Acetylene generator
By introducing flipped components and grille disk structures into the acetylene generator, the uniform partitioning of water spray and flip of calcium carbide is achieved, and the flexible screen is used to separate calcium carbide slag, which solves the problem of calcium carbide slag and improves the efficiency and continuity of acetylene production.
Patent Information
- Application Number
- CN202510856388.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-25
- Publication Date
- 2025-08-22
AI Technical Summary
In existing acetylene generators, a large amount of reacted calcium carbide slag on the reaction plate is bound to pieces after being exposed to water, resulting in accumulation, affecting the reaction between calcium carbide and water, and reducing the production efficiency of acetylene.
Using a flip assembly and a grille disk structure, water is sprayed through the reaction grid of the grille disk and flipped the calcium carbide with a flip plate to avoid agglomeration. At the same time, flexible screen and spiral blades are used to separate the calcium carbide slag to ensure that the hydrolysis reaction is carried out fully.
Effectively prevent the accumulation of calcium carbide slag, promote the uniformity and adequacy of the hydrolysis reaction, improve the production efficiency of acetylene, and reduce the impact of residue on production.
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Figure CN120519197A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of acetylene production, and in particular to an acetylene generator. Background Art
[0002] An acetylene generator is a device used to produce acetylene gas by chemically reacting water and calcium carbide (CaC2). The main acetylene production processes include hydrocarbon cracking and the calcium carbide process. The calcium carbide acetylene process can be categorized as either a wet process or a dry process, depending on the heat removal method and water addition method. The dry process involves spraying water into calcium carbide to produce acetylene, and is currently the primary method for producing acetylene gas.
[0003] The existing generator is provided with a stirring device and a multi-stage reaction plate. The reaction plate is provided with a feed port. The multi-stage reaction plates are horizontally arranged at equal intervals in the generator. The stirring device is provided with rake teeth. After the material enters the generator, it falls onto the reaction plate. Water is sprayed on the material through the spray valve on the upper part of the generator, and the material on the reaction plate is stirred by the rake teeth provided on the stirring device, so that the calcium carbide undergoes a hydrolysis reaction to produce acetylene gas.
[0004] Regarding the above-mentioned related technologies, the inventor believes that the rake teeth on the stirring device stir the calcium carbide, so that the calcium carbide and water mix and react quickly, but a large amount of reacted calcium carbide slag on the reaction plate sticks together to form lumps after encountering water, causing the calcium carbide and calcium carbide slag to accumulate on the reaction plate, resulting in the unreacted calcium carbide being unable to react with water better, affecting the production of acetylene. Summary of the Invention
[0005] The purpose of this application is to provide an acetylene generator to improve the problem that a large amount of carbide slag after reaction on the reaction plate sticks together to form lumps when it comes into contact with water, causing the accumulation of carbide and carbide slag on the reaction plate, resulting in the unreacted carbide being unable to react with water better, thereby affecting the production of acetylene.
[0006] The acetylene generator provided in this application adopts the following technical solution: An acetylene generator comprises a cylinder body and a feed pipe and an air outlet pipe sealed with the top of the cylinder body, a slag discharge pipe is provided at the bottom of the cylinder body, a placement plate for receiving calcium carbide is provided in the cylinder body, a flipping assembly is rotatably provided in the cylinder body, a water supply pipeline facing the placement plate is provided in the cylinder body, the placement plate comprises a reaction plate 1 fixedly connected to the inner wall of the cylinder body and a reaction plate 2 fixedly connected to the rotating shaft, a rotating shaft corresponding to the flipping assembly is rotatably provided in the cylinder body, a grille plate is fixedly provided above the reaction plate 1, a plurality of reaction grids are provided in the grille plate, a flip plate that fits the upper surface of the reaction plate 1 is provided at the bottom of the grille plate facing the rotation direction of the rotating shaft, a driving motor for driving the rotating shaft is provided on the outside of the cylinder body, and a discharge port 1 is provided at the center axis position of the reaction plate 1.
