Automatic barrel entering and exiting device of coal sampler

By designing an automated coal sampler device, the automatic inlet and outflow of sample containers is realized, which solves the problems of time-consuming and labor-intensive and error-intensive manual operation, improves sampling efficiency and accuracy, and reduces labor costs and safety risks.

CN120397370APending Publication Date: 2025-08-01HUANENG YUNNAN DIANDONG ENERGY CO LTD
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Patent Information

Application Number
CN202510693819.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2025-02-17
Filing Date
2025-05-27
Publication Date
2025-08-01

AI Technical Summary

Technical Problem

During the existing coal sampling process, the placement and removal of sample collector barrels require manual operation, which makes it time-consuming and labor-intensive and easy to introduce human errors, affecting the sampling accuracy.

Method used

A coal sampler automatic barrel entry and exit device is designed, and the automatic inlet and exit of the sample barrel is realized through automatic control, including the main bracket, cover rack, bucket entry and delivery assembly, cover dropping assembly, bucket exit delivery assembly and pushing barrel assembly, and automatic operation is carried out using mechanical claws and induction switches.

Benefits of technology

It improves sampling efficiency and accuracy, reduces labor costs and safety risks, and realizes the automated operation of sample collection barrels.

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Abstract

The invention relates to the technical field of coal equipment, and particularly discloses an automatic barrel feeding and discharging device of a coal sampler, which comprises a main bracket, a cover placing frame, a barrel feeding conveying assembly, a cover placing assembly, a barrel discharging conveying assembly and a barrel pushing assembly, and is characterized in that the cover placing frame is detachably connected to the main bracket, and the barrel feeding conveying assembly is connected to the main bracket; the cover placing assembly comprises a cross beam, a sliding frame and a mechanical claw, the length direction of the cross beam is arranged in the first direction, the sliding frame is connected to the cross beam and can move in the length direction of the cross beam, the mechanical claw is connected to the sliding frame and can move on the sliding frame in the vertical direction, the barrel outlet conveying assembly is connected to the main support, and the barrel pushing assembly is connected to the main support. The barrel pushing assembly is used for pushing the sample collecting barrels from the barrel inlet conveying assembly to the barrel outlet conveying assembly. The functions of automatic feeding and discharging, automatic cover placing, automatic conveying and the like of the sample collecting barrel are achieved through automatic control, the sampling efficiency and accuracy are greatly improved, and the labor cost and the safety risk are reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of coal equipment, and particularly to an automatic in-and-out barrel device for a coal sampler. Background Art

[0002] In the process of coal sampling and analysis, the placement and removal of the sample collection barrel are indispensable links. Coal sampling collectors in related technologies usually require manual operation, that is, manually placing an empty sample collection barrel into the collector and manually removing the fully filled sample collection barrel after sampling. This process not only takes time and effort, increases the labor intensity of workers, but also easily causes sampling errors due to human factors, affecting the accuracy of coal quality analysis. Summary of the Invention

[0003] The present invention aims to solve at least one of the technical problems in related technologies to some extent. For this purpose, an embodiment of the present invention provides an automatic in-and-out barrel device for a coal sampler. The automatic in-and-out barrel device for the coal sampler realizes functions such as automatic in-and-out of the sample collection barrel, automatic lid placement, and automatic transportation through automatic control, greatly improving the sampling efficiency and accuracy, and reducing the labor cost and safety risk.

[0004] The automatic in-and-out barrel device for the coal sampler according to an embodiment of the present invention includes a main bracket, a lid placement bracket, an in-barrel transportation assembly, a lid placement assembly, an out-barrel transportation assembly, and a barrel pushing assembly. Among them, the lid placement bracket is detachably connected to the main bracket, the in-barrel transportation assembly is connected to the main bracket, and the in-barrel transportation assembly is used to transport the sample collection barrel into the main bracket. The lid placement assembly includes a cross beam, a sliding frame, and a mechanical claw. There are multiple cross beams, and the multiple cross beams are all connected inside the main bracket and are spaced apart in the up-and-down direction. The length direction of the cross beam is set along a first direction, and the first direction is orthogonal to the up-and-down direction. The sliding frame is connected to the cross beam and is movable along the length direction of the cross beam. The mechanical claw is connected to the sliding frame and is movable along the up-and-down direction on the sliding frame. The out-barrel transportation assembly is connected to the main bracket, and the out-barrel transportation assembly is used to transport the sample collection barrel with a lid placed and locked to a recycling position. The barrel pushing assembly is connected to the main bracket, and the barrel pushing assembly is used to push the sample collection barrel from the in-barrel transportation assembly onto the out-barrel transportation assembly.

