Flexible intelligent manufacturing system

Abstract

The invention relates to a flexible intelligent manufacturing system. The flexible intelligent manufacturing system comprises a workbench, a supply module, a feeding module, a functional module, a discharging module, a visual detection module and a controller. The feeding module comprises a feeding body, an adsorption head assembly and a first visual assembly. The visual detection module comprises a second visual assembly and a third visual assembly which are arranged on the workbench. The controller is configured to control the flexible vibration disc, the feeding module and the visual detection module to work in a coordinated mode so as to achieve feeding of different materials. The flexible intelligent manufacturing system comprises multiple assembling modes, and the assembling modes are configured as follows: one of the feeding module, the feeding module, the functional module and the discharging module is detachably mounted on the workbench. According to the universal flexible machine, the universality, the flexibility and the expandability of the equipment are realized through modular standardized design, detachable connection and a flexible production technology. And materials and processes can be rapidly switched according to different production requirements.

Description

Technical Field

[0001] The present invention relates to the technical field of automation equipment, and in particular to a flexible intelligent manufacturing system. Background Art

[0002] In the semiconductor manufacturing sector, the use of automated production equipment has significantly improved production efficiency and product quality. However, current automated semiconductor production equipment generally suffers from insufficient versatility. Most equipment can only produce a single product or a few products, and the number of workstations and functions are relatively fixed, making it difficult to flexibly adjust to meet varying production needs. These limitations often require companies facing high-variety, small-batch production orders to invest heavily in multiple specialized machines. This not only increases equipment procurement costs, but also leads to wasted production space and reduced equipment utilization.

[0003] Specifically, the shortcomings of existing automated semiconductor production equipment are mainly reflected in the following aspects. First, the equipment is highly specialized and lacks flexibility. Once the production task changes and different semiconductor products need to be produced, it is often difficult to quickly adapt to the new production needs. Large-scale equipment modification or re-purchase is required, which undoubtedly increases the company's operating costs and production cycle. Secondly, the limited number of workstations restricts the improvement of production efficiency. Since it is impossible to flexibly add or adjust workstations according to actual production needs, it is difficult for companies to achieve efficient production layout and optimal resource allocation when faced with complex production processes or high-output demands. Furthermore, the scalability and reconfigurability of the equipment are poor, making it difficult to meet the requirements of market changes and technological development. With the continuous advancement of semiconductor technology and the rapid changes in market demand, companies need to be able to quickly adjust production equipment to adapt to the needs of new product research and development and production.

[0004] Existing equipment also has significant deficiencies in material assembly and process switching. Due to the lack of standardized module design and detachable connection structures, the equipment cannot easily replace different material supply modules or adjust process parameters, making it difficult to achieve assembly and production of multiple materials. This not only limits the company's production flexibility, but may also lead to problems such as improper material matching and process incompatibility during the production process, affecting product quality and production efficiency. In addition, when implementing flexible loading, the existing automated production equipment lacks the loading accuracy of its visual positioning system, making it impossible to accurately grasp and place materials in the designated position, resulting in assembly errors or reduced product quality during the production process.

[0005] In summary, existing automated semiconductor production equipment lacks versatility, making it difficult to meet the high-variety, small-batch, and rapid-response production model required by modern semiconductor manufacturing. Furthermore, insufficient loading accuracy in the visual positioning system impacts product quality. Therefore, the development of a universal flexible machine, which, through modular standardized design, detachable connections, and flexible production technology, achieves versatility, flexibility, and scalability. This allows for rapid switching of materials and processes based on varying production needs, and has significant practical significance and application value. Summary of the Invention

[0006] The purpose of the present invention is to provide a flexible intelligent manufacturing system, which aims to solve the technical problems of the existing automated semiconductor production equipment's lack of versatility and difficulty in adapting to the production needs of different products produced by one device, as well as the problem of insufficient loading accuracy of the visual positioning system affecting product quality.

[0007] In order to solve the above technical problems, a flexible intelligent manufacturing system is provided, comprising:

[0008] Workbench;

[0009] The feeding module is used to receive and preliminarily organize the materials to be assembled to achieve orderly transportation of materials;

[0010] A loading module includes a loading body, an adsorption head assembly, and a first visual assembly, wherein the loading body is connected to the workbench, the adsorption head assembly is connected to the loading body, and the first visual assembly is connected to the adsorption head assembly;

[0011] Functional module, used to process the materials after loading;

[0012] A material unloading module is used to move the materials processed by the functional modules out of the working area;

[0013] A visual inspection module, comprising a second visual component and a third visual component provided on the workbench, wherein the second visual component is located directly above the feeding module, and the third visual component is located between the functional module and the unloading module;

[0014] a controller electrically connected to the feeding module, the loading module, and the visual inspection module, respectively; the controller being configured to control the feeding module, the loading module, and the visual inspection module to coordinate their operation to achieve loading of different materials;

[0015] The flexible intelligent manufacturing system includes a plurality of assembly modes, and the assembly modes are configured as follows: one of the feeding module, the loading module, the functional module, and the unloading module can be detachably mounted on the workbench.

[0016] Furthermore, the flexible intelligent manufacturing system includes a first assembly mode, which is configured as follows: a plurality of functional modules are provided, and the functional modules are detachably installed on the workbench to realize the replacement of different functional modules, and the feeding module, the loading module and the unloading module are all fixedly installed on the workbench.

[0017] Furthermore, the flexible intelligent manufacturing system includes a second assembly mode, which is configured as follows: a plurality of feeding modules are provided, and the feeding modules are detachably installed on the workbench to realize the replacement of different feeding modules, and the loading module, the unloading module and the functional module are all fixedly installed on the workbench.

[0018] Furthermore, the flexible intelligent manufacturing system includes a third assembly mode, and the third assembly mode is configured as follows: a plurality of the unloading modules are provided, and the unloading modules can be detachably installed on the workbench to realize the replacement of different unloading modules, and the loading module, the feeding module and the functional module are all fixedly installed on the workbench.