[0007] By adopting the above technical solution, the water supply pipeline sprays water toward the placement plate, and the reaction grid of the grille plate divides the placed calcium carbide into zones to ensure a uniform reaction area between water and calcium carbide. The flip plate fits with the upper surface of the reaction plate as the grille plate rotates, and can continuously flip the calcium carbide material to avoid agglomeration of calcium carbide after reaction and promote the full hydrolysis reaction. The discharge port is located at the central axis position of the reaction plate, which facilitates the downward discharge of calcium carbide slag after the reaction, reduces the accumulation of residue on the reaction plate, and allows the unreacted calcium carbide to continue to react with water to reduce the impact on acetylene production. Optionally, a fixing rod is provided on the inner wall of the cylinder toward the grille plate, a partition plate is extended above the grille plate, the partition plate is inclined toward one side of the reaction grid, a rake plate is provided on the top of the fixing rod to fit the partition plate, a plurality of sieve holes are provided in the reaction plate, and a plurality of scrapers are provided on the flip surface of the flip plate.
[0008] By adopting the above technical solution, the fixed rod and the partition plate cooperate to form an inclined guide structure above the grille plate, and the calcium carbide gathers toward the reaction grid along the partition plate. When the grille plate rotates, the rake plate on the fixed rod will move the part of the calcium carbide above the partition plate to the adjacent reaction grid, preventing excessive accumulation of material in a certain reaction grid and affecting the hydrolysis reaction rate of calcium carbide; the scraper on the flipping plate shovels the calcium carbide material that is partially stuck to the surface of the reaction disk during rotation, removes the attached residue, and pushes the flipped and crushed calcium carbide slag to the sieve hole one and falls down, so that part of the calcium carbide material falls from the discharge port one to the reaction disk two to continue reacting.
[0009] Optionally, a bevel groove is provided on the upper surface of the reaction disk, the flip plate fits into the bevel groove, the flip plate is arranged in an arc shape along the radial direction of the reaction disk, one end of the flip plate faces the discharge port 1, and the rotating shaft is located at the discharge port 1 and is fixedly connected to a spiral blade.
[0010] By adopting the above-mentioned technical solution, the inclined groove on the reaction disk 1 fits with the flip plate, and the flip plate is arc-shaped along the radial direction, so that the flip plate can completely cover the surface of the reaction disk 1 when rotating, clean up the residue and push the material to move toward the center discharge port 1; the spiral blades arranged on the rotating shaft at the discharge port 1 can spirally transport some of the larger accumulated calcium carbide slag and some calcium carbide materials to the lower area to prevent the discharge port 1 from being blocked, and at the same time the spiral blades block the unreacted calcium carbide on the reaction disk 1.
[0011] Optionally, a flexible screen for filtering carbide slag is provided below the reaction disk, a fixed plate for fixing the edge position of the flexible screen is provided at the bottom of the reaction disk, and a rotating seat rotatably connected to the rotating shaft is provided at the center of the flexible screen.
[0012] By adopting the above technical solution, the flexible screen arranged under the reaction disk one is fixed at the edge by a fixed plate, and the center is connected to the rotating seat of the rotating shaft. The flexible screen can filter the fallen calcium carbide material, so that the calcium carbide slag after the reaction falls through the mesh holes of the flexible screen, and the calcium carbide material and the calcium carbide slag are separated, preventing the calcium carbide material and the calcium carbide slag from falling on the reaction disk two together and causing blockage.
[0013] Optionally, the water supply pipeline includes a water spray pipe 1 located above the reaction disk 1 and a water inlet pipe passing through the side wall of the cylinder, and the water inlet pipe is provided with a water spray pipe 2 extending toward the bottom of the flexible screen. The water spray pipe 1 and the water spray pipe 2 are both arranged in a ring shape, and a plurality of nozzles are provided on the water spray pipe 1 toward the direction of the reaction disk 1 and the water spray pipe 2 toward the flexible screen.
