Assembly welding device suitable for textile machinery

Abstract

The assembly welding device suitable for the textile machinery relates to the technical field of part welding and comprises a working frame, a supporting assembly is arranged at the bottom end of the working frame, a working bin is arranged at the top of the working frame, a placing assembly is arranged in the working bin, the placing assembly is arranged at the bottom of the working bin, and a working assembly is arranged on the upper portion of the placing assembly. The working assembly is connected with the side wall of the working bin through the connecting assembly. The partition plates can slide freely and cannot loosen too much, different textile machinery assemblies can be reasonably separated, the assemblies are prevented from colliding with one another in the welding process, and it is guaranteed that the welding process is conducted smoothly. And by adjusting the position of the fixed clamping block and stretching and retracting of the fixed telescopic oil cylinder, the placement requirements of textile machinery assemblies of different sizes and shapes can be met, and the universality of the device is improved.

Description

Technical Field

[0001] The invention relates to the technical field of parts welding, in particular to a component welding device suitable for textile machinery. Background Art

[0002] Welding, also known as fusion, is a manufacturing process and technology that uses heating, high temperature or high pressure to join metals or other thermoplastic materials such as plastics. Welding is widely used and can be used for both metals and non-metals. It is generally used for welding metal parts.

[0003] When welding parts under the background of the prior art, the welding device cannot ensure the stability of the components, is not conducive to the combined use of the components, cannot ensure position correspondence, and is not conducive to the welding use of the components.

[0004] Therefore, it is necessary to propose a component welding device suitable for textile machinery to solve the above problems. Summary of the Invention

[0005] The object of the present invention is to provide a component welding device suitable for textile machinery to solve the problems existing in the prior art.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A component welding device suitable for textile machinery includes a work frame, a support component is provided at the bottom of the work frame, a work bin is provided at the top of the work frame, a placement component is provided in the work bin, the placement component is arranged at the bottom of the work bin, a working component is provided on the top of the placement component, and the working component is connected to the side wall of the work bin through a connecting component.

[0008] As described above, a component welding device suitable for textile machinery, the support component includes a connecting rod, the connecting rod is arranged at the bottom of the working frame, and a support screw is provided at the lower part of the connecting rod.

[0009] In the component welding device suitable for textile machinery as described above, mounting seats are provided on both sides of the working chamber, and exhaust fans are provided on the mounting seats.

[0010] As described above, a component welding device suitable for textile machinery, the placement component includes a placement base, a movable slide rod is provided on the placement base, a partition plate is provided on the movable slide rod, a fixed baffle is provided at one end of the movable slide rod, and a fixing part is provided at the other end of the movable slide rod, and the fixing part is arranged in the working chamber.

[0011] As described above, a component welding device suitable for textile machinery, the fixing part includes a fixing seat, the fixing seat is arranged in a working chamber, a fixed telescopic oil cylinder is provided on the fixing seat, a direction conversion head is provided on the top of the fixed telescopic oil cylinder, a fixed clamping block is provided on the direction conversion head, and the fixed clamping block is arranged on the upper part of the movable slide rod.

[0012] As described above, a component welding device suitable for textile machinery, the working component includes a working slide rail, the working slide rail is connected to the connecting component, a working clamping seat is provided on the working slide rail, a fixed clamping plate is provided in the middle of the working slide rail, a limiting telescopic oil cylinder is provided on the working clamping seat, and a welding device is provided on the upper part of the working clamping seat.

[0013] As described above, a component welding device suitable for textile machinery, the connecting component includes a connecting seat, a connecting shaft is provided on the connecting seat, the connecting seat is connected to a movable rail via the connecting shaft, the movable rail is provided with a matching seat, and the matching seat is connected to the working component.

[0014] The advantages of the present invention are: 1. The partition plate can slide freely and is not too loose, which can reasonably separate different textile machinery components, prevent the components from colliding with each other during the welding process, and ensure the smooth progress of the welding process.

[0015] 2. By adjusting the position of the fixed block and the extension and contraction of the fixed telescopic cylinder, it can adapt to the placement requirements of textile machinery components of different sizes and shapes, thereby improving the versatility of the device.

[0016] 3. The connecting shaft is constructed of high-quality alloy steel and undergoes quenching and tempering treatments and surface treatments to enhance its strength, toughness, and wear resistance, ensuring flexible rotation between the connecting base and the movable rail. The mating base on the movable rail provides a stable connection and flexible movement with the working component, enabling more flexible movement within the work chamber and improving the convenience and efficiency of welding operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0018] Figure 1 It is a structural schematic diagram of the present invention;

[0019] Figure 2 is a first stereogram of the present invention;

[0020] Figure 3 is a second perspective view of the present invention;

[0021] Figure 4 It is a third perspective view of the present invention.