[0019] Furthermore, the flexible intelligent manufacturing system includes a fourth assembly mode, and the fourth assembly mode is configured as follows: a plurality of loading modules are provided, and the loading module can be detachably installed on the workbench to realize the replacement of different loading modules, and the unloading module, the feeding module and the functional module are all fixedly installed on the workbench.

[0020] Furthermore, the workbench includes an installation position, which includes an installation hole and a positioning pin. The installation hole is used to be detachably connected to one of the feeding module, the loading module, the functional module and the unloading module, and the positioning pin is arranged next to the installation hole.

[0021] Furthermore, the adsorption head assembly includes a mounting frame, a sliding frame, a movable slide rail, a rotary motor, an elastic member, a first suction head member and a second suction head member, the mounting frame is connected to the feeding body, the movable slide rail is fixedly mounted on the mounting frame, the sliding frame is slidably mounted on the mounting frame via the movable slide rail, the elastic member abuts between the mounting frame and the sliding frame, the rotary motor is mounted on the sliding frame, the first suction head member is connected to the rotary motor, and the second suction head member is connected to the feeding body;

[0022] The first visual component includes a first fixing frame, a first visual camera and a first light source. The first fixing frame is connected to the feeding body. The first visual camera and the first light source are both fixedly mounted on the first fixing frame.

[0023] Furthermore, the second visual component includes a second fixing frame, a second visual camera and a second light source, the second fixing frame is connected to the workbench, and the second visual camera and the second light source are both fixedly mounted on the second fixing frame;

[0024] The third visual component includes a third visual camera and a waste bin, both of which are installed on the workbench, and the waste bin is located beside the third visual camera;

[0025] The feeding module also includes a flexible vibration plate and a storage bin. The flexible vibration plate includes a material tray and a vibration motor. The storage bin is communicated with the material tray. The material tray is connected to the vibration motor. The vibration motor is electrically connected to the controller.

[0026] Furthermore, the controller is configured as follows: after the material is transported from the storage bin to the material tray, the controller controls the vibration motor to start to adjust the position and posture of the material in the material tray, controls the second visual component to obtain the first position information of all materials currently in the material tray, the controller selects the target material according to the first position information, and obtains the target position information of the target material, the controller controls the movement of the loading body according to the target position information and drives the first suction head to absorb the target material, and moves the target material to the top of the third visual component, controls the third visual component to obtain the angle information and first appearance information of the target material information, and judge whether the target material is qualified according to the first appearance information. If the target material is unqualified, the first suction head is controlled to move the target material to the waste bin. If the target material is qualified, the controller adjusts the angular position of the target material according to the angle information, and then transfers the target material to the jig of the functional module for processing. Thereafter, the loading body is controlled to move and drive the second suction head, and the controller obtains the second position information of the jig according to the first visual component. The controller controls the second suction head to absorb the jig according to the second position information and moves the jig to the unloading module.

[0027] Furthermore, the controller is further configured to: control the second visual component to obtain second appearance information, and the controller determines whether the target material is qualified based on the second appearance information; if the target material is unqualified, control the first suction head to move the target material to the waste bin; if the target material is qualified, move the target material to directly above the third visual component for inspection;

[0028] The controller is also configured to: control the third visual component to obtain the posture information of the target material, and the controller determines whether the posture of the target material is correct based on the posture information. If the posture of the target material is incorrect, the target material is moved to the material tray to readjust the posture, or moved to the waste bin. If the posture of the target material is correct, the angle of the target material is adjusted.

[0029] Implementing the embodiments of the present invention will have the following beneficial effects:

[0030] The flexible intelligent manufacturing system in this embodiment has multiple assembly modes, and the assembly mode is configured so that one of the feeding module, loading module, functional module, and unloading module can be detachably installed on the workbench. As a preferred solution, the functional module can be disassembled and replaced, and at the same time, the controller controls the flexible vibration plate, loading module, and visual inspection module to coordinate work to achieve the loading of different materials. Therefore, the flexible intelligent manufacturing system in this application only needs to replace one of the modules (such as the functional module) to process different materials or products, thereby improving the versatility of the flexible intelligent manufacturing system of this application. The universal flexible machine of this application realizes the versatility, flexibility and scalability of the equipment through modular standardized design, detachable connection and flexible production technology, and can quickly switch materials and processes according to different production needs.

[0031] In another embodiment, by setting a first visual component on the loading module, and a second visual component and a third visual component in the visual inspection module, the first position information and the second appearance information of all materials in the flexible vibration disk are obtained by the second visual component. On the one hand, the material can be grabbed according to the first position information by the loading module, and on the other hand, the appearance of the front of the material can be checked for defects through the second appearance information; the angle information and the first appearance information of the target material are obtained by the third visual component. On the one hand, the angle position of the target material can be adjusted through the angle information, and on the other hand, the appearance of the front of the material can be checked for defects through the first appearance information; in addition, the position of the jig is obtained in real time through the first visual component, so that the jig and the material on the jig can be transferred to the unloading module. The flexible intelligent manufacturing system of the present application realizes accurate and rapid loading of materials through the cooperation of the first visual component, the second visual component and the third visual component, thereby improving the efficiency of the equipment and the accuracy of the production products. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0033] Figure 1 This is a structural diagram of the flexible intelligent manufacturing system according to the first embodiment of the present invention from one perspective;

[0034] Figure 2 This is a structural diagram of the flexible intelligent manufacturing system according to the first embodiment of the present invention from another perspective;

[0035] Figure 3 This is a structural diagram of the loading module according to the first embodiment of the present invention;

[0036] Figure 4 This is a front view of the partial structure of the loading module according to the first embodiment of the present invention;

[0037] Figure 5 This is a structural diagram of a partial structure of a loading module according to the first embodiment of the present invention;

[0038] Figure 6 This is a structural diagram of the workbench according to the first embodiment of the present invention;

[0039] Figure 7 for Figure 6 A partial enlarged schematic diagram of point A in the middle;

[0040] Figure 8 This is a schematic structural diagram of the third visual component according to the first embodiment of the present invention;

[0041] Figure 9 This is a schematic structural diagram of a portion of the third visual component structure according to the first embodiment of the present invention;

[0042] Figure 10 This is a control principle diagram of the flexible intelligent manufacturing system described in Example 1 of the present invention.

