A device for processing enameled wire
By synchronously driving the unwinding and rewinding mechanisms, the enameled wire rotates on its own. Combined with the brush cleaning and dust blowing mechanisms, the problem of uneven paint distribution is solved, improving the overall quality and cleanliness of the enameled wire.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-01
- Publication Date
- 2026-03-24
AI Technical Summary
In the production of enameled wire, when a blower mechanism is used to blow air onto the enamel liquid, uneven distribution of the enamel liquid affects the overall quality of the enameled wire.
The synchronously driven unwinding and rewinding mechanism enables the enameled wire to rotate, and combined with the brush cleaning, dust blowing and air blowing mechanism, it ensures uniform distribution of paint and reduces dripping during the painting and drying process.
By combining rotation and cleaning mechanisms, paint dripping is prevented, improving the overall quality and cleaning effect of the enameled wire and ensuring the uniformity and cleanliness of the wire surface.
Smart Images

Figure CN120452947B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of enameled wire production, in particular to an enameled wire production and processing device. BACKGROUND
[0002] Enameled wire is a main variety of winding wire, which is composed of a conductor and an insulating layer. After the bare wire is annealed and softened, it is coated with paint multiple times and baked to form an enameled wire. The quality characteristics of various enameled wires are different, but they all have mechanical properties, chemical properties, electrical properties, and thermal properties.
[0003] In the related art, the enameled wire production and processing device includes a workbench, a pay-off mechanism is installed on one side of the workbench, and a winding mechanism is installed on the other side of the workbench. The pay-off mechanism includes a pay-off frame, a pay-off motor, and a pay-off roller. The pay-off frame is fixedly connected to the workbench, the pay-off motor is fixedly connected to the pay-off frame, and the pay-off roller is rotatably installed on the pay-off frame. The output shaft of the pay-off motor is fixedly connected to the pay-off roller. The winding mechanism includes a winding frame, a winding motor, and a winding roller. The winding frame is fixedly connected to the workbench, the winding motor is fixedly connected to the winding frame, and the winding roller is rotatably installed on the winding frame. The output shaft of the winding motor is fixedly connected to the winding roller. A paint spraying box and a drying box are fixedly connected to the workbench. A plurality of paint spraying heads are arranged in the paint spraying box, which can spray paint on the enameled wire. A plurality of drying pieces are arranged in the drying box, which can dry the enameled wire. A blowing mechanism is arranged between the paint spraying box and the drying box and is located below the enameled wire. The blowing mechanism includes a blowing pump and a blowing nozzle. The blowing nozzle blows air on the enameled wire to reduce the occurrence of paint dripping on the enameled wire.
[0004] In the related art described above, in the process of using the blowing mechanism to blow air on the enameled wire, although the airflow can blow the paint on the surface of the enameled wire back to prevent it from dripping, at the same time, the paint will also be unevenly distributed due to external force, thereby affecting the overall quality of the enameled wire. SUMMARY
[0005] In order to solve the problem of affecting the overall quality of the enameled wire, the present application provides an enameled wire production and processing device.
[0006] The enameled wire production and processing device provided by the present application adopts the following technical scheme:
[0007] An enameled wire production and processing device includes a workbench, a pay-off mechanism, a winding mechanism, a paint spraying box, and a drying box. The workbench is fixedly connected to a first support plate and a second support plate. A first rotating shaft connected to the pay-off mechanism is rotatably installed on the first support plate. A second rotating shaft connected to the winding mechanism is rotatably installed on the second support plate. The axes of the first rotating shaft and the second rotating shaft are the same. A driving mechanism for driving the first rotating shaft and the second rotating shaft to rotate synchronously is installed on the workbench.
[0008] Preferably, the driving mechanism includes a drive motor fixedly connected to the first support plate, the output shaft of the drive motor being fixedly connected to the first rotating shaft, a drive shaft being rotatably mounted between the first support plate and the second support plate, and a first conveyor belt being sleeved on the first rotating shaft and the second rotating shaft respectively.
