Soldering flux recovery device
By designing a flux recovery device, the fan suction, condensation and scraping, filtering components slow down flow, and heating components prevent condensation, the problem of flux condensation and accumulation in the welding equipment is solved, and efficient recycling and clean operation is achieved, with energy-saving effects.
Patent Information
- Application Number
- CN202510990283.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-18
- Publication Date
- 2025-08-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In existing welding equipment, flux evaporates and condenses into oil or flocs at high temperatures, affecting product quality, and existing cooling and recycling devices are prone to accumulation of flux adhesion, resulting in weakening or loss of recycling capacity.
A flux recovery device is designed, including a collection cover, a conveyor tube, a first fan, a connecting box, a recycling box and a filter assembly, which absorbs flux steam through the fan, condenses and scrapes away the condensed flux by using the recycled self-cleaning assembly, and the filter assembly slows down the steam flow, sets up a heating assembly to prevent condensation, and crushes the roller to process the recovered flux.
It improves the recycling efficiency of flux, reduces the steam flow rate, prevents the condensation of steam in the recycling box, maintains the clean and efficient operation of the recycling device, and has significant energy saving effect.
Smart Images
Figure CN120480336A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding equipment, in particular to a soldering flux recovery device. Background Art
[0002] Existing soldering equipment, such as reflow soldering furnaces, first prints solder paste on the connection surface of the PCB, then mounts components, and then places the mounted PCB into the reflow soldering furnace for high-temperature soldering. During this process, in order to improve soldering efficiency and quality, some high-temperature flux is usually added to the solder paste. However, the flux in the solder paste will volatilize due to the high temperature in the furnace. During the long-term use of the reflow soldering equipment, the gaseous flux in the furnace chamber is likely to condense to form oily substances or flocs. The condensed matter drips onto the product board, greatly affecting its quality. Therefore, it is usually equipped with a flux cooling and recovery device.
[0003] The recovery method of the cooling recovery device in the prior art is: to attract the hot air containing flux in the reflow soldering to the flux cooling recovery device, and cool the hot air containing flux in the cooling recovery device. However, this method usually causes the flux to adhere and accumulate on the surface of the cooling and recovery device. When the flux adheres and accumulates on the surface of the cooling and recovery device to a certain extent, the ability to cool the flux will be weakened or even lost. Summary of the Invention
[0004] In order to overcome the shortcomings of the prior art, the present application provides a flux recovery device.
[0005] This application provides a flux recovery device, which adopts the following technical solution: A flux recovery device includes a collecting hood, a conveying pipe, a first fan and a connecting box, wherein a first recovery box and a second recovery box are respectively connected on both sides of the connecting box, and the connecting box, the first recovery box and the second recovery box form a "Y"-shaped structure, one end of the conveying pipe is connected to the collecting hood, and the other end is connected to the first recovery box, the first fan is connected to one end of the second recovery box, the collecting hood is provided with a filter assembly, the conveying pipe is provided with a heating assembly for reducing flux condensation, the first recovery box and the second recovery box are both provided with a recovery self-cleaning assembly and a collection assembly for collecting recovered flux, the connecting box is provided with a filter recovery assembly, and the connecting box is provided with a drive assembly for driving the recovery self-cleaning assembly and the filter recovery assembly to operate synchronously.
[0006] By adopting the above technical solution, the first fan is started, and the air in the second recovery box is discharged during the rotation of the first fan, so that the air mixed with flux enters the first recovery box through the collection cover, and the recovery self-cleaning component can condense and recover the flux vapor and then scrape off the condensed flux, thereby maintaining its own recovery effect. The flux recovered and cleaned by the recovery self-cleaning component will move along the inclined surface of the first recovery box toward the position close to the connecting box, thereby facilitating the collection of the flux. The filtering recovery component located at the connecting box position will improve the recovery effect of the flux vapor, slow down the flow rate of the flux vapor in the first recovery box and the second recovery box, and increase the time it stays in the first recovery box and the second recovery box, so that it can be condensed and recovered as much as possible.
[0007] Optionally, the recycling self-cleaning component includes a first mounting bracket and a second mounting bracket, the first mounting bracket being slidably arranged on the top of the first recycling box, the second mounting bracket being slidably arranged on the bottom of the first recycling box, a plurality of first recycling plates being evenly arranged at one end of the first mounting bracket, and a plurality of second recycling plates being evenly arranged at the other end, the first recycling plates being slidably inserted on one side wall of the first recycling box, the second recycling plates being slidably inserted on the other side wall of the first recycling box, a plurality of third recycling plates being evenly arranged at one end of the second mounting bracket, and a plurality of fourth recycling plates being evenly arranged at the other end, the third recycling plates being slidably inserted on one side wall of the first recycling box, and the fourth recycling plates being slidably inserted on On the other side wall of the first recycling box, the first recycling plate and the third recycling plate are located on the same side of the first recycling box, and the second recycling plate and the fourth recycling plate are located on the same side of the second recycling box. A linkage rod is provided on the first recycling box, one end of the linkage rod is coaxially provided with a first gear, and the other end is coaxially provided with a second gear, a first rack is provided on the first mounting frame, and a second rack is provided on the second mounting frame, the first gear is meshed with the first rack, and the second gear is meshed with the second rack, and a plurality of scraping blocks are evenly arranged on the side wall of the first recycling box, and the plurality of scraping blocks are used to clean the side walls of the first recycling plate, the second recycling plate, the third recycling plate and the fourth recycling plate.
