A foundation soil grouting reinforcement system

By designing a combination of the drilling mechanism and the base structure, the problem of adjusting the angle and position of the foundation grouting drill rig was solved, flexible drilling and reinforcement effects were achieved, and the ease of use and maintenance of the equipment was improved.

CN120465472BActive Publication Date: 2025-09-12YANGO UNIV
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Patent Information

Application Number
CN202510903892.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-01
Publication Date
2025-09-12
Estimated Expiration
2045-07-01

AI Technical Summary

Technical Problem

Existing foundation grouting drilling rigs cannot adjust the drilling angle of the drill rod, resulting in the drill rod drilling route being non-vertical, affecting the reinforcement effect. In addition, the equipment is heavy and inconvenient to adjust its position.

Method used

A foundation soil grouting reinforcement system was designed, which includes a drilling mechanism, a grouting drill rod, and a small hydraulic station. The angle of the grouting drill rod is adjusted by combining a hydraulic push rod and a turntable, and the horizontal position of the drilling mechanism is changed by the carrier plate of the base structure, achieving flexible drilling and position adjustment.

Benefits of technology

It realizes vertical drilling and grouting on uneven foundations, improves the reinforcement effect, and makes the equipment more convenient to use, and the hydraulic chuck assembly is easy to disassemble and maintain.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a foundation soil grouting reinforcement system, including a drilling mechanism, a grouting drill rod, and a small hydraulic station. The grouting drill rod is arranged on the drilling mechanism, and a base structure is provided at the bottom of the drilling mechanism. The drilling mechanism includes a body, and two side plates parallel to each other are provided on both sides of the body, and the bottom surfaces of the two side plates are fixedly connected to the bottom plate; the present invention can drive the turntable to rotate through the rotation of the cylindrical shell, and then adjust the angle of the grouting drill rod in one direction, and adjust the angle of the grouting drill rod in another direction by rotating the entire body around the side block position. In this way, even if the foundation surface is uneven, the grouting drill rod can be adjusted to a vertical direction, and drilling and grouting construction at different angles can be carried out as needed, which is more flexible; the carrier plate in the base structure can drive the drilling mechanism to change the horizontal position, which can make the position more convenient to adjust, and there is no need to move the entire equipment, which is more convenient to use.
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Description

Technical Field

[0001] The invention relates to the technical field of foundation soil grouting construction, in particular to a foundation soil grouting reinforcement system. Background Art

[0002] Grouting is an engineering technology for improving soil properties by injecting slurry. It is widely used in foundation reinforcement construction and is an indispensable construction step in foundation construction. Grouting is mainly carried out using grouting drill equipment. Grouting drill is the core equipment in foundation grouting, mainly used for drilling and slurry injection. It drills the grouting drill rod into the soil and then injects slurry through the drill rod. The slurry can be cement slurry or chemical slurry, so that the slurry is mixed with the soil to improve the soil and achieve reinforcement. In this regard, the Chinese utility model patent with the authorization announcement number CN211008445U discloses a motor box, the inner cavity of the motor box is fixedly connected to a servo motor, and the bottom end of the servo motor output shaft is fixedly connected to a drill tool through a coupling. The bottom end of the drill tool passes through the motor box and extends to the bottom of the motor box. Sleeves are fixedly connected on both sides of the motor box surface, and the tops of the two sleeves are respectively penetrated by a first support frame and a second support frame. However, the current drilling equipment for foundation grouting has the following defects:

[0003] The above-mentioned drilling rig can only drill holes, and then install the grouting pipe before grouting. Therefore, a drill rod that can be used for direct grouting has appeared on the market. After the drill rig drills the drill rod into the hole, grouting can be performed directly through the drill rod. However, the current grouting drill rig cannot adjust the drilling angle of the drill rod. In many construction environments, the foundation surface is not flat, which causes the drill rod drilling route to be not vertical enough. During subsequent grouting, the slurry will flow more toward the soil on one side, affecting the reinforcement effect. In addition, the grouting drill rig is heavy, not easy to adjust the position, and not convenient to use.

[0004] To this end, we propose a foundation soil grouting reinforcement system to solve the above problems. Summary of the Invention

[0005] The purpose of the present invention is to provide a foundation soil grouting reinforcement system to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: a foundation soil grouting reinforcement system, comprising a drilling mechanism, a grouting drill rod, and a small hydraulic station, wherein the grouting drill rod is arranged on the drilling mechanism, a base structure is provided at the bottom of the drilling mechanism, the drilling mechanism comprises a body, two mutually parallel side plates are provided on both sides of the body, the bottom surfaces of the two side plates are fixedly connected to the bottom plate, a turntable is rotatably provided at one end of the body, the side wall of the turntable is fixedly connected to a drive housing, a lifting platform is provided above the drive housing, a cylindrical shell is fixedly sleeved on the lifting platform, and the grouting drill rod is provided on the cylindrical shell and the drive housing;

[0007] The cam is fixed to the side panel of the machine body, and the cam is fixed to the side panel with two guide wheels, and the guide wheels are connected to the side panel with two guide wheels respectively.

[0008] The base structure includes a frame-type seat, the top surfaces on both sides of the frame-type seat are horizontally slidably connected to two first U-shaped sliding blocks, the top surfaces of the two first U-shaped sliding blocks are fixedly connected to the sliding frame, the top surfaces of the sliding frame are horizontally slidably connected to two second U-shaped sliding blocks on both sides, the top surfaces of the two second U-shaped sliding blocks are fixedly connected to the carrier plate, the small hydraulic station is fixedly connected to the top surface of the carrier plate, and the bottom plate is fixedly connected to the top surface of the carrier plate.

