Natural perfume freezing, separating and subdividing equipment and process

Through the refrigeration unit composed of a refrigeration tank, air heater and refrigeration unit, combined with a spiral diversion jacket and sampling unit, efficient purification of natural fragrances is achieved, solving the problems of artificial dependence and low purity in traditional processes, and improving production efficiency and product quality.

CN120484879APending Publication Date: 2025-08-15JIANGXI SIPAISI PERFUME CHEM
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Patent Information

Application Number
CN202510676285.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-24
Publication Date
2025-08-15

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Abstract

The invention relates to the technical field of spice oil purification, and discloses a natural spice freezing, separating and subdividing device and process, the device comprises a freezing tank, and the inner wall of the freezing tank is further provided with a foaming agent heat preservation layer; the air heater is connected with the freezing tank and used for increasing the temperature in the freezing tank; the freezing unit is arranged in the freezing tank, is used for reducing the temperature in the freezing tank and is matched with an air heater to regulate and control the temperature in the freezing tank; the freezing unit comprises a freezing unit, a plurality of groups of spiral flow guide jackets connected with the freezing unit, and a fixing seat arranged in the freezing tank and used for limiting the spiral flow guide jackets; the output end of the spiral flow guide jacket is communicated with the freezing unit; through the arrangement of the freezing unit and the air heater, raw oil placed in the freezing tank can be frozen, dissolved, separated, re-frozen and re-melted, so that the raw oil in the freezing tank can be purified, and the operation process is simplified.
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Description

Technical Field

[0001] The invention relates to the technical field of spice oil purification, in particular to natural spice freezing separation and subdivision equipment and a process. Background Art

[0002] In the production and processing of vegetarian and brain-based natural spices, the traditional freezing crystallization process has defects.

[0003] The traditional method is to inject about 80% to 85% of natural flavoring materials such as vegetables and brains into a high-level tank, and then transport them to multiple open barrels or pallets in the freezer through pipelines. After closing the door, the refrigeration unit is started to freeze for about 16 hours. When the temperature drops to -26℃ to -28℃, the refrigeration unit is turned off, and the freezer door is opened manually. A gear pump is used to extract the uncrystallized low-content oil (content is 40%-50%) in the barrel or pallet. This low-content oil is all transported to the distillation workshop for re-fractionation to increase the content.

[0004] The crystals are then crushed manually or by a crusher, and then placed in a centrifuge for drying (centrifugation time is about 30 to 40 minutes). Finally, the high-purity crystals are poured into a melting barrel with a jacket and melted with steam to obtain natural spice oils of about 99% purity.

[0005] The 60%-80% vegetarian and ceramide natural flavor oils thrown out by the centrifuge, of which 60%-70% vegetarian and ceramide oils need to be transported to the distillation workshop to be re-divided to increase the content, while 70%-80% can be refrozen again.

[0006] This process not only relies on a large amount of manpower, resulting in high labor costs, but also has a cumbersome and complicated process; the large number of re-divisions increases production costs; at the same time, the yield of about 99% high-content vegetarian and brain-based natural flavors is as low as about 25%, and the purity of the final product is difficult to reach the ideal content of more than 99.6%, and it is even more difficult to meet market demand, affecting production efficiency and economic benefits, and unable to meet the growing market demand.

[0007] Therefore, how to simplify the operating process, reduce the workload of re-division, and improve the production efficiency of vegetarian and brain-based natural spices is a problem that needs to be solved at present. Summary of the Invention

[0008] The present invention provides a natural spice freezing separation and subdivision device and process to solve the above problems existing in the prior art.

[0009] A natural spice freezing separation and subdivision device, comprising:

[0010] A freezing tank is used to contain the crude oil and serve as a processing container for the crude oil. The inner wall of the freezing tank is also provided with a foaming agent insulation layer;

[0011] an air heater connected to the freezing tank and used to increase the temperature in the freezing tank;

[0012] A freezing unit is provided in the freezing tank and is used to lower the temperature in the freezing tank and to control the temperature in the freezing tank by cooperating with the air heater;

[0013] The freezing unit includes a freezing unit, a plurality of spiral guide jackets connected to the freezing unit, and a fixing seat provided in the freezing tank for limiting the spiral guide jackets;

[0014] The output end of the spiral guide jacket is connected to the freezing unit;

[0015] The provided freezing unit and air heater can freeze, dissolve, separate, refrozen and thaw the crude oil placed in the freezing tank, thereby purifying the crude oil in the freezing tank.

