Efficient splicing and sewing method for standardized hat wall lace

Through special splicing and seaming equipment and sewing control modules, and the ironing parameters are adjusted in combination with material and width calculation, the problems of low efficiency and insufficient adaptability of splicing and seaming of hat wall decorative tape are solved, and efficient and accurate sewing effect is achieved, improving product quality and service life.

CN120486054APending Publication Date: 2025-08-15JIANGSU KASDILE CLOTHING CO LTD
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Patent Information

Application Number
CN202510879909.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-27
Publication Date
2025-08-15

AI Technical Summary

Technical Problem

The splicing and seaming technology of existing hat wall bands is inefficient, difficult to ensure consistency and accuracy, and lack adaptability to different materials and widths of bands, resulting in uneven product quality and reduced aesthetics.

Method used

Special splicing and sewing equipment is adopted, and the ironing temperature, pressure and stitch are adjusted through clamping devices and sewing control modules, combined with material and width calculation formulas, precisely control the position and tension of the decorative tape, and low-temperature ironing and protective glue application to ensure the sewing quality.

Benefits of technology

The technical efficiency and quality of the splicing seams of the hat wall decorative tape are improved, the adaptability to different materials and widths is enhanced, the accuracy and aesthetics of the splicing are ensured, and the service life is extended.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of hat wall lace sewing, in particular to a standardized hat wall lace efficient splicing and sewing method which comprises the following steps: pretreating a hat wall lace; special splicing sewing equipment is adopted, the splicing ends of the at least two preprocessed decorative strips are fixed to a clamping device, the positions and tension of the decorative strips are adjusted through the clamping device, and the splicing ends of the two decorative strips are located on the same horizontal plane and keep the set tension; the sewing control module is used for controlling the sewing operation of the sewing machine according to the preset stitch length, stitches and the material and width information of the decorative strips, sewing is carried out at the splicing position of the at least two decorative strips, and a splicing seam is formed. Appropriate ironing temperature and ironing pressure are selected for pretreatment according to the material and width, the position and tension of the lace are accurately adjusted through special splicing sewing equipment capable of adjusting the clamping device of the lace and the sewing control module, sewing is conducted, and the technical efficiency and quality of hat wall lace splicing seams are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of sewing hat wall decorative bands, and in particular to a method for efficiently splicing and sewing standardized hat wall decorative bands. Background Art

[0002] Current stitching and sewing technology for cap wall bands has numerous shortcomings. Traditional manual stitching and sewing is not only inefficient, but also difficult to ensure the consistency and accuracy of each band due to variations in manual operation, resulting in inconsistent product quality.

[0003] While existing mechanized sewing methods have improved efficiency to a certain extent, they lack precision in handling the joints of decorative ribbons. For example, it's difficult to precisely control the tension of the ribbon during the splicing process, which can easily lead to wrinkling and unevenness at the joints, affecting the aesthetics and wearing comfort of the ribbons. Furthermore, existing sewing equipment and methods lack sufficient adaptability to ribbons of varying materials and widths, often requiring frequent adjustments to equipment parameters and even replacement of components, increasing production costs and operational complexity.

[0004] Furthermore, the control of stitch length and stitching during the sewing process is not precise enough, failing to meet the demanding sewing requirements of some high-end cap bands. For example, some bands with unique designs require specific stitch lengths and stitching to achieve their desired effect, but existing technology struggles to achieve this. Therefore, developing an efficient, precise, and widely adaptable standardized method for splicing cap bands has become a pressing technical challenge. Summary of the Invention

[0005] In order to overcome the above-mentioned technical defects, the purpose of the present invention is to provide a standardized cap wall decorative tape efficient splicing and sewing method. The present invention selects appropriate ironing temperature and ironing pressure for pre-treatment according to the material and width, and a special splicing and sewing equipment with an adjustable decorative tape clamping device and a sewing control module to accurately adjust the decorative tape position and tension, thereby performing sewing, thereby improving the technical efficiency and quality of the cap wall decorative tape splicing seams.