[0009] Preferably, two guide holes are vertically opened on both sides of the drive shell, and guide columns are vertically slidably sleeved in the guide holes. The top ends of the guide columns are fixedly connected to the bottom surface of the lifting platform. Two main hydraulic cylinders are fixedly sleeved on both sides of the drive shell, and the top ends of the output ends of the main hydraulic cylinders are fixedly connected to the bottom surface of the lifting platform. The bottom of the cylindrical shell is vertically rotated and sleeved with a rotating drum, and the bottom end of the rotating drum is fixedly connected to a hollow main shaft, and the horizontal cross-section of the outer side of the hollow main shaft is a polygonal shape.

[0010] Preferably, the middle part of the drive housing is vertically rotated and sleeved on the drive hollow shaft, the inner side of the drive hollow shaft is consistent in shape with the outer side of the hollow main shaft, the hollow main shaft is slidingly sleeved on the inner side of the drive hollow shaft, the cylindrical shell is fixedly connected to the motor frame at one end away from the turntable, the second drive motor, the gearbox and the second drive warehouse are fixed on the motor frame, the second drive motor shaft end is fixedly connected to the gearbox input shaft, the gearbox output shaft is located in the second drive warehouse and fixedly sleeved on the second active synchronous pulley, the second driven synchronous pulley is fixedly sleeved on the drive hollow shaft, and the second active synchronous pulley and the second driven synchronous pulley are sleeved with the second synchronous belt.

[0011] Preferably, the end of the force-bearing plate is fixedly connected to the arc guide block, the side wall of the side plate is provided with an arc guide groove near the position of the arc guide block, the arc guide block is slidably connected to the arc guide groove, the side plate away from the machine body is provided with an arc through groove corresponding to the arc guide groove, the side wall of the side plate is fixedly connected to two rough arc strips at positions on both sides of the arc through groove, the side wall of the side plate is fixedly connected to the sliding column, the sliding column is slidably connected to the arc through groove, the end of the sliding column is fixedly connected to a threaded column, a nut is threaded on the threaded column, the nut contacts the two rough arc strips near one end of the side plate, and the other end of the nut is fixedly connected to the handwheel.

[0012] Preferably, the bottom surface of the body is fixedly connected to the first drive motor, the reduction gear box and the first drive warehouse, the end of the rotating shaft of the first drive motor is fixedly connected to the input shaft of the reduction gear box, the output shaft of the reduction gear box is located in the first drive warehouse and fixedly sleeved on the first active synchronous pulley, the bottom horizontal shaft is also fixedly sleeved on the first driven synchronous pulley, the first driven synchronous pulley and the first active synchronous pulley are sleeved on the first synchronous belt, the outer side of the columnar portion is fixedly sleeved on the locking gear ring, a sliding opening is provided inside the body below the locking gear ring, a slide is vertically slidably sleeved in the sliding opening, the top surface of the slide is fixedly connected to the arc-shaped tooth plate, the arc-shaped tooth plate is clamped to part of the tooth groove on the locking gear ring, a small hydraulic push rod is fixed to the corresponding sliding position of the bottom surface of the body, the top end of the small hydraulic push rod is located in the sliding opening and fixed to the bottom surface of the slide.

[0013] Preferably, the top surface of the cylindrical shell is provided with an end cover, an inner cavity is opened on the inner side of the top surface of the cylindrical shell, a hydraulic chuck assembly is provided in the inner cavity, the bottom surface of the inner cavity is rotatably connected to the first swivel, the first swivel is fixedly sleeved on the top of the rotating drum, the hydraulic chuck assembly includes a chuck outer ring, the inner side of the chuck outer ring is rotatably sleeved on the chuck inner ring, a plurality of slips are provided on the inner side wall of the chuck inner ring, the inner side of the end cover is rotatably sleeved on the second swivel, and the grouting drill rod passes through the second swivel and the chuck inner ring.

[0014] Preferably, the inner cavity is located at the outer side of the first rotating ring and is evenly and vertically fixed with multiple outer columns, a first threaded opening is opened at the top of the outer column, multiple inner columns are evenly and vertically fixed on the first rotating ring, a second threaded opening is opened at the top of the inner column, multiple first long holes are vertically opened on the outer ring of the chuck corresponding to the positions of the multiple outer columns, multiple second long holes are vertically opened on the inner ring of the chuck corresponding to the positions of the inner columns, the outer column is inserted into the first long hole, the first threaded opening is threadedly connected to the first bolt, the inner column is inserted into the second long hole, the second threaded opening is threadedly connected to the second bolt, multiple threaded holes are opened at the edge of the top surface of the cylindrical shell, and multiple threaded through holes are opened on the end cover corresponding to the positions of the multiple threaded holes, and the threaded holes and the threaded through holes are threadedly connected to the long bolts.

[0015] Preferably, two sliding grooves are provided on the top surface of the frame seat corresponding to the two first U-shaped sliding block positions, and each of the sliding grooves is connected to a sliding block for horizontal sliding movement. The top surface of the sliding block is fixedly connected to the inner bottom surface of the first U-shaped sliding block, and the middle of one inner end of the frame seat is fixedly connected to the servo reduction motor, and the sliding groove is horizontally rotatably connected to the screw rod, and the slider is fixedly connected, and the screw rod is threadedly connected to the threaded sleeve, and the end of the screw rod is fixedly connected to the horizontal axis, and the rotating shaft end of the servo reduction motor is located inside the frame seat and fixedly sleeved with two third active synchronous pulleys, and the end of the horizontal axis is fixedly sleeved with the third driven synchronous pulley, and the third synchronous belt is sleeved on the third active synchronous pulley and the third driven synchronous pulley, and the inner end of the sliding frame is fixedly connected to the adjusting hydraulic cylinder, the middle of the bottom surface of the carrier plate is fixedly connected to the strip plate, and the output end of the adjusting hydraulic cylinder is fixedly connected to the side wall of the strip plate.