[0043] Among them: 100, flexible intelligent manufacturing system; 110, workbench; 111, installation position; 1111, installation hole; 1112, positioning pin; 120, feeding module; 121, flexible vibration plate; 1211, material tray; 122, storage bin; 130, loading module; 131, loading body; 132, suction head assembly; 1321, mounting frame; 1322, sliding frame; 1323, movable slide rail; 1324, rotating motor; 1325, elastic member; 1326, first suction head member; 1327, second suction head member; 133 , first visual component; 1331, first fixed frame; 1332, first visual camera; 1333, first light source; 140, functional module; 150, blanking module; 151, first blanking component; 152, second blanking component; 160, visual inspection module; 161, second visual component; 1611, second fixed frame; 1612, second visual camera; 1613, second light source; 162, third visual component; 1621, third visual camera; 1622, waste bin; 1623, third light source; 170, controller. DETAILED DESCRIPTION

[0044] To facilitate understanding of the present invention, the present invention will be described more fully below with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the accompanying drawings. However, the present invention may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present disclosure.

[0045] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly attached to the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only.

[0046] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used in this specification of the present invention are for the purpose of describing specific embodiments only and are not intended to limit the present invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0047] Example 1:

[0048] Please refer to Figures 1-10, an embodiment of the present invention provides a flexible intelligent manufacturing system 100, including a workbench 110, a feeding module 120, a loading module 130, a functional module 140, a unloading module 150, a visual inspection module 160 and a controller 170. The feeding module 120 is used to receive and preliminarily organize the materials to be assembled to achieve orderly transportation of the materials. The loading module 130 includes a loading body 131, an adsorption head assembly 132 and a first visual assembly 133. The loading body 131 is connected to the workbench 110, the adsorption head assembly 132 is connected to the loading body 131, and the first visual assembly 133 is connected to the adsorption head assembly 132. The functional module 140 is used to process the materials after loading. The unloading module 150 is used to move the materials processed by the functional module 140 out of the working area. The visual inspection module 160 includes a second visual component 161 and a third visual component 162 arranged on the workbench 110. The second visual component 161 is located directly above the feeding module 120, and the third visual component 162 is located between the functional module 140 and the unloading module 150. The controller 170 is electrically connected to the feeding module 120, the loading module 130, and the visual inspection module 160 respectively; the controller 170 is configured as follows: the controller 170 controls the feeding module 120, the loading module 130, and the visual inspection module 160 to coordinate their work to achieve the loading of different materials. Among them, the flexible intelligent manufacturing system 100 includes multiple assembly modes, and the assembly mode is configured as follows: one of the feeding module 120, the loading module 130, the functional module 140, and the unloading module 150 can be detachably mounted on the workbench 110. For example, the functional module 140 can implement a single process or two or more processes. Specifically, in this embodiment, the functional module 140 of the present application can realize conventional processes such as dispensing, bending, cutting, resistance / conductivity testing, laser paint stripping, CCD detection, 3D / 2D measurement, labeling / film correction, resistance welding, implant assembly, and assembly. In addition, it should be noted that the functional module 140, feeding module 120, loading module 130, and unloading module 150 of the present application are standardized, that is, the functional module 140, feeding module 120, loading module 130, and unloading module 150 have a standard base, which can be adapted to be installed on the workbench 110, and the versatility of the equipment is achieved by disassembly and connection. Specifically, there are four assembly modes of the flexible intelligent manufacturing system 100 of the present application. The first is that the functional module 140 is detachably installed on the workbench 110, and the feeding module 120, loading module 130, and unloading module 150 are fixedly installed on the workbench 110. The second type is that the feeding module 120 is detachably mounted on the workbench 110 , and the functional module 140 , the loading module 130 and the unloading module 150 are fixedly mounted on the workbench 110 .The third type is that the loading module 130 is detachably mounted on the workbench 110, and the feeding module 120, the functional module 140 and the unloading module 150 are fixedly mounted on the workbench 110. The fourth type is that the unloading module 150 is detachably mounted on the workbench 110, and the feeding module 120, the loading module 130 and the functional module 140 are fixedly mounted on the workbench 110. Among them, the first type is the preferred solution of the present application. The feeding module 120, the loading module 130 and the unloading module 150 of the present application can realize the loading and unloading of a variety of materials. Therefore, it is only necessary to replace the functional module 140 to achieve the versatility of the equipment and the flexible production of the product. It should be noted that the workbench 110 serves as the main frame of the entire flexible intelligent manufacturing system 100, and provides a basic platform for installation and support for each module (such as the feeding module 120, the loading module 130, the functional module 140 and the unloading module 150). This ensures that each module remains stable during operation, preventing displacement or deformation due to external forces or its own weight, thereby ensuring the normal operation of the entire system. Rack 110 integrates electrical circuits and a control unit to connect and control the operation of each module. This enables centralized control and management of the entire system, ensuring coordinated operation between modules and improving the system's intelligence and operational efficiency.