[0006] The present invention discloses a method for efficiently splicing and sewing standardized cap wall decorative tape, comprising the following steps:

[0007] Step S100: Pre-processing the cap wall decorative tape, and ironing the tape flat by selecting the corresponding ironing temperature and ironing pressure according to the material and width of the tape;

[0008] Step S200: Using a dedicated splicing and sewing device, the splicing and sewing device includes a clamping device and an intelligent sewing control module. The splicing ends of at least two pre-processed decorative strips are respectively fixed to the clamping device. The position and tension of the decorative strips are adjusted by the clamping device so that the splicing ends of the two decorative strips are in the same horizontal plane and maintain the set tension.

[0009] Step S300: The sewing control module controls the sewing operation of the sewing machine according to the preset stitch length, stitch, and material and width information of the decorative tape, and sews at the joint of at least two decorative tapes to form a joint seam.

[0010] Preferably, in step S100, for decorative strips made of different materials, the ironing temperatures for the corresponding decorative strips are:

[0011] T=100+50×(M-1)

[0012] Among them, T is the ironing temperature, the unit is degrees Celsius (°C), M is the material coefficient of the ribbon, the material coefficient of the cotton ribbon is M=1, the material coefficient of the silk ribbon is M=1.5, and the material coefficient of the chemical fiber ribbon is M=0.8.

[0013] Preferably, in step S100, for decorative ribbons of different widths, the ironing pressure of the corresponding decorative ribbons is:

[0014] P=0.2+0.1×(W-3)

[0015] Wherein, P is the ironing pressure, the unit is megapascal (MPa), W is the width of the ribbon, the unit is centimeter (cm), and the width of the ribbon ranges from 3cm to 8cm.

[0016] Preferably, in step S200, the clamping device includes a first clamping part and a second clamping part that can move laterally, and the first clamping part and the second clamping part are respectively provided with pressure sensors to monitor the clamping pressure of the decorative strip in real time, and to adjust the distance between the first clamping part and the second clamping part and the clamping pressure.

[0017] Preferably, the clamping device further includes an angle adjustment mechanism, which can adjust the splicing angle of the decorative strip from 0° to 360°.

[0018] Preferably, in step S300, the sewing control module determines the type of thread to be used for sewing the joint seam according to the material of the decorative tape, and uses cotton thread, silk thread and chemical fiber thread to sew decorative tapes made of cotton, silk and chemical fiber respectively.

[0019] Preferably, in step S300 , the sewing control module adjusts the width of the stitches according to the width of the decorative tape, and the ratio of the width of the stitches to the width of the decorative tape is 1:5 to 1:8.

[0020] Preferably, after step S300, the method further includes the following steps:

[0021] Preferably, step S400: the joint seam is smoothed by low-temperature ironing, the temperature of the low-temperature ironing is 80°C to 100°C, and the time t of the low-temperature ironing satisfies the formula 0.15T+0.5W+10×(M-1)-8, wherein t is the low-temperature ironing time, in seconds (s), T is the low-temperature ironing temperature, in degrees Celsius (°C), W is the width of the decorative tape, in centimeters (cm), and M is the material coefficient.

[0022] Preferably, in step S400, the method further comprises applying a layer of protective glue on the joint seam, wherein the thickness of the protective glue is 0.05 mm to 0.1 mm.

[0023] Preferably, the ironing pressure during low temperature ironing meets Among them, P 低 is the ironing pressure during low-temperature ironing, and K is a process constant, which ranges from 0.5 MPa·s to 2.0 MPa·s.