[0005] The automatic in-and-out barrel device for the coal sampler according to an embodiment of the present invention realizes functions such as automatic in-and-out of the sample collection barrel, automatic lid placement, and automatic transportation through automatic control, greatly improving the sampling efficiency and accuracy, and reducing the labor cost and safety risk.

[0006] In some embodiments, the sliding frame includes:

[0007] A first sliding table, the first sliding table is connected to one of the cross beams, and the length direction of the first sliding table is arranged along the length direction of the cross beam;

[0008] A second sliding table, the second sliding table is connected to the slider of the first sliding table, and the second sliding table is slidably connected to a plurality of the cross beams, and the length direction of the second sliding table is arranged in the up and down direction;

[0009] A connecting member, the connecting member is connected to the slider of the second sliding table, a positioning groove matching the mechanical claw is provided on the connecting member, the mechanical claw is detachably connected to the connecting member, and a part of the mechanical claw is located in the positioning groove;

[0010] A first induction switch, the first induction switch is connected to the base of the second sliding table, and the first induction switch is used to detect whether the mechanical claw moves to a set position.

[0011] In some embodiments, it is characterized in that the mechanical claw includes:

[0012] A support seat, the support seat is connected to the sliding frame;

[0013] A driving member, the driving member is connected to the support seat and is located above the support seat;

[0014] A gear, the gear is sleeved on the output shaft of the driving member;

[0015] Rack bars, there are at least two rack bars, a plurality of the rack bars are all connected in the support seat and mesh with the gear;

[0016] Limit members, there are at least two limit members, a plurality of the limit members are all connected in the support seat, and a plurality of the limit members correspond to the plurality of rack bars one by one, and the limit members are used to limit the moving range of the corresponding rack bars;

[0017] Claw jaws, there are at least two claw jaws, a plurality of the claw jaws correspond to the plurality of rack bars one by one, and the claw jaws are connected to the corresponding rack bars and are located outside the support seat;

[0018] A second induction switch, the second induction switch is connected to the support seat, and the triggering part of the second induction switch is located below the support seat.

[0019] In some embodiments, the barrel pushing assembly includes a third sliding table, a barrel pushing arm and a positioning baffle, the third sliding table is connected to the main bracket, one end of the barrel pushing arm is connected to the slider of the third sliding table, the positioning baffle is connected to the base of the third sliding table, and a limiting groove for limiting the moving range of the barrel pushing arm is provided on the positioning baffle.

[0020] In some embodiments, the in-barrel conveying assembly includes a first fixing frame and a plurality of first rollers. The first fixing frame is located on the first side of the main bracket, and the plurality of first rollers are all connected to the first fixing frame and are spaced apart along the length direction of the first fixing frame.

[0021] The out-barrel conveying assembly includes a second fixing frame and a plurality of second rollers. The second fixing frame is located on the second side of the main bracket, and the plurality of second rollers are all connected to the second fixing frame and are spaced apart along the length direction of the second fixing frame.

[0022] In some embodiments, the automatic in-out barrel device of the coal sampler further includes a third induction switch and a fourth induction switch. The third induction switch is connected inside the main bracket and is used to detect whether the sample collecting barrel reaches a specified position. The fourth induction switch is connected to the first fixing part and is used to detect whether a sample collecting barrel passes by. When the third induction switch senses that a sample collecting barrel reaches the specified position and the fourth induction switch detects that a sample collecting barrel passes by, the in-barrel conveying assembly stops working to prevent multiple sample collecting barrels from entering the main bracket simultaneously.