[0016] Furthermore, a jacketed conical bottom pipe is provided on the inner wall of the freezing tank, which is used as a flow channel for high-temperature steam to achieve heat exchange with the tank body;

[0017] A foaming agent insulation layer is laid on the inner wall of the freezing tank and is used to insulate the jacketed conical bottom pipe;

[0018] The discharge valve is set at the bottom of the freezing tank and is used to transport the raw oil in the freezing tank;

[0019] a distribution valve, connected to the discharge valve, for delivering the separated crude oil to different locations according to its purity;

[0020] The sampling unit is connected to the distribution valve, and is used to sample the crude oil, and transport the sampled sample to the quality inspection chromatograph, and perform dynamic purity monitoring of the crude oil through the quality inspection chromatograph.

[0021] Furthermore, the sampling unit includes a valve seat connected to the distribution valve, a driving portion provided on the valve seat, a connecting valve stem connected to the driving portion and located in the valve seat, a limiting portion and an adjusting portion sleeved on the connecting valve stem and located in the valve seat, a sealing ring provided between the limiting portion and the adjusting portion, and an oil outlet provided on the valve seat;

[0022] An oil filling port is provided on the valve seat, and the oil filling port is connected to the distribution valve;

[0023] The connecting valve stem is driven by the driving part to move, so that the low-speed raw oil enters the valve seat and is discharged from the oil outlet at high speed, so that the raw oil meets the injection conditions of the quality inspection chromatograph.

[0024] Furthermore, the driving portion includes a driving motor provided on the distributing valve, a cam connected to the output end of the driving motor, a movable seat movably connected to the valve seat, a connecting piece for connecting the movable seat and the regulating portion, and a driving wheel provided on the movable seat and movably connected to the movable seat;

[0025] The driving wheel abuts against the cam.

[0026] Furthermore, the connecting member includes a mounting seat connected to the movable seat, a first spring for connecting the mounting seat and the adjusting portion, and a first limiting pin provided on the valve seat;

[0027] The mounting seat is provided with a placement groove, and a rotating disk is provided at one end of the connecting valve stem, the rotating disk is located in the placement groove and is rotatably connected to the placement groove;

[0028] The movable seat is provided with a limiting groove in the axial direction, and one end of the first limiting pin is located in the limiting groove for limiting the moving distance of the movable seat in the axial direction.

[0029] Furthermore, the adjustment portion includes an adapter seat sleeved on the connecting valve stem, a sleeve sleeved on the adapter seat, a ring gear provided on the sleeve, a gear rod meshing with the ring gear, a driving rod provided on the gear rod, the sleeve extending toward one end of the driving portion to form an extension tube, and a limiting ring sleeved on the extension tube;

[0030] One end of the first spring is located on the limiting ring.

[0031] Furthermore, the limiting portion includes a limiting seat sleeved on the connecting valve stem, a first groove formed on the limiting seat, a second groove connected to the first groove, and a third groove connected to the second groove. The valve seat is also provided with a second limiting pin for fixing the limiting seat.

[0032] The connecting valve stem is provided with an oblique groove and a fourth groove communicating with the oblique groove;

[0033] The third groove is an annular structure, and the first groove is connected to the oil filling port;

[0034] The sampling volume can be changed by adjusting the position of the connecting valve stem in the limit seat.

[0035] Furthermore, the oil outlet part includes an oil outlet seat threadedly connected to the valve seat, an oil outlet cavity opened in the oil outlet seat, an oil outlet end arranged on the oil outlet seat, a guide tube connected to the oil outlet end and located in the oil outlet cavity, a valve core located in the oil outlet cavity, and a support spring for connecting the valve core and the oil outlet seat.

[0036] Furthermore, the valve core is cross-shaped, and a plurality of grooves are provided on the circumference of the valve core;

[0037] One end of the guide pipe is provided with a conveying groove and a communicating hole for connecting the conveying groove and the oil outlet cavity.

[0038] A natural flavor freezing separation and subdivision process comprises the following steps:

[0039] S1: First, the raw oil is transported to the freezing tank through the gear pump. When the raw oil in the freezing tank reaches the preset capacity, the refrigeration unit starts working, making the temperature in the freezing tank reach the preset value, so that the raw oil crystallizes;

[0040] S2: Then open the discharge valve to discharge the uncrystallized low-content oil, and transport the discharged low-content oil to the fractionation workshop for re-fractionation;

[0041] S3: The air heater then starts working, thereby raising the temperature in the freezing tank and turning the crystallized crude oil into liquid, which is then discharged. The discharged oil at this time is of medium purity. During the discharge process, the oil content is monitored in real time using a quality inspection chromatograph.