[0008] By adopting the above technical solution, when the first recovery plate is inserted, the second recovery plate is moved out of the interior of the first recovery box. At this time, the fourth recovery plate will be inserted into the first recovery box, and the third recovery plate will be moved out of the interior of the first recovery box. The first recovery plate and the fourth recovery plate will make the air duct form an "S-shaped" bend, thereby slowing down the flow speed of the flux vapor in the first recovery box and allowing the flux vapor to better condense on the side walls of the first recovery plate and the fourth recovery plate. When the first recovery plate is moved out of the first recovery box, the two side walls of the first recovery plate will contact the scraper block, so that the flux vapor condensed on its own surface is scraped off by the scraper block.
[0009] Optionally, the drive assembly includes a mounting seat, a second drive motor is provided on the mounting seat, a drive gear is provided on the output shaft of the second drive motor, a reciprocating screw is rotatably provided on the mounting seat, a driven gear is coaxially provided on one end of the reciprocating screw, the driven gear is engaged with the drive gear, a reciprocating slider is slidably provided on the mounting seat, one end of the reciprocating slider is slidably provided in the slide groove of the reciprocating screw, a connecting rod is provided on the reciprocating slider, and the other end of the connecting rod is connected to the first mounting frame.
[0010] By adopting the above technical solution, the reciprocating screw will be driven to move back and forth along the length direction of the reciprocating screw during rotation, and the connecting rod will be driven to move synchronously during movement during movement of the connecting rod, and the first mounting bracket will be driven to move along the width direction of the first recovery box during movement, so that the first recovery plate and the second recovery plate can be reciprocated and inserted into the first recovery box.
[0011] Optionally, the collection assembly includes multiple transmission shafts, which are evenly arranged along the length direction of the first recycling box itself, a discharge scraper is coaxially arranged on the transmission shaft inside the first recycling box, a transmission gear is coaxially arranged on the transmission shaft outside the first recycling box, and multiple transmission racks are evenly installed on the second mounting frame along the length direction of the first recycling box, the multiple transmission racks correspond one-to-one to the multiple transmission gears, and the transmission racks are meshed with the transmission gears.
[0012] By adopting the above technical solution, the discharge scraper will push the flux scraped off by the scraper block, driving the flux to move in the direction away from the transmission shaft. The first recovery box is in an inclined state, and multiple discharge scrapers rotate, thereby facilitating pushing the flux toward a position close to the connection box.
[0013] Optionally, the filter recovery assembly includes a mounting shaft, with a first disc and a second disc coaxially arranged at both ends of the mounting shaft, the first disc consisting of two first solid plates with a central angle of 90 degrees and two first filter plates with a central angle of 90 degrees, the first solid plate and the first filter plate are spaced apart, the second disc consists of two second solid plates with a central angle of 90 degrees and two second filter plates with a central angle of 90 degrees, the second solid plate and the second filter plate are spaced apart, the second solid plate corresponds to the first filter plate, and the second filter plate corresponds to the first solid plate, two first blocking plates are coaxially arranged on the first disc, the two first blocking plates are spaced 90 degrees apart, two second blocking plates are coaxially arranged on the second disc, the two second blocking plates are spaced 90 degrees apart, and the The first gear is connected with the. second gear of the driven gear to the first axle of the chain. The first gear is connected with the. third gear of the driven gear to the first gear of the chain. The third gear is connected with the. third gear of the driven gear to the first gear.
[0014] By adopting the above technical solution, when the first sealing plate rotates to the first filter plate, the second sealing plate will rotate to the second solid plate. When the first sealing plate moves from the first filter plate toward the first solid plate, the second sealing plate will move toward a position close to the second filter plate, thereby increasing the time that the flux vapor stays in the first recovery box and the second recovery box, and increasing the residence time of the flux vapor between the first disc and the second disc, so that the flux vapor condenses in the recovery box as much as possible, thereby improving the recovery effect.
[0015] Optionally, the first recovery plate, the second recovery plate, the third recovery plate and the fourth recovery plate have the same structure, the interior of the first recovery plate is hollow, a condenser is provided inside the first recovery plate, the condenser is serpentine-shaped and wound inside the first recovery plate, and both ends of the condenser are respectively connected to the air heat exchanger.
[0016] By adopting the above technical solution, the condenser will be able to quickly lower the temperature of the first recovery plate, the second recovery plate, the third recovery plate and the fourth recovery plate, thereby improving the cooling and recovery efficiency of the flux vapor condensed on the surface of the first recovery plate, the second recovery plate, the third recovery plate and the fourth recovery plate.
[0017] Optionally, the filter assembly includes a filter cone, a collection tank and a first drive motor. The filter cone is hollow and has multiple filter holes evenly distributed on it. One end of the filter cone is fixed on the collection cover. The collection tank is threadedly connected to the bottom of the filter cone. The first drive motor is arranged inside the filter cone. A scraper is provided on the output shaft of the first drive motor. The scraper is in contact with the inner wall of the filter cone. A second fan is provided on the collection cover and inside the filter cone.
[0018] By adopting the above technical solution, the filtering frustum is used to filter the air, thereby preventing particles other than the flux vapor from entering the first recovery box.
[0019] Optionally, the heating assembly includes a heating wire and a thermal insulation sleeve, the heating wire is wound around the outer wall of the conveying pipe, and the thermal insulation sleeve is coaxially sleeved on the outer wall of the conveying pipe.
[0020] By adopting the above technical solution, when in use, the heating wire is energized, and the energized heating wire will emit heat, thereby heating the conveying pipe, so that the flux is not easy to condense at the position of the conveying pipe. The insulation sleeve can slow down the loss of heat and play a role in energy saving.
[0021] Optionally, two crushing rollers are rotatably provided at the bottom of the connecting box, the two crushing rollers are meshed with each other, a fourth driven bevel gear is coaxially provided at one end of the crushing roller, a fourth driving bevel gear is coaxially provided on the power shaft, and the fourth driven bevel gear is meshed with the fourth driving bevel gear.
