Device and method for installing anti-falling safety protection net of ultrahigh tower

Through the ultra-high tower fall-proof safety protection net installation device, the automatic installation of the protection net is achieved by using the winch and transmission mechanism, which solves the problems of high labor intensity, high risks and low efficiency of manual aerial operations, and achieves safe and fast installation of the protection net.

CN120401799AActive Publication Date: 2025-08-01GUANGDONG POWER TRANSMISSION & TRANSFORMATION ENG
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Patent Information

Application Number
CN202510913772.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-03
Publication Date
2025-08-01
Estimated Expiration
2045-07-03

AI Technical Summary

Technical Problem

The installation of existing ultra-high tower protection networks relies on manual aerial operations, which are labor-intensive, have high risks and low efficiency, are prone to safety accidents, and are greatly affected by the weather and personnel's physical strength.

Method used

The installation device of the ultra-high tower anti-fall safety protection net is adopted, including a fixing mechanism, walking mechanism, installation mechanism, transmission mechanism, support mechanism, winch and suspended rope. The installation platform is lifted through the hoist, and the walking mechanism and transmission mechanism cooperate to realize the automatic installation of the protection net.

Benefits of technology

It reduces the risk of high-altitude operations, improves installation efficiency, reduces the occurrence of safety accidents, shortens the installation cycle, and reduces construction costs.

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Abstract

The invention provides an ultra-high tower anti-falling safety protection net installation device and method, and relates to the technical field of safety protection net installing.According to the ultra-high tower anti-falling safety protection net installation device and method, a protection net is placed on an installation platform, a winch is started, the installation platform and the protection net are lifted to the designated installation height through a lifting rope, and then the protection net is installed; after the installation height is reached, the walking mechanism and the transmission mechanism are started, so that the supporting mechanism synchronously rotates along the outer circle of the ultrahigh tower, the installation platform moves to the installation position of the protective net in the sliding direction of the walking mechanism, and the protective net can be rapidly positioned; an operator firmly fixes the protective net on the hooks on the periphery of the ultrahigh tower by using the clamp on the mounting platform, namely, the protective net can be mounted, and the worker needs fewer steps for high-altitude operation, namely, the protective net can be mounted more safely and more efficiently.
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Description

Technical Field

[0001] The present invention relates to the technical field of safety protection net installation, and particularly to an installation device and method for an anti-falling safety protection net of an ultra-high tower. Background Art

[0002] With the development of the construction industry, there are more and more ultra-high tower buildings, such as communication towers, transmission towers, sightseeing towers, etc. During the construction and later maintenance stages of ultra-high towers, installing an anti-falling safety protection net is an important measure to ensure the safety of construction workers and prevent objects from falling.

[0003] However, the existing installation methods of protection nets have many drawbacks. The traditional installation methods mainly rely on manual high-altitude operations. Construction workers need to climb to high places with the help of tools such as scaffolding to install the protection net. This method not only has a large labor intensity, but also has extremely high risks in high-altitude operations, and is prone to safety accidents such as falling. In addition, the manual installation efficiency is low, and it is greatly affected by factors such as weather and personnel physical strength, resulting in a long installation period and increasing the construction cost. Summary of the Invention

[0004] In view of this, one of the purposes of the present invention is to provide an installation device for an anti-falling safety protection net of an ultra-high tower to solve the technical problems in the prior art that manual high-altitude operations not only have a large labor intensity, but also have extremely high risks in high-altitude operations and are prone to safety accidents such as falling.

[0005] Another purpose of the present invention is to provide an installation method for an anti-falling safety protection net of an ultra-high tower. To achieve the above purpose, the present invention provides an installation device for an anti-falling safety protection net of an ultra-high tower, including a fixing mechanism, a traveling mechanism, an installation mechanism, a transmission mechanism, a support mechanism, a winch, and a lifting rope. Among them: The fixing mechanism is arranged at the bottom of the ultra-high tower. The traveling mechanism is slidably arranged on the fixing mechanism. The winch is arranged on the traveling mechanism. The traveling mechanism slides to drive the winch to move along the fixing mechanism. The installation mechanism is arranged at the top of the ultra-high tower. The transmission mechanism is in transmission connection with the installation mechanism. The transmission mechanism drives the installation mechanism to move around the ultra-high tower. The support mechanism is also arranged on the installation mechanism. One end of the lifting rope is wound around the winch. The other end of the lifting rope bypasses the support mechanism and hangs freely, and an installation platform is arranged at the end.

[0006] Optionally, the fixing mechanism includes a fixing ring. The fixing ring is fixedly arranged on the circumferential outer periphery of the bottom of the ultra-high tower. An annular track is arranged above the fixing ring. The annular track is concentric with the fixing ring.