[0042] S4: Repeat S2-S3 to realize the refrozen and thawed work of the crude oil in the tank. After thawing, the temperature in the tank body is able to melt the high-purity crystals, and the melted product is transported through the set discharge valve.

[0043] Beneficial effects: The present invention discloses a natural spice freezing separation and subdivision equipment and process, in order to simplify the operating process, reduce the workload of subdivision, and improve the production efficiency of vegetarian and brain natural spices; furthermore, the device is provided with a freezing tank, an air heater and a freezing unit, as well as a plurality of spiral guide jackets connected to the freezing unit, and a fixing seat arranged in the freezing tank for limiting the spiral guide jacket; through the provided freezing unit and air heater, the raw oil placed in the freezing tank can be frozen, dissolved, separated, refrozen and thawed, so that the raw oil in the freezing tank can be purified; at the same time, the device is also equipped with a sampling unit, and the separated raw oil can be extracted and tested through the provided sampling unit. When performing the sampling work, it is divided into multiple stages, including sampling volume adjustment, sample discharge speed adjustment and returning the sample that has not entered the quality inspection chromatograph to the initial position, so as to avoid collecting too much sample and causing waste of raw oil. BRIEF DESCRIPTION OF THE DRAWINGS

[0044] Figure 1 This is a schematic diagram of a natural spice freezing separation and subdivision device of the present invention;

[0045] Figure 2 It is a schematic structural diagram of a freezing tank of the present invention;

[0046] Figure 3 is a cross-sectional view of a sampling unit of the present invention;

[0047] Figure 4 It is a schematic diagram of the connecting valve stem structure of the present invention;

[0048] Figure 5 2 is a schematic structural diagram of the limiting portion of the present invention;

[0049] Figure 6 It is a structural schematic diagram of the oil outlet portion of the present invention;

[0050] Figure 7 is a cross-sectional view of the oil outlet seat of the present invention;

[0051] Figure 8 It is a schematic diagram of the adjustment unit of the present invention.

[0052] Reference numerals: 1, freezing tank; 2, freezing unit; 3, air heater; 4, spiral guide jacket; 5, discharge valve; 6, distribution valve; 7, sampling unit; 71, valve seat; 72, driving part; 721, driving motor; 722, cam; 723, driving wheel; 724, first limiting pin; 725, moving seat; 726, mounting seat; 727, first spring; 73, connecting valve stem; 731, rotating disk; 732, inclined groove; 733, fourth groove; 74. Limiting part; 741. Limiting seat; 742. First groove; 743. Second groove; 744. Third groove; 745. Second limiting pin; 75. Oil outlet; 751. Oil outlet cavity; 752. Guide tube; 753. Oil outlet end; 754. Support spring; 755. Valve core; 76. Adjusting part; 761. Sleeve; 762. Ring gear; 763. Drive rod; 764. Gear rod; 765. Adapter seat; 766. Limiting ring; 77. Sealing ring. DETAILED DESCRIPTION

[0053] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0054] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0055] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it constitute a separate or selective embodiment that is mutually exclusive with other embodiments.

[0056] The present invention discloses a natural spice freezing separation and subdivision equipment and process, referring to Figures 1-8 ,include:

[0057] A freezing tank 1 is used to hold crude oil and serve as a processing container for crude oil. The inner wall of the freezing tank 1 is also provided with a foaming agent insulation layer; an air heater 3 is connected to the freezing tank 1 and is used to increase the temperature in the freezing tank 1; a freezing unit is arranged in the freezing tank 1 and is used to lower the temperature in the freezing tank 1, and the temperature in the freezing tank 1 is regulated by cooperating with the air heater 3; the freezing unit includes a freezing unit 2, multiple groups of spiral guide jackets 4 connected to the freezing unit 2, and a fixed seat arranged in the freezing tank 1 for limiting the spiral guide jacket 4; the output end of the spiral guide jacket 4 is connected to the freezing unit; through the provided freezing unit and air heater 3, the crude oil placed in the freezing tank 1 can be frozen, dissolved, separated, refrozen and thawed, so that the crude oil in the freezing tank 1 can be purified.