[0016] Preferably, the top end of the grouting drill rod is fixedly connected to a threaded pipe head, an internal threaded portion is provided on the inner side of the bottom end of the grouting drill rod, the threaded pipe head and the internal threaded portion match each other, a slurry and water delivery component is provided on the threaded pipe head, and a grouting drill bit component is provided at the internal threaded portion.

[0017] Preferably, the slurry and water delivery assembly includes an internal threaded pipe, the top end of the internal threaded pipe is fixedly connected to and connected to a high-speed rotary joint, the top end of the high-speed rotary joint is fixedly connected to and connected to a vertical pipe, the top end of the vertical pipe is fixedly connected to and connected to a water injection elbow, the side wall of the vertical pipe is fixedly connected to and connected to a grouting head, the internal threaded pipe is threadedly connected to a threaded pipe head, the shotcrete drill head assembly includes an external threaded pipe, the bottom end of the external threaded pipe is fixedly connected to and connected to a shotcrete pipe, the bottom end of the shotcrete pipe is fixedly connected to a drill head, a plurality of slurry outlet holes are evenly arranged around the shotcrete pipe, and the external threaded pipe is threadedly connected to the internal threaded part.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] The present invention can drive the turntable to rotate through the rotation of the cylindrical shell, and then adjust the angle of the grouting drill rod in one direction. The angle of the grouting drill rod in another direction can be adjusted by rotating the entire body around the side block position. In this way, even if the foundation surface is uneven, the grouting drill rod can be adjusted to a vertical direction, and drilling and grouting construction at different angles can be carried out as needed, which is more flexible; the carrier plate in the base structure can drive the drilling mechanism to change the horizontal position, which makes it more convenient to adjust the position without moving the entire equipment, and is more convenient to use; the hydraulic chuck assembly is the most easily damaged structure in the grouting drill rig. After removing the end cover, the entire hydraulic chuck assembly can be easily removed. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 Schematic diagram of the structure of the main body in the first and second embodiments of the present invention;

[0021] Figure 2Schematic diagram of the structure of the drilling mechanism in the first and second embodiments of the present invention;

[0022] Figure 3 Schematic diagram of the structure of the machine body in the first and second embodiments of the present invention;

[0023] Figure 4 Schematic diagram of the cross-section structure of the machine body in the first and second embodiments of the present invention;

[0024] Figure 5 Schematic diagram of the cross-section structure of the columnar portion in the first and second embodiments of the present invention;

[0025] Figure 6 Schematic diagram of the base structure in the first and second embodiments of the present invention;

[0026] Figure 7 This is a schematic cross-sectional view of the base structure in the second embodiment of the present invention;

[0027] Figure 8 This is a schematic diagram of the cross-section structure of the frame-type seat in the second embodiment of the present invention;

[0028] Figure 9 This is a schematic diagram of the explosion structure at the cylindrical shell in the second embodiment of the present invention;

[0029] Figure 10 This is a schematic diagram of the explosion structure at the grouting drill rod in the second embodiment of the present invention.

[0030] In the figure: 1. Drilling mechanism; 2. Grouting drill rod; 3. Small hydraulic station; 4. Base structure; 11. Machine body; 12. Side plate; 13. Bottom plate; 14. Turntable; 15. Drive housing; 16. Lifting platform; 17. Cylindrical shell; 18. Hydraulic chuck assembly; 19. Side block; 110. Rotating column; 111. Bottom block; 112. Force plate; 113. First hinge seat; 114. Hydraulic push rod; 115. Second hinge seat; 116. Column; 117. Adjusting gear ring; 118. First drive motor; 119. Reducer; 120. Bottom horizontal shaft; 121. Gear; 122. First driven synchronous pulley; 123. First drive compartment; 12 4. First driving synchronous pulley; 125. First synchronous belt; 126. Guide hole; 127. Guide column; 128. Master hydraulic cylinder; 129. Rotating drum; 130. Hollow main shaft; 131. Driving hollow shaft; 132. Motor frame; 133. Second driving motor; 134. Gearbox; 135. Second driving compartment; 136. Second driving synchronous pulley; 137. Second driven synchronous pulley; 138. Second synchronous belt; 139. Arc guide groove; 140. Arc guide block; 141. Arc through groove; 142. Rough arc strip; 143. Sliding column; 144. Threaded column; 145. Nut; 146. Handwheel; 147. Locking gear ring; 1 48. Sliding mouth; 149. Slide plate; 150. Curved tooth plate; 151. Small hydraulic push rod; 152. End cover; 153. Inner cavity; 154. First swivel; 155. Outer column; 156. First threaded opening; 157. Inner column; 158. Second threaded opening; 159. First bolt; 160. Second bolt; 161. Threaded hole; 162. Threaded through hole; 163. Long bolt; 164. Second swivel; 181. Chuck outer ring; 182. Chuck inner ring; 183. Slip; 184. First long hole; 185. Second long hole; 21. Threaded pipe head; 22. Internal threaded portion; 23. Slurry and water delivery assembly; 24. Shotcrete drill Head assembly; 231, internal threaded pipe; 232, high-speed rotary joint; 233, vertical pipe; 234, water injection elbow; 235, grouting head; 241, external threaded pipe; 242, spraying pipe; 243, drill head; 244, slurry outlet; 41, frame seat; 42, first U-shaped sliding block; 43, sliding frame; 44, second U-shaped sliding block; 45, carrier plate; 46, slide groove; 47, slider; 48, screw rod; 49, threaded sleeve; 410, servo reduction motor; 411, third active synchronous pulley; 412, horizontal axis; 413, third driven synchronous pulley; 414, third synchronous belt; 415, adjusting hydraulic cylinder; 416, strip plate. DETAILED DESCRIPTION