[0009] Preferably, two sets of cleaning mechanisms are installed on the workbench. Two mounting plates corresponding to the cleaning mechanisms are fixedly connected to the workbench. The two sets of cleaning mechanisms are symmetrically arranged on both sides of the enameled wire. Each cleaning mechanism includes a cleaning shaft rotatably mounted on the mounting plate. A cleaning plate is fixedly connected to the cleaning shaft, and a brush that contacts the enameled wire is fixedly connected to the cleaning plate. When the brush in one set of cleaning mechanisms contacts the enameled wire, the brush in the other set of cleaning mechanisms separates from the enameled wire. A rotating component is provided on the workbench, which can drive the two cleaning shafts to rotate respectively. Dust removal components for cleaning the brushes are installed on both mounting plates.
[0010] Preferably, the rotating component includes two rotating shafts rotatably mounted on the first support plate. The two rotating shafts are respectively arranged corresponding to the cleaning shaft. A second conveyor belt is sleeved on the rotating shaft and the cleaning shaft. A semi-circular gear is fixedly connected to the first rotating shaft. A rotating gear that meshes with the semi-circular gear is fixedly connected to each of the two rotating shafts.
[0011] Preferably, the dust removal component includes a collection box fixedly connected to the mounting plate, the collection box being located below the cleaning shaft, a reciprocating screw being rotatably installed in the collection box, a dust removal guide rod being fixedly connected to the mounting plate, a dust removal rod being sleeved on the reciprocating screw and the dust removal guide rod, the reciprocating screw and the dust removal rod being threadedly connected, the dust removal rod being able to contact the brush, and a third conveyor belt being sleeved on the reciprocating screw and the cleaning shaft.
[0012] Preferably, both mounting plates are equipped with a dust blowing mechanism corresponding to the cleaning mechanism. The dust blowing mechanism includes a dust blowing pipe fixedly connected to the mounting plate, and the dust blowing pipe is provided with a plurality of dust blowing nozzles facing the enameled wire. A dust blowing pump is fixedly connected to the workbench. The dust blowing pump is connected to the dust blowing pipe through a connecting pipe, and a sealing component for sealing the connecting pipe is installed in the dust blowing pipe.
[0013] Preferably, the sealing component includes a sealing shaft rotatably mounted in the dust blowing pipe, a sealing valve fixedly connected to the sealing shaft, the sealing shaft extending to the outside of the dust blowing pipe, a connecting shaft rotatably mounted on the mounting plate, the connecting shaft and the sealing shaft being connected by a bevel gear set, a connecting gear fixedly connected to the connecting shaft, a rack slidably mounted on the mounting plate that meshes with the connecting gear, a baffle fixedly connected to the rack, a first spring fixedly connected between the baffle and the mounting plate, a push plate fixedly connected to the cleaning shaft, the push plate contacting the baffle, and an arc surface formed on the end face of the push plate facing the baffle.
[0014] Preferably, an air blowing mechanism is installed between the paint spraying box and the drying box. The air blowing mechanism includes a sealing cylinder fixedly connected between the paint spraying box and the drying box, an annular spray pipe rotatably installed in the sealing cylinder, an air pump fixedly connected to the worktable, and the air pump and the annular spray pipe are connected through an air inlet pipe. Multiple nozzles are evenly arranged on the inner circumferential surface of the annular spray pipe. A transmission component is installed on the sealing cylinder, and the drive shaft can drive the annular spray pipe to rotate through the transmission component.
[0015] Preferably, the transmission component includes a toothed ring rotatably mounted in a sealing cylinder, the toothed ring being fixedly connected to an annular nozzle, a transmission shaft rotatably mounted on the sealing cylinder, a fourth conveyor belt being sleeved on the transmission shaft and a drive shaft, and a transmission gear meshing with the toothed ring being fixedly connected to the transmission shaft.
[0016] Preferably, the unwinding mechanism includes an unwinding frame fixedly connected to a first rotating shaft, an unwinding motor fixedly connected to the unwinding frame, an unwinding disc rotatably mounted in the unwinding frame, an output shaft of the unwinding motor fixedly connected to the unwinding disc, and two unwinding guide rollers rotatably mounted in the unwinding frame, the two unwinding guide rollers being located on both sides of the enameled wire.