[0058] The inner wall of the freezing tank 1 is also provided with a jacketed cone-bottom pipe for the flow channel of high-temperature steam to realize heat exchange with the tank body; a foaming agent insulation layer is laid on the inner wall of the freezing tank 1 to insulate the jacketed cone-bottom pipe; a discharge valve 5 is provided at the bottom of the freezing tank 1 to transport the raw oil in the freezing tank 1; a distribution valve 6 is connected to the discharge valve 5 to transport the separated raw oil to different locations according to its purity; a sampling unit 7 is connected to the distribution valve 6 to sample the raw oil and transport the sampled sample to the quality inspection Chromatograph, and the dynamic purity of the raw oil is monitored by the quality inspection chromatograph; through the provided jacketed conical bottom tube and the laid foaming agent insulation layer, the raw material in the freezing tank 1 can be frozen and heated, thereby realizing the purification of the raw oil; and through the provided sampling unit 7, the raw oil flowing out of the distribution valve 6 can be sampled and transported to the quality inspection chromatograph for detection. When the content reaches about 99%, the discharge valve 5 is closed, and then the raw oil in the tank body is re-melted. After re-melting, the purified product is discharged to complete the purification work.

[0059] The sampling unit 7 includes a valve seat 71 connected to the distribution valve 6, a driving portion 72 arranged on the valve seat 71, a connecting valve stem 73 connected to the driving portion 72 and located in the valve seat 71, a limiting portion 74 and an adjusting portion 76 sleeved on the connecting valve stem 73 and located in the valve seat 71, a sealing ring 77 arranged between the limiting portion 74 and the adjusting portion 76, and an oil outlet 75 arranged on the valve seat 71; an oil filling port is provided on the valve seat 71, and the oil filling port is connected to the distribution valve 6; the connecting valve stem 73 is driven to move by the driving portion 72, so that the low-speed raw oil enters the valve seat 71 and is discharged from the oil outlet 75 in a high-speed manner, so that the raw oil meets the injection conditions of the quality inspection chromatograph; The driving part 72 is capable of driving the connecting valve stem 73 to move back and forth, so that the connecting valve stem 73 moves in the limit seat 741, so that the crude oil can enter the area between the limit seat 741 and the top of the connecting valve stem 73, and the sample in the area can be transported to the quality inspection chromatograph to complete the detection work, and decide whether to close the discharge valve 5 according to the detection results; and the adjusting part 76 is capable of adjusting the position of the inclined groove 732 on the connecting valve stem, thereby adjusting the transportation distance between the inclined groove 732 and the third groove 744, changing the sample amount in the above-mentioned area, and avoiding the crude oil directly impacting the inclined groove 732, causing damage to the inclined groove 732, playing a buffering effect, and ensuring the stability of the connecting valve stem 73.

[0060] The driving portion 72 includes a driving motor 721 provided on the distributing valve 6, a cam 722 connected to the output end of the driving motor 721, a movable seat 725 movably connected to the valve seat 71, a connecting piece for connecting the movable seat 725 and the adjusting portion 76, and a driving wheel 723 provided on the movable seat 725 and movably connected to the movable seat 725; the driving wheel 723 abuts against the cam 722; the connecting piece includes a mounting seat 726 connected to the movable seat 725, a first spring 727 for connecting the mounting seat 726 and the adjusting portion 76, and a first limiting pin 724 provided on the valve seat 71; a placement groove is provided on the mounting seat 726, and a rotating disk 731 is provided at one end of the connecting valve stem 73, the rotating disk 731 is located in the placement groove and is rotatably connected to the placement groove; a limiting groove is provided in the axial direction of the movable seat 725, and one end of the first limiting pin 724 is located in the limiting groove to limit the axial movement distance of the movable seat 725;

[0061] When sampling, the driving motor 721 starts to work, and the moving driving motor 721 can drive the cam 722 to rotate. At this time, the moving cam 722 can drive the driving wheel 723 to move, and the moving driving wheel 723 can drive the moving seat 725 to move in the axial direction of the valve seat 71, and then the moving moving seat 725 can drive the connecting valve stem 73 to move. At this time, the connecting valve stem 73 can start to move on the limit seat 741. As the cam 722 rotates, the distal area on the cam 722 moves away from the driving wheel 723. At this time, the first spring 727 that is squeezed and deformed can push the mounting seat 726 to move, so that the mounting seat 726 moves toward the direction of the driving motor 721, and then the connecting valve stem 73 moves in the opposite direction. Through the movement of the connecting valve stem 73, the sampling and transportation of the crude oil can be completed, and this part of the crude oil can be discharged at a certain speed to meet the sampling conditions of the quality inspection chromatograph.