[0014] By adopting the above technical solution, water spray pipe one is located above reaction disk one, with the nozzle facing reaction disk one, which can evenly wet the calcium carbide material and control the hydrolysis reaction rate; water spray pipe two extends to the bottom of the flexible screen, with the nozzle facing the screen, and reversely flushes the screen during the filtration process to prevent fine particles from clogging the mesh holes. At the same time, part of the calcium carbide material in the flexible screen continues to undergo hydrolysis reaction to generate acetylene, thereby increasing the reaction rate.
[0015] Optionally, a reciprocating thread segment is provided at one end of the rotating shaft below the reaction disk, the rotating seat is threadedly connected to the reciprocating thread segment, and when the rotating seat moves to the top of the reciprocating thread segment, the flexible screen is located between the rotating seat and the fixed plate in a concave shape.
[0016] By adopting the above technical solution, the reciprocating thread section below the rotating shaft is threadedly connected to the rotating seat. When the rotating shaft rotates, the rotating seat moves up and down along the reciprocating thread section, driving the flexible screen to produce periodic concave deformation. When the rotating seat moves to the top of the thread section, the screen is concave, and the elastic deformation of the flexible material is used to stretch and vibrate the screen, effectively removing particulate impurities attached to the screen, and at the same time allowing the calcium carbide material and calcium carbide slag on the flexible screen to be fully screened and filtered.
[0017] Optionally, the water spray pipe 2 is provided with several branch pipes extending toward the direction of the rotating axis, and the nozzles are also arranged on the concave surface of the end of the branch pipe facing the flexible screen away from the water spray pipe 2. The nozzles of the water spray pipe 2 and the branch pipe 2 are both inclined toward the flexible screen.
[0018] By adopting the above technical solution, the branch pipe of the second water spray pipe extends toward the rotating shaft, and the nozzle is tilted toward the concave surface of the flexible screen, and high-pressure flushing is performed on the back of the screen when the screen is concave; the inclined nozzle can form a multi-angle impact force, and the branch pipe expands the flushing range of the screen, while further accelerating the hydrolysis reaction rate of the calcium carbide material in the flexible screen.
[0019] Optionally, the rotating shaft is located at the top of the reciprocating threaded section and is fixedly connected to an umbrella-shaped cover covering the rotating seat. A knocking rod is rotatably arranged inside the umbrella-shaped cover and is directed toward the flexible screen. Inclined plates corresponding to the knocking rod are arranged at intervals on the edge of the rotating seat. When the umbrella-shaped cover rotates, the knocking rod moves to a higher place along the inclined surface of the inclined plate and knocks on the flexible screen.
[0020] By adopting the above technical solution, the umbrella-shaped cover covers the rotating seat to prevent the material falling from the discharge port from falling to the threaded connection between the reciprocating thread section and the rotating seat and causing an impact. A knocking rod is arranged in the umbrella-shaped cover on the rotating shaft. During the rotation of the rotating shaft, the knocking rod rises along the inclined surface of the inclined plate on the rotating seat. After separating from the inclined plate, the knocking rod falls back under the action of gravity, generating a knocking force on the flexible screen, causing the flexible screen to vibrate, further removing particulate impurities attached to the screen, and preventing the mesh of the flexible screen from being clogged.
[0021] Optionally, a plurality of discharge openings 2 are opened in the rotating seat along its circumferential direction, and the larger calcium carbide slag slides toward the discharge opening 2 along the inclined flexible screen when the rotating seat moves to the bottom end of the reciprocating thread section.
[0022] By adopting the above technical solution, the second discharge port in the circumferential direction of the rotating seat cooperates with the flexible screen that becomes inclined after the rotating seat moves. When the rotating seat moves to the bottom end of the reciprocating thread section, the screen becomes inclined, and the larger calcium carbide slag slides along the inclined surface of the screen under the action of gravity to the second discharge port and is directly discharged from the flexible screen, preventing the larger material in the flexible screen from clogging the screen.
[0023] Optionally, the reaction disk 2 is tilted toward the edge, a sieve hole 2 is provided in the reaction disk 2, the diameter of the sieve hole 2 is smaller than the diameter of the sieve hole 1, part of the nozzles on the water spray pipe 2 are tilted toward the reaction disk 2, and a lever corresponding to the upper surface of the reaction disk 2 is provided on the inner wall of the cylinder above the reaction disk 2.