[0007] Optionally, the traveling mechanism includes a base, and the winch is installed on the base.

[0008] Optionally, the traveling mechanism further includes a U-shaped frame and traveling wheels. The U-shaped frame has an opening facing downwards, and a limiting groove is formed on the inner wall thereof. The U-shaped frame is slidably sleeved above the annular track through the limiting groove in a limited manner. A first transmission rod is horizontally arranged in the middle of the U-shaped frame. Both ends of the first transmission rod are rotatably connected to the inner wall of the U-shaped frame through rolling bearings. The traveling wheels are fixedly sleeved on the first transmission rod, and the lower sides of the traveling wheels are in contact with the upper surface of the annular track. A first motor is fixedly arranged on an outer wall of one side of the U-shaped frame, and an output end of the first motor is in transmission connection with one end of the first transmission rod.

[0009] Optionally, anti-slip patterns are provided on the surfaces of the traveling wheels and the annular track.

[0010] Optionally, an installation ring is fixedly provided on the periphery of the top end of the ultra-high tower. A rotating ring is rotatably arranged on the upper surface of the installation ring, and a transmission mechanism for driving the rotating ring to rotate is arranged at the top of the ultra-high tower; The transmission mechanism includes a spur gear and a crown gear. The crown gear is fixedly arranged on the upper surface of the rotating ring. A support plate is fixedly arranged at the top of the ultra-high tower. A second transmission rod is rotatably arranged inside the support plate. The spur gear is fixedly sleeved on one end of the second transmission rod. The spur gear is meshed and connected with the crown gear. A second motor is fixedly arranged at the top of the ultra-high tower and on one side of the support plate, and an output end of the second motor is fixedly connected with one end of the second transmission rod.

[0011] Optionally, the support mechanism includes a U-shaped plate. A rotating rod is rotatably arranged inside the U-shaped plate. A fixed pulley is fixedly sleeved on the rod wall of the rotating rod, and the suspension rope is wound above the fixed pulley.

[0012] Optionally, it further includes a plurality of long rods and a plurality of short rods. The long rods and the short rods are both fixedly arranged on the side wall of the ultra-high tower. The long rods are located above the short rods and are spaced apart by a preset distance. Hooks are provided at both ends of the long rods and the short rods.

[0013] Optionally, the suspension rope is made by stranding a plurality of steel wires.

[0014] In order to achieve the second object above, the present invention provides an installation method for an installation device of an anti-falling safety protection net for an ultra-high tower, including the installation device of the anti-falling safety protection net for an ultra-high tower as described in any one of the above, and the specific steps include: Step 1. Installation preparation: Clean the outer surface of the ultra-high tower to remove debris and dust, ensure that the installation surface of the protective net is flat, install a fixed pulley on the side wall of the rotating ring at the top of the ultra-high tower, fix the base on the ground, install a winch, lay a circular track along the outer circumference of the ultra-high tower, install a traveling mechanism, transport the protective net to the installation site, and conduct an inspection to ensure that the protective net is not damaged; Step 2. Lifting of the protective net: Place the protective net on the installation platform, start the winch, and lift the installation platform and the protective net to the specified installation height through the lifting rope. After reaching the installation height, control the traveling mechanism to move the installation platform along the track to the protective net installation position; Step 3. Installation of the protective net: The operator uses a fixture on the installation platform to firmly fix the protective net on the hook outside the ultra-high tower, ensure that the flatness and tension of the protective net meet the requirements, install the protective net in sequence from one end to the other end, overlap and fix adjacent protective nets to ensure the continuity and integrity of the protective net; Step 4. Inspection and debugging: After installation, check the installation quality of the protective net, including whether it is firmly fixed, whether the flatness meets the standard, whether the overlap is tight, etc.

[0015] The installation device and method of the anti-falling safety protection net for ultra-high towers provided by the present invention have the following technical effects: For the installation device and method of the anti-falling safety protection net for ultra-high towers, by placing the protective net on the installation platform, starting the winch, and lifting the installation platform and the protective net to the specified installation height through the lifting rope. After reaching the installation height, start the traveling mechanism and the transmission mechanism, so that the support mechanism rotates synchronously along the outer circle of the ultra-high tower, and the installation platform moves to the protective net installation position along the sliding direction of the traveling mechanism, which can quickly position the protective net. The operator uses a fixture on the installation platform to firmly fix the protective net on the hook outside the ultra-high tower, that is, the protective net can be installed. The steps that the staff need to operate at high altitude are less, that is, the installation of the protective net is realized more safely and efficiently.

