River dredging and fertilizer making system

By designing a river channel silt and fertilizer preparation system, the automatic dehydration, drying and mixing of silt is achieved, which solves the problem of discontinuity of production processes in the traditional silt fertilizer preparation process, and improves the silt treatment efficiency and fertilizer quality.

CN120398580AInactive Publication Date: 2025-08-01HANGZHOU GUANGCHUANG ENGINEERING PROJECT MANAGEMENT CO LTD
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Patent Information

Application Number
CN202510402862.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2025-08-01
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The various steps in the traditional sludge fertilizer making process are operated independently, resulting in discontinuity of production processes and affecting the efficiency of sludge treatment.

Method used

A river channel dredging and fertilizer system is designed, including a board and frame dehydrator, a silt, a drying table and a mixing mechanism to realize automatic dehydration, drying and mixing of sludge to form a continuous production process.

Benefits of technology

The processing efficiency of sludge and the quality of fertilizer are improved, and continuous production and processing of sludge to fertilizer are realized.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a river channel desilting and fertilizer making system which comprises a plate frame dehydrator horizontally arranged on the ground and used for dehydrating sludge; the stock bin is arranged behind the plate and frame dehydrator in a communicating manner and is used for storing the dehydrated mud blocks; the airing table communicates with the stock bin and is used for bearing the mud blocks and exposing the mud blocks to the sun; and the mixing and stirring mechanism is communicated with the rear part of the airing table and is used for fully mixing and stirring the clods and the straws. Compared with the prior art, the system has the following advantages and effects: by arranging the high-continuity fertilizer preparation system, automatic dehydration, airing and mixing of sludge can be realized, and continuous production processing and automatic processing from sludge to fertilizer are realized, so that the sludge treatment efficiency is effectively improved.
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Description

Technical Field

[0001] The present invention relates to the field of river dredging, and particularly to a river dredging and fertilizer-making system. Background Art

[0002] A large amount of sludge is generated during the river dredging process. This sludge contains rich organic substances and various trace elements required for plant growth. Sludge fertilizer-making is a method of converting the sludge generated during the river dredging process into useful fertilizers. This method not only helps to solve the problem of sludge treatment but also converts it into valuable resources.

[0003] In the traditional sludge fertilizer-making process, it is necessary to dehydrate, sun-dry and mix the sludge. However, in the current production process, each step operates independently, and even manual operation is required, resulting in discontinuous production processes and affecting the sludge treatment efficiency, which needs to be improved. Summary of the Invention

[0004] Aiming at the deficiencies of the existing technology, the purpose of the present invention is to provide a river dredging and fertilizer-making system, which has the effect of improving the sludge treatment efficiency.

[0005] The above technical purpose of the present invention is achieved through the following technical solutions: A river dredging and fertilizer-making system includes:

[0006] A plate and frame filter press, horizontally arranged on the ground and used for dehydrating the sludge;

[0007] A silo, connected and arranged behind the plate and frame filter press and used for storing the dehydrated mud blocks;

[0008] A drying platform, connected to the silo and used for supporting the mud blocks and sun-drying them using the sun;

[0009] A mixing mechanism, connected behind the drying platform and used for fully mixing the mud blocks and straw.

[0010] The present invention can be further configured in a preferred example as follows: The silo includes a silo body, a crushing slurry, and a discharge pipe. The silo body is vertically arranged. The crushing slurry is horizontally rotatably connected below the silo body. The discharge pipe is obliquely arranged on the lower side wall of the silo body. The cross-section at the middle position of the discharge pipe is circularly arranged, and a rotating shaft is horizontally rotatably connected inside. A plurality of baffles are arranged on the outer wall of the rotating shaft.

[0011] The present invention can be further configured in a preferred example as follows: The drying platform includes a conveyor belt, trays, springs, and vibrating balls. The conveyor belt is horizontally arranged on the ground. The trays are arranged in rows on the conveyor belt. The springs are arranged on both sides of the conveyor belt. The vibrating balls are arranged on the springs and used for hitting the side walls of the trays.

[0012] In a preferred embodiment, the present invention can be further configured as follows: The mixing mechanism includes a mixing barrel, a sludge crusher, and a straw crusher. A stirring paddle is vertically rotatably connected inside the mixing barrel, and the sludge crusher and the straw crusher are respectively communicated with the mixing barrel.

[0013] In a preferred embodiment, the present invention can be further configured as follows: An annular water injection pipe is provided on the upper inner wall of the mixing barrel, and a spray head is provided on the water injection pipe.

