove ring (532). The inner surface of the circular groove ring (532) is communicated with the inner surface of the circular cover (41) through a pipeline. The lower end of the rotating plate (533) penetrates and extends to the right end of the left fixing plate (434) and is fixedly connected with an air outlet pipe (534). The upper part of the inner surface of the circular cover (41) penetrates and extends to the front end of the base (1) and is fixedly connected with an air inlet pipe (535).
Citation Information
Patent Citations
Automobile plastic part clamping device
CN222269890U