Full-automatic color box folding assembly line equipment

Abstract

The invention discloses full-automatic color box folding assembly line equipment, and belongs to the field of color box production.The full-automatic color box folding assembly line equipment comprises a workbench and raw materials, a feeding bin is arranged on the left side of the workbench, a feeding bracket is arranged in the feeding bin, and a receiving groove, a shaping groove and a labeling groove are sequentially formed in the upper end of the workbench from left to right; the right side of the workbench is fixedly connected with a discharging sliding groove, and the rear portion of the workbench is fixedly connected with a rear suspension. Compared with the prior art, the method has the advantages that the production efficiency is improved; original full-manual operation is improved into full-automatic machine operation, workers only need to add raw materials into the feeding bin, the labor cost is greatly reduced, labor and time are saved, the quality is stable, and the productivity is improved; the color box folding corner sealing labeling quality is improved, due to the fact that the color box is not provided with products, the corner sealing labeling quality is improved through automatic equipment, and the problems that gaps are not prone to occurring and wrinkles occur in the labeling process are solved.

Description

Technical Field

[0001] The invention belongs to the technical field of color box production, and particularly relates to a fully automatic color box folding production line device. Background Art

[0002] Color box packaging refers to folding cartons and colored fine corrugated boxes made from plastic, cardboard, and fine corrugated cardboard. It is lightweight, portable, readily available, environmentally friendly, and features beautiful printing. However, to facilitate transportation, the raw materials for color boxes must be folded and shaped before use. Existing technology typically involves manual folding, resulting in inconsistent quality, high labor costs, and low yield rates. Furthermore, labeling requires manual assistance due to the lack of product support within the empty boxes. This results in significant labor losses, poor product quality, and unstable productivity. Therefore, a fully automatic color box folding line has been developed to address these issues. Summary of the Invention

[0003] The purpose of the present invention is to provide a fully automatic color box folding production line equipment to solve the problems raised in the above background technology.

[0004] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a fully automatic folding color box production line equipment, including a workbench and raw materials, a loading bin is provided on the left side of the workbench, a loading bracket is provided in the loading bin, a receiving trough, a shaping trough and a labeling trough are provided on the upper end of the workbench from left to right, a material unloading chute is fixedly connected to the right side of the workbench, a rear suspension is fixedly connected to the rear of the workbench, a first handling KK robot, a second handling KK robot and a third handling KK robot are fixedly connected to the rear suspension, and the first handling KK robot The hand and the third transport KK robot are located on the upper side of the workbench, the second transport KK robot is arranged inside the workbench, the end of the first transport KK robot is fixedly connected to the first vacuum suction cup, the end of the second transport KK robot is fixedly connected to the second vacuum suction cup, and the end of the third transport KK robot is fixedly connected to the third vacuum suction cup, wherein: the first vacuum suction cup can move back and forth between the loading bin and the receiving trough through the first transport KK robot, and the second vacuum suction cup can move back and forth between the receiving trough and the shaping trough through the second transport KK robot.

[0005] Preferably, the side wall of the receiving trough is provided with a receiving baffle, the length of the receiving baffle is slightly smaller than the size of the raw material, the first handling KK manipulator, the second handling KK manipulator and the third handling KK manipulator can be adjusted up and down, and a shaping mechanism is provided in the shaping trough, and the shaping mechanism includes: an upper flattening cylinder plate, a side cylinder plate, an upper bending cylinder plate, a left-side pushing cylinder cover plate, a right-side pushing cylinder cover plate, a rear closing cylinder plate and a folding shaping cylinder plate. The upper flattening cylinder plate is arranged just above the shaping trough, and the side cylinder plate is arranged on the shaping On the side of the groove, the upper bending cylinder plate is arranged at the upper frame of the shaping groove, the left pushing cylinder cover plate and the right pushing cylinder cover plate are arranged behind the shaping groove and are symmetrically arranged, the rear closing cylinder plate and the folding shaping cylinder plate are arranged behind the shaping groove, wherein: the upper flat cylinder plate and the upper bending cylinder plate are specifically fixedly connected to the rear suspension, the side cylinder plate, the left pushing cylinder cover plate, the right pushing cylinder cover plate, and the folding shaping cylinder plate are all fixedly connected to the upper surface of the workbench, and the rear closing cylinder plate is fixedly connected to the upper surface of the folding shaping cylinder plate.