[0024] By adopting the above technical solution, the reaction disk 2 is designed to be inclined toward the edge, and the sieve hole 2 allows larger calcium carbide material particles to remain on the surface of the reaction disk 2 to continue reacting, and fine calcium carbide slag particles fall through the sieve hole 2, preventing incompletely reacted calcium carbide particles from entering the slag discharge system prematurely. The inclined disk surface allows the material to naturally move toward the edge and fall during the rotation of the reaction disk 2. The lever on the inner wall of the cylinder continuously moves the material on the surface of the reaction disk 2 to prevent the material from sticking or clumping; the nozzle of the second part of the water spray pipe sprays water at an angle toward the reaction disk 2, which can carry out directionally flushing of the surface of the reaction disk 2, promptly remove attached residues and replenish the water required for the reaction, thereby improving the material processing efficiency of the reaction disk 2 and ensuring the continuity and sufficiency of the acetylene generation process.
[0025] In summary, this application includes at least one of the following beneficial technical effects: 1. The water supply pipeline sprays water toward the placement tray, and the reaction grid of the grid tray divides the added calcium carbide into zones to ensure a uniform reaction area between water and calcium carbide. The flip plate fits with the upper surface of the reaction tray as the grid tray rotates, which can continuously flip the calcium carbide material, avoid calcium carbide agglomeration and promote the full hydrolysis reaction. The discharge port is located at the central axis of the reaction tray, which facilitates the downward discharge of calcium carbide slag after the reaction, reduces the accumulation of residue on the reaction tray, and allows the unreacted calcium carbide to continue to react with water, minimizing the impact on acetylene production. 2. The reciprocating thread section below the rotating shaft is threadedly connected to the rotating seat. When the rotating shaft rotates, the rotating seat moves up and down along the reciprocating thread section, driving the flexible screen to produce periodic concave deformation. When the rotating seat moves to the top of the thread section, the screen is concave. The elastic deformation of the flexible material is used to stretch and vibrate the screen, effectively removing particulate impurities attached to the screen, while fully screening and filtering the calcium carbide materials and calcium carbide slag on the Rosse flexible screen. 3. The umbrella-shaped cover covers the rotating seat to prevent the material falling from the discharge port from dripping and affecting the threaded connection between the reciprocating thread section and the rotating seat. A knocking rod is set in the umbrella-shaped cover on the rotating shaft. During the rotation of the rotating shaft, the knocking rod rises along the inclined surface of the inclined plate on the rotating seat. After leaving the inclined plate, the knocking rod falls back under the action of gravity, generating a knocking force on the flexible screen, causing the flexible screen to vibrate, further removing particulate impurities attached to the screen, and preventing the mesh of the flexible screen from being blocked. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1It is a partial cross-sectional schematic diagram of an acetylene generator; Figure 2 yes Figure 1 A partial enlarged view of part A; Figure 3 It is a partial cross-sectional view of the disk placement part in the acetylene generator.
[0027] In the figure, 1. Cylinder; 11. Feed pipe; 12. Exhaust pipe; 13. Slag discharge pipe; 14. Drive motor; 15. Push rod; 2. Placement tray; 21. Reaction tray 1; 211. Feeding port 1; 212. Sieve hole 1; 213. Inclined groove; 22. Reaction tray 2; 221. Sieve hole 2; 23. Fixed plate; 3. Flip assembly; 31. Grille plate; 32. Reaction grid; 33. Flip plate; 331. Shovel blade; 34. Partition plate; 4. Water supply pipeline; 41. Water inlet pipe; 42. Water spray pipe 1; 43. Water spray pipe 2; 431. Branch pipe; 44. Sprinkler; 5. Rotating shaft; 51. Spiral blade; 52. Reciprocating thread section; 53. Umbrella cover; 54. Knocking rod; 6. Fixed rod; 61. Rake tooth plate; 7. Flexible screen; 8. Rotating seat; 81. Inclined plate; 82. Discharge port 2. DETAILED DESCRIPTION
[0028] The following is combined with Figure 1 -Attached Figure 3 , further details of this application are given.