[0049] Please refer to Figure 1 and Figure 2 The flexible intelligent manufacturing system 100 in this embodiment is provided with multiple assembly modes, and the assembly mode is configured so that one of the feeding module 120, the loading module 130, the functional module 140, and the unloading module 150 can be detachably installed on the workbench 110. As a preferred solution, the functional module 140 can be disassembled and replaced, and at the same time, the controller 170 controls the flexible vibration plate 121, the loading module 130 and the visual inspection module 160 to coordinate work to realize the loading of different materials. Therefore, the flexible intelligent manufacturing system 100 in this application only needs to replace one of the modules (such as the functional module 140) to process different materials or products, thereby improving the versatility of the flexible intelligent manufacturing system 100 of this application. The universal flexible machine of this application realizes the versatility, flexibility and scalability of the equipment through modular standardized design, detachable connection and flexible production technology, and can quickly switch materials and processes according to different production needs.

[0050] Please refer to Figure 1 and Figure 2Flexible intelligent manufacturing system 100 also includes a housing (not shown) connected to workbench 110. The housing houses feeding module 120, loading module 130, functional module 140, unloading module 150, visual inspection module 160, and controller 170. The housing provides protection. Furthermore, a second visual component 161 is mounted on top of the housing, directly above flexible vibration plate 121.

[0051] Please refer to Figure 1 and Figure 2 The flexible vibration disk 121 includes a material tray 1211 and a vibration motor (not shown in the figure). The vibration motors are distributed at the four corners of the material tray 1211, that is, the four vibration motors are distributed in a rectangular shape. The flexible vibration disk 121 includes a material dispersion mode, a material sudden closing mode, a material front and back flipping mode, a material forward and backward movement mode, a material left and right movement mode, and a material diagonal movement mode. In the material dispersion mode, the four vibration motors are started at the same time, and the motor stroke and frequency are adjusted. The motor movers move back and forth quickly, causing the material to jump quickly on the surface of the material tray 1211 to achieve material dispersion. In the material sudden closing mode, the four vibration motors are started at the same time, reducing the motor stroke and frequency. The material gathers from the periphery to the center, forming a more concentrated area, which is convenient for the visual system to identify and the robot to grasp. In the material front and back flipping mode, the four vibration motors are started at the same time, and the motor stroke and frequency are adjusted. The material jumps on the surface of the material tray 1211 to achieve front and back flipping, ensuring that the front of the material is facing up, which is convenient for the loading module 130 to grasp. In the forward and backward material movement mode, four vibration motors are activated, with one set of motors having a greater stroke and frequency than the other. The material moves forward and backward on the surface of the tray 1211, achieving directional conveying of the material. In the left-right material movement mode, four vibration motors are activated, with one set of motors having a greater stroke and frequency than the other. The material moves left-right on the surface of the tray 1211, achieving lateral adjustment of the material. In the diagonal material movement mode, the two diagonal vibration motors are activated, and the motor stroke and frequency are adjusted. The material moves diagonally on the surface of the tray 1211, achieving diagonal adjustment of the material.

[0052] Adjusting the material position and posture by the flexible vibration plate 121 includes the following steps:

[0053] 1. Initial dispersion: Start the material dispersion mode to evenly distribute the material on the surface of the material tray 1211.

[0054] 2. Gathering adjustment: Start the material sudden closing mode to gather the materials into the recognition range of the visual system.

[0055] 3. Front and back flip: Start the material front and back flip mode to ensure that the front of the material is facing up.

[0056] 4. Directional movement: Based on the feedback from the visual inspection module 160, the material is activated in a forward, backward, left, right, or diagonal movement mode to adjust the material to the optimal position.

[0057] 5. Grabbing and loading: After the visual inspection module 160 identifies the material location, the robot grabs the material according to the coordinate information and places it at the designated location.

[0058] Please refer to Figure 1 and Figure 2 The unloading module 150 includes a first unloading component 151 and a second unloading component 152, wherein the first unloading component 151 and the second unloading component 152 are arranged side by side, the first unloading component 151 is used to transport small jigs or directly transport materials, and the second unloading component 152 is used to transport large jigs. In other words, the flexible intelligent manufacturing system 100 of the present application can meet the needs of different materials when loading and unloading, thereby realizing the versatility of the flexible intelligent manufacturing system 100. Furthermore, the first unloading component 151 and the second unloading component 152 can be set to have an adjustable track spacing, which can adapt to jigs and materials of different sizes, further improving the versatility of the equipment.

[0059] In one possible embodiment, the flexible intelligent manufacturing system 100 includes a first assembly mode, which is configured as follows: a plurality of functional modules 140 are provided, and the functional modules 140 can be detachably installed on the workbench 110 to realize the replacement of different functional modules 140, and the feeding module 120, the loading module 130 and the unloading module 150 are all fixedly installed on the workbench 110.