[0014] In a preferred embodiment, the present invention can be further configured as follows: The water injection pipe includes a pipe body, a ring body, and a driving member. The cross-section of the pipe body is U-shaped and opens downward. The ring body is rotatably connected to the opening position of the pipe body. The spray head is provided on the ring body, and the driving member is used to control the rotation of the ring body.

[0015] In a preferred embodiment, the present invention can be further configured as follows: The driving member includes a motor, a gear, and a toothed ring. The motor is provided inside the mixing barrel, the gear is provided on the motor, and the toothed ring is provided on the ring body and meshes with the gear.

[0016] In a preferred embodiment, the present invention can be further configured as follows: The stirring paddle includes a rod body, a vertical pipe, and paddle blades. The rod body is vertically rotatably connected inside the mixing barrel. The vertical pipe is vertically slidably connected to the rod body. The paddle blades are provided on the outer wall of the vertical pipe. A spline is provided on the outer wall of the rod body, a key groove is provided on the inner wall of the vertical pipe, and a linkage mechanism for controlling the vertical sliding of the vertical pipe is provided on the vertical pipe.

[0017] In a preferred embodiment, the present invention can be further configured as follows: The linkage mechanism includes a guide rod and a guide rail. The guide rod is provided on the upper outer wall of the vertical pipe. The guide rail is provided on the inner wall of the mixing barrel and is in a wavy shape. The end position of the guide rod is embedded in the guide rail.

[0018] In summary, the present invention has the following beneficial effects:

[0019] 1. By setting up a highly continuous fertilizer production system, automatic dehydration, drying, and mixing of sludge can be achieved, realizing continuous production and automatic processing of sludge into fertilizer, thereby effectively improving the treatment efficiency of sludge;

[0020] 2. By setting up a highly automated mixing mechanism, sufficient stirring and mixing between sludge and straw can be achieved, improving the quality of the fertilizer. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic structural diagram of an embodiment;

[0022] Figure 2 It is a schematic structural diagram of the silo in the embodiment;

[0023] Figure 3 It is a schematic structural diagram of the drying platform in the embodiment;

[0024] Figure 4 It is a schematic structural diagram of the mixing mechanism in the embodiment;

[0025] Figure 5 It is a schematic structural diagram of the mixing barrel in the embodiment;

[0026] Figure 6 It is a schematic structural diagram of the water injection pipe in the embodiment;

[0027] Figure 7 It is a schematic structural diagram of the mixing paddle in the embodiment.

[0028] Reference numerals: 1, plate and frame filter press; 2, silo; 21, silo body; 22, crushing slurry; 23, discharge pipe; 24, rotating shaft; 25, baffle; 3, drying platform; 31, conveyor belt; 32, tray; 33, spring; 34, vibration ball; 4, mixing mechanism; 41, mixing barrel; 42, sludge crusher; 43, straw crusher; 5, mixing paddle; 51, rod body; 52, vertical pipe; 53, paddle blade; 54, spline; 55, keyway; 56, linkage mechanism; 57, guide rod; 58, guide rail; 6, water injection pipe; 61, pipe body; 62, ring body; 63, nozzle; 64, driving member; 65, motor; 66, gear; 67, toothed ring. Detailed implementation manners

[0029] The present invention will be further described in detail below with reference to the accompanying drawings.

[0030] As Figure 1 shown, a river dredging and fertilizer making system includes a plate and frame filter press 1, a silo 2, a drying platform 3 and a mixing mechanism 4.

[0031] As Figure 1 shown, the plate and frame filter press 1 is horizontally arranged on the ground and is used for dewatering the sludge. The silo 2 is connected in series behind the plate and frame filter press 1 and is used for storing the dewatered mud blocks.

[0032] As Figure 1 , Figure 2 shown, the silo 2 includes a silo body 21, a crushing slurry 22 and a discharge pipe 23. The silo body 21 is vertically arranged. The crushing slurry 22 is horizontally rotatably connected below the silo body 21 to realize the preliminary crushing of large mud blocks. The discharge pipe 23 is obliquely arranged on the lower side wall of the silo body 21. The cross-section at the middle position of the discharge pipe 23 is circular, and a rotating shaft 24 is horizontally rotatably connected inside. A plurality of baffles 25 are arranged on the outer wall of the rotating shaft 24.

[0033] As Figure 1 、 Figure 3 shown, the drying platform 3 is connected to the silo 2 and is used to support the mud blocks and expose them to the sun. The drying platform 3 includes a conveyor belt 31, trays 32, springs 33 and vibration balls 34. The conveyor belt 31 is horizontally arranged on the ground, the trays 32 are arranged on the conveyor belt 31, the springs 33 are arranged on both sides of the conveyor belt 31, and the vibration balls 34 are arranged on the springs 33 and are used to impact the side walls of the trays 32.