[0029] Acetylene generator, see Figure 1 and Figure 2 , including a cylinder 1, a feeding pipe 11 for sealingly feeding calcium carbide is sealed at the top of the cylinder 1, and an outlet pipe 12 for discharging the generated acetylene out of the cylinder 1 and into the gas treatment device, a slag discharge pipe 13 for discharging the remaining calcium carbide slag from the cylinder 1 is sealed at the bottom of the cylinder 1, a placement tray 2 for receiving calcium carbide is provided in the cylinder 1, a water supply pipeline 4 is arranged in the cylinder 1, water is sprayed to the placement tray 2 position to carry out hydrolysis reaction with calcium carbide, a metal reaction disk 21 in the placement tray 2 is welded to the inner side wall of the cylinder 1, and a rotating shaft 5 is rotatably connected in the axial direction of the cylinder 1 through a sealed bearing, and a central axis position of the reaction disk 21 is provided with a rotating shaft. The discharge port 211 corresponding to the shaft 5 fixes the metal reaction disk 22 located below the reaction disk 21 to the rotating shaft 5 with bolts, and a metal grille plate 31 fixed to the rotating shaft 5 with bolts is provided above the reaction disk 21. A number of reaction grids 32 are provided in the grille plate 31, and a flip plate 33 that fits the upper surface of the reaction disk 21 is welded and fixed at the bottom of the grille plate 31 toward the rotation direction of the rotating shaft 5. A driving motor 14 electrically connected to the power supply is installed on the outside of the cylinder 1, and the driving motor 14 drives the rotating shaft 5 to rotate, so that the grille plate 31 and the flip plate 33 continue to flip the calcium carbide material on the reaction disk 21 to avoid agglomeration after the calcium carbide reaction.
[0030] Reference Figure 2 and Figure 3 A fixing rod 6 is bolted to the inner wall of the cylinder 1 toward the grid plate 31. An integrally formed partition plate 34 extends above the side wall of the reaction cell 32 of the grid plate 31. The partition plate 34 is tilted toward one side of the reaction cell 32. The fixing rod 6 is welded to the top of the partition plate 34. When the grid plate 31 rotates, the rake plate 61 on the fixing rod 6 moves the part of the calcium carbide that is higher than the partition plate 34 to the adjacent reaction cell 32, so that the calcium carbide is evenly distributed in the reaction cell 32 of the grid plate 31. A plurality of sieve holes 212 are provided in the reaction plate 21, and a plurality of shovels are welded on the flip surface of the flip plate 33. The blade 331, during the rotation process, the flip plate 33 and the scraper 331 shovel the calcium carbide material that is partially adhered to the surface of the reaction disk 21, remove the attached residue, and push the flipped and crushed calcium carbide slag to the sieve hole 212 to fall; an inclined groove 213 is provided on the upper surface of the reaction disk 21, and the flip plate 33 fits in the inclined groove 213. The flip plate 33 is arranged in an arc shape along the radial direction of the reaction disk 21, and one end of the flip plate 33 faces the discharge port 211. When rotating, the flip plate 33 can completely cover the surface of the reaction disk 21, remove the residue and push the material to move toward the central discharge port 211; Reference Figure 2 and Figure 3 , a spiral blade 51 is welded at the position of the rotating shaft 5 at the discharge port 1 211, and the larger accumulated calcium carbide slag and part of the calcium carbide material are spirally transported to the lower area to prevent the discharge port 1 211 from being blocked. At the same time, the spiral spiral blade 51 blocks the unreacted calcium carbide on the reaction disk 1 21; the reaction disk 2 22 is tilted toward the edge, and a sieve hole 221 is provided in the reaction disk 22. The diameter of the sieve hole 221 is smaller than the diameter of the sieve hole 1 212. The inclined disk surface of the reaction disk 22 allows the material to naturally move toward the edge and fall during the rotation of the reaction disk 22. A shifting rod 15 corresponding to the upper surface of the reaction disk 2 22 is fixed with bolts on the inner side wall of the cylinder 1 above the reaction disk 22, and the material on the surface of the reaction disk 2 22 is continuously shifted to prevent the material from sticking or agglomerating and accumulating.