[0024] After adopting the above technical scheme, compared with the prior art, the beneficial effect of the present invention is that the present invention selects the appropriate ironing temperature and ironing pressure for pre-treatment according to the material and width, and the clamping device of the adjustable decorative tape and the special splicing sewing equipment of the sewing control module can accurately adjust the position and tension of the decorative tape, so as to sew, thereby improving the technical efficiency and quality of the splicing seams of the cap wall decorative tape; the present invention can effectively remove the decorative tape wrinkles by pre-treating the decorative tape, provide a good foundation for the subsequent splicing seams, and improve the accuracy and aesthetics of the splicing; the sewing control module of the special splicing sewing equipment realizes the precise control of the decorative tape splicing process, and can automatically adjust the sewing parameters according to the material and width of the decorative tape, which greatly improves the sewing efficiency and quality, and at the same time improves the adaptability to different decorative tapes; for different For ribbons of the same material and width, the ironing temperature and pressure, as well as parameters such as stitch width, are determined by calculation formulas, ensuring the best sewing effect in all situations; the adjustment functions of the clamping device, such as lateral movement, angle adjustment, and pressure monitoring, can meet different splicing requirements and further improve the flexibility and precision of splicing; through low-temperature ironing and flattening treatment and the application of protective glue, the firmness, wear resistance, and waterproofness of the splicing seams are enhanced, extending the service life of the ribbons; when performing low-temperature ironing, the low-temperature ironing time is calculated based on the material coefficient of the ribbons of different materials and the actual low-temperature ironing temperature, and the low-temperature ironing pressure is further determined based on the process constants to prevent damage to the ribbons due to the low-temperature ironing temperature, time, and pressure, thereby improving product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 The present invention is a schematic diagram of the steps of a method for efficiently splicing and sewing standardized cap wall decorative tape. DETAILED DESCRIPTION

[0026] The advantages of the present invention are further described below with reference to the accompanying drawings and specific embodiments.

[0027] Exemplary embodiments will be described in detail herein, with examples illustrated in the accompanying drawings. In the following description, when referring to the drawings, identical numerals in different figures represent identical or similar elements, unless otherwise indicated. The embodiments described in the following exemplary embodiments are not intended to represent all possible embodiments consistent with the present disclosure. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the present disclosure, as detailed in the appended claims.

[0028] The terms used in this disclosure are for the purpose of describing specific embodiments only and are not intended to limit the disclosure. As used in this disclosure and the appended claims, the singular forms "a," "an," "the," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It should also be understood that the term "and / or" as used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items.

[0029] It should be understood that although the terms first, second, third, etc. may be used in this disclosure to describe various information, such information should not be limited to these terms. These terms are only used to distinguish information of the same type from each other. For example, without departing from the scope of this disclosure, first information may also be referred to as second information, and similarly, second information may also be referred to as first information. Depending on the context, the word "if" as used herein may be interpreted as "at the time of" or "when" or "in response to determining."

[0030] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention.

[0031] In the description of the present invention, unless otherwise specified and limited, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a mechanical connection or an electrical connection, or it can be the internal communication between two components. It can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to the specific circumstances.

[0032] In the following description, the suffixes such as "module", "component" or "unit" used to represent elements are only used to facilitate the description of the present invention and have no specific meaning. Therefore, "module" and "component" can be used interchangeably.

[0033] Example 1: Cotton ribbon

[0034] Step S100: Calculate the ironing temperature of a 4cm wide cotton cap tape according to the formula T = 100 + 50 × (M-1), where T is the ironing temperature in degrees Celsius (°C) and M is the material coefficient of the cotton tape, which is selected to be M = 1. The ironing temperature T = 100°C is obtained according to the formula. Simultaneously, according to the formula P = 0.2 + 0.1 × (W-3), where P is the ironing pressure in megapascals (MPa) and W is the width of the tape in centimeters (cm), the ironing pressure P = 0.3 MPa. This means that when the cotton tape is ironed, an ironing temperature of 100°C and an ironing pressure of 0.3 MPa are used. It should be noted that when the width of the cotton hat wall decoration band is 3 cm, according to the above calculation formula, the ironing temperature and ironing pressure are 100°C and 0.2 MPa respectively; when the width of the cotton hat wall decoration band is 8 cm, according to the above calculation formula, the ironing temperature and ironing pressure are 100°C and 0.7 MPa respectively.