[0023] In some embodiments, the length direction of the first fixing frame is arranged along a second direction, the second direction is orthogonal to the up-down direction, and the length direction of the second fixing frame is arranged along a third direction; or,

[0024] The first fixing frame and the second fixing frame are spaced apart along the second direction, and the length directions of the first fixing frame and the second fixing frame are both arranged along the third direction.

[0025] In some embodiments, the automatic in-out barrel device of the coal sampler further includes a plurality of idle rollers, and the plurality of idle rollers are all installed inside the main bracket and are located between the in-barrel conveying assembly and the out-barrel conveying assembly.

[0026] In some embodiments, a positioning member is provided on the main bracket, and a positioning hole matching the positioning member is provided on the cover placing frame.

[0027] In some embodiments, a plurality of fixed supports are provided at the bottom of the main bracket to firmly fix the main bracket at a set position, and a plurality of universal wheels are provided at the bottom of the cover placing frame to facilitate the movement of the cover placing frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 is a front view schematic diagram of the automatic in-out barrel device of the coal sampler according to an embodiment of the present invention.

[0029] Figure 2It is a left view schematic diagram of the automatic barrel-in and barrel-out device of the coal sampler according to an embodiment of the present invention.

[0030] Figure 3 It is a top view schematic diagram of the automatic barrel-in and barrel-out device of the coal sampler according to an embodiment of the present invention.

[0031] Figure 4 It is a top view schematic diagram of the automatic barrel-in and barrel-out device of the coal sampler according to another embodiment of the present invention.

[0032] Figure 5 It is a front view schematic diagram of the mechanical claw according to an embodiment of the present invention.

[0033] Figure 6 It is a left view schematic diagram of the mechanical claw according to an embodiment of the present invention.

[0034] Figure 7 It is a top view schematic diagram of the mechanical claw according to an embodiment of the present invention.

[0035] Figure 8 It is a top view of the connecting piece according to an embodiment of the present invention.

[0036] Figure 9 It is a schematic diagram of the combination of the barrel-in conveying component and the barrel-pushing component according to an embodiment of the present invention.

[0037] Figure 10 It is a top view schematic diagram of the barrel-pushing component according to an embodiment of the present invention

[0038] Figure 11 It is a top view of the main support according to an embodiment of the present invention.

[0039] Figure 12 It is the present invention Figure 11 The cross-sectional view taken along the A-A direction.

[0040] Reference numerals:

[0041] Sample collecting barrel 100, lid 200,

[0042] Main support 1, positioning member 11, fixed support 12,

[0043] Lid placing frame 2, universal wheel 21,

[0044] Barrel-in conveying component 3, first fixing frame 31, first idler 32,

[0045] Lid placing component 4, cross beam 41, sliding frame 42, first sliding table 421, second sliding table 422, connecting piece 423, positioning groove 4231, first induction switch 424, mechanical claw 43, support seat 431, driving member 432, gear 433, rack 434, limiting member 435, clamping jaw 436, second induction switch 437,

[0046] Barrel-out conveying assembly 5, second fixing bracket 51, second idler 52,

[0047] Barrel-pushing assembly 6, third slide 61, barrel-pushing arm 62, positioning baffle 63,

[0048] Third induction switch 7,

[0049] Fourth induction switch 8,

[0050] Unpowered idler 9. Specific embodiments

[0051] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the drawings. The embodiments described below by referring to the drawings are exemplary and are intended to explain the present invention, and should not be construed as a limitation to the present invention.

[0052] The following combines the attached Figures 1 to 12 Describe the automatic barrel-in and barrel-out device of the coal sampler in the embodiments of the present invention.

[0053] As Figures 1 to 12 As shown, the automatic barrel-in and barrel-out device of the coal sampler in the embodiments of the present invention includes a main bracket 1, a lid-putting rack 22, a barrel-in conveying assembly 3, a lid-putting assembly 4, a barrel-out conveying assembly 5 and a barrel-pushing assembly 6. Among them:

[0054] The main bracket 1 is composed of multiple steel pipes cut diagonally and welded, and is used to support and fix other components. Its shape and size can be designed according to actual needs to ensure the stability and reliability of the device.