[0060] Please refer to Figure 6 and Figure 7In one possible embodiment, the workbench 110 includes a mounting position 111, which includes mounting holes 1111 and locating pins 1112. The mounting holes 1111 are used to detachably connect with one of the feeding module 120, the loading module 130, the functional module 140, and the unloading module 150. The locating pins 1112 are disposed beside the mounting holes 1111. For example, in this embodiment, the mounting position 111 includes four mounting holes and three locating pins 1112. The four mounting holes are detachably connected to the workbench 110 via bolts. The use of bolts for detachable connection is the lowest cost and facilitates user replacement of the functional module 140. It should be noted that, in this embodiment, all functional modules 140 include the same base, which is provided with a through hole that matches the mounting hole position 1111 for bolt connection. That is to say, in this application, the modules that need to be replaced are modularized. For example, in the functional modules 140 of this embodiment, all functional modules 140 have the same base, ensuring that each functional module 140 can be installed on the workbench 110 through the mounting position 111. In addition, it should be noted that most functional modules 140 can be installed using only one mounting position 111, but for larger functional modules 140 or larger modules with multiple process combinations, two or three mounting positions 111 can also be used for installation, that is, the through hole position of the base in the functional module 140 should be an integer multiple of the mounting position 111. Of course, in specific applications, the detachable connection between the functional module 140 and the workbench 110 can also be achieved by setting an electromagnet for magnetic attraction. The locating pin 1112 is arranged beside the mounting hole 1111 of the workbench 110, and its main function is to provide precise positioning for the feeding module 120, the loading module 130, the functional module 140 and the unloading module 150. During the module installation process, the locating pin 1112 can ensure that the connection position between the module and the workbench 110 is accurate, avoiding assembly errors or functional abnormalities caused by position deviation. The flexible intelligent manufacturing system 100 of the present invention adopts a standardized module design, and all modules have the same base structure and can adapt to the mounting position 111 on the workbench 110. The design of the locating pin 1112 enables different modules to be accurately positioned on the same mounting position 111, thereby realizing the versatility and interchangeability of the modules, and further improving the versatility and flexibility of the equipment. The locating pin 1112 is used in conjunction with the mounting hole 1111, and the mounting hole 1111 realizes the detachable connection between the module and the workbench 110 through connectors such as bolts, and the locating pin 1112 plays a guiding and positioning role during the connection process. This design not only reduces the difficulty of installation, but also improves installation efficiency and accuracy. Since the flexible intelligent manufacturing system 100 adopts a modular design, each module can be quickly replaced according to production needs.The presence of the positioning pins 1112 makes the installation and removal of the module more convenient. When replacing the module, the user only needs to place the sidewall of the module base close to two of the positioning pins 1112, and the adjacent sidewall of the module base close to the other positioning pin 1112, and the installation can be completed quickly without the need for a complicated adjustment process, thereby improving the flexibility and scalability of the equipment. In one possible embodiment, the adsorption head assembly 132 includes a mounting frame 1321, a sliding frame 1322, a movable slide rail 1323, a rotating motor 1324, an elastic member 1325, a first suction head member 1326 and a second suction head member 1327. The mounting frame 1321 is connected to the feeding body 131, the movable slide rail 1323 is fixedly installed on the mounting frame 1321, the sliding frame 1322 is slidably installed on the mounting frame 1321 through the movable slide rail 1323, and the elastic member 1325 abuts against the mounting frame 13 21 and the sliding frame 1322, the rotating motor 1324 is installed on the sliding frame 1322, the first suction head part 1326 is connected to the rotating motor 1324, and the second suction head part 1327 is connected to the feeding body 131; the first visual component 133 includes a first fixed frame 1331, a first visual camera 1332 and a first light source 1333, the first fixed frame 1331 is connected to the feeding body 131, and the first visual camera 1332 and the first light source 1333 are both fixedly mounted on the first fixed frame 1331. Exemplarily, the mounting frame 1321 is the basic structural component of the adsorption head assembly 132, which is used to connect and support the entire adsorption head assembly 132. It is connected to the feeding body 131 to ensure that the adsorption head assembly 132 can move with the movement of the feeding body 131. The function of the mounting frame 1321 is to provide an installation platform and positioning reference for other components to ensure the structural stability and accuracy of the entire assembly. The sliding frame 1322 is mounted on the mounting frame 1321 via the movable slide rail 1323 and can slide on the mounting frame 1321 along the direction of the slide rail. Its main function is to provide a movable platform for adjusting the position of the first suction head 1326. The function of the movable slide rail 1323 is to provide a stable sliding path to reduce friction and errors during the movement of the first suction head 1326. The rotating motor 1324 is mounted on the sliding frame 1322 and is used to drive the rotation of the first suction head 1326. Its main function is to adjust the gripping angle of the first suction head 1326 to adapt to the shape and posture of different materials. At the same time, before the material is placed in the fixture of the functional module 140, the placement angle of the material is adjusted by the rotating motor 1324 to straighten the material. Through the precise control of the rotating motor 1324, accurate gripping and placement of materials can be achieved, thereby improving the flexibility and adaptability of the equipment. In this embodiment, the elastic member 1325 is a compression spring. The elastic member 1325 abuts between the mounting bracket 1321 and the sliding bracket 1322 , and its main function is to provide a certain elastic buffer.During the movement of the sliding frame 1322, the elastic member 1325 can absorb some of the impact force, reducing the impact of mechanical vibration on the equipment. It can also provide a certain reset force to ensure that the sliding frame 1322 can quickly and accurately return to its original position. The presence of the elastic member 1325 helps to improve the stability and service life of the equipment. The first suction head 1326 is connected to the rotating motor 1324 and is the main component for grasping materials. Its function is to draw the target material from the feeding module 120 through an adsorption force (such as vacuum adsorption). The second suction head 1327 is connected to the loading body 131 and is used to grasp the fixture. The first fixed frame 1331 provides a stable mounting position for the first visual camera 1332 and the first light source 1333, ensuring that they remain fixed during the movement of the loading module 130, avoiding unstable image acquisition and lighting caused by vibration or movement. The first visual camera 1332 is used to capture real-time image information of the material. The first light source 1333 provides a stable and uniform light source for the first visual camera 1332, ensuring that the camera can clearly capture images of the material and fixture.

[0061] Please refer to Figure 3 、 Figure 4 and Figure 5 In one possible embodiment, the second visual component 161 includes a second fixed frame 1611, a second visual camera 1612, and a second light source 1613. The second fixed frame 1611 is connected to the workbench 110, and the second visual camera 1612 and the second light source 1613 are both fixedly mounted on the second fixed frame 1611. The third light source 1623 component includes a third visual camera 1621, a third light source 1623, and a waste bin 1622. The third visual camera 1621 and the waste bin 1622 are both mounted on the workbench 110, and the waste bin 1622 is located next to the third visual camera 1621. The feeding module 120 also includes a storage bin 122. The flexible vibration tray 121 includes a material tray 1211 and a vibration motor. The storage bin 122 is connected to the material tray 1211, and the material tray 1211 is connected to the vibration motor. The vibration motor is electrically connected to the controller 170. Illustratively, the second fixing bracket 1611 provides a stable mounting position for the second visual camera 1612 and the second light source 1613, ensuring that they can remain fixed during the movement of the loading module 130, avoiding unstable image acquisition and lighting caused by vibration or movement. The second visual camera 1612 is used to capture image information of the material in real time. The second light source 1613 provides a stable and uniform light source for the second visual camera 1612, ensuring that the camera can clearly capture the image of the material. The third visual camera 1621 is used to capture image information of the material in real time. The third light source 1623 provides a stable and uniform light source for the second visual camera 1612, ensuring that the camera can clearly capture the image of the material. The waste bin 1622 is used to store unqualified materials.

