Part welding machining mechanism for motor manufacturing
By setting up a load seat plate and multiple sets of positioning equipment on the motor welding table, the problem of frequent fixture replacement during the motor housing welding process is solved, and the stable and fixed position of motor housing of different specifications is achieved, which improves welding efficiency.
Patent Information
- Application Number
- CN202510809337.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-17
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2045-06-17
AI Technical Summary
During the welding process of existing motor housing, fixtures need to be frequently replaced to suit different specifications and sizes, which is troublesome to operate and lack of positioning stability.
A welding processing mechanism for parts for motor manufacturing is designed, using the load seat plate and welding positioning equipment set on the welding workbench, including movable bearing blocks, fixed plate bodies, control connectors and clamping components. The motor housing is positioned through multiple sets of positioning equipment to achieve stable clamping of motor housings of different specifications.
It realizes stable and fixed positioning of motor housings of different specifications, reduces the difficulty of fixture replacement operation, and improves welding processing efficiency and stability.
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Figure CN120572124A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of welding processing, in particular to a component welding processing mechanism for motor manufacturing. Background Art
[0002] Friction stir welding is a solid-phase welding technology, especially suitable for welding light alloys. Compared with traditional fusion welding, friction stir welding is less likely to produce defects such as hydrogen holes, slag inclusions, thermal cracks, large deformation, etc. during the welding process, and can achieve the connection of difficult-to-weld materials. The high-speed rotating stirring head inserts the stirring needle into the workpiece to be welded. When the workpiece to be welded and the stirring head shoulder are in close contact, the stirring head moves relative to the workpiece along the welding direction. The intense friction between the stirring head and the workpiece causes the welding temperature to rise rapidly, and the metal in the weld area becomes thermoplastic. Under the traction, stirring and extrusion of the stirring needle and the shoulder, a dense and reliable weld is formed.
[0003] During the welding process of motor housing components, special fixtures are generally used to clamp and position them. When clamping motor housings of different sizes, it is necessary to replace unused fixtures, which is troublesome to operate. The positioning fixture is fixed to the workbench by bolts, and then the welding process is performed by a stirring welding mechanism. In order to save the positioning operation of the motor housing, the motor housing is generally placed on the workbench, and then the clamping plate is pushed by the screw to clamp the side wall of the motor housing. Although it has certain working flexibility, its stability needs to be improved.
[0004] To this end, the present invention proposes a component welding processing mechanism for motor manufacturing to solve the above problems. Summary of the Invention
[0005] The object of the present invention is to provide a component welding processing mechanism for motor manufacturing to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a welding processing mechanism for parts used in motor manufacturing, comprising a welding workbench and support legs arranged at the bottom end of the welding workbench, wherein a welding mechanism is arranged on the welding workbench; A bearing seat plate is fixedly provided on the welding workbench by installing bolts, a motor housing is placed on the bearing seat plate, and the motor housing is positioned by a welding positioning device provided, and the welding positioning device is provided on the welding workbench.
[0007] Preferably, the welding positioning device includes a fixed plate body, a limiting movable groove, a movable supporting block, a connecting protrusion, a concave plate frame, a threaded through groove, a positioning threaded column, an auxiliary handle, a positioning slot, an adjusting connector and a clamping assembly; the fixed plate body is welded and fixedly arranged on the welding workbench, and a limiting movable groove is provided through the fixed plate body, a movable supporting block is slidingly connected in the limiting movable groove, and a connecting protrusion is fixedly provided on the top of the movable supporting block, and a concave plate frame is fixedly provided on the top of the connecting protrusion.
[0008] Preferably, a threaded through groove is provided through the movable bearing block, and the threaded through groove is threadedly connected to the positioning threaded column. An auxiliary handle is fixedly provided at one end of the positioning threaded column, and the positioning slot is provided in the limiting movable groove and is equidistantly arranged in a straight line.
[0009] Preferably, the concave plate frame is connected to the regulating connecting piece, and the regulating connecting piece includes a rotating connecting column, a support plate, a connecting pin, a locking slot, a connecting plate strip, a threaded hole body, a locking screw and an auxiliary knob; the rotating connecting column and the concave plate frame are connected through a connecting pin, and the side wall of the rotating connecting column is fixedly provided with a support plate, and the other end of the support plate is provided with a clamping assembly.