[0062] The regulating portion 76 includes an adapter seat 765 sleeved on the connecting valve stem 73, a sleeve 761 sleeved on the adapter seat 765, a ring gear 762 provided on the sleeve 761, a gear rod 764 meshing with the ring gear 762, a driving rod 763 provided on the gear rod 764, the sleeve 761 extends toward one end of the driving portion 72 to form an extension tube, and a limiting ring 766 sleeved on the extension tube; one end of the first spring 727 is located on the limiting ring 766; when the sampling volume needs to be adjusted, the driving rod 763 is pushed, and the moving driving rod 763 can drive the gear rod 764 to move, and the moving gear rod 764 can drive the ring gear 762 The ring gear 762 rotates, and then the moving adapter 765 can drive the adapter seat 765 to move, and then the moving adapter seat 765 can drive the connecting valve stem 73 to rotate, thereby adjusting the position of the inclined groove 732 on the connecting valve stem 73, thereby adjusting the radial distance between the inclined groove 732 and the third groove 744, changing the stroke distance of the crude oil, thereby changing the sample amount in the area between the limit seat 741 and the top of the connecting valve stem 73, avoiding excessive sampling and causing waste of crude oil; the above structure can accurately adjust the position of the inclined groove 732 on the connecting valve stem 73, change the distance between the inclined groove 732 and the third groove 744, accurately control the stroke distance of the crude oil, and then accurately adjust the sampling amount to meet different detection needs.

[0063] The limiting portion 74 includes a limiting seat 741 sleeved on the connecting valve stem 73, a first groove 742 formed on the limiting seat 741, a second groove 743 connected to the first groove 742, and a third groove 744 connected to the second groove 743. The valve seat 71 is also provided with a second limiting pin 745 for fixing the limiting seat 741. The connecting valve stem 73 is provided with an inclined groove 732 and a fourth groove 733 connected to the inclined groove 732. The third groove 744 is an annular structure. The first groove 742 is connected to the oil filling port. The sampling volume is changed by adjusting the position of the connecting valve stem 73 in the limiting seat 741. The sampling operation is divided into three stages.

[0064] The first stage is: the cam 722 is driven by the driving motor 721 to move, so that the connecting valve stem 73 can move toward the cam 722. As the connecting valve stem 73 moves, the connecting valve stem 73 can move away from the third groove 744. At this time, the crude oil can flow along the first groove 742, the second groove 743 and the third groove 744 into the area between the limit seat 741 and the top of the connecting valve stem 73. By changing the shape of the cam 722, the position of the distal area of the cam 722 is changed, and then the overlapping area between the third groove 744 and the connecting valve stem 73 is changed, and the capacity of the crude oil in the area between the limit seat 741 and the top of the connecting valve stem 73 is changed, completing the first stage of sampling.

[0065] The second stage is: after the sampling work is completed, the cam 722 can move the connecting valve stem 73 away from the cam 722. At this time, the connecting valve stem 73 can block the oil outlet end 753 of the third groove 744, and pressurize the sample oil as the connecting valve stem 73 moves. When the connecting valve stem 73 moves to a predetermined position, the sample oil can overcome the elastic force of the supporting spring 754, so that the sample oil can be discharged from the oil outlet portion 75 and transported to the quality inspection chromatograph to complete the detection work;

[0066] The third stage is: after completing the work of the second stage, the connecting valve stem 73 still moves in the direction away from the cam 722, so that the third groove 744 is connected with the inclined groove 732, and then the remaining principle oil in the area between the limit seat 741 and the top of the connecting valve stem 73 can move along the fourth groove 733 and the inclined groove 732 to the third groove 744. In this process, even if the connecting valve stem 73 still moves in the direction away from the cam 722, the raw oil will not be discharged from the oil outlet 75, ensuring the stability of the raw oil discharge amount, and the raw oil that has not entered the quality inspection chromatograph can be located at the oil filling port along the third groove 744, the second groove 743 and the first groove 742. By providing a one-way valve and a drainage tube at the oil filling port, a connecting port is provided circumferentially of the oil filling port, and the unit valve is provided at the connecting port, so that this part of the raw oil can be discharged, which can avoid the waste of raw oil and prevent this part of the raw oil from affecting subsequent test results.