[0035] Step S200: Fix the spliced ends of the two cotton decorative tapes obtained in the above step S100 to the clamping device respectively. The first clamping part and the second clamping part of the clamping device adjust the distance between the two decorative tapes to 4.2 cm according to the width of the decorative tape of 4 cm. The clamping pressure is maintained at 0.3 N through the pressure sensor to ensure that the decorative tape is stably clamped and has appropriate pressure. It should be noted that when the width of the cotton hat wall decorative tape is 3 cm, the clamping device adjusts the distance between the two decorative tapes to 3.2 cm, and the clamping pressure is maintained at 0.25 N through the pressure sensor; when the width of the cotton hat wall decorative tape is 8 cm, the clamping device adjusts the distance between the two decorative tapes to 8.2 cm, and the clamping pressure is maintained at 0.4 N through the pressure sensor.

[0036] Step S300: The sewing control module selects cotton thread for sewing based on the material of the cotton decorative tape. Based on the width of the cotton decorative tape being 4 cm, the stitch width can be calculated using a ratio of 1:5 to 1:8, resulting in a stitch width of 4 × 0.15 = 0.6 mm, 4 × 0.16 = 0.64 mm, or 4 × 0.18 = 0.72 mm.

[0037] Step S400: Ironing the seams with low-temperature ironing. The ironing temperature and time of low-temperature ironing satisfy the linear relationship formula: t = 0.15T + 0.5W + 10 × (M-1) - 8, where t is the low-temperature ironing time in seconds (s), T is the low-temperature ironing temperature in degrees Celsius (°C), W is the width of the decorative tape in centimeters (cm), and M is the material coefficient. If the width of the cotton cap wall decoration band is 3 cm, low-temperature ironing is performed at a temperature of 80°C, and the time for low-temperature ironing is calculated according to the formula as t = 0.15×80+0.5×3+10×(1-1)-8 = 5.5s, and a layer of transparent protective glue with a thickness of 0.05mm is applied; if the width of the cotton cap wall decoration band is 4 cm, low-temperature ironing is performed at a temperature of 90°C, and the time for low-temperature ironing is calculated according to the formula as t = 0.15×90+0.5×4+10(1-1)-8 = 7.5s, and a layer of transparent protective glue with a thickness of 0.08mm is applied; if the width of the cotton cap wall decoration band is 8 cm, low-temperature ironing is performed at a temperature of 100°C, and the time for low-temperature ironing is calculated according to the formula as t = 0.15×100+0.5×8+10(1-1)-8 = 11s, and a layer of transparent protective glue with a thickness of 0.1mm is applied.

[0038] It should also be noted that the ironing pressure during low-temperature ironing should satisfy the formula Among them, P 低 is the ironing pressure during low-temperature ironing, K is the process constant, and its value range is 0.5MPa·s~2.0MPa·s. If the width of the cotton hat wall decoration is 3cm, and it is ironed at 80℃, and K is 0.5MPa·s, then, If the width of the cotton cap wall band is 4 cm and it is ironed at 90°C, and K is 1 MPa·s, then If the width of the cotton cap wall band is 8 cm and it is ironed at 100°C, and K is 2.0 MPa·s, then

[0039] Example 2: Silk Ribbon

[0040] Step S100: Calculate the ironing temperature of a 6cm wide silk cap band according to the formula T = 100 + 50 × (M-1), where T is the ironing temperature in degrees Celsius (°C) and M is the material coefficient of the silk band, which is selected to be M = 1.5. The ironing temperature T = 125°C. Simultaneously, according to the formula P = 0.2 + 0.1 × (W-3), where P is the ironing pressure in megapascals (MPa) and W is the width of the silk band in centimeters (cm), the ironing pressure P = 0.5 MPa. This means that when the silk band is ironed, an ironing temperature of 125°C and an ironing pressure of 0.5 MPa are used. It should be noted that when the width of the silk hat wall decoration band is 3 cm, according to the above calculation formula, the ironing temperature and ironing pressure are 125°C and 0.2 MPa respectively; when the width of the silk hat wall decoration band is 8 cm, according to the above calculation formula, the ironing temperature and ironing pressure are 125°C and 0.7 MPa respectively.