[0010] Preferably, a connecting strip is fixedly provided on one side of the support plate, and a threaded hole is provided in the connecting strip. The threaded hole is threadedly connected to the locking screw, and an auxiliary knob is fixedly provided on one end of the locking screw. The locking slot is provided on one side of the concave plate frame and is equidistantly arranged in an arc shape. One end of the locking screw is adapted to be snapped into the locking slot.
[0011] Preferably, the clamping assembly includes a Y-shaped support bar, a connector, an auxiliary bearing, a connecting shaft, a positioning pressure column and an auxiliary structure; the Y-shaped support bar is fixedly arranged at one end of the support plate, and the two ends of the Y-shaped support bar are symmetrically fixed with a connector, and the end face of one end of the connector is embedded with an auxiliary bearing, and the auxiliary bearing is sleeved on the connecting shaft, and the connecting shaft is fixedly arranged at one end of the positioning pressure column.
[0012] Preferably, the positioning pressure columns are symmetrically arranged in two groups, and the end surface diameter of the positioning pressure columns is larger than the end surface diameter of the connector.
[0013] Preferably, the positioning pressure column is connected to the auxiliary structure, and the auxiliary structure includes an auxiliary rubber sleeve, a through-screw cavity, a tightening threaded column, a cylindrical handle, a spherical connecting clamp, a rubber pressure head and a connecting slot; the auxiliary rubber sleeve is sleeved and fixed on the positioning pressure column, the through-screw cavity is arranged in the positioning pressure column, and the through-screw cavity extends to the auxiliary rubber sleeve.
[0014] Preferably, the through-thread cavity is threadedly connected to the tightening thread column, and a cylindrical handle is fixedly provided at one end of the tightening thread column. The tightening thread column and the positioning pressure column are provided in the same number of groups, that is, one tightening thread column is provided in one positioning pressure column.
[0015] Preferably, a spherical connecting clamp is fixedly provided at one end of the tightening thread column, and the spherical connecting clamp is adapted to be clamped with the connecting slot. The connecting slot is provided in the rubber pressure head, and the rubber pressure head is provided to be hemispherical, and the radius of the rubber pressure head is provided to be equal to the end face radius of the tightening thread column.
[0016] Compared with the prior art, the present invention has the following beneficial effects: The motor parts welding processing mechanism designed in this scheme includes a welding workbench and a supporting leg arranged at the bottom of the welding workbench, and the welding mechanism is arranged on the welding workbench; wherein a bearing seat plate is fixedly arranged on the welding workbench by installing bolts, and a motor housing is placed on the bearing seat plate, and the motor housing is positioned by a set welding positioning device, and then the welding work is performed by the set welding mechanism, wherein the welding positioning device is arranged on the welding workbench, and this scheme mainly positions and clamps the motor housing by arranging three sets of welding positioning devices on the bearing seat plate, and then welds the motor housing by the set welding mechanism, wherein the welding positioning device cooperates with the set movable bearing block, fixed plate body, regulating connector and clamping assembly to enable it to have corresponding clamping and positioning capabilities for motor housings of different specifications, and has excellent clamping and positioning capabilities. There is no need to replace other positioning fixtures for motor housings of different specifications and sizes, which saves operation difficulty, and on this basis has good positioning stability, which has a positive effect on improving its welding processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the left side of the structural connection of the motor housing welding processing mechanism of the present invention; Figure 2 for Figure 1 A magnified schematic diagram of the structural connection at center A; Figure 3 This is a schematic diagram of the right side of the motor housing welding processing mechanism structure connection of the present invention; Figure 4 for Figure 3 A magnified schematic diagram of the structural connection at point B in the middle; Figure 5 This is a schematic diagram of the local structural connection of the welding positioning device of the present invention; Figure 6 for Figure 5 A magnified schematic diagram of the structural connection at point C in the middle; Figure 7This is a schematic diagram of the exploded front side of the connection between the support plate and the clamping assembly structure of the present invention; Figure 8 This is a schematic diagram of the explosion back side of the connection between the support plate and the clamping assembly structure of the present invention; Figure 9 This is an exploded left side schematic diagram of the connection between the compression thread column and the spherical connection clamp structure of the present invention; Figure 10 This is a schematic diagram on the exploded right side of the connection between the compression thread column and the spherical connecting clamp structure of the present invention.