[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] Example 1:

[0033] See also Figure 1-6 The present invention provides a technical solution: a foundation soil grouting reinforcement system, including a drilling mechanism 1, a grouting drill rod 2, and a small hydraulic station 3. The grouting drill rod 2 is arranged on the drilling mechanism 1, and a base structure 4 is provided at the bottom of the drilling mechanism 1. The drilling mechanism 1 includes a body 11, two mutually parallel side plates 12 are provided on both sides of the body 11, and the bottom surfaces of the two side plates 12 are fixedly connected to the bottom plate 13. A turntable 14 is rotatably provided at one end of the body 11, and the side wall of the turntable 14 is fixedly connected to a drive housing 15. A lifting platform 16 is provided above the drive housing 15, and a cylindrical shell 17 is fixedly sleeved on the lifting platform 16. The grouting drill rod 2 is provided on the cylindrical shell 17 and the drive housing 15;

[0034] Two rotating columns 110 are fixed on both sides of one end of the machine body 11 close to the turntable 14, and the side walls of the side plates 12 are fixed to the side blocks 19. The rotating columns 110 are rotatably connected to the side blocks 19. Two force-bearing plates 112 are fixed on both sides of one end of the machine body 11 away from the turntable 14. The lower part of the side wall of the side plate 12 is fixed to the bottom block 111. The top surface of the bottom block 111 is fixed to the first hinge seat 113. The bottom surface of the force-bearing plate 112 is fixed to the second hinge seat 115. The first hinge seat 113 is rotatably connected to the end of the hydraulic push rod 114. The output end of the hydraulic push rod 114 is rotatably connected to the second hinge seat 115. The inner side of the machine body 11 is rotatably connected to the columnar portion 116. The end of the columnar portion 116 is fixed to the turntable 14. The columnar portion The outer side of the part 116 is fixedly sleeved with an adjusting gear ring 117, and the bottom of the body 11 is horizontally rotatably connected to the bottom horizontal shaft 120. A gear 121 is fixedly sleeved on the bottom horizontal shaft 120, and the gear 121 is meshed with the adjusting gear ring 117. The rotation of the cylindrical shell 17 can drive the turntable 14 to rotate, thereby adjusting the angle of the grouting drill rod 2 in one direction. The angle of the grouting drill rod 2 in another direction can be adjusted by rotating the body 11 as a whole around the position of the side block 19. In this way, even if the foundation surface is uneven, the grouting drill rod 2 can be adjusted to a vertical direction, and drilling and grouting construction at different angles can be carried out as needed, which is more flexible.

[0035] The base structure 4 includes a frame-type seat 41, and the top surfaces on both sides of the frame-type seat 41 are horizontally slidingly connected to two first U-shaped sliding blocks 42, and the top surfaces of the two first U-shaped sliding blocks 42 are fixedly connected to the sliding frame 43. The top surfaces of the sliding frame 43 are horizontally slidingly connected to two second U-shaped sliding blocks 44 on both sides, and the top surfaces of the two second U-shaped sliding blocks 44 are fixedly connected to the carrier plate 45. The small hydraulic station 3 is fixedly connected to the top surface of the carrier plate 45, and the bottom plate 13 is fixedly connected to the top surface of the carrier plate 45. The carrier plate 45 can drive the drilling mechanism 1 to change the horizontal position, so that the position can be adjusted more conveniently without moving the entire equipment, which is more convenient to use.

[0036] Example 2:

[0037] See also Figure 1-10 , which is the second embodiment of the present invention, is based on the previous embodiment. Two guide holes 126 are vertically opened on both sides of the drive housing 15. Guide pillars 127 are vertically slidably sleeved in the guide holes 126. The top ends of the guide pillars 127 are fixedly connected to the bottom surface of the lifting platform 16. Two main hydraulic cylinders 128 are fixedly sleeved on both sides of the drive housing 15. The top ends of the output ends of the main hydraulic cylinders 128 are fixedly connected to the bottom surface of the lifting platform 16. The bottom of the cylindrical shell 17 is vertically rotatably sleeved to connect a rotating drum 129. The bottom end of the rotating drum 129 is fixedly connected to a hollow main shaft 130. The horizontal cross-section of the outer side of the hollow main shaft 130 is a polygonal shape.

[0038] The middle part of the drive housing 15 rotates vertically and is sleeved with a drive hollow shaft 131. The inner side of the drive hollow shaft 131 is consistent with the outer side of the hollow main shaft 130 in shape. The hollow main shaft 130 is slidably sleeved on the inner side of the drive hollow shaft 131. The cylindrical shell 17 is fixedly connected to the motor frame 132 at one end away from the turntable 14. The second drive motor 133, the gearbox 134 and the second drive warehouse 135 are fixed on the motor frame 132. The rotating shaft end of the second drive motor 133 is fixedly connected to the input shaft of the gearbox 134. The output shaft of the gearbox 134 is located in the second drive warehouse 135 and is fixedly sleeved with the second active synchronous pulley 136. The second driven synchronous pulley 137 is fixedly sleeved on the drive hollow shaft 131. The second synchronous belt 138 is sleeved on the second active synchronous pulley 136 and the second driven synchronous pulley 137. The driving hollow shaft 131 can drive the hollow main shaft 130 to rotate, and the lifting platform 16 is driven to rise and fall through the main hydraulic cylinder 128 to perform the drilling operation.