[0062] Please refer to Figure 1 、 Figure 2 and Figure 10 In one possible embodiment, the controller 170 is configured as follows: after the material is transported from the storage bin 122 to the material tray 1211, the controller 170 controls the vibration motor to start to adjust the position and posture of the material in the material tray 1211, controls the second visual component 161 to obtain the first position information of all materials in the current material tray 1211, and the controller 170 selects the target material according to the first position information and obtains the target position information of the target material. The controller 170 controls the loading body 131 to move according to the target position information and drives the first suction head 1326 to absorb the target material, and moves the target material to the top of the third visual component 162, and controls the third visual component 162 to obtain the target material. The controller 170 uses the angle information and the first appearance information to determine whether the target material is qualified based on the first appearance information. If the target material is unqualified, the controller 170 controls the first suction head 1326 to move the target material to the waste bin 1622. If the target material is qualified, the controller 170 adjusts the angular position of the target material based on the angle information and then transfers the target material to the jig in the functional module 140 for processing. Thereafter, the controller 170 controls the loading body 131 to move and drive the second suction head 1327. The controller 170 obtains the second position information of the jig based on the first vision component 133. Based on the second position information, the controller 170 controls the second suction head 1327 to pick up the jig and move it to the unloading module 150. For example, the first position information is used to determine the specific position of the material on the vibrating plate, providing the robot with the precise coordinates for grasping the target material. The second appearance information is used to check the front appearance of the material for defects (such as scratches, dimensional deviations, etc.), thereby screening out qualified materials. Based on the information provided by the second vision component 161, the controller 170 selects the target material and obtains its precise position information. If the appearance of the material is unqualified, it will be directly moved to the waste bin 1622 to avoid errors in subsequent processing. The third visual component 162 is used to obtain the angle information of the target material and determine whether the posture of the material is correct. If the posture is incorrect, the controller 170 will move the material back to the tray 1211 for readjustment. Of course, as another embodiment, the material can also be moved directly to the waste bin 1622. It should be noted that the second visual component 161 checks the top surface of the material, and the third visual component 162 checks the bottom surface of the material. Through the coordinated work of the above three visual components, precise control of the entire process of material from screening, positioning, angle adjustment to final transfer is achieved, thereby ensuring accurate loading of materials.

[0063] Please refer to Figure 1 、 Figure 2 and Figure 10The flexible intelligent manufacturing system 100 of the present invention adopts a modular design. The feeding module 120, loading module 130, functional module 140, and unloading module 150 can all be quickly replaced according to production needs. The detection functions of the visual components (such as position detection, appearance detection, and angle adjustment) are universal and applicable to a variety of materials and processes, thus ensuring that the equipment can continue to operate efficiently after module replacement. Through the precise detection and adjustment of the visual components, the equipment can quickly adapt to the loading requirements of different materials. For example, after replacing the feeding module 120 or functional module 140, the visual components can quickly reposition and adjust the materials without additional debugging time. The precise detection and adjustment functions of the visual components ensure that the quality and posture of the materials meet the requirements before entering the processing stage, thereby improving the quality of the final product. By reducing processing errors caused by inaccurate material positioning or appearance defects, the visual components indirectly improve the production efficiency of the equipment and reduce production costs. The coordinated operation of the first visual component 133, the second visual component 161, and the third visual component 162 not only achieves precise material loading, but also supports the modular and flexible production requirements of the equipment through its universal and adaptable design. This design enables the flexible intelligent manufacturing system 100 to maintain efficient production capacity and high-quality product output while quickly switching materials and processes, thereby achieving a dual improvement in equipment versatility and production efficiency.

[0064] Please refer to Figure 1 、 Figure 2 and Figure 10 In one possible embodiment, the controller 170 is further configured to: control the second visual component 161 to obtain second appearance information; the controller 170 determines whether the target material is qualified based on the second appearance information; if the target material is unqualified, the controller 170 controls the first suction head component 1326 to move the target material to the waste bin 1622; if the target material is qualified, the controller 170 moves the target material to directly above the third visual component 162 for inspection;

[0065] Please refer to Figure 1 、 Figure 2 and Figure 10 The controller 170 is also configured to: control the third visual component 162 to obtain the posture information of the target material, and the controller 170 determines whether the posture of the target material is correct based on the posture information. If the posture of the target material is incorrect, the target material is moved to the material tray 1211 to readjust the posture, or moved to the waste bin 1622. If the posture of the target material is correct, the angle of the target material is adjusted.

[0066] By setting the first visual component 133 on the loading module 130, and the second visual component 161 and the third visual component 162 in the visual inspection module 160, the first position information and the second appearance information of all materials in the flexible vibration disk 121 are obtained by the second visual component 161. On the one hand, the material can be grabbed according to the first position information by the loading module 130, and on the other hand, the appearance of the front of the material can be checked for defects through the second appearance information; the angle information and the first appearance information of the target material are obtained by the third visual component 162. On the one hand, the angular position of the target material can be adjusted according to the angle information, and on the other hand, the appearance of the front of the material can be checked for defects through the first appearance information; in addition, the position of the jig is obtained in real time by the first visual component 133, so that the jig and the material on the jig can be transferred to the unloading module 150. The flexible intelligent manufacturing system 100 of the present application realizes accurate and rapid loading of materials through the cooperation of the first visual component 133, the second visual component 161 and the third visual component 162, thereby improving the efficiency of the equipment and the accuracy of the production products.