[0055] The lid-putting rack 22 is used to store the lids of the sampling buckets and facilitate the mechanical claw 43 to grab. The lid-putting rack 22 is detachably connected to the main bracket 1 by bolts, buckles, wire bundling or other means to prevent relative movement between the lid-putting rack 22 and the main bracket 1, resulting in the mechanical claw 43 being unable to normally grab the lids of the sampling buckets.

[0056] The barrel-in conveying assembly 3 is connected to the main bracket 1, and the barrel-in conveying assembly 3 is used to convey the sampling bucket into the main bracket 1.

[0057] As Figures 2 to 4 As shown, specifically, the barrel-in conveying assembly 3 includes a first fixing bracket 31 and multiple first idlers 32. The first fixing bracket 31 is located on the first side of the main bracket 1 (such as Figure 3is fixed to the ground at the rear side as shown, and a plurality of first rollers 32 are all connected to the first fixing frame 31 and are spaced along the length direction of the first fixing frame 31, so that the sample collecting bucket can smoothly move along the length direction of the first fixing frame 31. The plurality of first rollers 32 are used to support and convey the sample collecting bucket, and the plurality of first rollers 32 are all driven by one or more chains simultaneously, so as to avoid the sample collecting bucket from tipping over or failing to move to the set position normally due to inconsistent rotation speeds of the first rollers 32.

[0058] The cover placing assembly 4 includes a cross beam 41, a sliding frame 42 and a mechanical claw 43. There are a plurality of cross beams 41, and the plurality of cross beams 41 are all connected inside the main bracket 1 and are spaced along the vertical direction. The length direction of the cross beam 41 is arranged along a first direction (such as Figure 1 the left - right direction as shown), and the first direction is orthogonal to the vertical direction. The sliding frame 42 is connected to the cross beam 41 and can move along the length direction of the cross beam 41. The mechanical claw 43 is connected to the sliding frame 42 and can move along the vertical direction on the sliding frame 42. The mechanical claw 43 is designed to be able to grab the lid on the lid placing frame 22 and place and fix it on the sample collecting bucket.

[0059] As Figure 1 and Figure 2 shown, specifically, the sliding frame 42 includes a first sliding table 421, a second sliding table 422 and a connecting piece 423. The first sliding table 421 is connected to one of the cross beams 41, and the length direction of the first sliding table 421 is arranged along the length direction of the cross beam 41. The second sliding table 422 is connected to the slider of the first sliding table 421, so that the whole second sliding table 422 can move along the length direction of the first sliding table 421 along with the slider of the first sliding table 421. Moreover, the second sliding table 422 is slidably connected to a plurality of cross beams 41 respectively to ensure the stability of the second sliding table 422 when it moves. The length direction of the second sliding table 422 is arranged along the vertical direction. The connecting piece 423 is connected to the slider of the second sliding table 422 and is provided with a positioning groove 4231 matching the mechanical claw 43. The mechanical claw 43 is detachably connected to the connecting piece 423, and a part of the mechanical claw 43 is located in the positioning groove 4231 to facilitate the positioning of the mechanical claw 43. Through the first sliding table 421 and the second sliding table 422, the mechanical claw 43 can move in the vertical direction and the horizontal direction, so as to facilitate the mechanical claw 43 to complete the grasping and placing of the lid.

[0060] It should be noted that the first sliding table 421, the second sliding table 422 (and the following third sliding table 61) in the embodiments of the present invention are all commonly used sliding tables in the art, which include a base, a guide rail, a slider, a driving system and other auxiliary components. Their specific structural compositions and operating principles are all commonly used in the art and will not be elaborated here.

[0061] As Figure 2As shown, further, the sliding carriage 42 further includes a first induction switch 424. The first induction switch 424 is connected to the base of the second slide 422. The first induction switch 424 is used to detect whether the mechanical claw 43 has moved to a set position. When the mechanical claw 43 moves to the set position, the first induction switch 424 sends a signal to the control system, and the control system controls the mechanical claw 43 to stop moving and installs the lid on the sample collecting bucket.