[0067] The oil outlet portion 75 includes an oil outlet seat screwed to the valve seat 71, an oil outlet cavity 751 provided in the oil outlet seat, an oil outlet end 753 provided on the oil outlet seat, a guide tube 752 connected to the oil outlet end 753 and located in the oil outlet cavity 751, a valve core 755 located in the oil outlet cavity 751, and a support spring 754 for connecting the valve core 755 and the oil outlet seat; the valve core 755 is cross-shaped and has a plurality of grooves on its circumference; one end of the guide tube 752 is provided with an oil outlet. The delivery groove and the connecting hole for connecting the delivery groove and the oil outlet chamber 751; as the connecting valve stem 73 moves, the raw oil can apply pressure to the valve core 755. When the applied pressure is greater than the elastic force generated by the supporting spring 754, the valve core 755 can move toward the oil outlet end 753, so that the sample oil can move into the oil outlet chamber 751, and then be discharged from the oil outlet end 753 along the connecting hole on the guide tube 752. The discharged sample oil is transported to the quality inspection chromatograph at a certain initial velocity to complete the detection work.

[0068] A natural flavor freezing separation and subdivision process comprises the following steps:

[0069] S1: First, the raw oil is transported to the freezing tank 1 through the gear pump. When the raw oil in the freezing tank 1 reaches a certain volume, the refrigeration unit 2 starts to work, making the temperature in the freezing tank 1 reach a preset value, thereby causing the raw oil to crystallize;

[0070] S2: Then, the discharge valve 5 is opened to discharge the uncrystallized low-content oil, and the discharged low-content oil is transported to the fractionation workshop for re-fractionation;

[0071] S3: Then the air heater 3 starts working, thereby increasing the temperature in the freezing tank 1, so that the crystallized raw oil becomes liquid, and then discharge is carried out. At this time, the discharged oil is medium-purity oil. During the discharge process, the oil content is monitored in real time using a quality inspection chromatograph;

[0072] S4: Repeat steps S2-S3 to refrozen and thaw the crude oil in the tank. After thawing, the temperature in the tank is sufficient to melt the high-purity crystals, and the melted product is transported through the provided discharge valve 5.

[0073] In a further embodiment, at first, use gear pump that the element class, the brain class natural spices of 80%~85% content are injected into freezing tank 1, open refrigeration unit 2 and freeze, continue freezing about 16~20 hours, make the element class natural spices temperature in the jar drop to about-32 ℃, stop freezing during about-35 ℃ of brain class.At this moment, open the discharging valve 5 on the tank body, discharge the uncrystallized low-content element class, the brain class natural spices oil that account for 25% of total amount, wherein sassafras oil content is 40%-50%, eucalyptus oil content is 60-70%, anethole oil etc. brain class oils are at 50-60%, and this part oil is transported to the further multiple division raising content of fractionation workshop again.Then open and melt switch, start air heater 3 pairs of jar interior crystallization body heating, element class, the brain class natural spices oil after the heating thaw can continue to discharge from the discharging port at the bottom of the jar, this part oil content can raise gradually, and quantity is about 40% of total amount, and 70% above content can carry out secondary freezing process again. During the discharge process, the oil content is monitored in real time using a quality inspection chromatograph. When the content reaches about 99%, the discharge valve 5 is closed. Subsequently, the steam fin radiator (air heater 3) at the top of the tank is opened to continue heating the material in the tank. When the temperature in the tank reaches about 40°C, the heating is stopped. The remaining crystals in the tank are allowed to slowly melt and settle for a certain period of time with the help of the residual heat in the tank. After that, the discharge valve 5 at the bottom of the tank is opened again. At this time, the purity of the discharged vegetarian natural flavors can reach more than 99.6%, and the purity of the brain natural flavors can reach more than 99.4%, accounting for about 35% of the total. Through this process, efficient purification of vegetarian and brain natural flavors is achieved.

[0074] Description of the working principle: First, the raw oil is transported to the freezing tank 1 through the gear pump. When the raw oil in the freezing tank 1 reaches a certain capacity, the refrigeration unit 2 starts to work, so that the temperature in the freezing tank 1 reaches the preset value, so that the raw oil is crystallized; then the discharge valve 5 is opened to discharge the uncrystallized low-content oil, and the discharged low-content oil is transported to the distillation workshop for re-fractionation; then the air heater 3 starts to work, so as to increase the temperature in the freezing tank 1, so that the crystallized raw oil becomes liquid, and then the discharge work is carried out. At this time, the discharged oil is medium-purity oil. During the discharge process, the oil content is monitored in real time using a quality inspection chromatograph; repeat the above steps to realize the refrozen and thawed work of the raw oil in the tank. After thawing, the temperature in the tank body can melt the high-purity crystals, and the delivery of the melted product is completed through the set discharge valve 5;