[0067] Example 2:

[0068] The main difference between this embodiment and the first embodiment is that the modules that need to be disassembled and replaced are different. Specifically,

[0069] In one possible embodiment, the flexible intelligent manufacturing system 100 includes a second assembly mode, configured as follows: multiple feeding modules 120 are provided, each detachably mounted on the workbench 110 to facilitate interchange of different feeding modules 120. The loading module 130, unloading module 150, and functional module 140 are all fixedly mounted on the workbench 110. For example, the feeding module 120 is a key component in material input, and its design directly influences the adaptability of material types and shapes. In this embodiment, the feeding module 120 uses a flexible vibrating plate for material feeding. Of course, in specific applications, the material feeding method is not limited to this. For example, as an alternative, the feeding module 120 can also be configured to load materials using a vibrating plate, a magazine, or a tray. By replacing different feeding modules 120, the system can adapt to a variety of material types. For example, a feeding module suitable for small parts or a feeding module suitable for large materials can be used. Certain materials require specific vibration frequencies or feeding speeds, which can be easily achieved by replacing the feeding module 120. The specific structure of the installation position 111 is the same as that provided in the first embodiment, and will not be described in detail here.

[0070] In addition to the above differences, the structures of the flexible intelligent manufacturing system 100 and its components provided in this embodiment can be optimized and designed with reference to the first embodiment, and will not be described in detail here.

[0071] Example 3:

[0072] The main difference between this embodiment and the first embodiment is that the modules that need to be disassembled and replaced are different. Specifically,

[0073] In one possible embodiment, the flexible intelligent manufacturing system 100 includes a third assembly mode, which is configured as follows: a plurality of blanking modules 150 are provided, and the blanking modules 150 are detachably mounted on the workbench 110 to enable replacement of different blanking modules 150, and the loading module 130, the feeding module 120 and the functional module 140 are all fixedly mounted on the workbench 110. The specific structure of the mounting position 111 is the same as that provided in Example 1, and will not be elaborated on here. For example, the blanking module 150 adopts a detachable installation method, allowing the user to quickly replace the blanking module 150 according to different production requirements. This design enables the equipment to adapt to the blanking needs of materials of different sizes, shapes or weights without the need for large-scale modifications to the entire equipment. Specifically, in this embodiment, the unloading module 150 uses a belt conveyor in conjunction with a jig to convey materials. Of course, in specific applications, the unloading and conveying method of the unloading module 150 is not limited to this. For example, as an alternative, the unloading module 150 can also use heat-sealed / cold-sealed tape to unload materials, or use a double-speed chain in conjunction with a jig to unload materials, or use a tray to unload materials. Because the unloading module 150 is replaceable, the equipment can support a variety of unloading methods, such as standard unloading for removing conventional materials. Alternatively, it can switch to classified unloading based on the quality or type of materials. Alternatively, it can switch to special unloading, such as an unloading module 150 with a buffer or protective function for removing fragile or high-precision materials. The third assembly mode allows the equipment to quickly switch unloading modules 150 to meet the production needs of multiple varieties and small batches. For example, when producing different types of semiconductor chips, the unloading method can be adjusted by replacing the unloading module 150 without having to redesign or purchase the entire equipment. The interchangeability of the unloading module 150 also allows the system to be tailored to different process requirements. For example, certain materials may require special cooling or protective measures. By replacing the unloading module 150, the system can easily adapt to these special requirements, thereby improving the versatility and adaptability of the system.

[0074] In addition to the above differences, the structures of the flexible intelligent manufacturing system 100 and its components provided in this embodiment can be optimized and designed with reference to the first embodiment, and will not be described in detail here.

[0075] Example 4:

[0076] The main difference between this embodiment and the first embodiment is that the modules that need to be disassembled and replaced are different. Specifically,

[0077] In one possible embodiment, the flexible intelligent manufacturing system 100 includes a fourth assembly mode, which is configured as follows: multiple loading modules 130 are provided, and the loading modules 130 are detachably mounted on the workbench 110 to enable replacement of different loading modules 130. The unloading module 150, the feeding module 120, and the functional module 140 are all fixedly mounted on the workbench 110. The specific structure of the mounting position 111 is the same as that provided in Example 1 and will not be described in detail here. For example, the loading module 130 adopts a modular design with a standardized base and interface, which can be quickly connected or removed from the mounting position 111 on the workbench 110. This design allows users to quickly replace different loading modules 130 according to different production needs without requiring large-scale modifications to the entire equipment. Specifically, in this embodiment, the loading module 130 is a robot that uses a manipulator to achieve loading. Of course, in specific applications, the loading method of the loading module 130 is not limited to this. For example, as an alternative, the loading module 130 can also be a three-axis module. The loading module 130 can be customized based on the material's shape, size, weight, and gripping method. For example, a high-precision vacuum suction head can be used for small, lightweight materials, while a mechanical gripper can be used for large, heavy materials. By replacing the loading module 130, the equipment can quickly adapt to the gripping requirements of different materials. In the fourth assembly mode, users can quickly replace the loading module 130 according to changes in production tasks, thereby enabling the gripping and loading of different materials. This flexibility enables the equipment to quickly switch production tasks and adapt to high-variety, small-batch production models.

[0078] In addition to the above differences, the structures of the flexible intelligent manufacturing system 100 and its components provided in this embodiment can be optimized and designed with reference to the first embodiment, and will not be described in detail here.

[0079] The above-described embodiments merely represent several implementation methods of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the patent for this invention shall be determined by the appended claims.