[0022] By adopting the above technical solution, the recovered soldering flux will be crushed during the rotation of the two crushing rollers, thereby facilitating subsequent recycling of the soldering flux.
[0023] Optionally, a collecting box for collecting the soldering flux in the first recovery box and the second recovery box is slidably provided at the bottom of the connection box, and a handle is provided on the collecting box.
[0024] By adopting the above technical solution, when a large amount of recycled soldering flux is contained in the collection box, a worker holds the handle and pulls it, thereby facilitating the separation of the collection box from the connection box.
[0025] The present invention has the following advantages: 1. A first recycling box and a second recycling box are respectively connected on both sides of the connection box, and a recycling self-cleaning component and a collection component for collecting the recycled flux are set in the first recycling box and the second recycling box. A filtering recycling component is set in the connection box. The recycling self-cleaning component can condense and recover the flux vapor and then scrape off the condensed flux, thereby maintaining its own recycling effect. The filtering recycling component will improve the recovery effect of the flux vapor, slow down the flow rate of the flux vapor in the first recycling box and the second recycling box, and increase the time it stays in the first recycling box and the second recycling box, so that as much flux vapor as possible can be condensed and recovered; 2. By setting up a heating component, the flux is not easy to condense at the position of the conveying pipe. The insulation sleeve can slow down the loss of heat and play a role in energy saving. 3. By providing a filter assembly, it is possible to prevent particles other than flux vapor from entering the first recovery box. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic structural diagram of the present invention as a whole; Figure 2 This is a schematic diagram of the installation structure of the collection box of the present invention; Figure 3 This is a schematic diagram of the installation structure of the heating component of the present invention; Figure 4 Schematic diagram of the installation structure of the drive assembly of the present invention; Figure 5 This is a schematic diagram of the installation structure of the second recovery plate and the fourth recovery plate of the present invention; Figure 6 This is a schematic diagram of the installation structure of the scraper block and the discharge scraper of the present invention; Figure 7 Schematic diagram of the installation structure of the first disc and the second disc of the present invention; Figure 8 Schematic diagram of the installation structure of the first blocking plate and the second blocking plate of the present invention; 1. Collection cover; 11. Delivery pipe; 12. First fan; 13. Connection box; 131. Collection box; 132. Handle; 14. First recovery box; 15. Second recovery box; 16. Second fan; 2. Filter assembly; 21. Filter cone; 22. Collection tank; 23. First drive motor; 24. Scraper; 3. Heating assembly; 31. Heating wire; 32. Insulation sleeve; 4. Recycling self-cleaning assembly; 41. First mounting bracket; 411. First recovery plate; 412. Second recovery plate; 413. First rack; 42. Second mounting bracket; 421. Third recovery plate; 422. Fourth recovery plate; 423. Second rack; 43. Linkage rod; 431. First gear; 432. Second gear; 44. Scraper; 5. Collection assembly; 51. Drive shaft; 52. Discharge scraper; 53. Drive gear; 54. Drive rack; 6. Filter recovery assembly; 61, mounting shaft; 611, first disc; 6111, first solid plate; 6112, first filter plate; 612, second disc; 6121, second solid plate; 6122, second filter plate; 62, first blocking plate; 63, second blocking plate; 64, support frame; 641, driving dial; 642, driven sheave; 65, power shaft; 651, first driving bevel gear; 652, first driven bevel gear; 653, second driving bevel gear; 66, second driven bevel gear; 67, third driving bevel gear; 68, third driven bevel gear; 7, drive assembly; 71, mounting seat; 72, second drive motor; 73, drive gear; 74, reciprocating screw; 741, driven gear; 75, reciprocating slider; 76, connecting rod; 8, condenser; 9, crushing roller; 91, fourth driving bevel gear; 92, fourth driven bevel gear. DETAILED DESCRIPTION
[0027] The present invention will be further described below in conjunction with the accompanying drawings, but the protection scope of the present invention is not limited to the following description.
[0028] like Figures 1 to 8As shown, a flux recovery device includes a collecting hood 1, a conveying pipe 11, a first fan 12 and a connecting box 13. The two sides of the connecting box 13 are connected to the first recovery box 14 and the second recovery box 15. The connecting box 13, the first recovery box 14 and the second recovery box 15 form a "Y"-shaped structure. The collecting hood 1 is located at the top of the welding chamber of the welding equipment. One end of the conveying pipe 11 is connected to the collecting hood 1 and the other end is connected to the first recovery box 14. The first fan 12 is connected to one end of the second recovery box 15, so that the air in the second recovery box 15 is extracted, thereby forming a negative pressure inside the second recovery box 15, so that the air mixed with the flux enters from the collecting hood 1 In the first recovery box 14, a filter component 2 is installed on the collection cover 1, a heating component 3 for reducing flux condensation is installed on the delivery pipe 11, a recovery self-cleaning component 4 and a collection component 5 for collecting the recovered flux are installed in the first recovery box 14 and the second recovery box 15, a filter recovery component 6 is installed in the connection box 13, and a drive component 7 for driving the recovery self-cleaning component 4 and the filter recovery component 6 to operate synchronously is installed on the connection box 13; during the welding process, the flux will volatilize. In order to facilitate the recovery of the flux, the first fan 12 is started. During the rotation of the first fan 12, the air in the second recovery box 15 is discharged, thereby making the air mixed with the flux volatilize. The air enters the first recovery box 14 through the collection cover 1. The collection cover 1 can collect the volatilized flux to a certain extent. Under the suction action of the first fan 12, the flux vapor enters the first recovery box 14, and then the flux and air will move obliquely downward toward the direction close to the connecting box 13, and then move obliquely upward along the length direction of the second recovery box 15 toward the direction close to the first fan 12, thereby extending the flow path of the flux vapor and improving the recovery effect of the flux. The recycling self-cleaning component 4 can condense and recycle the flux vapor and then scrape off the condensed flux, so as to maintain its own recovery effect. The connecting box 13 is located between the first recovery box 14 and the second recovery box 15. And the second recovery box 15, and the installation height of the connecting box 13 is lower than the installation height of the first recovery box 14 and the second recovery box 15. The flux recovered and cleaned by the recovery self-cleaning component 4 will move along the inclined surface of the first recovery box 14 toward the position close to the connecting box 13, so as to facilitate the collection of the flux. When the flux vapor moves to the position located at the connecting box 13, the filtering recovery component 6 will improve the recovery effect of the flux vapor, and can slow down the flow speed of the flux vapor in the first recovery box 14 and the second recovery box 15, and increase its residence time in the first recovery box 14 and the second recovery box 15, so that it can be condensed and recovered as much as possible.
