Cutting and grinding device for thin-wall angle of bearing ring
Through the cooperation of design collection components and blowing components, the problem of debris splashing and accumulation during the thin-wall corner grinding of bearing rings is solved, automatic cleaning is achieved, and work efficiency is improved.
Patent Information
- Application Number
- CN202510874876.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-27
- Publication Date
- 2025-08-19
AI Technical Summary
During the polishing of thin-wall corners of the bearing ring, debris splashes and accumulates inside the equipment, resulting in cumbersome cleaning and time-consuming and labor-intensive.
A thin-wall angle cutting and grinding device for bearing rings including collection assembly and blowing assembly is designed to tilt the debris out of the collecting box and clean it with wind force to avoid manual cleaning.
Automatic cleaning of debris has been achieved, manual intervention has been reduced, and work efficiency has been improved.
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Figure CN120503088A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of bearing manufacturing, in particular to a device for chopping and polishing thin-wall corners of a bearing ring. Background Art
[0002] Bearings are an important component in modern mechanical equipment. Their main function is to support mechanical rotating bodies, reduce the friction coefficient during their movement, and ensure their rotation accuracy. In terms of their role, it should be support, which is literally used to support the shaft. However, this is only part of their role. The essence of support is to be able to bear radial loads, which can also be understood as being used to fix the shaft. The bearing quick and easy automatic selection is included, which is to fix the shaft so that it can only rotate, while controlling its axial and radial movement. The motor cannot work at all without bearings.
[0003] Currently, after initial forming, bearings are polished according to different workpiece requirements. Bearing rings often require their edges and corners to be polished into thin-walled corners. In existing technology, when performing thin-walled corner polishing on the ring, the ring is first fixed on a fixture, and then a polishing device is used to control the polishing tool to approach the ring for polishing. However, during the polishing process, the polished edges of the ring will fly and eventually accumulate at the bottom of the device. After the work is completed, the staff needs to clean it up. The processing steps are cumbersome and the entire process is time-consuming and labor-intensive. To this end, we propose a thin-walled corner cutting and polishing device for bearing rings. Summary of the Invention
[0004] The object of the present invention is to provide a device for cutting and grinding thin-wall corners of bearing rings to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a device for cutting and grinding thin-walled corners of a bearing ring, comprising a grinder, wherein the grinder is provided with a clamp seat for clamping the bearing ring; a collection component, wherein the collection component is arranged in the grinder and located below the clamp seat, and comprises a collection box arranged in the grinder and located below the clamp seat, wherein one end of the collection box close to the rear side of the grinder is fixedly connected to a rotating seat, and the rotating seat is rotatably connected to a fixed shaft fixedly connected to the inside of the grinder, and a switch door is provided at one end of the collection box away from the fixed shaft, and the switch door The closing door is hinged to the grinder, and an inclined groove adapted to the position of the opening and closing door is provided on the front of the grinder. The collecting component is used to collect the waste chips generated by grinding in the collecting box and discharge it through the inclined groove; the blowing component is arranged on the rear side of the grinder and cooperates with the collecting component, which is used to thoroughly clean the waste chips on the collection box by wind force, thereby solving the problem that during the grinding process, the debris ground off the side wall of the ring will splash and eventually accumulate at the bottom end of the equipment. After the work is completed, the staff needs to clean it up, the processing steps are cumbersome, and the overall process is time-consuming and labor-intensive.
[0006] Preferably, the collection assembly also includes two groups of arch frames arranged below the collection box and fixedly connected to the grinder, a connecting column is fixedly connected between the two groups of arch frames, the connecting column is rotatably connected to a swing shaft rotatably connected to the arch frame, two groups of swing rods with one end fixedly connected thereto are provided on the swing shaft, a pushing shaft is fixedly connected between the top ends of the two groups of swing rods, the pushing shaft is rotatably connected to a sliding seat, a plurality of sliding grooves slidably connected to the sliding seat are provided at the bottom end of the collection box, and the swing rod is connected to a moving mechanism arranged inside the grinder.