[0031] Reference Figure 2 and Figure 3A flexible screen 7 for filtering carbide slag is provided below the reaction disk 21. An integrally formed fixing plate 23 is provided at the bottom of the reaction disk 21. The edge of the flexible screen 7 is fastened to the fixing plate 23 by bolts. The flexible screen 7 is a high-strength, high-elasticity, and high-wear-resistant flexible polyurethane screen. A rotating seat 8 rotatably connected to the rotating shaft 5 is fixed at the center of the flexible screen 7 by bolts. The flexible screen 7 can filter the falling carbide material and allow the reacted carbide slag to fall through the mesh of the flexible screen 7. , to separate the calcium carbide material from the calcium carbide slag; the rotating shaft 5 is provided with an integrally formed reciprocating thread section 52 at one end below the reaction disk 21, and the rotating seat 8 is threadedly connected to the reciprocating thread section 52. When the rotating seat 8 moves to the top of the reciprocating thread section 52, the flexible screen 7 is located between the rotating seat 8 and the fixed plate 23 in a concave shape, and the elastic deformation of the flexible material is used to stretch and vibrate the screen, effectively removing the particulate impurities attached to the screen, and at the same time, the calcium carbide material and calcium carbide slag on the flexible screen 7 are fully screened and filtered.
[0032] Reference Figure 2 , an umbrella-shaped cover 53 covering the rotating seat 8 is bolted to the top of the reciprocating thread section 52 of the rotating shaft 5 to prevent the material falling from the discharge port 211 from entering the threaded connection between the reciprocating thread section 52 and the rotating seat 8 and causing an impact; a metal knocking rod 54 is hingedly connected to the umbrella-shaped cover 53 and rotated toward the flexible screen 7, and an inclined plate 81 corresponding to the knocking rod 54 is arranged at intervals on the edge of the rotating seat 8. The inclined plate 81 is welded to the column welded on the rotating seat 8, and the knocking rod 54 is rotated along the inclined plate when the umbrella-shaped cover 53 rotates. After the inclined surface 81 moves to a higher position, it disengages from the inclined plate 81 and strikes the flexible screen 7, causing the flexible screen 7 to vibrate, further removing the granular impurities attached to the screen and preventing the mesh of the flexible screen 7 from being clogged; a plurality of discharge ports 82 are opened in the rotating seat 8 along its circumferential direction, and the larger calcium carbide slag slides along the inclined flexible screen 7 to the discharge port 82 when the rotating seat 8 moves to the bottom end of the reciprocating thread section 52, and is directly discharged from the flexible screen 7; preventing the larger material in the flexible screen 7 from clogging the screen.
[0033] Reference Figure 1 and Figure 3The water supply pipeline 4 includes a water spray pipe 42 located above the reaction disk 21 and a water inlet pipe 41 that penetrates the side wall of the cylinder 1. The water inlet pipe 41 is sealedly connected to the water spray pipe 42. The water inlet pipe 41 is sealedly connected to the water spray pipe 2 43 toward the bottom of the flexible screen 7. The water spray pipe 42 and the water spray pipe 2 43 are both annularly arranged. The water spray pipe 42 is threadedly sealed in the direction of the reaction disk 21 and the water spray pipe 2 43 is threadedly sealed in the direction of the flexible screen 7. A plurality of nozzles 44 can be evenly wetted by the calcium carbide material to control the hydrolysis reaction rate; the water spray pipe 2 43 is extended toward the direction of the rotating shaft 5 and is provided with a plurality of nozzles 44. The branch pipe 431 and the nozzle 44 are also arranged at the end of the branch pipe 431 toward the flexible screen 7 away from the concave surface of the water spray pipe 2 43. The nozzles 44 of the water spray pipe 2 43 and the branch pipe 431 are all inclined toward the flexible screen 7. When the screen is concave, its back is flushed with high pressure. The branch pipe 431 expands the flushing range of the screen and accelerates the hydrolysis reaction rate of the calcium carbide material in the flexible screen 7; some of the nozzles 44 on the water spray pipe 2 43 are inclined toward the reaction disk 2 22 to carry out directionally flushing on the surface of the reaction disk 22, so as to remove the attached residue in time and replenish the water required for the reaction.