[0029] like Figures 1 to 8As shown, the recycling self-cleaning component 4 includes a first mounting bracket 41 and a second mounting bracket 42. The first mounting bracket 41 is slidably mounted on the top of the first recycling box 14 along the width direction of the first recycling box 14, and the second mounting bracket 42 is slidably mounted on the bottom of the first recycling box 14 along the width direction of the first recycling box 14. One end of the first mounting bracket 41 is evenly mounted with multiple first recycling plates 411, and the other end is evenly arranged with multiple second recycling plates 412. The multiple first recycling plates 411 and the multiple second recycling plates 412 are evenly arranged along the length direction of the first recycling box 14. The first recycling plate 411 is slidably inserted on one side wall of the first recycling box 14, and the second recycling plate 412 is slidably inserted on the side wall of the first recycling box 14. On the other side wall, when the first recovery plate 411 is inserted into the interior of the first recovery box 14, the second recovery plate 412 is located outside the first recovery box 14, and multiple third recovery plates 421 are evenly installed at one end of the second mounting frame 42, and multiple fourth recovery plates 422 are evenly installed at the other end. The multiple third recovery plates 421 and the multiple fourth recovery plates 422 are evenly arranged along the length direction of the first recovery box 14, and the third recovery plate 421 is slidably inserted on one side wall of the first recovery box 14, and the fourth recovery plate 422 is slidably inserted on the other side wall of the first recovery box 14. When the third recovery plate 421 is inserted into the interior of the first recovery box 14, the fourth recovery plate 422 is located outside the first recovery box 14, and the first recovery plate 41 1 and the third recovery plate 421 are located on the same side of the first recovery box 14, and the first recovery plate 411 and the third recovery plate 421 are spaced apart, and when the first recovery plate 411 is inserted into the interior of the first recovery box 14, the third recovery plate 421 is located outside the first recovery box 14, the second recovery plate 412 and the fourth recovery plate 422 are located on the same side of the second recovery box 15, the second recovery plate 412 and the fourth recovery plate 422 are spaced apart, and when the second recovery plate 412 is inserted into the interior of the first recovery box 14, the fourth recovery plate 422 is located outside the first recovery box 14, and a linkage rod 43 is provided on the first recovery box 14, and one end of the linkage rod 43 is coaxially mounted with a first gear 431, and the other end is coaxially mounted with a second gear 432, a first rack 413 is fixedly mounted on the first mounting frame 41, and a second rack 423 is fixedly mounted on the second mounting frame 42. The first rack 413 and the second rack 423 are both arranged along the width direction of the first recovery box 14, the first gear 431 is meshed with the first rack 413, and the second gear 432 is meshed with the second rack 423. A plurality of scraping blocks 44 are evenly mounted on the side wall of the first recovery box 14, and the plurality of scraping blocks 44 are evenly arranged along the length direction of the first recovery box 14. Two scraping blocks 44 form a group and are respectively located on both sides of the first recovery plate 411, the second recovery plate 412, the third recovery plate 421 and the fourth recovery plate 422. When the first mounting frame 41 and the second mounting frame 42 move,The plurality of scraping blocks 44 are used to clean the side walls of the first recovery plate 411, the second recovery plate 412, the third recovery plate 421 and the fourth recovery plate 422. When in use, the first mounting bracket 41 is driven by the driving assembly 7 to move along the width direction of the first recovery box 14. The movement of the first mounting bracket 41 will drive the first rack 413 to move synchronously. The movement of the first rack 413 will drive the first gear 431 to rotate. The rotation of the first gear 431 will drive the linkage rod 43 to rotate synchronously. The rotation of the linkage rod 43 will drive the second gear 432 to rotate. The rotation of the second gear 432 During the process, the second rack 423 will be driven to move, thereby driving the second mounting bracket 42 to move in the direction opposite to the first mounting bracket 41, so that the first recovery plate 411, the second recovery plate 412, the third recovery plate 421 and the fourth recovery plate 422 are reciprocatingly inserted into the first recovery box 14. When the first recovery plate 411 is inserted, the second recovery plate 412 is moved out of the first recovery box 14. At this time, the fourth recovery plate 422 will be inserted into the first recovery box 14, and the third recovery plate 421 will be moved out of the first recovery box 14. The second recovery plate 412 and the third recovery plate 421 located outside the first recovery box 14 will be reciprocated with the first recovery plate 411. The first recovery plate 411 and the fourth recovery plate 422 will make the air duct form an "S-shaped" bend, thereby slowing down the flow speed of the flux vapor in the first recovery box 14 and making the flux vapor condense better on the side walls of the first recovery plate 411 and the fourth recovery plate 422. Then, the first recovery plate 411 is driven to move toward the inside away from the first recovery box 14. At this time, the second recovery plate 412 will be gradually inserted into the first recovery box 14, and the second mounting bracket 42 will be driven to move by the linkage rod 43, so that the third recovery plate 421 is inserted into the Inside the first recovery box 14, the fourth recovery plate 422 is moved out of the first recovery box 14. The first recovery plate 411 and the fourth recovery plate 422 that have been removed from the first recovery box 14 will come into contact with the outside air, thereby lowering their own temperature for subsequent use. At this time, the second recovery plate 412 and the third recovery plate 421 will form an "S-shaped" bend in the air duct to facilitate condensation of the flux vapor. During the process of the first recovery plate 411 being moved out of the first recovery box 14, the two side walls of the first recovery plate 411 will come into contact with the scraper 44, so that the flux vapor condensed on its surface is scraped off by the scraper 44, thereby achieving a self-cleaning effect.