[0017] In summary, the present invention has at least the following beneficial technical effects:
[0018] 1. When processing enameled wire, the unwinding mechanism is first used to unwind the enameled wire, and the winding mechanism is used to wind the enameled wire. The enameled wire passes through the spray painting box and the drying box. Then, the drive mechanism is started, which drives the first and second rotating shafts to rotate synchronously. The first rotating shaft drives the unwinding mechanism to rotate, and the second rotating shaft drives the winding mechanism to rotate. This allows the enameled wire to rotate after spraying, and the paint on the surface of the enameled wire flows along the wire, avoiding paint dripping and solving the problem of affecting the overall quality of the enameled wire.
[0019] 2. Before painting the enameled wire, the brush contacts the wire. As the wire rotates, the brush removes debris and dust. The rotating mechanism then drives two cleaning shafts to rotate, which in turn rotates the cleaning plate, which in turn rotates the brush. When one brush contacts the wire, the other brush separates. Once separated, the dust removal mechanism cleans the brush, preventing dust accumulation and ensuring effective cleaning of the wire.
[0020] 3. During the rotation of the enameled wire, the dust pump is started. The dust pump delivers gas into the dust blowing pipe and sprays it out through the dust blowing nozzle to clean the dust on the enameled wire, making the enameled wire cleaner. When the brush on the same side comes into contact with the enameled wire, the sealing part blocks the dust blowing pipe on the same side, while the dust blowing pipe on the other side is opened to prevent the airflow from the dust blowing pipe from affecting the cleaning process of the brush. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of the enameled wire production and processing device according to an embodiment of the present invention.
[0022] Figure 2 This is a schematic diagram of the drive mechanism according to an embodiment of the present invention.
[0023] Figure 3 This is a schematic diagram of the unwinding mechanism according to an embodiment of the present invention.
[0024] Figure 4 This is a schematic diagram of the winding mechanism according to an embodiment of the present invention.
[0025] Figure 5 This is a schematic diagram of the structure of the rotating component according to an embodiment of the present invention.
[0026] Figure 6 This is a schematic diagram of the cleaning mechanism according to an embodiment of the present invention.
[0027] Figure 7 This is a schematic diagram of the structure of the dust removal component according to an embodiment of the present invention.
[0028] Figure 8 This is a schematic diagram of the sealing component according to an embodiment of the present invention.
[0029] Explanation of reference numerals in the attached drawings: 1. Workbench; 11. Spray paint box; 12. Drying box; 13. First support plate; 14. Second support plate; 15. First rotating shaft; 151. Semi-circular gear; 16. Second rotating shaft; 17. Mounting plate; 2. Unwinding mechanism; 21. Unwinding frame; 22. Unwinding motor; 23. Unwinding reel; 24. Unwinding guide roller; 3. Winding mechanism; 31. Winding frame; 32. Winding motor; 33. Winding reel; 34. Winding guide roller; 4. Drive mechanism; 41. Drive motor; 42. Drive shaft; 43. First conveyor belt; 5. Cleaning mechanism; 51. Cleaning 52. Shaft; 53. Cleaning plate; 54. Brush; 55. Rotating shaft; 56. Rotating gear; 57. Second conveyor belt; 58. Collection box; 59. Reciprocating screw; 60. Dust removal bar; 61. Third conveyor belt; 62. Dust blowing mechanism; 63. Dust blowing pipe; 64. Sealing shaft; 65. Sealing valve; 66. Connecting shaft; 67. Connecting gear; 68. Rack; 69. Baffle; 60. First spring; 61. Push plate; 72. Air blowing mechanism; 73. Sealing cylinder; 74. Annular nozzle; 75. Gear ring; 76. Drive shaft; 77. Drive gear; 78. Fourth conveyor belt. Detailed Implementation
[0030] The following is in conjunction with the appendix Figure 1 - Appendix Figure 8 The present invention will be described in further detail below.