[0007] Preferably, the moving mechanism includes two groups of first gears respectively arranged at both ends of the swing rod and fixedly connected thereto, the first gear is meshed with a rack slidably connected to the inside of the grinder, an electric telescopic rod is installed at one end of the rack close to the fixed shaft, the output end of the electric telescopic rod faces the fixed shaft, and the two groups of racks are fixedly connected to a sliding plate at one end close to the electric telescopic rod, a through slot is provided on the sliding plate, the side diameter of the through slot is larger than the diameter of the electric telescopic rod, a translation plate is fixedly connected to the output end of the electric telescopic rod, and both ends of the translation plate are fixedly connected to a driving rod fixedly connected to the sliding plate.
[0008] Preferably, the blowing assembly includes an air hood arranged on the outside of the rear side of the grinder and fixedly connected thereto, the air hood is rotatably connected to a wind wheel inside, the air outlet end of the air hood is fixedly connected to an air outlet pipe communicating with the interior thereof, the other end of the air outlet pipe is located inside the grinder and above the fixed shaft, the end of the air outlet pipe located inside the grinder is inclined downward and is fixedly connected to an air outlet row located above the collecting box, the air inlet end of the air hood is fixedly connected to an air inlet pipe communicating with the interior thereof, and the wind wheel is connected to a power mechanism arranged on the outside of the rear side of the grinder.
[0009] Preferably, the power mechanism includes an electric motor arranged on the outside of the rear side of the grinder and fixedly connected thereto, the output end of the motor is fixedly connected to a power shaft, the wind wheel is fixedly connected to a rotating shaft rotatably connected to the wind cover, a pulley group is transmission-connected between the power shaft and the rotating shaft, and the output end of the electric telescopic rod is connected to a trigger member for controlling the operation of the motor.
[0010] Preferably, the trigger member includes a control switch arranged inside the grinder and close to the rear side, the control switch is electrically connected to the motor, the end of the electric telescopic rod is fixedly connected to a growth shaft, and the growth shaft is fixedly connected to a pressing block corresponding to the position of the control switch.
[0011] Preferably, a plurality of groups of balls for enhancing the sliding force of the sliding seat are provided in the sliding groove, which is conducive to the sliding of the sliding seat at the bottom end of the collection box and facilitates the adjustment of the overall state.
[0012] Compared with the prior art, the present invention has the following beneficial effects: The present invention solves the problem that during the grinding process, the debris ground off the side wall of the ring will splash and eventually accumulate at the bottom end of the equipment through the cooperation of the collecting component and the blowing component. After the work is completed, the staff needs to clean it up, the processing steps are cumbersome, and the overall process is time-consuming and labor-intensive. After the bearing ring is ground, the generated waste chips will accumulate in the collection box under the clamp seat. At this time, the collecting component is controlled to operate, and the collection box is gradually tilted, and the collected waste chips fall out of the tilted collection box. In order to prevent waste chips from remaining in the collection box, the collecting component drives the blowing component to operate during operation, and the residual waste chips are blown by wind force, so that the waste chips in the collection box can be thoroughly cleaned, and the waste chips are removed from the grinder through the inclined groove. The switch door can be opened to collect them outside the machine body. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the internal and rear structure coordination of the grinder of the present invention; Figure 3 for Figure 2 Enlarged view of area A in the middle; Figure 4 This is a schematic diagram of the structural coordination of the collecting component and the blowing component of the present invention; Figure 5 for Figure 4 Enlarged view of area B in the middle; Figure 6 This is a schematic diagram of the structure coordination below the collecting box of the present invention; Figure 7 This is a schematic diagram of the overall structure of the collection component of the present invention; Figure 8 This is a schematic diagram of the partial structure of the collection component of the present invention; Figure 9 This is a schematic diagram of the coordination between the moving mechanism and the triggering member structure of the present invention; Figure 10 This is a schematic diagram of the blowing assembly structure of the present invention.
[0014] In the figure: 1. grinder; 2. fixture seat; 3. collecting assembly; 4. collecting box; 5. rotating seat; 6. fixed shaft; 7. switch door; 8. tilting groove; 9. blowing assembly; 10. arch frame; 11. connecting column; 12. swing shaft; 13. swing rod; 14. driving shaft; 15. sliding seat; 16. sliding groove; 17. moving mechanism; 18. first gear; 19. rack; 20. electric telescopic rod; 21. sliding plate; 22. through slot; 23. translation plate; 24. driving rod; 25. wind hood; 26. wind wheel; 27. air outlet pipe; 28. air outlet row; 29. air inlet pipe; 30. power mechanism; 31. motor; 32. power shaft; 33. rotating shaft; 34. pulley assembly; 35. trigger member; 36. control switch; 37. growth shaft; 38. pressing block. DETAILED DESCRIPTION
[0015] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are intended only to illustrate the relevant invention and are not intended to limit the invention. It should also be noted that, for ease of description, only portions relevant to the invention are shown in the accompanying drawings.