[0062] As Figure 1 , Figure 2 , Figures 5 to 7 As shown, specifically, the mechanical claw 43 includes a support base 431, a driving member 432, a gear 433, a rack 434, a limiting member 435, and a clamping jaw 436. The support base 431 is connected to the sliding carriage 42. The driving member 432 (such as a motor) is connected to the support base 431 and is located above the support base 431. The gear 433 is sleeved on the output shaft of the driving member 432. The driving member 432 is used to drive the gear 433 to rotate. There are at least two racks 434. The multiple racks 434 are all connected to the inside of the support base 431 and mesh with the gear 433. The multiple racks 434 are spaced apart along the circumference of the gear 433 so that the multiple racks 434 move in different directions respectively. There are at least two limiting members 435. The multiple limiting members 435 are all connected to the inside of the support base 431, and the multiple limiting members 435 correspond to the multiple racks 434 one by one. The limiting member 435 is used to limit the moving range of the corresponding rack 434 to prevent the mechanical claw 43 (and the clamping jaw 436) from moving excessively. There are at least two clamping jaws 436. The multiple clamping jaws 436 correspond to the multiple racks 434 one by one. The clamping jaw 436 is connected to the corresponding rack 434 and is located outside the support base 431. When the rack 434 moves, the clamping jaw 436 can move towards or away from the gear 433 at the same time to complete the actions of clamping and releasing of the mechanical claw 43.

[0063] As Figure 2 and Figure 6 As shown, the mechanical claw 43 further includes a second induction switch 437. The second induction switch 437 is connected to the support base 431, and the triggering part of the second induction switch 437 is located below the support base 431. The second induction switch 437 is used to detect whether the mechanical claw 43 contacts and separates from the lid. When clamping the lid, when the second induction switch 437 senses that the mechanical claw 43 contacts the lid, the second induction switch 437 sends a signal to the control system, and the control system controls the mechanical claw 43 to stop moving and clamp the lid.

[0064] The out - bucket conveying assembly 5 is connected to the main bracket 1. The out - bucket conveying assembly 5 is used to convey the sample collecting bucket with the lid installed and locked to the recycling position.

[0065] As Figures 2 to 4As shown, specifically, the out-barrel conveying assembly 5 includes a second fixing frame 51 and a plurality of second rollers 52. The second fixing frame 51 is located on the second side of the main support 1 (such as Figure 3 the right side shown) and is fixedly installed on the ground. The plurality of second rollers 52 are all connected to the second fixing frame 51 and are spaced along the length direction of the second fixing frame 51, so that the sampling bucket can smoothly move along the length direction of the second fixing frame 51. The plurality of second rollers 52 are used to support and convey the sampling bucket. The plurality of second rollers 52 are all driven by one or more chains simultaneously, avoiding the sampling bucket from tipping over or failing to move to the set position normally due to inconsistent rotation speeds of the second rollers 52.

[0066] The barrel-pushing assembly 6 is connected to the main support 1. The barrel-pushing assembly 6 is used to push the sampling bucket from the in-barrel conveying assembly 3 onto the out-barrel conveying assembly 5.

[0067] As Figure 3 , Figure 9 and Figure 10 shown, specifically, the barrel-pushing assembly 6 includes a third slide 61, a barrel-pushing arm 62, and a positioning baffle 63. The third slide 61 is connected to the main support 1. One end of the barrel-pushing arm 62 is connected to the slider of the third slide 61, so that the barrel-pushing arm 62 can move along the length direction of the third slide 61 with the slider of the third slide 61. The other end of the barrel-pushing arm 62 is used to push the sampling bucket, and an arc-shaped plate matching the sampling bucket is installed at the other end of the barrel-pushing arm 62 to ensure the stability when the barrel-pushing arm 62 pushes the sampling bucket; the positioning baffle 63 is connected to the base of the third slide 61, and a limit groove for restricting the moving range of the barrel-pushing arm 62 is provided on the positioning baffle 63, so as to ensure that the barrel-pushing arm 62 stops accurately at a predetermined position and avoid damage or misoperation caused by excessive movement.