[0016] Since the support mechanism can move along the outer periphery of the ultra-high tower along the sliding direction of the traveling mechanism, the entire outer periphery of the ultra-high tower can be used for net laying operations, increasing the working space of the operator, avoiding that the operator can only operate on one side of the ultra-high tower, and reducing the risk of high-altitude operations. Description of the drawings

[0017] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0018] Figure 1 It is a schematic structural diagram of a preferred embodiment of the anti-falling safety protection net installation device for ultra-high towers of the present invention; Figure 2 is Figure 1 the enlarged view of part A of Figure 3 is Figure 1 the enlarged view of part B of Figure 4 is Figure 1 the three-dimensional view of the installation platform in Figure 5 is Figure 1 the three-dimensional connection structure diagram of the installation ring and the track in

[0019] Among them, Figures 1 - 5 : 1. Ultra-high tower; 2. Long rod; 3. Short rod; 4. Hook; 5. Fixed ring; 6. Ring track; 7. Base; 8. Winch; 9. Rotating ring; 10. U-shaped plate; 11. Rotating rod; 12. Fixed pulley; 13. Installation platform; 14. Suspension rope; 15. U-shaped frame; 16. First transmission rod; 17. Walking wheel; 18. First motor; 19. Support plate; 20. Second motor; 21. Straight gear; 22. Second transmission rod; 23. Crown gear; 24. Installation ring. Specific embodiments

[0020] To make the objectives, technical solutions and advantages of the present invention clearer, the following will describe the technical solutions of the present invention in detail. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of them. Based on the embodiments of the present invention, all other implementation manners obtained by those of ordinary skill in the art without creative efforts fall within the scope protected by the present invention.

[0021] Based on the defects described in the background art, the following will combine with specific attached Figures 1 - 5 to explain in detail the anti-falling safety protection net installation device and method for the ultra-high tower 1 of the present invention.

[0022] As Figures 1 - 5As shown in the figure, it is a schematic structural diagram of a preferred embodiment of the anti-falling safety protection net installation device for the ultra-high tower 1 of the present invention. This anti-falling safety protection net installation device for the ultra-high tower 1 includes a fixing mechanism, a traveling mechanism, an installation mechanism, a transmission mechanism, a support mechanism, a winch 8, and a suspension rope 14.

[0023] The fixing mechanism is arranged at the bottom of the ultra-high tower 1. The traveling mechanism is slidably arranged on the fixing mechanism. The winch 8 is arranged on the traveling mechanism. The traveling mechanism slides to drive the winch 8 to move along the fixing mechanism. The installation mechanism is arranged at the top of the ultra-high tower 1. The transmission mechanism is in transmission connection with the installation mechanism. The transmission mechanism drives the installation mechanism to move around the ultra-high tower 1. A support mechanism is also arranged on the installation mechanism. One end of the suspension rope 14 is wound around the winch 8. The other end of the suspension rope 14 bypasses the support mechanism and hangs freely, and an installation platform 13 is arranged at the end. The suspension rope 14 is made of multiple strands of steel wire ropes twisted together, which is more strong and durable.

[0024] As a preferred embodiment, the support mechanism includes a U-shaped plate 10. A rotating rod 11 is rotatably arranged inside the U-shaped plate 10. A fixed pulley 12 is fixedly sleeved on the rod wall of the rotating rod 11. The suspension rope 14 is wound above the fixed pulley 12.

[0025] As a preferred embodiment, it further includes a plurality of long rods 2 and a plurality of short rods 3. The long rods 2 and the short rods 3 are both fixedly arranged on the side wall of the ultra-high tower 1. The long rods 2 are located above the short rods 3 and are spaced at a preset distance. Hooks 4 are arranged at both ends of the long rods 2 and the short rods 3.

[0026] As Figure 1 and Figure 5 shown, the fixing mechanism includes a fixing ring 5. The fixing ring 5 is fixedly arranged on the outer circumference of the bottom of the ultra-high tower 1. An annular track 6 is arranged above the fixing ring 5. The annular track 6 is concentric with the fixing ring 5 and is integrally formed with the fixing ring 5, thereby improving the stability of the annular track 6.

[0027] The traveling mechanism of this embodiment includes a base 7. The winch 8 is installed on the base 7. The traveling mechanism is arranged below the base 7. The traveling mechanism is slidably connected to the annular track 6.