[0022] : Illustrations: 1. working frame; 2. supporting assembly; 3. working chamber; 4. placing assembly; 5. working assembly; 6. connecting assembly; 21. connecting rod; 22. supporting screw; 23. supporting suction cup; 24. fixed bottom plate; 31. mounting seat; 32. exhaust fan; 41. placing base; 42. moving slide rod; 43. partition plate; 44. fixed baffle; 45. fixing part; 451. fixing seat; 452. fixed telescopic cylinder; 453. direction conversion head; 454. fixed block; 51. working slide rail; 52. working card seat; 53. fixed card plate; 54. limiting telescopic cylinder; 55. welding equipment; 61. connecting seat; 62. connecting shaft; 63. moving cross rail; 64. matching seat. DETAILED DESCRIPTION

[0023] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0024] like Figure 1-Figure 4As shown, a component welding device suitable for textile machinery includes a work frame 1, a support assembly 2 is provided at the bottom of the work frame 1, a work chamber 3 is provided at the top of the work frame 1, a placement assembly 4 is provided in the work chamber 3, the placement assembly 4 is arranged at the bottom of the work chamber 3, a working assembly 5 is provided above the placement assembly 4, and the working assembly 5 is connected to the side wall of the work chamber 3 via a connection assembly 6. The support assembly 2 includes a connecting rod 21, which is arranged at the bottom of the work frame 1, and a support screw 22 is provided at the bottom of the connecting rod 21. The top of the support screw 22 is connected to the work frame 1, and the bottom of the support screw 22 is provided with a support suction cup 23, and the bottom of the support suction cup 23 is provided with a fixed base plate 24. The work chamber 3 is provided with mounting bases 31 on both sides, and the mounting bases 31 are provided with exhaust fans 32. When using the present invention, it is necessary to connect the components together according to the connection relationship, and all electrical components in the present invention are connected to an external power supply and control switch, so as to ensure the normal use of the present invention, and the components of the present invention that are in direct contact with the material are all treated with anti-corrosion, which will not affect the normal welding process of the material. The connecting rod 21 is accurately installed at the specified position at the bottom of the work frame 1 to ensure that the connection between the connecting rod 21 and the work frame 1 is firm and reliable. Welding or high-strength bolt connection can be used. During welding, it is necessary to ensure that the weld is uniform and free of defects such as pores; if bolt connection is used, it is necessary to ensure that the tightening torque of the bolt meets the design requirements to prevent loosening during use. Connect the top of the support screw 22 to the corresponding position at the bottom of the work frame 1. The connection method can also be selected from welding or threaded connection. After the installation is completed, check the verticality of the support screw 22. A level can be used to measure it to ensure that its verticality error is within the allowable range. Install the support suction cup 23 at the bottom end of the support screw 22 to ensure that it is tightly installed and there is no air leakage. A snap-on or threaded connection can be used. After installation, perform a simple airtightness test, such as applying a certain amount of pressure to the suction cup and observing whether the pressure remains stable. Next, place the fixed base plate 24 below the supporting suction cup 23, ensuring good contact between the supporting suction cup 23 and the fixed base plate 24. The fixed base plate 24 should be placed on a flat, solid surface. Accurately install the work chamber 3 on top of the work frame 1, either by welding or bolting. During installation, ensure the levelness and verticality of the work chamber 3 to avoid tilting or shaking. After installation, check the seal between the work chamber 3 and the work frame 1 to ensure that no foreign matter can enter the work chamber 3 during operation. Install the placement assembly 4 on the bottom of the work chamber 3. Depending on the design of the placement assembly 4, bolts or slots can be used. During installation, ensure that the placement assembly 4 is positioned accurately and can stably place the textile machinery components. The surface of the placement assembly 4 should be checked for flatness. A level ruler or other tool can be used to ensure that the surface of the placement assembly 4 is level to facilitate stable placement of the textile machinery components. The working component 5 is placed on the upper part of the placing component 4 and connected to the side wall of the working chamber 3 through the connecting component 6.The connecting component 6 can be a guide rail, a slider or other structures to ensure that the working component 5 can move along a predetermined trajectory in the working chamber 3. During the installation process, the position and angle of the working component 5 should be adjusted so that it corresponds accurately to the textile machinery component on the placement component 4. At the same time, check whether the connection between the working component 5 and the connecting component 6 is flexible and whether there is any jamming. Install the mounting base 31 on both sides of the working chamber 3. The mounting base 31 should be firmly fixed and can be connected by welding or bolts. Afterwards, install the exhaust fan 32 on the mounting base 31, ensuring that the installation direction of the exhaust fan 32 is correct so that the harmful gases and welding fumes in the working chamber 3 can be effectively extracted. After the installation is completed, check the operation of the exhaust fan 32. You can manually rotate the blades of the exhaust fan 32 to observe whether it rotates smoothly and whether there are any abnormal sounds.