[0031] This invention discloses an apparatus for producing and processing enameled wire. (Refer to...) Figures 1 to 4 The enameled wire production and processing device includes a workbench 1, an unwinding mechanism 2, a winding mechanism 3, a spray painting box 11, and a drying box 12. A spray painting pipe with multiple nozzles is fixedly connected inside the spray painting box 11. Drying plates are installed inside the drying box 12. A first support plate 13 and a second support plate 14 are fixedly connected to the workbench 1. A first rotating shaft 15 connected to the unwinding mechanism 2 is rotatably mounted on the first support plate 13. A second rotating shaft 16 connected to the winding mechanism 3 is rotatably mounted on the second support plate 14. The axes of the first rotating shaft 15 and the second rotating shaft 16 are the same. A device for driving the first rotating shaft 15 and the second rotating shaft 16 is installed on the workbench 1. The drive mechanism 4 rotates in a step-by-step manner. When the enameled wire needs to be processed, the unwinding mechanism 2 is used to unwind the enameled wire, and the winding mechanism 3 is used to wind the enameled wire. The enameled wire passes through the spray painting box 11 and the drying box 12. Then, the drive mechanism 4 is started. The drive mechanism 4 drives the first rotating shaft 15 and the second rotating shaft 16 to rotate synchronously. The first rotating shaft 15 drives the unwinding mechanism 2 to rotate, and the second rotating shaft 16 drives the winding mechanism 3 to rotate. This allows the enameled wire to rotate after the painting is completed. The paint on the surface of the enameled wire flows along the enameled wire, avoiding paint dripping and solving the problem of affecting the overall quality of the enameled wire.
[0032] ReferenceFigure 3 and Figure 4 The drive mechanism 4 includes a drive motor 41 fixedly connected to the first support plate 13. The output shaft of the drive motor 41 is fixedly connected to the first rotating shaft 15. A drive shaft 42 is rotatably mounted between the first support plate 13 and the second support plate 14. The first rotating shaft 15 and the second rotating shaft 16 are respectively fitted with a first conveyor belt 43 on the drive shaft 42. When the drive motor 41 is started, the drive motor 41 drives the first rotating shaft 15 to rotate. The first rotating shaft 15 drives the drive shaft 42 to rotate through the first conveyor belt 43. The drive shaft 42 drives the second rotating shaft 16 to rotate through the first conveyor belt 43, so that the first rotating shaft 15 and the second rotating shaft 16 rotate synchronously.
[0033] Reference Figures 2 to 6 Two sets of cleaning mechanisms 5 are installed on the workbench 1. Two mounting plates 17, corresponding to the cleaning mechanisms 5, are fixedly connected to the workbench 1. The two sets of cleaning mechanisms 5 are symmetrically arranged on both sides of the enameled wire. Each cleaning mechanism 5 includes a cleaning shaft 51 rotatably mounted on the mounting plate 17. A cleaning plate 52 is fixedly connected to the cleaning shaft 51, and a brush 53 that contacts the enameled wire is fixedly connected to the cleaning plate 52. When the brush 53 in one set of cleaning mechanisms 5 contacts the enameled wire, the brush 53 in the other set of cleaning mechanisms 5 separates from the enameled wire. A rotating component is provided on the workbench 1, which can drive the two cleaning shafts 51 to rotate respectively. Each of the two mounting plates 17 is equipped with... A dust collector is used to clean the brush 53. Before painting the enameled wire, the brush 53 comes into contact with the wire. As the wire rotates, the brush 53 removes debris and dust from it. A rotating component is activated, which drives two cleaning shafts 51 to rotate. The cleaning shafts 51 drive the cleaning plate 52 to rotate, which in turn drives the brush 53 to rotate. When one brush 53 comes into contact with the wire, the other brush 53 separates from it. When the brush 53 separates from the wire, the dust collector can clean the brush 53, preventing dust accumulation and ensuring effective cleaning of the wire.