[0006] Preferably, a feeding air nozzle is fixedly connected to the upper surface of the rear closing cylinder plate, a transfer groove is provided in front of the shaping groove, a positioning air nozzle is provided on the side wall of the transfer groove, and the positioning air nozzle is specifically fixedly connected to the upper surface of the workbench. The third vacuum suction cup can move back and forth between the transfer groove and the labeling groove through the third handling KK robot, and the feeding air nozzle and the positioning air nozzle are both arranged facing the transfer groove.

[0007] Preferably, a labeling device is provided in the workbench, and the labeling outlet of the labeling device is provided in the labeling trough, a labeling air pressure plate is provided on the side wall of the labeling trough, and the labeling air pressure plate is arranged facing the labeling outlet, a labeling feeding cylinder is provided at the end of the labeling trough, and the labeling feeding cylinder matches the labeling air pressure plate, and the labeling feeding cylinder is fixedly connected to the upper surface of the workbench, a unloading air nozzle is provided on the side wall of the labeling trough, and the unloading air nozzle is arranged facing the labeling trough, and an opening is provided at the end of the labeling trough away from the unloading air nozzle, and the opening matches the unloading chute.

[0008] The technical effects and advantages of the present invention are as follows: the production efficiency is improved; the original fully manual operation is improved to a fully automatic machine operation, and workers only need to add raw materials into the loading bin, which greatly reduces the labor cost, saves manpower and time, and has stable quality and improved production capacity; the quality of the folding corner seal labeling of the color box is improved. Since the color box does not contain products, the corner seal labeling quality is improved by the use of automated equipment, and the problems of difficult gaps and wrinkles during labeling are avoided. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 This is a schematic diagram of the structure of the present invention in an idle state; Figure 2 This is a schematic structural diagram of the feeding bracket of the present invention; Figure 3 For the present invention Figure 1 A partial enlarged view of part A; Figure 4 This is a schematic diagram of the working state structure of the present invention; Figure 5 This is a schematic diagram of the distributed structure of the manipulator of the present invention; Figure 6 This is a structural diagram of the shaping mechanism of the present invention; Figure 7 For the present invention Figure 6 A partial enlarged view of part B; Figure 8 This is a schematic diagram of the structure distribution of the labeling device of the present invention; Figure 9 It is a top view of the shaping mechanism of the present invention in working state.

[0010] In the figure: 101, workbench; 102, loading bin; 103, loading bracket; 104, receiving trough; 105, shaping trough; 106, receiving baffle; 107, labeling trough; 108, unloading chute; 109, rear suspension; 201, first handling KK robot; 202, second handling KK robot; 203, handling KK robot; 204, first vacuum suction cup; 205, second vacuum suction cup; 206 , the third vacuum suction cup; 207, the upper flattening cylinder plate; 208, the side cylinder plate; 209, the upper bending cylinder plate; 301, the left push cylinder cover plate; 302, the right push cylinder cover plate; 303, the rear closing cylinder plate; 304, the folding and shaping cylinder plate; 305, the feeding air nozzle; 306, the positioning air nozzle; 307, the unloading air nozzle; 308, the labeling device; 309, the labeling air pressure plate; 310, the labeling feeding cylinder. DETAILED DESCRIPTION