[0041] Step S200: The spliced ends of the two silk ribbons obtained in step S100 are secured to a clamping device. The first and second clamping portions of the clamping device adjust the distance between the two ribbons to 6.2 cm, based on a 6 cm ribbon width. A pressure sensor maintains a clamping pressure of 0.35 N, ensuring stable clamping and appropriate pressure. Furthermore, because the silk ribbons require a 30° bevel splice, the angle adjustment mechanism of the clamping device adjusts the splicing angle to 30°. It should be noted that when the width of the silk cap wall ribbon is 3 cm, the clamping device adjusts the distance between the two ribbons to 3.2 cm, and the pressure sensor maintains the clamping pressure at 0.2 N. When the width of the silk cap wall ribbon is 8 cm, the clamping device adjusts the distance between the two ribbons to 8.2 cm, and the pressure sensor maintains the clamping pressure at 0.45 N. It should also be noted that the angle adjustment mechanism is adjustable from 0° to 360°.

[0042] Step S300: The sewing control module selects a thread for sewing based on the material of the silk ribbon. Given a 6 cm width of the silk ribbon, the stitch width can be calculated using a ratio of 1:5 to 1:8, resulting in a stitch width of 6 x 0.15 = 0.9 mm, 6 x 0.16 = 0.96 mm, or 6 x 0.18 = 1.08 mm.

[0043] Step S400: Iron the seams using low-temperature ironing. The ironing temperature and time for low-temperature ironing satisfy the linear relationship formula: t = 0.15T + 0.5W + 10 × (M - 1) - 8, where t is the low-temperature ironing time in seconds (s), T is the low-temperature ironing temperature in degrees Celsius (°C), W is the width of the tape in centimeters (cm), and M is the material coefficient. If the width of the silk cap wall tape is 3 cm, low-temperature ironing is performed at 85°C. The low-temperature ironing time is calculated as t = 0.15 × 85 + 0.5 × 3 + 10 × (1.5 - 1) - 8 = 11.25 seconds. A layer of transparent protective adhesive with a thickness of 0.05 mm is then applied. If the width of the silk cap wall tape is 6 cm, low-temperature ironing is performed at 95°C. The low-temperature ironing time is calculated as t = 0. 15×95+0.5×6+10×(1.5-1)-8=14.25s, and apply a layer of transparent protective glue with a thickness of 0.06mm; if the width of the silk hat wall decoration is 8cm, use a temperature of 100℃ for low-temperature ironing, and according to the formula, the time for low-temperature ironing is t=0.15×100+0.5×8+10×(1.5-1)-8=16s, and apply a layer of transparent protective glue with a thickness of 0.1mm.

[0044] It should also be noted that the ironing pressure during low-temperature ironing should satisfy the formula Among them, P 低 is the ironing pressure during low-temperature ironing, K is the process constant, and its value range is 0.5MPa·s~2.0MPa·s. If the width of the silk hat wall decoration is 3cm, and it is ironed at 85℃, and K is 0.5MPa·s, then, If the width of the silk cap band is 6 cm and it is ironed at 95°C, and K is 1 MPa·s, then If the width of the silk cap wall band is 8 cm and it is ironed at 100°C, and K is 2.0 MPa·s, then

[0045] Example 3: Chemical fiber ribbon

[0046] Step S100: Calculate the ironing temperature of a 5cm wide synthetic fiber cap wall tape according to the formula T = 100 + 50 × (M-1), where T is the ironing temperature in degrees Celsius (°C) and M is the material coefficient of the synthetic fiber tape, which is selected to be M = 0.8. The ironing temperature T = 90°C is calculated according to the formula. Simultaneously, the ironing pressure P = 0.2 + 0.1 × (W-3), where P is the ironing pressure in megapascals (MPa) and W is the width of the synthetic fiber tape in centimeters (cm), is calculated to be 0.4 MPa. This means that when the synthetic fiber tape is ironed, an ironing temperature of 90°C and an ironing pressure of 0.4 MPa are used. It should be noted that when the width of the chemical fiber cap wall decoration tape is 3 cm, according to the above calculation formula, the ironing temperature and ironing pressure are 90°C and 0.2 MPa respectively; when the width of the chemical fiber cap wall decoration tape is 8 cm, according to the above calculation formula, the ironing temperature and ironing pressure are 90°C and 0.7 MPa respectively.