[0034] The implementation principle of the embodiment of this application is: In actual operation, the calcium carbide is put into the reaction disk 21 in the cylinder 1 by the feed pipe 11, so that the calcium carbide falls into the reaction grid 32 of the grid plate 31, and the water spray pipe 42 in the water supply pipeline 4 sprays water toward the reaction disk 21 to make the calcium carbide undergo a hydrolysis reaction; the rotating shaft 5 drives the grid plate 31 to rotate, so that the flip plate 33 at the bottom of the grid plate 31 continuously flips the calcium carbide material on the reaction disk 21, and the scraper 331 shovels and crushes the calcium carbide material that is partially stuck to the surface of the reaction disk 21, cleans the residue and pushes the material to move toward the central discharge port 211; the flexible screen 7 under the reaction disk 21 filters the fallen calcium carbide material, so that the reacted calcium carbide slag falls through the mesh of the flexible screen 7, and the calcium carbide material and the calcium carbide slag are separated. The flexible screen 7 is driven by the reciprocating rotating seat 8 to produce periodic deformation, and the particulate impurities attached to the screen are removed. The flexible screen 7 is washed by the water spray pipe 2 43 and the nozzle 44 on the branch pipe 431, and at the same time, part of the calcium carbide material in the flexible screen 7 continues to be hydrolyzed; the remaining calcium carbide material falling on the reaction disk 2 22 continues to be hydrolyzed to generate acetylene under the action of water sprayed from the water spray pipe 2 43 toward the nozzle 44 of the reaction disk 22, so that the calcium carbide reacts fully; the flip plate 33 continuously flips the calcium carbide material on the reaction disk 1 21 when it rotates with the grid disk 31, so as to avoid agglomeration of calcium carbide after reaction and promote the full progress of the hydrolysis reaction, so that the unreacted calcium carbide can continue to react in contact with water to reduce the impact on the production of acetylene.
[0035] The examples of this specific embodiment are all preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, any equivalent changes made based on the structure, shape, and principle of this application should be included in the scope of protection of this application.
Claims
1. An acetylene generator comprising a cylinder (1), a feed pipe (11) and an air outlet pipe (12) sealed and connected to the top of the cylinder (1), a slag discharge pipe (13) being provided at the bottom of the cylinder (1), and characterized in that: A placement plate (2) for receiving calcium carbide is provided in the cylinder (1), a flip assembly (3) is rotatably provided in the cylinder (1), a water supply pipeline (4) toward the placement plate (2) is provided in the cylinder (1), the placement plate (2) comprises a reaction plate 1 (21) fixedly connected to the inner side wall of the cylinder (1) and a reaction plate 2 (22) fixedly connected to the rotating shaft (5), a rotating shaft (5) corresponding to the flip assembly (3) is rotatably provided in the cylinder (1), the rotating shaft (5) corresponding to the flip assembly (3) is rotatably provided in the cylinder (1), and the rotating shaft (5) corresponding to the flip assembly (3) is rotatably provided in the cylinder (1). The shaft (5) is located above the reaction disk (21) and a grid plate (31) is fixedly provided thereon. A plurality of reaction grids (32) are provided in the grid plate (31). A flip plate (33) is provided at the bottom of the grid plate (31) facing the rotation direction of the rotating shaft (5) and is in contact with the upper surface of the reaction disk (21). A driving motor (14) for driving the rotating shaft (5) to rotate is provided on the outside of the cylinder (1). A discharge port (211) is provided at the central axis of the reaction disk (21).