[0011] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0012] The present invention provides Figure 1-9 The fully automatic folding box production line shown includes a workbench 101 and raw materials; Specifically, a loading bin 102 is provided on the left side of the workbench 101, a loading bracket 103 is provided in the loading bin 102, a receiving trough 104, a shaping trough 105, and a labeling trough 107 are provided on the upper end of the workbench 101 from left to right, a material unloading chute 108 is fixedly connected to the right side of the workbench 101, a rear suspension 109 is fixedly connected to the rear of the workbench 101, and a first handling KK robot 201, a second handling KK robot 202, and a third handling KK robot 203 are fixedly connected to the rear suspension 109. The first handling KK robot 201 and the third handling KK robot 203 are located on the workbench 10 1, the second transport KK robot 202 is arranged in the workbench 101, the end of the first transport KK robot 201 is fixedly connected to the first vacuum suction cup 204, the end of the second transport KK robot 202 is fixedly connected to the second vacuum suction cup 205, and the end of the third transport KK robot 203 is fixedly connected to the third vacuum suction cup 206, wherein: the first vacuum suction cup 204 can move back and forth between the loading bin 102 and the receiving trough 104 through the first transport KK robot 201, and the second vacuum suction cup 205 can move back and forth between the receiving trough 104 and the shaping trough 105 through the second transport KK robot 202.

[0013] Specifically, the side wall of the receiving trough 104 is provided with a receiving baffle 106, the length of the receiving baffle 106 is slightly smaller than the size of the raw material, the first handling KK manipulator 201, the second handling KK manipulator 202, and the third handling KK manipulator 203 can be adjusted up and down, and a shaping mechanism is provided in the shaping trough 105, and the shaping mechanism includes: an upper flattening cylinder plate 207, a side cylinder plate 208, an upper bending cylinder plate 209, a left-side pushing cylinder cover plate 301, a right-side pushing cylinder cover plate 302, a rear closing cylinder plate 303, and a folding shaping cylinder plate 304. The upper flattening cylinder plate 207 is provided just above the shaping trough 105, and the side cylinder plate 208 is provided on the shaping trough 105. 5 side, the upper bending cylinder plate 209 is arranged at the upper frame of the shaping groove 105, the left pushing cylinder cover plate 301 and the right pushing cylinder cover plate 302 are arranged behind the shaping groove 105 and are symmetrically arranged, the rear closing cylinder plate 303 and the folding shaping cylinder plate 304 are arranged behind the shaping groove 105, wherein: the upper flat cylinder plate 207 and the upper bending cylinder plate 209 are specifically fixedly connected to the rear suspension 109, the side cylinder plate 208, the left pushing cylinder cover plate 301, the right pushing cylinder cover plate 302, and the folding shaping cylinder plate 304 are all fixedly connected to the upper surface of the workbench 101, and the rear closing cylinder plate 303 is fixedly connected to the upper surface of the folding shaping cylinder plate 304.

[0014] Specifically, a feeding air nozzle 305 is fixedly connected to the upper surface of the rear closing cylinder plate 303, a transfer groove is provided in front of the shaping groove 105, and a positioning air nozzle 306 is provided on the side wall of the transfer groove. The positioning air nozzle 306 is specifically fixedly connected to the upper surface of the workbench 101, and the third vacuum suction cup 206 can move back and forth between the transfer groove and the labeling groove 107 through the third handling KK robot 203. The feeding air nozzle 305 and the positioning air nozzle 306 are both arranged facing the transfer groove.

[0015] Specifically, a labeling device 308 is provided in the workbench 101, and the labeling outlet of the labeling device 308 is provided in the labeling groove 107, and a labeling air pressure plate 309 is provided on the side wall of the labeling groove 107, and the labeling air pressure plate 309 is arranged facing the labeling outlet, and a labeling feeding cylinder 310 is provided at the end of the labeling groove 107, and the labeling feeding cylinder 310 is matched with the labeling air pressure plate 309, and the labeling feeding cylinder 310 is fixedly connected to the upper surface of the workbench 101, and a discharge air nozzle 307 is provided on the side wall of the labeling groove 107, and the discharge air nozzle 307 is arranged facing the labeling groove 107, and an opening is provided at the end of the labeling groove 107 away from the discharge air nozzle 307, and the opening is matched with the discharge chute 108.