[0030] like Figures 1 to 8The second drive motor 72 is fixed on the mounting base 71, and the driving gear 73 is installed on the output shaft of the second driving motor 72. The reciprocating screw rod 74 is rotatably mounted on the mounting base 71, and one end of the reciprocating screw rod 74 is coaxially mounted with a driven gear 741, which meshes with the driving gear 73. A reciprocating slider 75 is slidably mounted on the mounting base 71, and one end of the reciprocating slider 75 is slidably mounted in the slide groove of the reciprocating screw rod 74. The reciprocating slider 75 is installed with a connecting rod 76, and the other end of the connecting rod 76 is connected to the first mounting bracket 41; the reciprocating screw rod 74, the driven gear 741, the reciprocating slider 75 and the connecting rod 76 are installed on both sides of the second driving motor 72 on the mounting base 71. The two connecting rods 76 push the first mounting bracket 41 located on the first recovery box 14 and the second recovery box 15 respectively; when in use, start The second drive motor 72 will drive the driving gear 73 to rotate during the rotation of the second drive motor 72, and the driven gear 741 will be driven to rotate during the rotation of the driving gear 73. The driven gear 741 will drive the reciprocating screw rod 74 to rotate synchronously during the rotation of the reciprocating screw rod 74. The reciprocating slider 75 will be driven to move back and forth along the length direction of the reciprocating screw rod 74 during the rotation of the reciprocating screw rod 74. The reciprocating slider 75 will drive the connecting rod 76 to move synchronously during the movement of the reciprocating slider 75. The connecting rod 76 will be driven to move along the width direction of the first recovery box 14 during the movement of the connecting rod 76. The first mounting bracket 41 will be driven to move along the width direction of the first recovery box 14, so that the first recovery plate 411 and the second recovery plate 412 are reciprocally inserted into the first recovery box 14. When the first recovery plate 411 or the second recovery plate 412 moves toward the interior away from the first recovery box 14, the scraper block 44 located on the inner wall of the first recovery box 14 will scrape off the solidified flux on the side walls of the first recovery plate 411 and the second recovery plate 412.
[0031] like Figures 1 to 8As shown, the collecting assembly 5 includes a plurality of transmission shafts 51, which are evenly arranged along the length direction of the first recycling box 14, and the plurality of transmission shafts 51 are rotatably mounted on the bottom wall of the first recycling box 14, a discharge scraper 52 is coaxially mounted on the transmission shaft 51 inside the first recycling box 14, a transmission gear 53 is coaxially mounted on the transmission shaft 51 outside the first recycling box 14, and a plurality of transmission racks 54 are evenly mounted on the second mounting frame 42 along the length direction of the first recycling box 14, and the plurality of transmission racks 54 correspond to the plurality of transmission gears 53 one by one, and the transmission racks 54 are meshed with the transmission gears 53; When in use, when the second mounting frame 42 slides along the width direction of the first recycling box 14, it will drive multiple transmission racks 54 to move synchronously. During the movement of the transmission rack 54, the transmission gear 53 will be driven to rotate. During the rotation of the transmission gear 53, the transmission shaft 51 will be driven to rotate synchronously. During the rotation of the transmission shaft 51, the discharge scraper 52 will be driven to rotate synchronously. The discharge scraper 52 will push the flux scraped off by the scraper block 44, driving the flux to move in the direction away from the transmission shaft 51. The first recycling box 14 is in an inclined state, and multiple discharge scrapers 52 rotate, so as to facilitate pushing the flux toward a position close to the connection box 13.