2. The acetylene generator according to claim 1, characterized in that: The inner side wall of the cylinder (1) is provided with a fixing rod (6) toward the grid plate (31); a partition plate (34) is extended above the grid plate (31); the partition plate (34) is inclined toward one side of the reaction grid (32); a rake tooth plate (61) is provided on the top of the fixing rod (6) and abuts against the partition plate (34); a plurality of sieve holes (212) are provided in the reaction plate (21); and a plurality of scrapers (331) are provided on the flipping surface of the flipping plate (33).
3. The acetylene generator according to claim 2, characterized in that: The upper surface of the reaction disk (21) is provided with an inclined groove (213), and the flip plate (33) is in contact with the inclined groove (213). The flip plate (33) is arranged in an arc shape along the radial direction of the reaction disk (21), and one end of the flip plate (33) faces the discharge port (211). The rotating shaft (5) is located at the discharge port (211) and is fixedly connected with a spiral blade (51).
4. The acetylene generator according to claim 3, characterized in that: A flexible screen (7) for filtering carbide slag is provided below the reaction disk (21), a fixing plate (23) for fixing the edge position of the flexible screen (7) is provided at the bottom of the reaction disk (21), and a rotating seat (8) rotatably connected to the rotating shaft (5) is provided at the center position of the flexible screen (7).
5. The acetylene generator according to claim 4, characterized in that: The water supply pipeline (4) includes a water spray pipe (42) located above the reaction disk (21) and a water inlet pipe (41) penetrating the side wall of the cylinder (1). The water inlet pipe (41) is provided with a water spray pipe (43) extending toward the bottom of the flexible screen (7). The water spray pipe (42) and the water spray pipe (43) are both arranged in an annular shape. The water spray pipe (42) is provided with a plurality of nozzles (44) in the direction toward the reaction disk (21) and the water spray pipe (43) is provided with a plurality of nozzles (44) in the direction toward the flexible screen (7).
6. The acetylene generator according to claim 5, characterized in that: A reciprocating threaded section (52) is provided at one end of the rotating shaft (5) located below the first reaction disk (21), and the rotating seat (8) is threadedly connected to the reciprocating threaded section (52). When the rotating seat (8) moves to the top of the reciprocating threaded section (52), the flexible screen (7) is located between the rotating seat (8) and the fixed plate (23) in a concave shape.
7. The acetylene generator according to claim 6, characterized in that: The second water spray pipe (43) is provided with a plurality of branch pipes (431) extending in the direction of the rotating shaft (5). The nozzle (44) is also provided at the end of the branch pipe (431) facing the lower concave surface of the second water spray pipe (43) away from the flexible screen (7). The nozzles (44) of the second water spray pipe (43) and the second branch pipe (431) are both inclined toward the flexible screen (7).
8. The acetylene generator according to claim 7, characterized in that: The rotating shaft (5) is located at the top of the reciprocating thread section (52) and is fixedly connected to an umbrella cover (53) covering the rotating seat (8). A knocking rod (54) is rotatably arranged in the umbrella cover (53) and is directed toward the flexible screen (7). Inclined plates (81) corresponding to the knocking rod (54) are arranged at intervals on the edge of the rotating seat (8). When the umbrella cover (53) rotates, the knocking rod (54) moves to a higher position along the inclined surface of the inclined plate (81) and knocks the flexible screen (7).
9. The acetylene generator according to claim 8, characterized in that: The rotating seat (8) is provided with a plurality of discharge openings (82) along its circumferential direction. When the rotating seat (8) moves to the bottom end of the reciprocating thread section (52), the larger carbide slag slides toward the discharge openings (82) along the inclined flexible screen (7).
10. The acetylene generator according to claim 9, characterized in that: The second reaction disk (22) is tilted toward the edge, a second sieve hole (221) is provided in the second reaction disk (22), the diameter of the second sieve hole (221) is smaller than the diameter of the first sieve hole (212), a portion of the nozzles (44) on the second water spray pipe (43) are tilted toward the second reaction disk (22), and a lever (15) corresponding to the upper surface of the second reaction disk (22) is provided on the inner side wall of the cylinder (1) above the second reaction disk (22).