[0039] The end of the force-bearing plate 112 is fixedly connected to the arc-shaped guide block 140, and the side wall of the side plate 12 is provided with an arc-shaped guide groove 139 near the arc-shaped guide block 140, and the arc-shaped guide block 140 is slidably connected to the arc-shaped guide groove 139. The side of the side plate 12 away from the body 11 is provided with an arc-shaped through groove 141 corresponding to the arc-shaped guide groove 139. Two rough arc-shaped strips 142 are fixedly connected to the side wall of the side plate 12 at positions on both sides of the arc-shaped through groove 141, and the side wall of the arc-shaped guide block 140 is fixedly connected to a sliding column 143, and the sliding column 143 is slidably connected to the arc-shaped through groove 141. The end of the sliding column 143 is fixedly connected to a threaded column 144, and a nut 145 is threaded on the threaded column 144. The nut 145 contacts the two rough arc-shaped strips 142 at one end near the side plate 12, and the other end of the nut 145 is fixedly connected to a handwheel 146. Tightening the nut 145 can lock the position of the body 11.

[0040] The bottom surface of the body 11 is fixedly connected to the first drive motor 118, the reduction gear box 119 and the first drive warehouse 123. The end of the rotating shaft of the first drive motor 118 is fixedly connected to the input shaft of the reduction gear box 119. The output shaft of the reduction gear box 119 is located in the first drive warehouse 123 and is fixedly sleeved with the first active synchronous pulley 124. The bottom horizontal shaft 120 is also fixedly sleeved with the first driven synchronous pulley 122. The first driven synchronous pulley 122 and the first active synchronous pulley 124 are sleeved with the first synchronous belt 125. The outer side of the columnar portion 116 is fixedly sleeved with the locking gear ring 147. The inside of the body 11 A sliding opening 148 is provided below the locking gear ring 147, and a slide plate 149 is vertically slidably sleeved in the sliding opening 148. The top surface of the slide plate 149 is fixedly connected to an arcuate tooth plate 150, and the arcuate tooth plate 150 engages with part of the tooth groove on the locking gear ring 147. A small hydraulic push rod 151 is fixedly connected to the position of the bottom surface of the body 11 corresponding to the sliding opening 148. The top end of the small hydraulic push rod 151 is located in the sliding opening 148 and fixedly connected to the bottom surface of the slide plate 149. The small hydraulic push rod 151 is used to drive the arcuate tooth plate 150 to engage the column locking gear ring 147, so as to lock the position of the column portion 116.

[0041] An end cover 152 is provided on the top surface of the cylindrical shell 17, and an inner cavity 153 is opened on the inner side of the top surface of the cylindrical shell 17. A hydraulic chuck assembly 18 is provided in the inner cavity 153. The bottom surface of the inner cavity 153 is rotatably connected to the first swivel 154, and the first swivel 154 is fixedly sleeved on the top of the rotating cylinder 129. The hydraulic chuck assembly 18 includes a chuck outer ring 181, and the inner side of the chuck outer ring 181 is rotatably sleeved with the chuck inner ring 182. A plurality of slips 183 are provided on the inner wall of the chuck inner ring 182. The inner side of the end cover 152 is rotatably sleeved with the second swivel 164, and the grouting drill rod 2 passes through the second swivel 164 and the chuck inner ring 182.

[0042] The inner cavity 153 is located outside the first rotating ring 154 and is evenly and vertically fixed with multiple outer columns 155. The top of the outer column 155 is provided with a first threaded opening 156. The first rotating ring 154 is evenly and vertically fixed with multiple inner columns 157. The top of the inner column 157 is provided with a second threaded opening 158. The outer ring 181 of the chuck is provided with multiple first long holes 184 at the positions corresponding to the multiple outer columns 155. The inner ring 182 of the chuck is provided with multiple second long holes 185 at the positions corresponding to the inner columns 157. The outer columns 155 are inserted into the first long holes 184. The first threaded opening 156 is provided on the top of the outer column 157. The groove 156 is threadedly connected to the first bolt 159, the inner column 157 is inserted into the second long hole 185, the second threaded mouth 158 is threadedly connected to the second bolt 160, and a plurality of threaded holes 161 are provided at the edge of the top surface of the cylindrical shell 17. The end cover 152 is provided with a plurality of threaded through holes 162 corresponding to the positions of the plurality of threaded holes 161. The threaded holes 161 and the threaded through holes 162 are threadedly connected to the long bolt 163. The hydraulic chuck assembly 18 is the most easily damaged structure in the grouting drill rig. By removing the end cover 152, the hydraulic chuck assembly 18 can be easily removed as a whole.

[0043] Two sliding grooves 46 are provided on the top surface of the frame-shaped seat 41 at positions corresponding to the two first U-shaped sliding blocks 42. A slider 47 is horizontally slidably connected in each sliding groove 46. The top surface of the slider 47 is fixedly connected to the inner bottom surface of the first U-shaped sliding block 42. A servo reduction motor 410 is fixedly connected to the middle of one end of the inner side of the frame-shaped seat 41. A screw rod 48 is horizontally rotated in the sliding groove 46. A threaded sleeve 49 is fixedly connected to the slider 47. The screw rod 48 is threadedly connected to the threaded sleeve 49. The end of the screw rod 48 is fixedly connected to the horizontal shaft 412. The rotating shaft end of the servo reduction motor 410 is located inside the frame seat 41 and is fixedly connected to two third driving synchronous pulleys 411. The end of the transverse shaft 412 is fixedly connected to the third driven synchronous pulley 413. The third driving synchronous pulley 411 and the third driven synchronous pulley 413 are connected to the third synchronous belt 414. One end of the inner side of the sliding frame 43 is fixedly connected to the adjusting hydraulic cylinder 415. The middle part of the bottom surface of the carrier plate 45 is fixedly connected to the strip plate 416. The output end of the adjusting hydraulic cylinder 415 is fixedly connected to the side wall of the strip plate 416.