[0034] Reference Figure 3 and Figure 5The rotating component includes two rotating shafts 54 rotatably mounted on the first support plate 13. The two rotating shafts 54 are respectively arranged corresponding to the cleaning shaft 51. A second conveyor belt 55 is sleeved on the rotating shafts 54 and the cleaning shaft 51. A semi-circular gear 151 is fixedly connected to the first rotating shaft 15. A rotating gear 541 that meshes with the semi-circular gear 151 is fixedly connected to each of the two rotating shafts 54. During the rotation of the enameled wire, the first rotating shaft 15 drives the semi-circular gear 151 to rotate. When the semi-circular gear 151 meshes with one of the rotating gears 541, the semi-circular gear 151 separates from the other rotating gear 541. The semi-circular gear 151 drives the rotating gear 541, and the rotating gear 541 drives the rotating shaft 54 to rotate. The rotating shaft 54 drives the cleaning shaft 51 to rotate through the second conveyor belt 55, thereby separating the brush 53 from the enameled wire.
[0035] Reference Figures 5 to 7 The dust removal component includes a collection box 56 fixedly connected to the mounting plate 17, located below the cleaning shaft 51. A reciprocating screw 57 is rotatably installed in the collection box 56. A dust removal guide rod is fixedly connected to the mounting plate 17. A dust removal rod 58 is sleeved on the reciprocating screw 57 and the dust removal guide rod. The reciprocating screw 57 and the dust removal rod 58 are threaded together. The dust removal rod 58 can contact the brush 53. A third conveyor belt 59 is sleeved on the reciprocating screw 57 and the cleaning shaft 51. During the rotation of the enameled wire, the first rotating shaft 15 drives the cleaning shaft 51 to rotate. The cleaning shaft 51 drives the reciprocating screw 57 to rotate through the third conveyor belt 59. The reciprocating screw 57 drives the dust removal rod 58 to move back and forth. When the brush 53 rotates to contact the dust removal rod 58, the dust removal rod 58 can move the brush 53, thereby cleaning the dust and debris on the brush 53.
[0036] Reference Figures 2 to 8 Both mounting plates 17 are equipped with dust blowing mechanisms 6 corresponding to the cleaning mechanism 5. The dust blowing mechanism 6 includes a dust blowing pipe 61 fixedly connected to the mounting plate 17. The dust blowing pipe 61 is provided with multiple dust blowing nozzles facing the enameled wire. A dust blowing pump is fixedly connected to the workbench 1. The dust blowing pump is connected to the dust blowing pipe 61 through a connecting pipe. A sealing component for sealing the connecting pipe is installed in the dust blowing pipe 61. During the rotation of the enameled wire, the dust blowing pump is started. The dust blowing pump delivers gas to the dust blowing pipe 61 and sprays it out through the dust blowing nozzles to clean the dust on the enameled wire, making the enameled wire cleaner. When the brush 53 on the same side comes into contact with the enameled wire, the sealing component seals the dust blowing pipe 61 on the same side, and the dust blowing pipe 61 on the other side is opened to prevent the airflow from the dust blowing pipe 61 from affecting the cleaning process of the brush 53.
[0037] Reference Figures 5 to 8The sealing component includes a sealing shaft 62 rotatably mounted in the dust blowing pipe 61, a sealing valve 63 fixedly connected to the sealing shaft 62, the sealing shaft 62 extending to the outside of the dust blowing pipe 61, a connecting shaft 64 rotatably mounted on the mounting plate 17, the connecting shaft 64 and the sealing shaft 62 being connected by a bevel gear set, a connecting gear 641 fixedly connected to the connecting shaft 64, a rack 65 slidably mounted on the mounting plate 17 meshing with the connecting gear 641, a baffle 66 fixedly connected to the rack 65, a first spring 67 fixedly connected between the baffle 66 and the mounting plate 17, a push plate 68 fixedly connected to the cleaning shaft 51, the push plate 68 contacting the baffle 66, and an arc surface formed on the end face of the push plate 68 facing the baffle 66; During the rotation of brush 53, cleaning shaft 51 drives push plate 68 to rotate. When push plate 68 contacts baffle 66, push plate 68 pushes baffle 66 to move. Baffle 66 drives rack 65 to rotate. Rack 65 drives connecting gear 641 to rotate. Connecting gear 641 drives connecting shaft 64 to rotate. Connecting shaft 64 drives sealing shaft 62 to rotate. Sealing shaft 62 drives sealing valve 63 to rotate. When brush 53 contacts enameled wire, sealing valve 63 seals dust pipe 61. When cleaning shaft 51 rotates again, cleaning shaft 51 drives push plate 68 to separate from baffle 66. First spring 67 can then push baffle 66 to move in the opposite direction, and sealing valve 63 can then open.