[0047] Step S200: Fix the spliced ends of the two chemical fiber decorative tapes obtained in the above step S100 to the clamping devices respectively. The first clamping part and the second clamping part of the clamping device adjust the distance between the two decorative tapes to 5.2 cm according to the width of the decorative tape of 5 cm. The clamping pressure is maintained at 0.32 N through the pressure sensor to ensure that the decorative tape is stably clamped and has appropriate pressure. It should be noted that when the width of the chemical fiber cap wall decorative tape is 3 cm, the clamping device adjusts the distance between the two decorative tapes to 3.2 cm, and the clamping pressure is maintained at 0.22 N through the pressure sensor; when the width of the chemical fiber cap wall decorative tape is 8 cm, the clamping device adjusts the distance between the two decorative tapes to 8.2 cm, and the clamping pressure is maintained at 0.42 N through the pressure sensor.

[0048] Step S300: The sewing control module selects a synthetic thread for sewing based on the material of the synthetic tape. Based on a 5 cm width of the synthetic tape, the stitch width can be calculated using a ratio of 1:5 to 1:8, resulting in a stitch width of 5 x 0.15 = 0.75 mm, 5 x 0.16 = 0.8 mm, or 5 x 0.18 = 0.9 mm.

[0049] Step S400: Use low-temperature ironing to iron the joint seams. The ironing temperature and time of low-temperature ironing satisfy the linear relationship formula: t = 0.15T + 0.5W + 10 × (M-1) - 8, where t is the low-temperature ironing time in seconds (s), T is the low-temperature ironing temperature in degrees Celsius (°C), and W is the width of the tape in centimeters (cm). If the width of the chemical fiber cap wall tape is 3 cm, use a temperature of 90°C for low-temperature ironing, and calculate the low-temperature ironing time according to the formula as t = 0.15 × 90 + 0.5 × 3 + 10 × (0.8-1) - 8 = 5s, and apply a layer of transparent protective glue with a thickness of 0.05 mm; if the width of the chemical fiber cap wall tape is 6 cm, use a temperature of 95°C for low-temperature ironing, and calculate the low-temperature ironing time according to the formula as t = 0.1 5×95+0.5×6+10×(0.8-1)-8=7.25s, and apply a layer of transparent protective glue with a thickness of 0.06mm; if the width of the chemical fiber cap wall decoration tape is 8cm, use a temperature of 100℃ for low-temperature ironing, and according to the formula, the time for low-temperature ironing is t=0.15×100+0.5×8+10×(0.8-1)-8=9s, and apply a layer of transparent protective glue with a thickness of 0.1mm.

[0050] It should also be noted that the ironing pressure during low-temperature ironing should satisfy the formula Among them, P 低 is the ironing pressure during low-temperature ironing, K is the process constant, and its value range is 0.5MPa·s~2.0MPa·s. If the width of the synthetic fiber cap wall decoration tape is 3cm, and it is ironed at a temperature of 90℃, and K is 0.5MPa·s, then, If the width of the synthetic cap wall tape is 6 cm, and it is ironed at 95°C, and K is 1 MPa·s, then If the width of the synthetic cap wall tape is 8 cm, and it is ironed at 100°C, and K is 2.0 MPa·s, then,

[0051] It should be noted that in step S400 of the above-mentioned embodiments 1-3, the thickness of the protective adhesive is not affected by the low-temperature ironing temperature, the low-temperature ironing time, or the ironing pressure during low-temperature ironing. The thickness is determined by applying the adhesive with an error range of 0.05mm to 0.1mm. The material factor M is introduced into the calculation formula for the low-temperature ironing time. Using the same formula, the low-temperature ironing time for ribbons made of different materials can be calculated to accommodate the different materials.