[0034] As Figure 1 、 Figure 4 shown, the mixing mechanism 4 is connected behind the drying platform 3 and is used to fully mix the mud blocks and straw. The mixing mechanism 4 includes a mixing barrel 41, a sludge crusher 42 and a straw crusher 43. A stirring paddle 5 is vertically rotatably connected in the mixing barrel 41, and the sludge crusher 42 and the straw crusher 43 are respectively connected to the mixing barrel 41.

[0035] When sludge needs to be processed, the sludge is put into the plate and frame filter press 1, and the plate and frame filter press 1 is used to extrude and dehydrate the sludge. Subsequently, the dehydrated mud blocks are transported into the silo 2 for storage. Then, control the rotation of the crushing slurry 22 to realize the crushing of the mud blocks, and control the intermittent rotation of the rotating shaft 24, so that the rotating shaft 24 drives the baffle 25 to move synchronously, so that the mud blocks carried between adjacent two baffles 25 can slide out along the discharge pipe 23, completing the intermittent discharging of the mud blocks in the bin body 21.

[0036] When the mud blocks in the silo 2 are being unloaded, control the conveyor belt 31 to drive all the trays 32 to rotate, so that the trays 32 move to the lower part of the discharge pipe 23, thereby pouring the mud blocks into the trays 32 for drying. And when the trays 32 are moving, under the action of the springs 33 and the vibration balls 34, the vibration balls 34 impact the trays 32, so that the mud blocks in the trays 32 are automatically and evenly spread over the trays 32, facilitating full exposure to the sun.

[0037] When the tray 32 moves to the end position of the conveyor belt 31, the tray 32 will automatically turn over and pour the sun-dried mud blocks into the sludge crusher 42 to realize the complete crushing of the mud blocks. At the same time, put the straw blocks into the straw crusher 43 to realize the complete crushing of the straw. Subsequently, the crushed mud blocks and straw are all put into the mixing barrel 41, and control the rotation of the stirring paddle 5 to realize the full stirring and mixing of the mud blocks and straw, realizing the production and processing of fertilizers.

[0038] Therefore, by setting up a highly continuous fertilizer production system, the automatic dehydration, drying and mixing of sludge can be realized, and the continuous production and automatic processing of sludge into fertilizers can be realized, thereby effectively improving the treatment efficiency of sludge.

[0039] As Figure 5 、Figure 6 As shown, an annular water injection pipe 6 is provided on the inner wall at the upper end of the stirring barrel 41. The water injection pipe 6 includes a pipe body 61, an annular body 62, and a driving member 64. The cross-section of the pipe body 61 is U-shaped and is arranged with the opening facing downward. The annular body 62 is rotatably connected to the opening position of the pipe body 61, and a nozzle 63 is vertically communicated on the annular body 62.

[0040] As Figure 5 、 Figure 6 shown, the driving member 64 is used to control the rotation of the annular body 62. The driving member 64 includes a motor 65, a gear 66, and a toothed ring 67. The motor 65 is arranged in the stirring barrel 41, the gear 66 is arranged on the motor 65, the toothed ring 67 is arranged on the annular body 62, and is meshed with the gear 66.

[0041] When the stirring barrel 41 works, clean water is injected into the water injection pipe 6, and then the motor 65 is used to control the slow rotation of the gear 66. The gear 66 drives the toothed ring 67 and the annular body 62 to move synchronously, and the annular body 62 drives the nozzle 63 to rotate in the circumferential direction, realizing the circular spraying and uniform spraying of the materials in the stirring barrel 41, achieving the full mixing of the mud blocks and straws, and forming a viscous mud paste, which is convenient for packing and use.

[0042] As Figure 5 、 Figure 7 shown, the stirring paddle 5 includes a rod body 51, a vertical pipe 52, and paddle blades 53. The rod body 51 is vertically and rotatably connected in the stirring barrel 41. The vertical pipe 52 is vertically and slidably connected to the rod body 51. The paddle blades 53 are arranged on the outer wall of the vertical pipe 52. A spline 54 is arranged on the outer wall of the rod body 51, and a key groove 55 is arranged on the inner wall of the vertical pipe 52.

[0043] As Figure 5 、 Figure 7 shown, a linkage mechanism 56 for controlling the vertical sliding of the vertical pipe 52 is arranged on the vertical pipe 52. The linkage mechanism 56 includes a guide rod 57 and a guide rail 58. The guide rod 57 is arranged on the outer wall at the upper end of the vertical pipe 52. The guide rail 58 is arranged on the inner wall of the stirring barrel 41 and is arranged in a wavy shape. The end position of the guide rod 57 is embedded in the guide rail 58.