[0016] Working principle: When the device is in use, the worker starts the power supply and air source of the machine, and then puts the paper box raw materials into the loading bin 102. At this time, the device starts to run and is controlled by a CNC computer. First, the sensor detects the amount of raw materials in the loading bin 102, and controls the loading bracket 103 to move up and down so that the top raw materials maintain the required material picking height. Then the first handling KK robot 201 controls the first vacuum suction cup 204 to move to the top of the loading bracket 103, and vacuum-absorbs the raw materials. After absorption, it moves to the top of the receiving trough 104 and releases. At this time, the raw materials fall on the second vacuum suction cup 205 located in the receiving trough 104. At this time, the second vacuum suction cup 205 vacuum-absorbs the bottom of the raw materials. At this time, the second vacuum suction cup 205 is located between the receiving baffle 106. At this time, the front and back sides of the raw materials are limited by the receiving baffle 106. The second handling KK robot 202 controls the second vacuum suction cup 205 to move down. At this time, the upper and lower sides of the raw materials The raw material is separated, that is, the upper and lower sides are pulled apart, and then the second handling KK robot 202 controls the raw material adsorbed by the second vacuum suction cup 205 to move into the shaping groove 105. At this time, the right side of the raw material is limited by the side wall of the material receiving baffle 106, and the shaping mechanism works at the same time; 1. The upper leveling cylinder plate 207 moves down to press against the upper end of the raw material; 2. The side cylinder plate 208 moves right to press against the raw material, so that the raw material is between the side wall of the left material receiving baffle 106 and the right upper leveling cylinder plate. 207 forms a regular circular structure. 3. The left-side pushing cylinder cover plate 301 and the right-side pushing cylinder cover plate 302 are squeezed inward at the same time to close the side ears of the raw material. 4. The upper bending cylinder plate 209 presses down to bend the raw material cover plate. 5. The folding and shaping cylinder plate 304 presses forward to fold the bent cover plate and push it into the cover opening. 6. The rear cover closing cylinder plate 303 presses forward to push the cover into the color box for closing. At this time, the raw material shaping is completed to form a color box. After the shaping is completed, the feeding air nozzle 305 works to blow the shaped color box into the transfer groove, and the positioning air nozzle 306 works at the same time to blow the color box so that the color box is tightly attached to the inner wall of the transfer groove. At this time, the color box is positioned. At this time, the third transport KK robot 203 controls the third vacuum suction cup 206 to move to the top of the color box, and controls the third vacuum suction cup 206 to vacuum adsorb the upper end of the color box. After adsorption is completed, the third transport KK robot 203 controls the third vacuum suction cup 206 to move to the top of the labeling groove 107 and put down the color box. At this time, The sensor detects that the color box has been moved into place. At this time, the labeling feeding cylinder 310 pushes the color box to the upper end of the labeling device 308. The labeling device 308 outputs the label. At the same time, the labeling pressure plate 309 pops up to squeeze the label outlet to complete the labeling. Since the labeling pressure plate 309 and the labeling feeding cylinder 310 cooperate with each other to squeeze the label, the label is tightened and not easy to loosen. After labeling is completed, the unloading air nozzle 307 is started. The unloading air nozzle 307 blows the labeled color box into the unloading chute 108. At this time, the finished product slides out along the unloading chute 108.

[0017] The device can automatically fold and label color boxes, greatly improving production efficiency. It has changed the original fully manual operation into a fully automatic machine operation. Workers only need to add raw materials into the loading bin, which greatly reduces labor costs, saves manpower and time, ensures stable quality and improves production capacity. It also improves the quality of folding corner seals and labeling on color boxes. Since the color boxes do not contain products, the quality of corner seals and labeling is improved through automated equipment, avoiding problems such as difficult gaps and wrinkles during labeling.