[0032] like Figures 1 to 8As shown, the filter recovery assembly 6 includes a mounting shaft 61, and a first disc 611 and a second disc 612 are coaxially mounted on both ends of the mounting shaft 61. The first disc 611 is composed of two first solid plates 6111 with a central angle of 90 degrees and two first filter plates 6112 with a central angle of 90 degrees. The first solid plate 6111 and the first filter plate 6112 are spaced apart. The second disc 612 is composed of two second solid plates 6121 with a central angle of 90 degrees and two second filter plates 6122 with a central angle of 90 degrees. The second filter plate 6122 is composed of two second filter plates 6121 and the second filter plate 6122. The second solid plate 6121 corresponds to the first filter plate 6112. The second filter plate 6122 corresponds to the first solid plate 6111. Two first blocking plates 62 are coaxially mounted on the first disc 611. The two first blocking plates 62 are 90 degrees apart. Two second blocking plates 63 are coaxially mounted on the second disc 612. The two second blocking plates 63 are spaced 90 degrees apart. 90 degrees, and the second blocking plate 63 is opposite to the first blocking plate 62, a support frame 64 is fixedly installed on the connection box 13, a driving dial 641 and a driven groove wheel 642 are rotatably installed on the support frame 64, the round pin on the driving dial 641 is slidably installed in the radial groove of the driven groove wheel 642, a power shaft 65 is rotatably installed on the support frame 64, a first driven bevel gear 652 is coaxially installed on the top of the power shaft 65, and the first driving bevel gear 65 is coaxially installed on the reciprocating screw 74 1. The first driving bevel gear 651 meshes with the first driven bevel gear 652. A second driving bevel gear 653 is coaxially provided on the power shaft 65. A second driven bevel gear 66 is coaxially mounted on the driving dial 641. The second driven bevel gear 66 meshes with the second driving bevel gear 653. A third driving bevel gear 67 is coaxially mounted on the driven sheave 642. A third driven bevel gear 68 is coaxially mounted on the mounting shaft 61. The third driving bevel gear 67 meshes with the third driven bevel gear 68.When in use, the reciprocating screw 74 will drive the first driving bevel gear 651 to rotate synchronously during its rotation, and the power shaft 65 will be driven to rotate synchronously during its rotation. The power shaft 65 will drive the second driving bevel gear 653 to rotate during its rotation, and the second driving bevel gear 653 will drive the second driven bevel gear 66 to rotate during its rotation. The second driven bevel gear 66 will drive the driving dial 641 to rotate during its rotation, and the driven groove wheel 642 will be driven to rotate intermittently during its rotation. The driven groove wheel 642 will drive the third driving bevel gear 67 to rotate during its rotation, and the third driving bevel gear 67 will drive the third driven bevel gear 68 to rotate during its rotation. This will drive the mounting shaft 61 to rotate, and during this rotation, the first and second blocking plates 62 and 63 will be driven to rotate synchronously. When the first blocking plate 62 rotates to the first filter plate 6112, the second blocking plate 63 will rotate to the second solid plate 6121. When the first blocking plate 62 moves from the first filter plate 6112 toward the first solid plate 6111, the second blocking plate 63 will move toward a position close to the second filter plate 6122, thereby increasing the time the flux vapor stays in the first and second recovery boxes 14 and 15, and increasing the time the flux vapor stays between the first and second discs 611 and 612, so that as much flux vapor as possible condenses in the recovery boxes, improving the recovery effect.
[0033] like Figures 1 to 8 As shown, the first recovery plate 411, the second recovery plate 412, the third recovery plate 421 and the fourth recovery plate 422 have the same structure. The interior of the first recovery plate 411 is hollow. A condenser tube 8 is installed inside the first recovery plate 411. The condenser tube 8 is serpentine-shaped and wound around the interior of the first recovery plate 411. Both ends of the condenser tube 8 are respectively connected to the air heat exchanger. The air heat exchanger is a prior art fin type. Therefore, in this embodiment, the specific composition of the air heat exchanger is not described in detail. A cooling medium is introduced into the condenser tube 8 to improve the cooling effect of the first recovery plate 411 on the flux vapor. In this embodiment, the cooling medium adopts a cold Cooling water or refrigerant can be used. In order to increase the flow rate of the cooling medium, a booster pump can also be installed; the condenser 8 will be able to quickly reduce the temperature of the first recovery plate 411, the second recovery plate 412, the third recovery plate 421 and the fourth recovery plate 422, thereby improving the cooling efficiency of the flux vapor condensed on the surface of the first recovery plate 411, the second recovery plate 412, the third recovery plate 421 and the fourth recovery plate 422, and to a certain extent avoid the situation where the first recovery plate 411, the second recovery plate 412, the third recovery plate 421 and the fourth recovery plate 422 cannot condense the flux well due to their own high temperature after working for a long time.
[0034] like Figures 1 to 8 As shown, the filter assembly 2 includes a filter cone 21, a collection tank 22 and a first drive motor 23. The filter cone 21 is hollow and has a plurality of filter holes evenly opened on it. One end of the filter cone 21 is fixedly mounted on the collection cover 1. In this embodiment, the end with a larger diameter of the filter cone 21 is connected to the collection cover 1, and the collection tank 22 is threadedly mounted on the bottom of the filter cone 21, that is, the collection tank 22 and the filter cone 21 are detachably connected. The first drive motor 23 is mounted inside the filter cone 21, and a scraper 24 is mounted on the output shaft of the first drive motor 23. The scraper 24 is in contact with the inner wall of the filter cone 21 and is located on the collection cover 1 and inside the filter cone 21. A second fan 16 is installed on the inside; when in use, the second fan 16 is started, and the second fan 16 is an axial flow fan, so as to improve the effect of pumping the flux into the first recovery box 14, and the filtering cone 21 is used to filter the air to prevent other particles except the flux vapor from entering the first recovery box 14; when the flux passes through the filtering cone 21, part of the flux vapor may condense on the filtering cone 21, and the first drive motor 23 is started. During the rotation of the first drive motor 23, the scraper 24 is driven to move, and the scraper 24 will scrape the flux on the filtering cone 21, so that the flux vapor can pass smoothly and enter the interior of the first recovery box 14, so as to facilitate the recovery of the flux vapor.
[0035] like Figures 1 to 8 As shown, the heating assembly 3 includes a heating wire 31 and an insulation sleeve 32. The heating wire 31 is wound around the outer wall of the delivery pipe 11, and the insulation sleeve 32 is coaxially sleeved on the outer wall of the delivery pipe 11; during welding, the flux volatilizes, and then enters the collection cover 1 and passes through the delivery pipe 11 into the first recovery box 14 for recycling. Since the delivery pipe 11 has a certain length, during use, the flux may solidify on the inner wall of the delivery pipe 11 due to the temperature drop, thereby affecting the recovery of the flux. Therefore, when in use, the heating wire 31 is energized. The energized heating wire 31 will emit heat, thereby heating the delivery pipe 11, so that the flux is not easy to condense at the position of the delivery pipe 11. The insulation sleeve 32 can slow down the loss of heat and play an energy-saving role. When in use, a temperature sensor is installed on the wall of the delivery pipe 11. When the temperature reaches the specified temperature, the continued power to the heating wire 31 is cut off.