[0016] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments of the present invention can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0017] See also Figure 1-10The present invention provides a technical solution: a bearing ring thin-wall angle cutting and grinding device, comprising a grinder 1, a clamp seat 2 for clamping the bearing ring is provided in the grinder 1; a collecting component 3, the collecting component 3 is arranged in the grinder 1 and is located below the clamp seat 2, and it includes a collecting box 4 arranged in the grinder 1 and located below the clamp seat 2, and the collecting box 4 is fixedly connected to the rotating seat 5 at one end near the rear side of the grinder 1, and the rotating seat 5 is rotatably connected to the fixed shaft 6 fixedly connected to the inside of the grinder 1, and a switch door 7 is provided at the end of the collecting box 4 away from the fixed shaft 6, and the switch door 7 is hinged to the grinder 1, and an inclined slot 8 is provided on the front side of the grinder 1 to match the position of the switch door 7
[0018] like Figure 4-Figure 9 As shown, the collecting assembly 3 also includes two groups of arch frames 10 arranged under the collecting box 4 and fixedly connected to the grinder 1, a connecting column 11 is fixedly connected between the two groups of arch frames 10, the connecting column 11 is rotatably connected to a swing shaft 12 rotatably connected to the arch frame 10, and two groups of swing rods 13 with one end fixedly connected thereto are provided on the swing shaft 12, a pushing shaft 14 is fixedly connected between the top ends of the two groups of swing rods 13, and the pushing shaft 14 is rotatably connected to a sliding seat 15, and a plurality of sliding grooves 16 slidably connected to the sliding seat 15 are provided at the bottom end of the collecting box 4, wherein, in order to facilitate the sliding seat 15 to slide at the bottom end of the collecting box 4, a plurality of groups of balls for enhancing the sliding force of the sliding seat 15 are provided in the sliding groove 16, and the swing rod 13 is connected to a groove 16 provided on the grinding wheel. The moving mechanism 17 inside the grinder 1 includes two groups of first gears 18 respectively arranged at both ends of the swing rod 13 and fixedly connected thereto. The first gear 18 is meshed with a rack 19 that is slidably connected to the inside of the grinder 1. An electric telescopic rod 20 is installed at one end of the rack 19 close to the fixed shaft 6. The output end of the electric telescopic rod 20 faces the fixed shaft 6. The two groups of racks 19 are fixedly connected to one end of the electric telescopic rod 20 close to the electric telescopic rod 20 with a sliding plate 21. A through slot 22 is provided on the sliding plate 21. The side diameter of the through slot 22 is larger than the diameter of the electric telescopic rod 20. A translation plate 23 is fixedly connected to the output end of the electric telescopic rod 20. Both ends of the translation plate 23 are fixedly connected to a driving rod 24 fixedly connected to the sliding plate 21.
[0019] like Figure 2-Figure 4 as well as Figure 10As shown, the blowing assembly 9 includes a hood 25 arranged on the outside of the rear side of the grinder 1 and fixedly connected thereto, a wind wheel 26 is rotatably connected to the inside of the hood 25, an air outlet end of the hood 25 is fixedly connected to an air outlet pipe 27 communicating with the inside thereof, the other end of the air outlet pipe 27 is located inside the grinder 1 and above the fixed shaft 6, one end of the air outlet pipe 27 located inside the grinder 1 is tilted downward, and is fixedly connected to an air outlet row 28 located above the collecting box 4, an air inlet end of the hood 25 is fixedly connected to an air inlet pipe 29 communicating with the inside thereof, and the wind wheel 26 is connected to a power mechanism 30 arranged on the outside of the rear side of the grinder 1; In addition, the power mechanism 30 includes an electric motor 31 arranged on the outside of the rear side of the grinder 1 and fixedly connected thereto, the output end of the motor 31 is fixedly connected to a power shaft 32, the wind wheel 26 is fixedly connected to a rotating shaft 33 rotatably connected to the wind cover 25, and a pulley group 34 is transmitted between the power shaft 32 and the rotating shaft 33. The output end of the electric telescopic rod 20 is connected to a trigger member 35 for controlling the operation of the motor 31. The trigger member 35 includes a control switch 36 arranged inside the grinder 1 and close to the rear side. The control switch 36 is electrically connected to the motor 31. The end of the electric telescopic rod 20 is fixedly connected to an extension shaft 37, and a pressing block 38 corresponding to the position of the control switch 36 is fixedly connected to the extension shaft 37.