[0028] As Figure 2As shown in the figure, the traveling mechanism includes a U-shaped frame 15 and traveling wheels 17. The U-shaped frame 15 has an opening facing downward, and a limiting groove is provided on its inner wall. The U-shaped frame 15 is slidably sleeved above the annular track 6 through the limiting groove. A first transmission rod 16 is horizontally arranged in the middle of the U-shaped frame 15. Both ends of the first transmission rod 16 are rotatably connected to the inner wall of the U-shaped frame 15 through rolling bearings. The traveling wheels 17 are fixedly sleeved on the first transmission rod 16. The lower side of the traveling wheels 17 abuts against the upper surface of the annular track 6. Anti-slip patterns are provided on the surfaces of the traveling wheels 17 and the annular track 6. A first motor 18 is fixedly arranged on one outer wall of the U-shaped frame 15. The output end of the first motor 18 is drivingly connected to one end of the first transmission rod 16.

[0029] Among them, the first motor 18 in this embodiment is a reduction motor, and the reduction motor can provide a large and stable driving force. Wear-resistant coatings are applied to the surface of the annular track 6 and the inner wall of the U-shaped frame 15 to improve the wear resistance of the surface of the annular track 6 and the inner wall of the U-shaped frame 15.

[0030] As a preferred embodiment, as Figure 3 shown, an installation ring 24 is fixedly provided on the outer periphery of the top of the ultra-high tower 1. A rotating ring 9 is rotatably arranged on the upper surface of the installation ring 24. A transmission mechanism for driving the rotating ring 9 to rotate is provided at the top of the ultra-high tower 1.

[0031] Continue to refer to Figure 3 shown, the transmission mechanism includes a spur gear 21 and a crown gear. The crown gear is fixedly arranged on the upper surface of the rotating ring 9. A support plate 19 is fixedly provided at the top of the ultra-high tower 1. A second transmission rod 22 is rotatably arranged inside the support plate 19. The spur gear 21 is fixedly sleeved on one end of the second transmission rod 22. The spur gear 21 is meshed with the crown gear 23. A second motor 20 is fixedly arranged on one side of the support plate 19 at the top of the ultra-high tower 1. The output end of the second motor 20 is fixedly connected to one end of the second transmission rod 22.

[0032] The second motor 20 in this embodiment is a reduction motor, and the reduction motor can provide a large and stable driving force The present invention provides an installation method for an anti-falling safety protection net installation device of an ultra-high tower 1, including the anti-falling safety protection net installation device of the ultra-high tower 1 as described in any one of the above. The specific steps include: Step 1: Installation preparation. Clean the outer surface of the ultra-high tower 1 to remove debris and dust, ensure that the installation surface of the protection net is flat. Install a fixed pulley 12 on the side wall of the rotating ring 9 at the top of the ultra-high tower 1, fix a base 7 on the ground, and install a winch 8. Lay an annular track 6 along the outer circumference of the ultra-high tower 1, install the traveling mechanism, transport the protection net to the installation site, and check to ensure that the protection net is not damaged; Step 2: Lift the protective net. Place the protective net on the installation platform 13, start the winch 8, and lift the installation platform 13 and the protective net to the specified installation height through the lifting rope 14. After reaching the installation height, control the traveling mechanism to move the installation platform 13 along the track to the protective net installation position; Step 3: Install the protective net. The operator uses a fixture on the installation platform 13 to firmly fix the protective net on the hook 4 outside the ultra-high tower 1, ensuring that the flatness and tension of the protective net meet the requirements. Install the protective net in sequence from one end to the other end, overlap and fix adjacent protective nets to ensure the continuity and integrity of the protective net; Step 4: Inspection and debugging. After installation, check the installation quality of the protective net, including whether it is firmly fixed, whether the flatness meets the standard, whether the overlap is tight, etc.

[0033] In the description of the present invention, it should be noted that unless otherwise stated, the meaning of "a plurality of" is two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, so it cannot be understood as a limitation to the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0034] In the description of the present invention, it should also be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0035] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should all be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.

Claims

1. An installation device for a safety protection net against falling for ultra-high towers, characterized in that It includes a fixing mechanism, a traveling mechanism, a mounting mechanism, a transmission mechanism, a supporting mechanism, a winch, and a lifting rope, where: The fixing mechanism is provided at the bottom of the ultra-high tower. The traveling mechanism is slidably provided on the fixing mechanism. The winch is provided on the traveling mechanism. The traveling mechanism slides to drive the winch to move along the fixing mechanism. The mounting mechanism is provided at the top of the ultra-high tower. The transmission mechanism is in transmission connection with the mounting mechanism. The transmission mechanism drives the mounting mechanism to move around the ultra-high tower. The supporting mechanism is also provided on the mounting mechanism. One end of the lifting rope is wound around the winch. The other end of the lifting rope bypasses the supporting mechanism and hangs freely, and an installation platform is provided at the end.