Claims

1. A flexible intelligent manufacturing system, characterized in that: include: Workbench; The feeding module is used to receive and preliminarily organize the materials to be assembled to achieve orderly transportation of materials; A loading module includes a loading body, an adsorption head assembly, and a first visual assembly, wherein the loading body is connected to the workbench, the adsorption head assembly is connected to the loading body, and the first visual assembly is connected to the adsorption head assembly; Functional module, used to process the materials after loading; A material unloading module is used to move the materials processed by the functional modules out of the working area; A visual inspection module, comprising a second visual component and a third visual component provided on the workbench, wherein the second visual component is located directly above the feeding module, and the third visual component is located between the functional module and the unloading module; a controller electrically connected to the feeding module, the loading module, and the visual inspection module, respectively; the controller being configured to control the feeding module, the loading module, and the visual inspection module to coordinate their operation to achieve loading of different materials; The flexible intelligent manufacturing system includes a plurality of assembly modes, and the assembly modes are configured as follows: one of the feeding module, the loading module, the functional module, and the unloading module can be detachably mounted on the workbench.

2. The flexible intelligent manufacturing system according to claim 1, characterized in that: The flexible intelligent manufacturing system includes a first assembly mode, which is configured as follows: a plurality of functional modules are provided, and the functional modules are detachably installed on the workbench to realize the replacement of different functional modules, and the feeding module, the loading module and the unloading module are all fixedly installed on the workbench.

3. The flexible intelligent manufacturing system according to claim 1, characterized in that: The flexible intelligent manufacturing system includes a second assembly mode, which is configured as follows: a plurality of feeding modules are provided, and the feeding modules are detachably mounted on the workbench to realize replacement of different feeding modules, and the loading module, the unloading module and the functional module are all fixedly mounted on the workbench.

4. The flexible intelligent manufacturing system according to claim 1, characterized in that: The flexible intelligent manufacturing system includes a third assembly mode, which is configured as follows: a plurality of unloading modules are provided, and the unloading modules can be detachably installed on the workbench to realize the replacement of different unloading modules, and the loading module, the feeding module and the functional module are all fixedly installed on the workbench.

5. The flexible intelligent manufacturing system according to claim 1, characterized in that: The flexible intelligent manufacturing system includes a fourth assembly mode, which is configured as follows: a plurality of loading modules are provided, and the loading modules can be detachably installed on the workbench to realize the replacement of different loading modules, and the unloading module, the feeding module and the functional module are all fixedly installed on the workbench.

6. The flexible intelligent manufacturing system according to any one of claims 2 to 5, characterized in that: The workbench includes an installation position, which includes an installation hole and a positioning pin. The installation hole is used to be detachably connected to one of the feeding module, the loading module, the functional module and the unloading module, and the positioning pin is arranged next to the installation hole.

7. The flexible intelligent manufacturing system according to any one of claims 2 to 5, characterized in that: The adsorption head assembly includes a mounting frame, a sliding frame, a movable slide rail, a rotating motor, an elastic member, a first suction head member and a second suction head member, the mounting frame is connected to the feeding body, the movable slide rail is fixedly mounted on the mounting frame, the sliding frame is slidably mounted on the mounting frame via the movable slide rail, the elastic member abuts between the mounting frame and the sliding frame, the rotating motor is mounted on the sliding frame, the first suction head member is connected to the rotating motor, and the second suction head member is connected to the feeding body; The first visual component includes a first fixing frame, a first visual camera and a first light source. The first fixing frame is connected to the feeding body. The first visual camera and the first light source are both fixedly mounted on the first fixing frame.

8. The flexible intelligent manufacturing system according to claim 7, characterized in that: The second visual component includes a second fixing frame, a second visual camera and a second light source, the second fixing frame is connected to the workbench, and the second visual camera and the second light source are both fixedly mounted on the second fixing frame; The third visual component includes a third visual camera and a waste bin, both of which are installed on the workbench, and the waste bin is located beside the third visual camera; The feeding module also includes a flexible vibration plate and a storage bin. The flexible vibration plate includes a material tray and a vibration motor. The storage bin is connected to the material tray. The material tray is connected to the vibration motor. The vibration motor is electrically connected to the controller.

9. The flexible intelligent manufacturing system according to claim 8, characterized in that: The controller is configured as follows: after the material is transported from the storage bin to the tray, the controller controls the vibration motor to start to adjust the position and posture of the material in the tray, controls the second visual component to obtain the first position information of all materials currently in the tray, selects the target material according to the first position information, and obtains the target position information of the target material, controls the loading body to move according to the target position information and drives the first suction head to absorb the target material, and moves the target material to the top of the third visual component, controls the third visual component to obtain the angle information and first appearance information of the target material, and controls the third visual component to obtain the angle information and first appearance information of the target material. Based on the first appearance information, it is determined whether the target material is qualified. If the target material is unqualified, the first suction head is controlled to move the target material to the waste bin. If the target material is qualified, the controller adjusts the angular position of the target material according to the angle information, and then transfers the target material to the jig of the functional module for processing. Thereafter, the loading body is controlled to move and drive the second suction head. The controller obtains the second position information of the jig according to the first visual component. The controller controls the second suction head to absorb the jig according to the second position information and moves the jig to the unloading module.

10. The flexible intelligent manufacturing system according to claim 9, characterized in that: The controller is further configured to: control the second visual component to obtain second appearance information; the controller determines whether the target material is qualified based on the second appearance information; if the target material is unqualified, control the first suction head to move the target material to the waste bin; if the target material is qualified, move the target material to directly above the third visual component for inspection; The controller is also configured to: control the third visual component to obtain the posture information of the target material, and the controller determines whether the posture of the target material is correct based on the posture information. If the posture of the target material is incorrect, the target material is moved to the material tray to readjust the posture, or moved to the waste bin. If the posture of the target material is correct, the angle of the target material is adjusted.

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