[0044] The top of the grouting drill rod 2 is fixedly connected to a threaded pipe head 21, and an internal threaded portion 22 is provided on the inner side of the bottom end of the grouting drill rod 2. The threaded pipe head 21 and the internal threaded portion 22 match each other. A slurry and water supply component 23 is provided on the threaded pipe head 21, and a grouting drill bit component 24 is provided at the internal threaded portion 22.

[0045] The slurry and water supply assembly 23 includes an internal threaded pipe 231, the top of the internal threaded pipe 231 is fixedly connected to and connected to the high-speed rotary joint 232, the top of the high-speed rotary joint 232 is fixedly connected to and connected to the riser 233, the top of the riser 233 is fixedly connected to and connected to the water injection elbow 234, the side wall of the riser 233 is fixedly connected to and connected to the grouting head 235, the internal threaded pipe 231 is threadedly connected to the threaded pipe head 21, and the grouting drill head assembly 24 includes an external threaded pipe 241, the bottom end of the external threaded pipe 241 is fixedly connected to and connected to the grouting pipe 242, the bottom end of the grouting pipe 242 is fixedly connected to the drill head 243, a plurality of slurry outlet holes 244 are evenly arranged on the circumference of the grouting pipe 242, and the external threaded pipe 241 is threadedly connected to the internal threaded part 22.

[0046] When the present invention is used, the grouting drill rod 2 is inserted into the cylindrical shell 17, and then the grouting drill head assembly 24 is installed at the bottom end of the grouting drill rod 2, and the grouting and water supply assembly 23 is installed at the top end of the grouting drill rod 2. Then, the verticality of the grouting drill rod 2 is tested using a plumbing device. If it is not vertical, the hydraulic push rod 114 drives the body 11 to adjust the angle, and the first drive motor 118 is used to adjust the rotation of the turntable 14, and then the rotation position of the column part 116 is adjusted until the grouting drill rod 2 is vertical. Then, the small hydraulic push rod 151 drives the arc-shaped tooth plate 150 to move upward to clamp the locking gear ring 147, and tighten the nut 145 to lock the position of the body 11. Then, the lifting platform 16 is raised to the highest point, and the hydraulic chuck assembly 18 clamps the grouting drill. Rod 2, then connect the water supply equipment to the water injection elbow 234, adjust the water supply, avoid the temperature at the grouting drill head assembly 24 is too high, then the second drive motor 133 is started to drive the grouting drill rod 2 to rotate, and then the lifting platform 16 moves down to drive the grouting drill rod 2 to press down, and drill until the lifting platform 16 completes its stroke, the hydraulic chuck assembly 18 releases the grouting drill rod 2, the grouting drill rod 2 stops rotating, the lifting platform 16 rises back to the highest point, and then the hydraulic chuck assembly 18 clamps the grouting drill rod 2 again to continue the drilling operation. If the length of a single grouting drill rod 2 is insufficient, after it is fully drilled in, remove the slurry and water supply assembly 23 on the top of the grouting drill rod 2, connect another grouting drill rod 2, and then The top of the grouting drill rod 2 is installed with a grouting and water supply assembly 23, which can achieve the effect of drilling holes connected with multiple grouting drill rods 2. After reaching the required depth, the output pipe of the grouting equipment is connected to the grouting head 235 to inject slurry. During injection, the hollow main shaft 130 drives the grouting drill rod 2 to rotate, so that the slurry is rotated and ejected at the slurry outlet hole 244. During grouting, the lifting platform 16 drives the grouting drill rod 2 to rise slowly. After the lifting platform 16 rises to the highest point, the hydraulic chuck assembly 18 releases the grouting drill rod 2, and the lifting platform 16 returns to the lowest point. The hydraulic chuck assembly 18 clamps the grouting drill rod 2 again and continues to lift slowly until the grouting drill rod 2 is completely lifted out, completing the grouting reinforcement construction. The present invention rotates the cylindrical shell 17 to complete the grouting reinforcement construction. The rotation of the turntable 14 can drive the rotation of the turntable 14, thereby adjusting the angle of the grouting drill rod 2 in one direction. The angle of the grouting drill rod 2 in the other direction can be adjusted by rotating the body 11 around the position of the side block 19. In this way, even if the foundation surface is uneven, the grouting drill rod 2 can be adjusted to a vertical direction, and drilling and grouting construction at different angles can be carried out as needed, which is more flexible; the carrier plate 45 in the base structure 4 can drive the drilling mechanism 1 to change the horizontal position, which can make it more convenient to adjust the position without moving the entire equipment, and is more convenient to use; the hydraulic chuck assembly 18 is the most easily damaged structure in the grouting drill rig. After removing the end cover 152, the hydraulic chuck assembly 18 can be easily removed as a whole.