2. The installation device of the ultra-high tower fall prevention safety protection net according to claim 1, wherein, The fixing mechanism includes a fixing ring. The fixing ring is fixedly provided on the circumferential outer periphery at the bottom of the ultra-high tower. An annular track is provided above the fixing ring. The annular track is concentric with the fixing ring.

3. The installation device of the ultra-high tower fall prevention safety protection net according to claim 2, characterized in that, The traveling mechanism includes a base. The winch is installed on the base.

4. The installation device of the anti-falling safety protection net for ultra-high towers according to claim 3, characterized in that, The traveling mechanism further includes a U-shaped frame and traveling wheels. The U-shaped frame has an opening downward. A limiting groove is provided on its inner wall. The U-shaped frame is slidably sleeved above the annular track through the limiting groove. A first transmission rod is horizontally provided in the middle of the U-shaped frame. Both ends of the first transmission rod are rotatably connected to the inner wall of the U-shaped frame through rolling bearings. The traveling wheels are fixedly sleeved on the first transmission rod. The lower side of the traveling wheels abuts against the upper surface of the annular track. A first motor is fixedly provided on one outer wall of the U-shaped frame. The output end of the first motor is in transmission connection with one end of the first transmission rod.

5. The installation device of the ultra-high tower fall-prevention safety protection net according to claim 4, characterized in that, Anti-slip patterns are provided on the surfaces of both the traveling wheels and the annular track.

6. The installation device of the ultra-high tower fall-prevention safety protection net according to any one of claims 1-5, characterized in that, An installation ring is fixedly provided on the outer periphery at the top end of the ultra-high tower. A rotating ring is rotatably provided on the upper surface of the installation ring. A transmission mechanism for driving the rotating ring to rotate is provided at the top of the ultra-high tower. The transmission mechanism includes a spur gear and a crown gear. The crown gear is fixedly provided on the upper surface of the rotating ring. A support plate is fixedly provided at the top of the ultra-high tower. A second transmission rod is rotatably provided inside the support plate. The spur gear is fixedly sleeved on one end of the second transmission rod. The spur gear is meshed with the crown gear. A second motor is fixedly provided at the top of the ultra-high tower and on one side of the support plate. The output end of the second motor is fixedly connected to one end of the second transmission rod.

7. The installation device of the ultra-high tower fall prevention safety protection net according to claim 6, characterized in that, The supporting mechanism includes a U-shaped plate. A rotating rod is rotatably provided inside the U-shaped plate. A fixed pulley is fixedly sleeved on the rod wall of the rotating rod. The lifting rope is wound above the fixed pulley.

8. The installation device of the anti-falling safety protection net for ultra-high towers according to claim 1, characterized in that, It also includes a plurality of long rods and a plurality of short rods. The long rods and the short rods are both fixedly provided on the side wall of the ultra-high tower. The long rods are located above the short rods and are spaced apart by a preset distance. Hooks are provided at both ends of the long rods and the short rods.

9. The installation device of the anti-falling safety protection net for ultra-high towers according to claim 1, characterized in that, The lifting rope is made by stranding multiple strands of steel wire ropes.

10. Installation method of an anti-falling safety protection net installation device for ultra-high towers, characterized in that, It includes the ultra-high tower anti-falling safety protection net installation device according to any one of claims 1-9. The specific steps include: Step 1. Installation preparation: Clean the outer surface of the ultra-high tower, remove sundries and dust, ensure that the installation surface of the protective net is flat, install a fixed pulley on the side wall of the rotating ring at the top of the ultra-high tower, fix the base on the ground, install a winch, lay a circular track along the outer circumference of the ultra-high tower, install a walking mechanism, transport the protective net to the installation site, and conduct an inspection to ensure that the protective net is not damaged; Step 2. Lifting of the protective net: Place the protective net on the installation platform, start the winch, and lift the installation platform and the protective net to the specified installation height through the lifting rope. After reaching the installation height, control the walking mechanism to move the installation platform along the track to the protective net installation position; Step 3. Installation of the protective net: The operator uses a fixture on the installation platform to firmly fix the protective net on the hooks outside the ultra-high tower, ensure that the flatness and tension of the protective net meet the requirements, install the protective net in sequence from one end to the other end, overlap and fix adjacent protective nets to ensure the continuity and integrity of the protective net; Step 4. Inspection and commissioning: After installation, inspect the installation quality of the protective net, including whether it is firmly fixed, whether the flatness meets the standard, and whether the overlap is tight.

Citation Information

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