[0036] like Figures 1 to 8As shown, two crushing rollers 9 are rotatably installed at the bottom of the connecting box 13, and the two crushing rollers 9 are meshed with each other. A fourth driven bevel gear 92 is coaxially installed at one end of one of the crushing rollers 9, and a fourth driving bevel gear 91 is coaxially installed on the power shaft 65, and the fourth driven bevel gear 92 is meshed with the fourth driving bevel gear 91; when in use, the flux collected and condensed by the recovery self-cleaning component 4 and the filter recovery component 6 will fall into the connecting box 13, and the rotation of the power shaft 65 will drive the fourth driving bevel gear 91 to rotate synchronously, and the rotation of the fourth driving bevel gear 91 will drive the fourth driven bevel gear 92 to rotate, and the rotation of the fourth driven bevel gear 92 will drive the crushing roller 9 to rotate, and the rotation of the crushing roller 9 will drive the other crushing roller 9 to rotate through the transmission gear 53. The two crushing rollers 9 will crush the recovered flux during their rotation, thereby facilitating the subsequent recycling of the flux.
[0037] like Figures 1 to 8 As shown, a collecting box 131 for collecting the flux in the first recycling box 14 and the second recycling box 15 is slidably installed at the bottom of the connecting box 13, and a handle 132 is fixedly installed on the collecting box 131; when in use, when a large amount of recycled flux is loaded inside the collecting box 131, the staff holds the handle 132 and then pulls it, thereby facilitating the separation of the collecting box 131 from the connecting box 13, thereby facilitating the unified treatment of the recycled flux.
[0038] The implementation principle of this embodiment is: start the first fan 12, and the air in the second recovery box 15 is discharged during the rotation of the first fan 12, so that the air mixed with flux enters the first recovery box 14 through the collection cover 1, and the recovery self-cleaning component 4 can condense and recover the flux vapor and then scrape off the condensed flux, thereby maintaining its own recovery effect. The flux recovered and cleaned by the recovery self-cleaning component 4 will move along the inclined surface of the first recovery box 14 toward the position close to the connecting box 13, thereby facilitating the collection of the flux. The filtering recovery component 6 located at the position of the connecting box 13 will improve the recovery effect of the flux vapor, and can slow down the flow speed of the flux vapor in the first recovery box 14 and the second recovery box 15, and increase its residence time in the first recovery box 14 and the second recovery box 15, so that it can be condensed and recovered as much as possible.
[0039] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Any person skilled in the art can, without departing from the scope of the technical solution of the present invention, make many possible changes and modifications to the technical solution of the present invention using the above technical content, or modify it into an equivalent embodiment with equivalent changes. Therefore, any changes, modifications, equivalent changes, and modifications made to the above embodiments based on the technology of the present invention without departing from the content of the present invention are within the scope of protection of the present technical solution.
Claims
1. A flux recovery device, characterized in that: The invention comprises a collecting hood (1), a conveying pipe (11), a first fan (12) and a connecting box (13), wherein the two sides of the connecting box (13) are respectively connected to a first recovery box (14) and a second recovery box (15), and the connecting box (13), the first recovery box (14) and the second recovery box (15) form a "Y"-shaped structure, one end of the conveying pipe (11) is connected to the collecting hood (1), and the other end is connected to the first recovery box (14), the first fan (12) is connected to one end of the second recovery box (15), and the collecting box (13) is connected to the first recovery box (14). The collecting cover (1) is provided with a filter assembly (2), the conveying pipe (11) is provided with a heating assembly (3) for reducing the condensation of the soldering flux, the first recycling box (14) and the second recycling box (15) are both provided with a recycling self-cleaning assembly (4) and a collecting assembly (5) for collecting the recycled soldering flux, the connecting box (13) is provided with a filtering recycling assembly (6), and the connecting box (13) is provided with a driving assembly (7) for driving the recycling self-cleaning assembly (4) and the filtering recycling assembly (6) to operate synchronously.
2. A soldering flux recovery device according to claim 1, characterized in that: The recycling self-cleaning component (4) includes a first mounting frame (41) and a second mounting frame (42), wherein the first mounting frame (41) is slidably arranged on the top of the first recycling box (14), and the second mounting frame (42) is slidably arranged on the bottom of the first recycling box (14), one end of the first mounting frame (41) is evenly provided with a plurality of first recycling plates (411), and the other end is evenly provided with a plurality of second recycling plates (412), the first recycling plates (411) are slidably inserted on one side wall of the first recycling box (14), and the second recycling plates (412) are slidably inserted on the other side wall of the first recycling box (14), one end of the second mounting frame (42) is evenly provided with a plurality of third recycling plates (421), and the other end is evenly provided with a plurality of fourth recycling plates (422), the third recycling plates (421) are slidably inserted on one side wall of the first recycling box (14), and the fourth recycling plates (422) are slidably inserted on the other side wall of the first recycling box (14), the first The recovery plate (411) and the third recovery plate (421) are located on the same side of the first recovery box (14), the second recovery plate (412) and the fourth recovery plate (422) are located on the same side of the second recovery box (15), a linkage rod (43) is provided on the first recovery box (14), one end of the linkage rod (43) is coaxially provided with a first gear (431), and the other end of the linkage rod (43) is coaxially provided with a second gear (432), and a first rack (413) is provided on the first mounting frame (41). A second rack (423) is provided on the second mounting frame (42), the first gear (431) is meshed with the first rack (413), and the second gear (432) is meshed with the second rack (423). A plurality of scrapers (44) are evenly provided on the side wall of the first recovery box (14), and the plurality of scrapers (44) are used to clean the side walls of the first recovery plate (411), the second recovery plate (412), the third recovery plate (421), and the fourth recovery plate (422).