[0075] When sampling is performed, the driving motor 721 starts to work, and the moving driving motor 721 can drive the cam 722 to rotate. At this time, the moving cam 722 can drive the driving wheel 723 to move, and the moving driving wheel 723 can drive the moving seat 725 to move in the axial direction of the valve seat 71, and then the moving moving seat 725 can drive the connecting valve stem 73 to move. At this time, the connecting valve stem 73 can start to move on the limit seat 741. As the cam 722 rotates, the distal area on the cam 722 moves away from the driving wheel 723. At this time, the first spring 727 that is squeezed and deformed can push the mounting seat 726 to move, so that the mounting seat 726 moves toward the driving motor 721, and then the connecting valve stem 73 moves in the opposite direction. Through the movement of the connecting valve stem 73, the sampling and delivery of the crude oil can be completed; when the sampling volume needs to be adjusted, the driving rod 763 is pushed at this time, and the moving driving rod 763 can drive the gear rod 764 to move. At this time, the moving gear rod 764 can drive the ring gear 762 to rotate, and then the moving ring gear 762 can drive the adapter seat 765 to move, and then the moving adapter seat 765 can drive the connecting valve stem 73 to rotate, thereby adjusting the position of the inclined groove 732 on the connecting valve stem 73, thereby adjusting the radial distance between the inclined groove 732 and the third groove 744, changing the stroke distance of the crude oil, and thus changing the sample amount in the area between the limit seat 741 and the top of the connecting valve stem 73, avoiding excessive sampling and causing waste of crude oil; as the connecting valve stem 73 moves, the crude oil can apply pressure to the valve core 755. When the applied pressure is greater than the elastic force generated by the support spring 754, the valve core 755 can move toward the oil outlet end 753, allowing the sample oil to move into the oil outlet chamber 751, and then be discharged from the oil outlet end 753 along the connecting hole on the guide tube 752. The discharged sample oil is transported to the quality inspection chromatograph at a certain initial velocity to complete the detection work.

[0076] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the specific details in the above embodiments. Within the technical concept of the present invention, various equivalent transformations can be made to the technical solutions of the present invention, and these equivalent transformations all fall within the scope of protection of the present invention.

Claims

1. A natural spice freezing separation and subdivision equipment, characterized in that: include: A freezing tank (1) is used to contain crude oil and serve as a processing container for crude oil, wherein the inner wall of the freezing tank (1) is also provided with a foaming agent insulation layer; an air heater (3), connected to the freezing tank (1), and used to increase the temperature in the freezing tank (1); A freezing unit is provided in the freezing tank (1) and is used to lower the temperature in the freezing tank (1), and to achieve temperature control in the freezing tank (1) by cooperating with the air heater (3); The freezing unit comprises a freezing unit (2), a plurality of spiral guide jackets (4) connected to the freezing unit (2), and a fixing seat arranged in the freezing tank (1) for limiting the position of the spiral guide jackets (4); The output end of the spiral guide jacket (4) is communicated with the freezing unit; By means of the provided freezing unit and air heater (3), the raw material oil placed in the freezing tank (1) can be frozen, dissolved, separated, refrozen and thawed, thereby purifying the raw material oil in the freezing tank (1).

2. The natural flavor freezing, separation and subdivision equipment according to claim 1, characterized in that: The inner wall of the freezing tank (1) is also provided with a jacketed conical bottom pipe for the flow channel of high-temperature steam to achieve heat exchange with the tank body; A foaming agent insulation layer is laid on the inner wall of the freezing tank (1) and is used to insulate the jacketed conical bottom pipe; A discharge valve (5) is provided at the bottom of the freezing tank (1) and is used for conveying the raw oil in the freezing tank (1); a distribution valve (6), which is in communication with the discharge valve (5) and delivers the separated crude oil to different locations according to its purity; The sampling unit (7) is connected to the distribution valve (6) and is used for sampling the crude oil and transporting the sampled sample to the quality inspection chromatograph, and performing dynamic purity monitoring on the crude oil through the quality inspection chromatograph.

3. The natural flavor freezing, separation and subdivision equipment according to claim 2, characterized in that: The sampling unit (7) comprises a valve seat (71) connected to the distribution valve (6), a driving portion (72) arranged on the valve seat (71), a connecting valve stem (73) connected to the driving portion (72) and located in the valve seat (71), a limiting portion (74) and an adjusting portion (76) sleeved on the connecting valve stem (73) and located in the valve seat (71), a sealing ring (77) arranged between the limiting portion (74) and the adjusting portion (76), and an oil outlet portion (75) arranged on the valve seat (71); The valve seat (71) is provided with an oil filling port, and the oil filling port is connected to the distribution valve (6); The connecting valve stem (73) is driven to move by the driving part (72), so that the raw oil at low speed enters the valve seat (71) and is discharged from the oil outlet (75) at high speed, thereby making the raw oil meet the injection conditions of the quality inspection chromatograph.