[0020] In a specific embodiment, after the grinding of the bearing ring is completed, the waste chips generated will be accumulated in the collection box 4 under the clamp seat 2. At this time, the electric telescopic rod 20 is controlled to operate, and the output end of the electric telescopic rod 20 extends outward, and at the same time drives the translation plate 23 at the end to move, and the translation plate 23 drives the driving rod 24 at the same time, and through the fixed connection of the driving rod 24, drives the sliding plate 21 to slide inside the grinder 1. When the sliding plate 21 moves, it moves outside the electric telescopic rod 20 through the notch 22, and the sliding plate 21 simultaneously pulls the two sets of racks 19, which are meshed with the first gear 18 through the rack 19. When moving, the rack 19 drives the first gear 18 to rotate, and the two sets of first gears 18 cooperate to bring the swing shaft 12 The swing shaft 12 is rotated in the connecting column 11, and the arch frames 10 at both ends of the connecting column 11 are fixed inside the grinder 1, so that when the swing shaft 12 rotates, it always rotates with the connecting column 11 as the center of the circle, and the swing rod 13 fixedly connected to the swing shaft 12 swings accordingly, and drives the upper push shaft 14 to move. The overall lower end position of the swing rod 13 remains unchanged, and the upper end moves toward the front side of the grinder 1. When the push shaft 14 moves accordingly, it rotates with the sliding seat 15 and pushes the sliding seat 15 to move in the sliding groove 16. At this time, the height of the end of the collecting box 4 near the front side decreases, and the rotating seat 5 at the other end rotates on the fixed shaft 6, eventually making the collecting box 4 tilted, and the waste chips in the collecting box 4 slide directly from the tilted collecting box 4 to the tilted groove 8; When the electric telescopic rod 20 is in operation, the output end drives the growth shaft 37 to move, and drives the pressing block 38 at the end to move. When the collection box 4 is tilted to the maximum angle, the pressing block 38 contacts the control switch 36 and presses it. Since the motor 31 is electrically connected to the control switch 36, the motor 31 is operated at the rear side of the outside of the grinder 1. The motor 31 drives the power shaft 32 to rotate through the output end, and drives the rotating shaft 33 to rotate through the transmission connection of the pulley group 34, and drives the wind wheel 26 to rotate in the wind cover 25 through the rotating shaft 33. At this time, the wind cover 2 5 forms a wind flow, the wind hood 25 sucks air into the interior through the air inlet pipe 29, and the wind enters the air outlet pipe 27 through the air outlet end of the wind hood 25, and is finally discharged through the air outlet row 28. The wind blown out by the air outlet row 28 can blow the inside of the inclined collection box 4, and the residual waste chips are blown by the wind force, so that the waste chips in the collection box 4 can be thoroughly cleaned, and slide from the inclined collection box 4 to the inclined groove 8. The waste chips are removed from the grinder 1 through the inclined groove 8, and the switch door 7 can be directly opened to be uniformly collected outside the grinder 1, which saves the time of subsequent manual cleaning and improves work efficiency.
[0021] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0022] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A device for cutting and grinding thin-wall corners of bearing rings, characterized in that: include: A grinding machine (1), wherein the grinding machine (1) is provided with a clamp seat (2) for clamping a bearing ring; A collecting assembly (3), the collecting assembly (3) is arranged in the grinder (1) and located below the clamp seat (2), and comprises a collecting box (4) arranged in the grinder (1) and located below the clamp seat (2), the collecting box (4) having one end close to the rear side of the grinder (1) fixedly connected to a rotating seat (5), the rotating seat (5) being rotatably connected to a fixed shaft (6) fixedly connected to the inside of the grinder (1), the collecting box (4) having one end away from the fixed shaft (6) provided with a switch door (7), the switch door (7) being hinged to the grinder (1), the front of the grinder (1) being provided with an inclined slot (8) adapted to the position of the switch door (7), the collecting assembly (3) being used to collect waste chips generated by grinding in the collecting box (4) and discharge them through the inclined slot (8); A blowing assembly (9) is provided at the rear side of the grinder (1) and cooperates with the collecting assembly (3), and is used to completely clean the waste chips on the collecting box (4) by wind force.