[0068] When the present invention is in use, after the main bracket 1 and the cover placing bracket 22 are assembled, the staff manually or uses a machine to place the sampling bucket on the bucket feeding assembly 3. The bucket feeding assembly 3 transports the sampling bucket to a set position inside the main bracket 1 and then performs sampling. After sampling is completed, the sliding bracket 42 drives the mechanical claw 43 to move directly above the cover placing bracket 22. Subsequently, the second sliding table 422 drives the mechanical claw 43 to move downward until the mechanical claw 43 contacts the cover. The driving member 432 drives the gear 433 to rotate forward. The gear 433 drives the clamping jaw 436 to move towards the direction close to the gear 433 through the rack 434 to complete the clamping of the cover. Subsequently, the sliding bracket 42 drives the mechanical claw 43 to move directly above the sampling bucket, and the second sliding table 422 drives the mechanical claw 43 to move downward until the first induction switch 424 detects that the mechanical claw 43 has moved to the set position. The driving member 432 drives the gear 433 to rotate in the reverse direction. The gear 433 drives the clamping jaw 436 to move away from the gear 433 through the rack 434 to complete the installation of the cover and separate the mechanical claw 43 from the cover. Subsequently, the mechanical claw 43 resets. At the same time, the bucket pushing assembly 6 transports the sampled bucket with the cover installed and locked to the recycling position to complete one cycle.

[0069] The automatic bucket inlet and outlet device of the coal sampler according to the embodiment of the present invention realizes functions such as automatic inlet and outlet of the sampling bucket, automatic cover placement, and automatic transportation through automatic control, greatly improving the sampling efficiency and accuracy, and reducing the labor cost and safety risk.

[0070] As Figure 2 shown, in some embodiments, the automatic bucket inlet and outlet device of the coal sampler further includes a third induction switch 7 and a fourth induction switch 8.

[0071] The third induction switch 7 is connected inside the main bracket 1. The third induction switch 7 is used to detect whether the sampling bucket reaches the specified position (for example, when the sampling bucket contacts the third induction switch 7, the third induction switch 7 will send a signal indicating that the sampling bucket is ready for sampling). The type of the third induction switch 7 can be selected according to actual needs, such as a photoelectric switch, a proximity switch, etc., to ensure that the position of the sampling bucket can be accurately and reliably detected.

[0072] The fourth induction switch 8 is connected to the first fixture. The fourth induction switch 8 is used to detect whether a sampling bucket passes by. When the sampling bucket moves on the bucket feeding assembly 3 and passes by the fourth induction switch 8, this switch will send a signal indicating that a sampling bucket is entering the sampling area. The fourth induction switch 8 can also be selected with a suitable type according to actual needs, such as a photoelectric switch, a magnetic induction switch, etc., to ensure that the presence of the sampling bucket can be accurately and timely detected.

[0073] During the operation of the device, when the third induction switch 7 senses that a sample collection bucket reaches the designated position, the control system will receive this signal and prepare for the sampling operation. At the same time, the fourth induction switch 8 continuously monitors the situation of the sample collection bucket on the incoming bucket conveying assembly 3; when the third induction switch 7 senses that a sample collection bucket reaches the designated position and the fourth induction switch 8 detects that a sample collection bucket passes by, the incoming bucket conveying assembly 3 stops working to prevent multiple sample collection buckets from entering the main bracket 1 simultaneously, improving the safety and sampling efficiency of the device.

[0074] Thus, the automatic in-and-out bucket device of the coal sampler according to the embodiment of the present invention realizes precise detection of the position of the sample collection bucket and intelligent control of the conveying assembly by adding the third induction switch 7 and the fourth induction switch 8, which not only improves the automation level and safety of the sampling process, but also helps to reduce human intervention and misoperation.

[0075] As Figure 3 shown, optionally, the length direction of the first fixing frame 31 is arranged along the second direction (such as the front-back direction shown in Figure 3 ), the second direction is orthogonal to the up-down direction, and the length direction of the second fixing frame 51 is arranged along the third direction (such as the left-right direction shown in Figure 3 ). This orthogonal layout enables the incoming bucket conveying assembly 3 and the outgoing bucket conveying assembly 5 to be arranged in different directions, thereby increasing the flexibility of the device layout.