3. A soldering flux recovery device according to claim 2, characterized in that: The driving assembly (7) includes a mounting seat (71), a second driving motor (72) is provided on the mounting seat (71), a driving gear (73) is provided on the output shaft of the second driving motor (72), a reciprocating screw (74) is rotatably provided on the mounting seat (71), a driven gear (741) is coaxially provided on one end of the reciprocating screw (74), and the driven gear (741) is engaged with the driving gear (73), a reciprocating slider (75) is slidably provided on the mounting seat (71), one end of the reciprocating slider (75) is slidably provided in a slide groove of the reciprocating screw (74), a connecting rod (76) is provided on the reciprocating slider (75), and the other end of the connecting rod (76) is connected to the first mounting frame (41).
4. A soldering flux recovery device according to claim 2, characterized in that: The collecting assembly (5) includes a plurality of transmission shafts (51), the plurality of transmission shafts (51) being evenly arranged along the length direction of the first recycling box (14), a discharge scraper (52) being coaxially arranged on the transmission shaft (51) and located inside the first recycling box (14), a transmission gear (53) being coaxially arranged on the transmission shaft (51) and located outside the first recycling box (14), and a plurality of transmission racks (54) being evenly installed on the second mounting frame (42) along the length direction of the first recycling box (14), the plurality of transmission racks (54) corresponding one-to-one to the plurality of transmission gears (53), and the transmission racks (54) being meshed with the transmission gears (53).
5. The soldering flux recovery device according to claim 3, characterized in that: The filtering and recovery assembly (6) comprises a mounting shaft (61), and a first disc (611) and a second disc (612) are coaxially arranged at both ends of the mounting shaft (61), wherein the first disc (611) is composed of two first solid plates (6111) with a central angle of 90 degrees and two first filter plates (6112) with a central angle of 90 degrees, and the first solid plates (6111) and the first filter plates (6112) are spaced apart, and the second disc (612) is composed of two second solid plates (6121) with a central angle of 90 degrees and two second filter plates (6112) with a central angle of 90 degrees. The filter plate (6122) is composed of the second solid plate (6121) and the second filter plate (6122), the second solid plate (6121) corresponds to the first filter plate (6112), the second filter plate (6122) corresponds to the first solid plate (6111), two first blocking plates (62) are coaxially arranged on the first disc (611), the two first blocking plates (62) are spaced 90 degrees apart, two second blocking plates (63) are coaxially arranged on the second disc (612), the two second blocking plates (63) are spaced 90 degrees apart, and the first The second blocking plate (63) is opposite to the first blocking plate (62), and a support frame (64) is fixedly provided on the connection box (13), and a driving dial (641) and a driven groove wheel (642) are rotatably provided on the support frame (64), and the round pin on the driving dial (641) is slidably installed in the radial groove of the driven groove wheel (642), and a power shaft (65) is rotatably provided on the support frame (64), and a first driven bevel gear (652) is coaxially provided on the top of the power shaft (65), and a first driving bevel gear (651) is coaxially provided on the reciprocating screw rod (74). The first driving bevel gear (651) is meshed with the first driven bevel gear (652); a second driving bevel gear (653) is coaxially arranged on the power shaft (65); a second driven bevel gear (66) is coaxially arranged on the driving dial (641); the second driven bevel gear (66) is meshed with the second driving bevel gear (653); a third driving bevel gear (67) is coaxially arranged on the driven sheave (642); a third driven bevel gear (68) is coaxially arranged on the mounting shaft (61); the third driving bevel gear (67) is meshed with the third driven bevel gear (68).
6. A soldering flux recovery device according to claim 2, characterized in that: The first recovery plate (411), the second recovery plate (412), the third recovery plate (421) and the fourth recovery plate (422) have the same structure. The interior of the first recovery plate (411) is hollow. A condenser tube (8) is provided inside the first recovery plate (411). The condenser tube (8) is serpentine-shaped and wound inside the first recovery plate (411). Both ends of the condenser tube (8) are respectively connected to the air heat exchanger.
7. The soldering flux recovery device according to claim 1, characterized in that: The filter assembly (2) includes a filter cone (21), a collection tank (22) and a first drive motor (23). The filter cone (21) is hollow and has a plurality of filter holes evenly formed therein. One end of the filter cone (21) is fixedly mounted on the collection cover (1). The collection tank (22) is threadedly connected to the bottom of the filter cone (21). The first drive motor (23) is arranged inside the filter cone (21). A scraper (24) is arranged on the output shaft of the first drive motor (23). The scraper (24) is in contact with the inner wall of the filter cone (21). A second fan (16) is arranged on the collection cover (1) and inside the filter cone (21).
8. The soldering flux recovery device according to claim 1, characterized in that: The heating assembly (3) comprises a heating wire (31) and a heat-insulating sleeve (32), wherein the heating wire (31) is wound around the outer wall of the delivery pipe (11), and the heat-insulating sleeve (32) is coaxially sleeved on the outer wall of the delivery pipe (11).
9. The soldering flux recovery device according to claim 5, characterized in that: Two crushing rollers (9) are rotatably provided at the bottom of the connecting box (13), and the two crushing rollers (9) are meshed with each other. A fourth driven bevel gear (92) is coaxially provided at one end of the crushing roller (9), and a fourth driving bevel gear (91) is coaxially provided on the power shaft (65), and the fourth driven bevel gear (92) is meshed with the fourth driving bevel gear (91).
10. The soldering flux recovery device according to claim 1, characterized in that: A collecting box (131) for collecting soldering flux in the first recovery box (14) and the second recovery box (15) is slidably provided at the bottom of the connection box (13), and a handle (132) is provided on the collecting box (131).