[0038] Reference Figure 2 and Figure 4 An air blowing mechanism 7 is installed between the paint spraying box 11 and the drying box 12. The air blowing mechanism 7 includes a sealing cylinder 71 fixedly connected between the paint spraying box 11 and the drying box 12. The sealing cylinder 71 can prevent paint from dripping onto the workbench 1. An annular nozzle 72 is rotatably installed in the sealing cylinder 71. An air pump is fixedly connected to the workbench 1. The air pump and the annular nozzle 72 are connected through an air inlet pipe. Multiple nozzles are evenly arranged on the inner circumferential surface of the annular nozzle 72. A transmission component is installed on the sealing cylinder 71. The drive shaft 42 can drive the annular nozzle 72 to rotate through the transmission component. After the enameled wire is painted, the air pump is started. The air pump delivers airflow into the annular nozzle 72 and blows it onto the enameled wire through the nozzles, which can further prevent paint from dripping. At the same time, during the rotation of the enameled wire, the drive shaft 42 drives the annular nozzle 72 to rotate through the transmission component. The annular nozzle 72 drives the nozzles to rotate. The airflow direction of the nozzles always remains relatively stationary with respect to the paint film surface, reducing airflow disturbance.
[0039] Reference Figure 4The transmission component includes a gear ring 73 rotatably mounted in a sealing cylinder 71, which is fixedly connected to an annular nozzle 72. A transmission shaft 74 is rotatably mounted on the sealing cylinder 71. A fourth conveyor belt 75 is sleeved on the transmission shaft 74 and the drive shaft 42. A transmission gear 741 that meshes with the gear ring 73 is fixedly connected to the transmission shaft 74. During the rotation of the drive shaft 42, the drive shaft 42 drives the transmission shaft 74 to rotate through the fourth conveyor belt 75. The transmission shaft 74 drives the transmission gear 741 to rotate, the transmission gear 741 drives the gear ring 73 to rotate, and the gear ring 73 drives the annular nozzle 72 to rotate.
[0040] Reference Figure 2 and Figure 3 The unwinding mechanism 2 includes an unwinding frame 21 fixedly connected to the first rotating shaft 15, an unwinding motor 22 fixedly connected to the unwinding frame 21, an unwinding reel 23 rotatably mounted in the unwinding frame 21, an output shaft of the unwinding motor 22 fixedly connected to the unwinding reel 23, and two unwinding guide rollers 24 rotatably mounted in the unwinding frame 21, which are located on both sides of the enameled wire. During the rotation of the first rotating shaft 15, the first rotating shaft 15 drives the unwinding frame 21 to rotate, and the unwinding frame 21 drives the two unwinding guide rollers 24 to rotate. The two unwinding guide rollers 24 can guide the enameled wire and prevent the enameled wire from deviating.
[0041] Reference Figure 2 and Figure 4 The winding mechanism 3 includes a winding frame 31 fixedly connected to the second rotating shaft 16. A winding motor 32 is fixedly connected to the winding frame 31. A winding reel 33 is rotatably mounted in the winding frame 31. The output shaft of the winding motor 32 is fixedly connected to the winding reel 33. Two winding guide rollers 34 are rotatably mounted in the winding frame 31, and the two winding guide rollers 34 are located on both sides of the enameled wire. During the rotation of the second rotating shaft 16, the second rotating shaft 16 drives the winding frame 31 to rotate, and the winding frame 31 drives the two winding guide rollers 34 to rotate. The two winding guide rollers 34 can guide the enameled wire and prevent the enameled wire from deviating.