4. The natural flavor freezing separation and subdivision equipment according to claim 3, characterized in that: The driving portion (72) includes a driving motor (721) provided on the distributing valve (6), a cam (722) connected to the output end of the driving motor (721), a movable seat (725) movably connected to the valve seat (71), a connecting piece for connecting the movable seat (725) and the regulating portion (76), and a driving wheel (723) provided on the movable seat (725) and movably connected to the movable seat (725); The driving wheel (723) abuts against the cam (722).

5. The natural flavor freezing separation and subdivision equipment according to claim 4, characterized in that: The connecting member includes a mounting seat (726) connected to the movable seat (725), a first spring (727) for connecting the mounting seat (726) and the regulating portion (76), and a first limiting pin (724) provided on the valve seat (71); The mounting seat (726) is provided with a placement groove, and a rotating disk (731) is provided at one end of the connecting valve stem (73), and the rotating disk (731) is located in the placement groove and is rotatably connected to the placement groove; The movable seat (725) is provided with a limiting groove in the axial direction, and one end of the first limiting pin (724) is located in the limiting groove for limiting the moving distance of the movable seat (725) in the axial direction.

6. The natural flavor freezing, separation and subdivision equipment according to claim 5, characterized in that: The regulating portion (76) includes a transfer seat (765) sleeved on the connecting valve stem (73), a sleeve (761) sleeved on the transfer seat (765), a ring gear (762) provided on the sleeve (761), a gear rod (764) meshed with the ring gear (762), a driving rod (763) provided on the gear rod (764), the sleeve (761) extending toward one end of the driving portion (72) to form an extension tube, and a limiting ring (766) sleeved on the extension tube; One end of the first spring (727) is located on the limiting ring (766).

7. The natural flavor freezing, separation and subdivision equipment according to claim 5, characterized in that: The limiting portion (74) includes a limiting seat (741) sleeved on the connecting valve stem (73), a first groove (742) provided on the limiting seat (741), a second groove (743) connected to the first groove (742), and a third groove (744) connected to the second groove (743). The valve seat (71) is also provided with a second limiting pin (745) for fixing the limiting seat (741). The communicating valve stem (73) is provided with an inclined groove (732) and a fourth groove (733) communicating with the inclined groove (732); The third groove (744) is an annular structure, and the first groove (742) is connected to the oil filling port; The sampling volume is changed by adjusting the position of the connecting valve stem (73) in the limiting seat (741).

8. The natural flavor freezing, separation and subdivision equipment according to claim 5, characterized in that: The oil outlet portion (75) includes an oil outlet seat screwed to the valve seat (71), an oil outlet cavity (751) provided in the oil outlet seat, an oil outlet end (753) provided on the oil outlet seat, a guide tube (752) connected to the oil outlet end (753) and located in the oil outlet cavity (751), a valve core (755) located in the oil outlet cavity (751), and a support spring (754) for connecting the valve core (755) and the oil outlet seat.

9. The natural flavor freezing, separation and subdivision equipment according to claim 8, characterized in that: The valve core (755) is cross-shaped, and a plurality of grooves are provided on the circumference of the valve core (755); One end of the guide pipe (752) is provided with a conveying groove and a communicating hole for connecting the conveying groove and the oil outlet cavity (751).

10. A natural spice freezing separation and subdivision process, achieved by using the natural spice freezing separation and subdivision equipment according to any one of claims 1 to 9, characterized in that: The steps include: S1: First, the raw oil is transported to the freezing tank (1) through the gear pump. When the raw oil in the freezing tank (1) reaches a preset capacity, the refrigeration unit (2) starts to work, so that the temperature in the freezing tank (1) reaches a preset value, thereby causing the raw oil to crystallize; S2: Then, the discharge valve (5) is opened to discharge the uncrystallized low-content oil, and the discharged low-content oil is transported to the fractionation workshop for re-fractionation; S3: Then the air heater (3) starts working, thereby increasing the temperature in the freezing tank (1), so that the crystallized raw oil becomes liquid, and then discharge is carried out. At this time, the discharged oil is medium-purity oil. During the discharge process, the oil content is monitored in real time using a quality inspection chromatograph; S4: Repeat S2-S3 to realize the refrozen and thawed work of the crude oil in the tank. After thawed, the temperature in the tank body is able to melt the high-purity crystals, and the melted product is transported through the set discharge valve (5).

Citation Information

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