[0025] Specifically, if Figure 1-Figure 4As shown, the placement assembly 4 of this embodiment includes a placement base 41, a movable slide 42 mounted on the placement base 41, a partition plate 43 sleeved on the movable slide 42, a fixed baffle 44 at one end of the movable slide 42, and a fixing member 45 at the other end of the movable slide 42, which is disposed within the working chamber 3. The fixing member 45 includes a fixing seat 451 disposed within the working chamber 3, a fixed telescopic oil cylinder 452 mounted on the fixing seat 451, a direction-changing head 453 at the top of the fixed telescopic oil cylinder 452, and a fixed block 454 disposed on the direction-changing head 453, which is disposed above the movable slide 42. One end of the movable slide 42 is inserted through a pre-set mounting hole in the placement base 41, ensuring that the movable slide 42 is perpendicular to the placement base 41. Bolts or other fixing means are then used to securely connect one end of the movable slide 42 to the fixed baffle 44. A space is reserved at the other end for installing the fixing member 45. Place the partition plate 43 on the movable slide 42. Adjust the position of the partition plate 43 on the movable slide 42 according to the size of the textile machinery components and the welding requirements so that it can reasonably separate the different components. The partition plate 43 should be able to slide freely on the movable slide 42, but not too loose to ensure the stability of the components during the welding process. Install the fixed seat 451 in the pre-designed position in the working chamber 3 and fix it with bolts to ensure that the fixed seat 451 is firmly installed without shaking. Install the fixed telescopic cylinder 452 on the fixed seat 451, connect the oil pipe and check the sealing of the cylinder to ensure there is no oil leakage. Perform a telescopic test on the cylinder to check whether its telescopic movement is smooth and accurate, and whether the stroke meets the design requirements. Install the direction conversion head 453 on the top of the fixed telescopic cylinder 452, and then install the fixed clamping block 454 on the direction conversion head 453. Adjust the direction of the fixed clamping block 454 so that it can accurately clamp the movable slide 42. Manually push the partition plate 43 to slide on the movable slide 42, and check whether the sliding is smooth and whether there is any jamming. Adjust the position of the partition plate 43 to ensure that it can be flexibly positioned to meet the placement requirements of different textile machinery components. Start the fixed telescopic cylinder 452 to lower the fixed block 454 and clamp the movable slide 42. Observe the coordination between the fixed block 454 and the movable slide 42 to ensure that they are firmly fixed and not loose. Simulate the vibration during the welding process to check whether the fixing effect is reliable. Place the textile machinery component on the placement component 4, adjust the position of the partition plate 43 and the fixed block 454, and ensure that the component is placed stably. Start the welding device, simulate the actual welding process, and observe the stability of the placement component 4 under vibration, high temperature and other environments to ensure that it can meet the requirements of the welding process.