[0076] As Figure 4 shown, optionally, the first fixing frame 31 and the second fixing frame 51 are spaced apart along the second direction (such as the left-right direction shown in Figure 4 ), and the length directions of both the first fixing frame 31 and the second fixing frame 51 are arranged along the third direction (such as the front-back direction shown in Figure 4 ). This parallel layout is suitable for sampling sites with limited space or requiring a compact layout. By arranging the incoming bucket conveying assembly 3 and the outgoing bucket conveying assembly 5 in parallel, the floor area of the device in the horizontal direction can be minimized while maintaining a smooth and efficient conveying path.

[0077] Thus, the automatic in-and-out bucket device of the coal sampler according to the embodiment of the present invention can be flexibly arranged according to the specific conditions of the sampling site, such as the space size, the requirements of the conveying path, and the coordination with other equipment, increasing the flexibility and adaptability of the device.

[0078] As Figure 3 and Figure 9As shown, in some embodiments, the automatic in-and-out barrel device of the coal sampler further includes a plurality of idler rollers 9. The plurality of idler rollers 9 are all installed in the main bracket 1, and the plurality of idler rollers 9 are all located between the in-barrel conveying assembly 3 and the out-barrel conveying assembly 5. The idler rollers 9 are used to assist in supporting and guiding the sampling bucket, reducing the wear on the sampling bucket and the equipment when the bucket-pushing assembly 6 pushes the sampling bucket, and ensuring that the sampling bucket can move smoothly and smoothly during the conveying process.

[0079] As Figure 11 and Figure 12 As shown, in some embodiments, the main bracket 1 is provided with a positioning member 11, and the cover placing frame 22 is provided with a positioning hole matching the positioning member 11. When the cover placing frame 22 needs to be installed on the main bracket 1, only by aligning the positioning hole with the positioning member 11 and inserting it, the quick and accurate positioning of the cover placing frame 22 can be realized, which not only improves the stability and accuracy of the installation of the cover placing frame 22, but also helps to reduce the installation time and cost.

[0080] As Figure 1 and Figure 2 As shown, in some embodiments, the bottom of the main bracket 1 is provided with a plurality of fixed supports 12 to firmly fix the main bracket 1 at a set position, and the bottom of the cover placing frame 22 is provided with a plurality of universal wheels 21 (with a braking function) to facilitate the movement of the cover placing frame 22.

[0081] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0082] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present invention, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically defined.

[0083] In the present invention, unless otherwise clearly specified or limited, terms such as "installed", "connected", "coupled", "fixed", etc. shall be construed in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection, an electrical connection, or communicable with each other; it may be directly connected, or indirectly connected through an intermediate medium, and it may be the internal communication between two components or the interaction relationship between two components, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0084] In the present invention, unless otherwise clearly specified or limited, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "beneath" and "underneath" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.

[0085] In the present invention, terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples", etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.

[0086] Although the above embodiments have been shown and described, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Any changes, modifications, substitutions, and variations made by those of ordinary skill in the art to the above embodiments are within the protection scope of the present invention.

Claims

1. An automatic barrel-in and barrel-out device for a coal sampler, characterized in that, Comprising: Main bracket; Cover placing rack, which is detachably connected to the main bracket; Barrel feeding conveyor assembly, which is connected to the main bracket and is used to convey the sampling barrel into the main bracket; Cover placing assembly, which includes cross beams, sliding frames and mechanical claws. There are multiple cross beams, and all of the multiple cross beams are connected inside the main bracket and are spaced apart in the vertical direction. The length direction of the cross beam is arranged along the first direction, and the first direction is orthogonal to the vertical direction. The sliding frame is connected to the cross beam and is movable along the length direction of the cross beam. The mechanical claw is connected to the sliding frame and is movable in the vertical direction on the sliding frame; Barrel discharging conveyor assembly, which is connected to the main bracket and is used to convey the sampling barrel with a cover and locked to the recycling position; Barrel pushing assembly, which is connected to the main bracket and is used to push the sampling barrel from the barrel feeding conveyor assembly onto the barrel discharging conveyor assembly.