[0042] The implementation principle of the enameled wire production and processing device according to an embodiment of the present invention is as follows: When processing enameled wire is required, the enameled wire is first unwound using the unwinding reel 23 and wound up using the winding reel 33. The enameled wire passes through the spray painting box 11, the sealing cylinder 71, and the drying box 12. Then, the drive motor 41 is started, which drives the first rotating shaft 15 and the second rotating shaft 16 to rotate synchronously. The first rotating shaft 15 drives the unwinding frame 21 to rotate, and the second rotating shaft 16 drives the winding frame 31 to rotate, so that the enameled wire can rotate after spraying. The paint on the surface of the enameled wire flows along the enameled wire, avoiding paint dripping. At the same time, the first rotating shaft 15 drives the semi-circular gear 151 to rotate. The semi-circular gear 151 drives one of the cleaning shafts 51 to rotate, which in turn drives the brush 53 to rotate, causing one of the brushes 53 to separate from the enameled wire. The cleaning shaft 51 also drives the dust removal rod 58 to move back and forth. When the brush 53 rotates to contact the dust removal rod 58, the dust removal rod 58 can push the brush 53 to clean the dust and debris on the brush 53. At the same time, the cleaning shaft 51 drives the push plate 68 to rotate, which drives the sealing valve 63 to seal the dust blowing pipe 61. When the brush 53 on the same side contacts the enameled wire, the dust blowing pipe 61 on the same side is sealed, while the dust blowing pipe 61 on the other side is opened, so as to prevent the airflow from the dust blowing pipe 61 from affecting the cleaning process of the brush 53.
[0043] The above are all preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, all equivalent changes made in accordance with the structure, shape and principle of the present invention should be covered within the scope of protection of the present invention.
Claims
1. A processing apparatus for producing enameled wire, comprising a workbench (1), an unwinding mechanism (2), a winding mechanism (3), a spray painting box (11), and a drying box (12), characterized in that: A first support plate (13) and a second support plate (14) are fixedly connected to the workbench (1). A first rotating shaft (15) connected to the unwinding mechanism (2) is rotatably mounted on the first support plate (13). A second rotating shaft (16) connected to the winding mechanism (3) is rotatably mounted on the second support plate (14). The axes of the first rotating shaft (15) and the second rotating shaft (16) are the same. A drive mechanism (4) for driving the first rotating shaft (15) and the second rotating shaft (16) to rotate synchronously is installed on the workbench (1). The drive mechanism (4) includes components fixedly connected to the first support plate (13). The drive motor (41) is fixedly connected to the first rotating shaft (15). A drive shaft (42) is rotatably mounted between the first support plate (13) and the second support plate (14). The first rotating shaft (15) and the second rotating shaft (16) are respectively fitted with a first conveyor belt (43) on the drive shaft (42). Two sets of cleaning mechanisms (5) are installed on the workbench (1). Two mounting plates (17) corresponding to the cleaning mechanisms (5) are fixedly connected on the workbench (1). The two sets of cleaning mechanisms (5) are symmetrically arranged on both sides of the enameled wire. The mechanism (5) includes a cleaning shaft (51) rotatably mounted on a mounting plate (17), a cleaning plate (52) fixedly connected to the cleaning shaft (51), and a brush (53) fixedly connected to the cleaning plate (52) to contact the enameled wire. When one set of brushes (53) in the cleaning mechanism (5) contacts the enameled wire, the other set of brushes (53) in the cleaning mechanism (5) separates from the enameled wire. A rotating component is provided on the worktable (1), which can drive the two cleaning shafts (51) to rotate respectively. Both mounting plates (17) are equipped with tools for cleaning the brushes (53). The cleaning dust removal component includes a collection box (56) fixedly connected to the mounting plate (17), the collection box (56) being located below the cleaning shaft (51), a reciprocating screw (57) being rotatably installed in the collection box (56), a dust removal guide rod being fixedly connected to the mounting plate (17), a dust removal rod (58) being sleeved on the reciprocating screw (57) and the dust removal guide rod, the reciprocating screw (57) and the dust removal rod (58) being threadedly connected, the dust removal rod (58) being able to contact the brush (53), and a third conveyor belt (59) being sleeved on the reciprocating screw (57) and the cleaning shaft (51).