[0044] When the stirring paddle 5 works, the rod body 51 is controlled to rotate. At this time, under the cooperation of the spline 54 and the key groove 55, the rod body 51 drives the vertical pipe 52 to rotate synchronously, and the paddle blades 53 are used for stirring. When the vertical pipe 52 rotates, the vertical pipe 52 drives the guide rod 57 to move synchronously. At this time, under the cooperation of the guide rod 57 and the guide rail 58, the vertical pipe 52 jumps along the vertical direction, so as to realize the full stirring and mixing between the silt and the straw, and improve the quality of the fertilizer.

[0045] The specific embodiments are only explanations of the present invention and do not limit the present invention. After reading this specification, those skilled in the art can make modifications to these embodiments without creative contributions as needed, but as long as they are within the scope of the claims of the present invention, they are protected by the patent law.

Claims

1. A river dredging and fertilizer-making system, characterized in that: include: A plate and frame dewatering machine (1) is horizontally arranged on the ground and is used to dewater sludge; A silo (2) is connected and arranged behind the plate and frame dehydrator (1) and is used to store the dehydrated mud blocks; A drying platform (3) is connected to the silo (2) and is used to support the mud blocks and expose them to the sun; The mixing mechanism (4) is connected to the rear of the drying platform (3) and is used to fully mix the mud and straw.

2. The river dredging and fertilizer-making system according to claim 1, characterized in that: The silo (2) comprises a silo body (21), a crushed pulp (22) and a discharge pipe (23), wherein the silo body (21) is vertically arranged, the crushed pulp (22) is horizontally rotatably connected to the bottom of the silo body (21), the discharge pipe (23) is obliquely arranged on the lower end side wall of the silo body (21), the cross section of the middle position of the discharge pipe (23) is circular, and a rotating shaft (24) is horizontally rotatably connected inside, and a plurality of baffles (25) are arranged on the outer wall of the rotating shaft (24).

3. The river dredging and fertilizer production system according to claim 1, wherein: The drying platform (3) includes a conveyor belt (31), a tray (32), a spring (33) and a vibration ball (34), wherein the conveyor belt (31) is horizontally arranged on the ground, the tray (32) is arranged on the conveyor belt (31), the spring (33) is arranged on both sides of the conveyor belt (31), and the vibration ball (34) is arranged on the spring (33) and is used to hit the side wall of the tray (32).

4. The river dredging and fertilizer-making system according to claim 1, characterized in that: The mixing mechanism (4) comprises a mixing barrel (41), a sludge crusher (42) and a straw crusher (43); a mixing paddle (5) is vertically rotatably connected in the mixing barrel (41); the sludge crusher (42) and the straw crusher (43) are respectively connected to the mixing barrel (41).

5. The river dredging and fertilizer-making system according to claim 4, characterized in that: An annular water injection pipe (6) is provided on the inner wall of the upper end of the mixing barrel (41), and a nozzle (63) is provided on the water injection pipe (6).

6. The river dredging and fertilizer production system according to claim 5, wherein: The water injection pipe (6) comprises a pipe body (61), a ring body (62) and a driving member (64). The cross section of the pipe body (61) is U-shaped and the opening is downwardly facing. The ring body (62) is rotatably connected to the opening position of the pipe body (61). The nozzle (63) is arranged on the ring body (62). The driving member (64) is used to control the rotation of the ring body (62).

7. The river dredging and fertilizer-making system according to claim 6, characterized in that: The driving member (64) includes a motor (65), a gear (66) and a gear ring (67). The motor (65) is arranged in the mixing barrel (41), the gear (66) is arranged on the motor (65), and the gear ring (67) is arranged on the ring body (62) and meshes with the gear (66).

8. The dredging and fertilizer-making system for river channels according to claim 4, characterized in that: The stirring paddle (5) includes a rod body (51), a vertical pipe (52) and paddle blades (53). The rod body (51) is vertically and rotatably connected to the inside of the stirring barrel (41). The vertical pipe (52) is vertically and slidably connected to the rod body (51). The paddle blades (53) are arranged on the outer wall of the vertical pipe (52). A spline (54) is arranged on the outer wall of the rod body (51). A keyway (55) is arranged on the inner wall of the vertical pipe (52). A linkage mechanism (56) for controlling its vertical sliding is arranged on the vertical pipe (52).

9. A river dredging and fertilizer-making system according to claim 8, characterized in that: The linkage mechanism (56) includes a guide rod (57) and a guide rail (58). The guide rod (57) is arranged on the outer wall at the upper end of the vertical pipe (52). The guide rail (58) is arranged on the inner wall of the stirring barrel (41) and is arranged in a wavy shape. The end position of the guide rod (57) is embedded in the guide rail (58).