[0026] Specifically, such as Figure 1-Figure 4As shown, the working assembly 5 of this embodiment includes a working rail 51 connected to a connecting assembly 6. A working base 52 is mounted on the working rail 51, with a fixed plate 53 located in the middle. A limited telescopic cylinder 54 is mounted on the working base 52, and a welding device 55 is mounted above the working base 52. The connecting assembly 6 includes a connecting base 61, which is provided with a connecting shaft 62. This connecting base 61 is connected to a movable rail 63 via the connecting shaft 62. The movable rail 63 is provided with a mating base 64, which is connected to the working assembly 5. The working rail 51 is selected to have an appropriate length, width, and material based on the welding range and precision requirements of the textile machinery components. The working base 52 has sufficient strength and rigidity to support the welding device 55. It can be made of cast iron or stainless steel. The working base 52 is machined to precisely align with the working rail 51. Sliders or rollers compatible with the working rail 51 are installed at the bottom of the working base 52 to ensure smooth sliding on the working rail 51. Mounting holes for the telescopic limit cylinder 54 are also reserved on the working base 52. A fixed plate 53 is used to initially position and secure the working base 52 in the middle of the working rail 51. The fixed plate 53 can be made of carbon steel and given a surface anti-rust treatment, such as galvanizing or spraying with anti-rust paint. The shape and mounting method of the fixed plate 53 are designed based on the size and structure of the working rail 51 to ensure it can be stably secured in the middle of the working rail 51. Suitable welding equipment 55, such as an argon arc welder or a carbon dioxide gas shielded welder, is selected based on the material of the textile machinery components and the welding process requirements. The welding equipment 55 is debugged to check whether its parameters, such as welding current and voltage, are stable and whether the welding gun tip is flexible and can accurately reach the welding position. The connecting seat 61 should be made of high-strength steel to ensure that it can withstand the weight of the working component 5 and the force during movement. The connecting seat 61 should be processed to ensure that its mounting surface is flat and the accuracy meets the design requirements. The mounting hole for the connecting shaft 62 should be processed on the connecting seat 61, and the dimensional accuracy of the hole should reach IT7 level to ensure the installation accuracy of the connecting shaft 62. The connecting shaft should be made of high-quality alloy steel and tempered to improve its strength and toughness. The connecting shaft 62 should be surface treated, such as chrome plating, to increase its wear resistance and corrosion resistance. Check the dimensional accuracy and surface roughness of the connecting shaft 62 to ensure that it can cooperate well with the connecting seat 61 and the movable cross rail 63. The material and specifications of the movable cross rail 63 match the working slide rail 51 to ensure the overall movement accuracy of the working component 5. The movable cross rail 63 should be processed and inspected to ensure that its straightness and surface quality meet the requirements. A matching seat 64 is installed on the movable transverse rail 63 . The matching seat 64 should be able to be stably connected to the working component 5 and be able to move flexibly on the movable transverse rail 63 .

[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A component welding device suitable for textile machinery, characterized by: The invention comprises a working frame (1), wherein a supporting assembly (2) is provided at the bottom of the working frame (1), a working chamber (3) is provided at the top of the working frame (1), a placement assembly (4) is provided in the working chamber (3), the placement assembly (4) is arranged at the bottom of the working chamber (3), a working assembly (5) is provided on the top of the placement assembly (4), and the working assembly (5) is connected to the side wall of the working chamber (3) via a connecting assembly (6).

2. A component welding device suitable for textile machinery according to claim 1, characterized in that: The support assembly (2) comprises a connecting rod (21), the connecting rod (21) being arranged at the bottom of the working frame (1), a supporting screw rod (22) being provided at the lower portion of the connecting rod (21), the top end of the supporting screw rod (22) being connected to the working frame (1), a supporting suction cup (23) being provided at the bottom end of the supporting screw rod (22), and a fixed base plate (24) being provided at the lower portion of the supporting suction cup (23).

3. The component welding device for textile machinery according to claim 1, characterized in that: Mounting seats (31) are provided on both sides of the working chamber (3), and exhaust fans (32) are provided on the mounting seats (31).

4. The component welding device for textile machinery according to claim 1, characterized in that: The placement assembly (4) comprises a placement base (41), a movable slide rod (42) is provided on the placement base (41), a partition plate (43) is sleeved on the movable slide rod (42), a fixed baffle (44) is provided at one end of the movable slide rod (42), and a fixing member (45) is provided at the other end of the movable slide rod (42), and the fixing member (45) is arranged in the working chamber (3).

5. The component welding device for textile machinery according to claim 4, characterized in that: The fixing member (45) includes a fixing seat (451), the fixing seat (451) is arranged in the working chamber (3), a fixed telescopic oil cylinder (452) is provided on the fixing seat (451), a direction conversion head (453) is provided on the top of the fixed telescopic oil cylinder (452), a fixed clamping block (454) is provided on the direction conversion head (453), and the fixed clamping block (454) is arranged on the upper part of the movable slide rod (42).

6. The component welding device for textile machinery according to claim 1, characterized in that: The working assembly (5) comprises a working slide rail (51), the working slide rail (51) is connected to the connecting assembly (6), a working card seat (52) is provided on the working slide rail (51), a fixed card plate (53) is provided in the middle of the working slide rail (51), a limiting telescopic oil cylinder (54) is provided on the working card seat (52), and a welding device (55) is provided on the upper part of the working card seat (52).

7. The component welding device for textile machinery according to claim 1, characterized in that: The connecting assembly (6) comprises a connecting seat (61), a connecting shaft (62) is provided on the connecting seat (61), the connecting seat (61) is connected to a movable transverse rail (63) via the connecting shaft (62), a matching seat (64) is provided on the movable transverse rail (63), and the matching seat (64) is connected to the working assembly (5).

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