2. The enameled wire production and processing apparatus according to claim 1, characterized in that: The rotating component includes two rotating shafts (54) rotatably mounted on the first support plate (13). The two rotating shafts (54) are respectively arranged corresponding to the cleaning shaft (51). A second conveyor belt (55) is sleeved on the rotating shaft (54) and the cleaning shaft (51). A semi-circular gear (151) is fixedly connected to the first rotating shaft (15). A rotating gear (541) meshing with the semi-circular gear (151) is fixedly connected to each of the two rotating shafts (54).
3. The enameled wire production and processing apparatus according to claim 1, characterized in that: Both mounting plates (17) are equipped with a dust blowing mechanism (6) corresponding to the cleaning mechanism (5). The dust blowing mechanism (6) includes a dust blowing pipe (61) fixedly connected to the mounting plate (17). The dust blowing pipe (61) is provided with a plurality of dust blowing nozzles facing the enameled wire. A dust blowing pump is fixedly connected to the workbench (1). The dust blowing pump is connected to the dust blowing pipe (61) through a connecting pipe. A sealing component for sealing the connecting pipe is installed in the dust blowing pipe (61).
4. The enameled wire production and processing apparatus according to claim 3, characterized in that: The sealing component includes a sealing shaft (62) rotatably mounted in a dust blowing pipe (61), a sealing valve (63) fixedly connected to the sealing shaft (62), the sealing shaft (62) extending to the outside of the dust blowing pipe (61), a connecting shaft (64) rotatably mounted on the mounting plate (17), the connecting shaft (64) and the sealing shaft (62) being connected by a bevel gear set, a connecting gear (641) fixedly connected to the connecting shaft (64), a rack (65) slidably mounted on the mounting plate (17) meshing with the connecting gear (641), a baffle (66) fixedly connected to the rack (65), a first spring (67) fixedly connected between the baffle (66) and the mounting plate (17), a push plate (68) fixedly connected to the cleaning shaft (51), the push plate (68) contacting the baffle (66), and an arc surface formed on the end face of the push plate (68) facing the baffle (66).
5. The enameled wire production and processing apparatus according to claim 1, characterized in that: An air blowing mechanism (7) is installed between the paint spraying box (11) and the drying box (12). The air blowing mechanism (7) includes a sealing cylinder (71) fixedly connected between the paint spraying box (11) and the drying box (12). An annular nozzle (72) is rotatably installed in the sealing cylinder (71). An air blowing pump is fixedly connected to the workbench (1). The air blowing pump and the annular nozzle (72) are connected through an air inlet pipe. Multiple nozzles are evenly arranged on the inner circumferential surface of the annular nozzle (72). A transmission component is installed on the sealing cylinder (71). The drive shaft (42) can drive the annular nozzle (72) to rotate through the transmission component.
6. The enameled wire production and processing apparatus according to claim 5, characterized in that: The transmission component includes a toothed ring (73) rotatably mounted in a sealing cylinder (71), the toothed ring (73) being fixedly connected to an annular nozzle (72), a transmission shaft (74) rotatably mounted on the sealing cylinder (71), a fourth conveyor belt (75) being sleeved on the transmission shaft (74) and the drive shaft (42), and a transmission gear (741) that meshes with the toothed ring (73) being fixedly connected on the transmission shaft (74).
7. The enameled wire production and processing apparatus according to claim 1, characterized in that: The unwinding mechanism (2) includes an unwinding frame (21) fixedly connected to the first rotating shaft (15), an unwinding motor (22) fixedly connected to the unwinding frame (21), an unwinding disc (23) rotatably mounted in the unwinding frame (21), the output shaft of the unwinding motor (22) fixedly connected to the unwinding disc (23), and two unwinding guide rollers (24) rotatably mounted in the unwinding frame (21), the two unwinding guide rollers (24) being located on both sides of the enameled wire respectively.
Citation Information
Patent Citations
Varnished wire production line and winding machine thereof
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Varnished wire coating mechanism capable of uniformly coating
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