2. A device for thin-wall corner cutting and grinding of bearing rings according to claim 1, characterized in that: The collecting assembly (3) further comprises two groups of arch frames (10) arranged below the collecting box (4) and fixedly connected to the grinding machine (1), a connecting column (11) being fixedly connected between the two groups of the arch frames (10), the connecting column (11) being rotatably connected to a swing shaft (12) rotatably connected to the arch frames (10), two groups of swing rods (13) having one end fixedly connected thereto are provided on the swing shaft (12), a driving shaft (14) being fixedly connected between the top ends of the two groups of the swing rods (13), the driving shaft (14) being rotatably connected to a sliding seat (15), a plurality of sliding grooves (16) being slidably connected to the sliding seat (15) are provided at the bottom end of the collecting box (4), and the swing rod (13) is connected to a moving mechanism (17) arranged inside the grinding machine (1).
3. A device for thin-wall corner cutting and grinding of bearing rings according to claim 2, characterized in that: The moving mechanism (17) includes two groups of first gears (18) respectively arranged at both ends of the swing rod (13) and fixedly connected thereto, the first gear (18) is meshedly connected with a rack (19) slidably connected to the inside of the grinder (1), an electric telescopic rod (20) is installed at one end of the rack (19) close to the fixed shaft (6), the output end of the electric telescopic rod (20) faces the fixed shaft (6), and the two groups of racks (19) are fixedly connected to a sliding plate (21) at one end close to the electric telescopic rod (20), a through slot (22) is provided on the sliding plate (21), the side diameter of the through slot (22) is larger than the diameter of the electric telescopic rod (20), a translation plate (23) is fixedly connected to the output end of the electric telescopic rod (20), and both ends of the translation plate (23) are fixedly connected to a driving rod (24) fixedly connected to the sliding plate (21).
4. A device for thin-wall corner cutting and grinding of bearing rings according to claim 3, characterized in that: The blowing assembly (9) comprises a hood (25) arranged on the outside of the rear side of the grinder (1) and fixedly connected thereto, the interior of the hood (25) is rotatably connected to a wind wheel (26), the air outlet end of the hood (25) is fixedly connected to an air outlet pipe (27) communicating with the interior thereof, the other end of the air outlet pipe (27) is located inside the grinder (1) and above the fixed shaft (6), one end of the air outlet pipe (27) located inside the grinder (1) is tilted downward and fixedly connected to an air outlet row (28) located above the collecting box (4), the air inlet end of the hood (25) is fixedly connected to an air inlet pipe (29) communicating with the interior thereof, and the wind wheel (26) is connected to a power mechanism (30) arranged on the outside of the rear side of the grinder (1).
5. A device for thin-wall corner cutting and grinding of bearing rings according to claim 4, characterized in that: The power mechanism (30) includes an electric motor (31) arranged on the outside of the rear side of the grinder (1) and fixedly connected thereto, the output end of the electric motor (31) is fixedly connected to a power shaft (32), the wind wheel (26) is fixedly connected to a rotating shaft (33) rotatably connected to the wind cover (25), a pulley group (34) is connected between the power shaft (32) and the rotating shaft (33), and the output end of the electric telescopic rod (20) is connected to a trigger member (35) for controlling the operation of the electric motor (31).
6. A device for thin-wall corner cutting and grinding of bearing rings according to claim 5, characterized in that: The trigger member (35) includes a control switch (36) arranged inside the grinder (1) and close to the rear side, the control switch (36) being electrically connected to the motor (31), and an extension shaft (37) being fixedly connected to the end of the electric telescopic rod (20), and a pressing block (38) corresponding to the position of the control switch (36) being fixedly connected to the extension shaft (37).
7. A device for thin-wall corner cutting and grinding of bearing rings according to claim 2, characterized in that: The sliding groove (16) is provided with a plurality of groups of balls for enhancing the sliding force of the sliding seat (15).