[0052] It should be noted that the embodiments of the present invention have better practicability and do not impose any form of limitation on the present invention. Any technician familiar with the field may use the technical content disclosed above to change or modify it into an equivalent effective embodiment. However, any modification or equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A method for efficiently splicing and sewing standardized cap wall tape, characterized in that: The following steps are involved: Step S100: Pre-processing the cap wall decorative tape, and ironing the tape flat by selecting the corresponding ironing temperature and ironing pressure according to the material and width of the tape; Step S200: Using a dedicated splicing and sewing device, the splicing and sewing device includes a clamping device and an intelligent sewing control module, and fixing the pre-processed splicing ends of at least two decorative tapes to the clamping device, so that the position and tension of the decorative tapes are adjusted by the clamping device so that the splicing ends of the two decorative tapes are in the same horizontal plane and maintain the set tension; Step S300: The sewing control module controls the sewing machine to sew at the joint of at least two of the decorative tapes according to the preset stitch length, stitch, and the material and width information of the decorative tapes to form a joint seam.

2. The method for efficiently splicing and sewing standardized cap wall decoration tape according to claim 1 is characterized in that: In step S100, for the decorative strips made of different materials, the ironing temperatures corresponding to the decorative strips are: T=100+50×(M-1) Wherein, T is the ironing temperature in degrees Celsius (°C), M is the material coefficient of the decorative ribbon, the material coefficient of the cotton decorative ribbon is M=1, the material coefficient of the silk decorative ribbon is M=1.5, and the material coefficient of the chemical fiber decorative ribbon is M=0.

8.

3. The method for efficiently splicing and sewing standardized cap wall decorative tape according to claim 1 is characterized in that: In step S100, for the decorative tapes of different widths, the corresponding ironing pressures for the decorative tapes are: P=0.2+0.1×(W-3) Wherein, P is the ironing pressure, the unit is megapascal (MPa), W is the width of the decorative tape, the unit is centimeter (cm), and the width of the decorative tape ranges from 3 cm to 8 cm.

4. The method for efficiently splicing and sewing standardized cap wall decorative tape according to claim 1 is characterized in that: In step S200, the clamping device includes a first clamping part and a second clamping part that can move laterally, and the first clamping part and the second clamping part are respectively provided with pressure sensors to monitor the clamping pressure of the decorative strip in real time and adjust the distance between the first clamping part and the second clamping part and the clamping pressure.

5. The method for efficiently splicing and sewing standardized cap wall decorative tape according to claim 4 is characterized in that: The clamping device also includes an angle adjustment mechanism, which can adjust the splicing angle of the decorative belt from 0° to 360°.

6. The method for efficiently splicing and sewing standardized cap wall decorative tape according to claim 1 is characterized in that: In step S300, the sewing control module determines the type of thread used for sewing the joint seam according to the material of the decorative tape, and uses cotton thread, silk thread, and chemical fiber thread to sew the decorative tapes made of cotton, silk, and chemical fiber, respectively.

7. The method for efficiently splicing and sewing standardized cap wall decorative tape according to claim 1 is characterized in that: In the step S300 , the sewing control module adjusts the width of the stitches according to the width of the decorative tape, and the ratio of the width of the stitches to the width of the decorative tape is 1:5 to 1:

8.

8. The method for efficiently splicing and sewing standardized cap wall decorative tape according to claim 1 is characterized in that: After step S300, the method further includes the following steps: Step S400: Smoothing the seam by low-temperature ironing, wherein the temperature of the low-temperature ironing is 80°C to 100°C, and the time t of the low-temperature ironing satisfies the formula 0.15T+0.5W+10×(M-1)-8, where t is the low-temperature ironing time in seconds (s), T is the low-temperature ironing temperature in degrees Celsius (°C), W is the width of the decorative tape in centimeters (cm), and M is the material coefficient.

9. The method for efficiently splicing and sewing standardized cap wall decorative tape according to claim 8 is characterized in that: In the step S400, a layer of protective glue is also applied to the joint seam, and the thickness of the protective glue is 0.05 mm to 0.1 mm.

10. The method for efficiently splicing and sewing standardized cap wall decorative tape according to claim 8, characterized in that: The ironing pressure during low temperature ironing is sufficient Among them, P 低 is the ironing pressure during low-temperature ironing, and K is a process constant, which ranges from 0.5 MPa·s to 2.0 MPa·s.