[0047] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A foundation soil grouting reinforcement system, comprising a drilling mechanism (1), a grouting drill rod (2), and a small hydraulic station (3), wherein the grouting drill rod (2) is arranged on the drilling mechanism (1), and is characterized in that: The bottom of the drilling mechanism (1) is provided with a base structure (4), and the drilling mechanism (1) includes a body (11), two mutually parallel side plates (12) are provided on both sides of the body (11), and the bottom surfaces of the two side plates (12) are fixedly connected to the bottom plate (13), and a turntable (14) is rotatably provided at one end of the body (11), and the side wall of the turntable (14) is fixedly connected to the driving housing (15), and a lifting platform (16) is provided above the driving housing (15), and a cylindrical shell (17) is fixedly sleeved on the lifting platform (16), and the grouting drill rod (2) is provided on the cylindrical shell (17) and the driving housing (15); Two rotating columns (110) are fixedly connected on both sides of one end of the machine body (11) close to the turntable (14), the side wall of the side plate (12) is fixedly connected to the side block (19), the rotating column (110) is rotatably connected to the side block (19), two force-bearing plates (112) are fixedly connected on both sides of one end of the machine body (11) away from the turntable (14), the lower part of the side wall of the side plate (12) is fixedly connected to the bottom block (111), the top surface of the bottom block (111) is fixedly connected to the first hinge seat (113), the bottom surface of the force-bearing plate (112) is fixedly connected to the second hinge seat (115), the first hinge seat (113) is rotatably connected to the turntable (14), and the rotation of the first hinge seat (113) is fixedly connected to the second hinge seat (115). The end of the hydraulic push rod (114) is rotatably connected, and the output end of the hydraulic push rod (114) is rotatably connected to the second hinge seat (115). The inner side of the body (11) is rotatably connected to the columnar portion (116). The end of the columnar portion (116) is fixedly connected to the turntable (14). The outer side of the columnar portion (116) is fixedly connected to the adjusting gear ring (117). The bottom of the body (11) is horizontally rotatably connected to the bottom horizontal shaft (120). The gear (121) is fixedly connected to the bottom horizontal shaft (120). The gear (121) is meshed and connected to the adjusting gear ring (117). The base structure (4) includes a frame-type seat (41), the top surfaces on both sides of the frame-type seat (41) are horizontally slidably connected to two first U-shaped sliding blocks (42), the top surfaces of the two first U-shaped sliding blocks (42) are fixedly connected to a sliding frame (43), the top surfaces of the sliding frame (43) are horizontally slidably connected to two second U-shaped sliding blocks (44), the top surfaces of the two second U-shaped sliding blocks (44) are fixedly connected to a carrier plate (45), the small hydraulic station (3) is fixedly connected to the top surface of the carrier plate (45), and the bottom plate (13) is fixedly connected to the top surface of the carrier plate (45).

2. A foundation soil grouting reinforcement system according to claim 1, characterized in that: Two guide holes (126) are vertically provided on both sides of the drive housing (15), and guide posts (127) are vertically slidably sleeved in the guide holes (126), and the top ends of the guide posts (127) are fixedly connected to the bottom surface of the lifting platform (16). Two main hydraulic cylinders (128) are fixedly sleeved on both sides of the drive housing (15), and the top ends of the output ends of the main hydraulic cylinders (128) are fixedly connected to the bottom surface of the lifting platform (16). The bottom of the cylindrical shell (17) is vertically rotatably sleeved to the rotating drum (129), and the bottom end of the rotating drum (129) is fixedly connected to the hollow main shaft (130), and the outer horizontal cross-section of the hollow main shaft (130) is polygonal.

3. A foundation soil grouting reinforcement system according to claim 2, characterized in that: The middle part of the driving housing (15) is vertically rotatably sleeved with a driving hollow shaft (131), the inner side of the driving hollow shaft (131) is consistent in shape with the outer side of the hollow main shaft (130), and the hollow main shaft (130) is slidably sleeved on the inner side of the driving hollow shaft (131). The end of the cylindrical shell (17) away from the turntable (14) is fixedly connected to the motor frame (132), and the motor frame (132) is fixedly connected to the second driving motor (133), the gearbox (134) and the second driving motor (133). The second driving motor (133) has a rotating shaft end fixedly connected to the input shaft of the gearbox (134). The output shaft of the gearbox (134) is located in the second driving chamber (135) and is fixedly sleeved with the second active synchronous pulley (136). The second driven synchronous pulley (137) is fixedly sleeved on the driving hollow shaft (131). The second active synchronous pulley (136) and the second driven synchronous pulley (137) are sleeved with the second synchronous belt (138).

4. The foundation soil grouting reinforcement system according to claim 1, characterized in that: The end of the force-bearing plate (112) is fixedly connected to the arc guide block (140), the side wall of the side plate (12) is provided with an arc guide groove (139) near the arc guide block (140), the arc guide block (140) is slidably connected to the arc guide groove (139), the side of the side plate (12) away from the body (11) is provided with an arc through groove (141) corresponding to the arc guide groove (139), and the side wall of the side plate (12) is fixedly connected to two rough The arc-shaped strip plate (142) is fixed to the side wall of the arc-shaped guide block (140) with a sliding column (143), the sliding column (143) is slidably connected to the arc-shaped through groove (141), the end of the sliding column (143) is fixed to the threaded column (144), the threaded column (144) is threadedly connected to the nut (145), the nut (145) contacts the two rough arc-shaped strip plates (142) at one end close to the side plate (12), and the other end of the nut (145) is fixed to the hand wheel (146).

5. The foundation soil grouting reinforcement system according to claim 1, characterized in that: The bottom surface of the machine body (11) is fixedly connected to the first drive motor (118), the reduction gearbox (119) and the first drive chamber (123); the rotating shaft end of the first drive motor (118) is fixedly connected to the input shaft of the reduction gearbox (119); the output shaft of the reduction gearbox (119) is located in the first drive chamber (123) and is fixedly sleeved with the first active synchronous pulley (124); the bottom horizontal shaft (120) is also fixedly sleeved with the first driven synchronous pulley (122); the first driven synchronous pulley (122) and the first active synchronous pulley (124) are sleeved with the first synchronous belt (125); the columnar portion (116) ) is fixedly sleeved on the outside of the locking gear ring (147), a sliding opening (148) is provided inside the body (11) at a position below the locking gear ring (147), a slide plate (149) is vertically slidably sleeved in the sliding opening (148), the top surface of the slide plate (149) is fixedly connected to the arc-shaped tooth plate (150), the arc-shaped tooth plate (150) is clamped to part of the tooth groove on the locking gear ring (147), a small hydraulic push rod (151) is fixedly connected to the bottom surface of the body (11) at a position corresponding to the sliding opening (148), the top end of the small hydraulic push rod (151) is located in the sliding opening (148) and fixedly connected to the bottom surface of the slide plate (149).