[0018] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A fully automatic folding color box production line device, comprising a workbench (101), raw materials, and characterized by: A loading bin (102) is provided on the left side of the workbench (101), a loading bracket (103) is provided in the loading bin (102), a material receiving trough (104), a shaping trough (105), and a labeling trough (107) are provided on the upper end of the workbench (101) from left to right, a material unloading chute (108) is fixedly connected to the right side of the workbench (101), a rear suspension (109) is fixedly connected to the rear of the workbench (101), a first transport KK manipulator (201), a second transport KK manipulator (202), and a third transport KK manipulator (203) are fixedly connected to the rear suspension (109), and the first transport KK manipulator (201) and the third transport KK manipulator (203) are located on the workbench (101). 1) On the upper side, the second transport KK manipulator (202) is arranged in the workbench (101), the end of the first transport KK manipulator (201) is fixedly connected to a first vacuum suction cup (204), the end of the second transport KK manipulator (202) is fixedly connected to a second vacuum suction cup (205), and the end of the third transport KK manipulator (203) is fixedly connected to a third vacuum suction cup (206), wherein: the first vacuum suction cup (204) can move back and forth between the loading bin (102) and the receiving trough (104) through the first transport KK manipulator (201), and the second vacuum suction cup (205) can move back and forth between the receiving trough (104) and the shaping trough (105) through the second transport KK manipulator (202).

2. The fully automatic color box folding production line equipment according to claim 1, characterized in that: The side wall of the material receiving trough (104) is provided with a material receiving baffle (106), the length of the material receiving baffle (106) is slightly smaller than the size of the raw material, the first transport KK manipulator (201), the second transport KK manipulator (202), and the third transport KK manipulator (203) can be adjusted up and down, and a shaping mechanism is provided in the shaping trough (105), the shaping mechanism comprising: an upper flattening cylinder plate (207), a side cylinder plate (208), an upper bending cylinder plate (209), a left-side pushing cylinder cover plate (301), a right-side pushing cylinder cover plate (302), a rear closing cylinder plate (303), and a folding shaping cylinder plate (304), the upper flattening cylinder plate (207) is provided just above the shaping trough (105), and the side cylinder plate (208) is provided on the side of the shaping trough (105). The upper bending cylinder plate (209) is arranged at the upper frame of the shaping groove (105), the left-side pushing cylinder cover plate (301) and the right-side pushing cylinder cover plate (302) are arranged behind the shaping groove (105) and are symmetrically arranged, the rear closing cylinder plate (303) and the folding shaping cylinder plate (304) are arranged behind the shaping groove (105), wherein: the upper flat cylinder plate (207) and the upper bending cylinder plate (209) are specifically fixedly connected to the rear suspension (109), the side cylinder plate (208), the left-side pushing cylinder cover plate (301), the right-side pushing cylinder cover plate (302) and the folding shaping cylinder plate (304) are all fixedly connected to the upper surface of the workbench (101), and the rear closing cylinder plate (303) is fixedly connected to the upper surface of the folding shaping cylinder plate (304).

3. The fully automatic color box folding production line equipment according to claim 2, characterized in that: A feeding air nozzle (305) is fixedly connected to the upper surface of the rear cover cylinder plate (303), a transfer groove is provided in front of the shaping groove (105), and a positioning air nozzle (306) is provided on the side wall of the transfer groove. The positioning air nozzle (306) is specifically fixedly connected to the upper surface of the workbench (101). The third vacuum suction cup (206) can move back and forth between the transfer groove and the labeling groove (107) through the third handling KK robot (203). The feeding air nozzle (305) and the positioning air nozzle (306) are both arranged facing the transfer groove.

4. The fully automatic color box folding production line equipment according to claim 1, characterized in that: The workbench (101) is provided with a labeling device (308), and the labeling outlet of the labeling device (308) is provided in the labeling trough (107). The side wall of the labeling trough (107) is provided with a labeling air pressure plate (309), and the labeling air pressure plate (309) is arranged facing the labeling outlet. The end of the labeling trough (107) is provided with a labeling feeding cylinder (310), and the labeling feeding cylinder (310) matches the labeling air pressure plate (309). The labeling feeding cylinder (310) is fixedly connected to the upper surface of the workbench (101). The side wall of the labeling trough (107) is provided with a discharge air nozzle (307), and the discharge air nozzle (307) is arranged facing the labeling trough (107). The end of the labeling trough (107) away from the discharge air nozzle (307) is provided with an opening, and the opening matches the discharge chute (108).

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