2. The automatic barrel-in and barrel-out device for the coal sampler according to claim 1, wherein The sliding frame includes: First sliding table, which is connected to one of the cross beams, and the length direction of the first sliding table is arranged along the length direction of the cross beam; Second sliding table, which is connected to the slider of the first sliding table, and the second sliding table is slidably connected to multiple cross beams. The length direction of the second sliding table is arranged along the vertical direction; Connecting piece, which is connected to the slider of the second sliding table. A positioning groove matching the mechanical claw is provided on the connecting piece. The mechanical claw is detachably connected to the connecting piece, and a part of the mechanical claw is located in the positioning groove; First induction switch, which is connected to the base of the second sliding table and is used to detect whether the mechanical claw moves to the set position.

3. The automatic barrel-in and barrel-out device for coal samplers according to claim 1 or 2, characterized in that, The mechanical claw includes: Support seat, which is connected to the sliding frame; Driving part, which is connected to the support seat and is located above the support seat; Gear, which is sleeved on the output shaft of the driving part; Rack, there are at least two racks, and all of the multiple racks are connected inside the support seat and mesh with the gear; Limiting part, there are at least two limiting parts, and all of the multiple limiting parts are connected inside the support seat, and the multiple limiting parts correspond to the multiple racks one by one. The limiting part is used to limit the moving range of the corresponding rack; Claw, there are at least two claws, and the multiple claws correspond to the multiple racks one by one. The claw is connected to the corresponding rack and is located outside the support seat; Second induction switch, which is connected to the support seat, and the triggering part of the second induction switch is located below the support seat.

4. The automatic barrel-in and barrel-out device for a coal sampler according to claim 1, wherein The barrel pushing assembly includes a third sliding table, a barrel pushing arm and a positioning baffle. The third sliding table is connected to the main bracket. One end of the barrel pushing arm is connected to the slider of the third sliding table. The positioning baffle is connected to the base of the third sliding table. A limiting groove for limiting the moving range of the barrel pushing arm is provided on the positioning baffle.

5. The automatic barrel-in and barrel-out device for coal samplers according to claim 1 or 4, characterized in that, The barrel feeding conveyor assembly includes a first fixing frame and a plurality of first rollers. The first fixing frame is located on the first side of the main bracket, and the plurality of first rollers are all connected to the first fixing frame and are spaced apart along the length direction of the first fixing frame. The barrel discharging conveyor assembly includes a second fixing frame and a plurality of second rollers. The second fixing frame is located on the second side of the main bracket, and the plurality of second rollers are all connected to the second fixing frame and are spaced apart along the length direction of the second fixing frame.

6. The automatic barrel-in and barrel-out device for a coal sampler according to claim 5, characterized in that, It further includes a third proximity switch and a fourth proximity switch. The third proximity switch is connected inside the main bracket and is used to detect whether the sampling barrel reaches the designated position. The fourth proximity switch is connected to the first fixing member and is used to detect whether a sampling barrel passes by. When the third proximity switch senses that a sampling barrel reaches the designated position and the fourth proximity switch detects that a sampling barrel passes by, the barrel feeding conveyor assembly stops working to prevent multiple sampling barrels from entering the main bracket simultaneously.

7. The automatic barrel-in and barrel-out device for a coal sampler according to claim 5, characterized in that, The length direction of the first fixing frame is arranged along a second direction, the second direction is orthogonal to the up-down direction, and the length direction of the second fixing frame is arranged along a third direction; or, The first fixing frame and the second fixing frame are spaced apart along the second direction, and the length directions of the first fixing frame and the second fixing frame are both arranged along the third direction.

8. The automatic in-and-out barrel device of the coal sampler according to claim 5, characterized in that, It further includes a plurality of idle rollers, and the plurality of idle rollers are all installed inside the main bracket and are located between the barrel feeding conveyor assembly and the barrel discharging conveyor assembly.

9. The automatic barrel-in and barrel-out device for a coal sampler according to claim 1, wherein A positioning member is provided on the main bracket, and a positioning hole matching the positioning member is provided on the cover placing frame.

10. The automatic barrel-in and barrel-out device for a coal sampler according to claim 1, wherein A plurality of fixed supports are provided at the bottom of the main bracket to firmly fix the main bracket at the set position, and a plurality of universal wheels are provided at the bottom of the cover placing frame to facilitate the movement of the cover placing frame.