6. The foundation soil grouting reinforcement system according to claim 1, characterized in that: The top surface of the cylindrical shell (17) is provided with an end cover (152), the inner side of the top surface of the cylindrical shell (17) is provided with an inner cavity (153), a hydraulic chuck assembly (18) is provided in the inner cavity (153), the bottom surface of the inner cavity (153) is rotatably connected to a first rotating ring (154), the first rotating ring (154) is fixedly sleeved on the top of the rotating cylinder (129), the hydraulic chuck assembly (18) includes a chuck outer ring (181), the inner side of the chuck outer ring (181) is rotatably sleeved with a chuck inner ring (182), a plurality of slips (183) are provided on the inner side wall of the chuck inner ring (182), the inner side of the end cover (152) is rotatably sleeved with a second rotating ring (164), and the grouting drill rod (2) passes through the second rotating ring (164) and the chuck inner ring (182).

7. The foundation soil grouting reinforcement system according to claim 6, characterized in that: The inner cavity (153) is located outside the first rotating ring (154) and is evenly and vertically fixed to a plurality of outer columns (155). The top of the outer column (155) is provided with a first threaded opening (156). The first rotating ring (154) is evenly and vertically fixed to a plurality of inner columns (157). The top of the inner column (157) is provided with a second threaded opening (158). The outer ring (181) of the chuck is provided with a plurality of first long holes (184) vertically corresponding to the positions of the plurality of outer columns (155). The inner ring (182) of the chuck is provided with a plurality of second long holes (186) vertically corresponding to the positions of the inner columns (157). 185), the outer column (155) is inserted into the first long hole (184), the first threaded opening (156) is threadedly connected to the first bolt (159), the inner column (157) is inserted into the second long hole (185), the second threaded opening (158) is threadedly connected to the second bolt (160), a plurality of threaded holes (161) are provided at the edge of the top surface of the cylindrical shell (17), a plurality of threaded through holes (162) are provided at positions corresponding to the plurality of threaded holes (161), and the threaded holes (161) and the threaded through holes (162) are threadedly connected to the long bolts (163).

8. The foundation soil grouting reinforcement system according to claim 1, characterized in that: Two sliding grooves (46) are provided on the top surface of the frame seat (41) at positions corresponding to the two first U-shaped sliding blocks (42). A slider (47) is horizontally slidably connected in each of the sliding grooves (46). The top surface of the slider (47) is fixedly connected to the inner bottom surface of the first U-shaped sliding block (42). The middle part of one inner end of the frame seat (41) is fixedly connected to the servo reduction motor (410). A screw rod (48) is horizontally rotatably connected in the sliding groove (46). A threaded sleeve (49) is fixedly connected to the slider (47). The screw rod (48) is threadedly connected to the threaded sleeve (49). The end of the screw rod (48) is fixedly connected to the horizontal axis ( 412), the rotating shaft end of the servo reduction motor (410) is located inside the frame seat (41) and fixedly sleeved with two third active synchronous pulleys (411), the end of the transverse shaft (412) is fixedly sleeved with the third driven synchronous pulley (413), the third active synchronous pulley (411) and the third driven synchronous pulley (413) are sleeved with a third synchronous belt (414), one end of the inner side of the sliding frame (43) is fixedly connected to the adjusting hydraulic cylinder (415), the middle part of the bottom surface of the carrier plate (45) is fixedly connected to the strip plate (416), and the output end of the adjusting hydraulic cylinder (415) is fixedly connected to the side wall of the strip plate (416).

9. The foundation soil grouting reinforcement system according to claim 1, characterized in that: The top end of the grouting drill rod (2) is fixedly connected to a threaded pipe head (21), and an internal threaded portion (22) is provided on the inner side of the bottom end of the grouting drill rod (2). The threaded pipe head (21) and the internal threaded portion (22) match each other. A grouting and water supply assembly (23) is provided on the threaded pipe head (21), and a grouting drill head assembly (24) is provided at the internal threaded portion (22).

10. The foundation soil grouting reinforcement system according to claim 9, characterized in that: The slurry and water delivery assembly (23) comprises an internal threaded pipe (231), the top end of the internal threaded pipe (231) is fixedly connected to and connected to a high-speed rotary joint (232), the top end of the high-speed rotary joint (232) is fixedly connected to and connected to a vertical pipe (233), the top end of the vertical pipe (233) is fixedly connected to and connected to a water injection elbow (234), the side wall of the vertical pipe (233) is fixedly connected to and connected to a grouting head (235), the internal threaded pipe (231) is threadedly connected to a threaded pipe head (21), the grouting drill head assembly (24) comprises an external threaded pipe (241), the bottom end of the external threaded pipe (241) is fixedly connected to and connected to a grouting pipe (242), the bottom end of the grouting pipe (242) is fixedly connected to a drill head (243), a plurality of slurry outlet holes (244) are evenly arranged on the circumference of the grouting pipe (242), and the external threaded pipe (241) is threadedly connected to the internal threaded part (22).

Citation Information

Patent Citations

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