[0018] Figure: welding workbench 1, welding mechanism 2, support leg 3, bearing seat plate 4, mounting bolt 5, motor housing 6, housing flange 61, fixed plate 701, limited movable groove 702, movable bearing block 703, connecting protrusion 704, concave plate frame 705, threaded through groove 706, positioning threaded column 707, auxiliary handle 708, positioning slot 709, rotating connecting column 801, support plate 802, connecting pin 803, lock Fixed slot 804, connecting strip 805, threaded hole body 806, locking screw 807, auxiliary knob 808, Y-shaped support strip 901, connecting body 902, auxiliary bearing 903, connecting plug shaft 904, positioning pressure column 905, auxiliary rubber sleeve 1001, penetrating screw cavity 1002, tightening threaded column 1003, cylindrical handle 1004, spherical connecting clamp 1005, rubber pressure head 1006, connecting slot 1007. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention are described clearly and completely below. The embodiments of the present invention and all other embodiments obtained by persons of ordinary skill in the art without creative work are within the scope of protection of the present invention.
[0020] Example 1: Please refer to Figures 1-10 A welding processing mechanism for parts used in motor manufacturing includes a welding workbench 1 and a supporting leg 3 arranged at the bottom end of the welding workbench 1. A welding mechanism 2 is arranged on the welding workbench 1; a bearing seat plate 4 is fixed on the welding workbench 1 by mounting bolts 5, a motor housing 6 is placed on the bearing seat plate 4, and the motor housing 6 is positioned by a set welding positioning device, and then welding work is performed by the set welding mechanism 2. The welding positioning device here is arranged on the welding workbench 1, and three groups are arranged at equal intervals.
[0021] Before welding by welding mechanism 2, it is necessary to position the motor housing 6 and place the motor housing 6 in the middle position on the bearing seat plate 4. Then, the support plate 802 is rotated and regulated by hand so that the positioning pressure column 905 contacts the outer wall of the motor housing 6. At the same time, the movable bearing block 703 is used in conjunction with the limiting movable groove 702 to make the positioning pressure column 905 move down along the side wall of the motor housing 6 until it contacts the housing convex edge 61 at the corresponding position on the outer wall of the motor housing 6. At this time, the housing convex edge 61 has a limiting blocking effect on the positioning pressure column 905; wherein the fixed plate body 701 in the welding positioning device is welded and fixedly set on the welding workbench 1, and the fixed plate body 701 is provided with a limiting movable groove 702, and the limiting movable groove 702 is slidably connected with a movable bearing block 703, and the top of the movable bearing block 703 is fixedly provided with a connecting protrusion 704, and the top of the connecting protrusion 704 is fixedly provided with a concave plate frame 705; the movable bearing block 70 3 is provided with a threaded through groove 706, and the threaded through groove 706 is threadedly connected with the positioning threaded column 707. An auxiliary handle 708 is fixed at one end of the positioning threaded column 707. The positioning slot 709 is set in the limit movable groove 702 and is equidistantly arranged in a straight line. The concave plate frame 705 is connected to the regulating connector. The rotating connecting column 801 in the regulating connector is connected to the concave plate frame 705 through the connecting pin 803, and the side wall of the rotating connecting column 801 is fixed. A support plate 802 is provided, and a clamping assembly is provided at the other end of the support plate 802; a connecting strip 805 is fixedly provided on one side of the support plate 802, and a threaded hole body 806 is provided in the connecting strip 805, and the threaded hole body 806 is adapted to be threadedly connected with a locking screw 807, and an auxiliary knob 808 is fixedly provided at one end of the locking screw 807, and a locking slot 804 is provided on one side of the concave plate frame 705, and is equidistantly arranged in an arc shape, and one end of the locking screw 807 is adapted to be snapped into the locking slot 804.
[0022] After adjusting the position of the rear positioning pressure column 905, it is necessary to position the movable supporting block 703 and the support plate 802, that is, first rotate the positioning threaded column 707 by the auxiliary handle 708 so that one end of the positioning threaded column 707 is stuck in the positioning slot 709 at the corresponding position in the limiting movable groove 702, thereby realizing the position positioning of the movable supporting block 703; then rotate the locking screw 807 by the auxiliary knob 808 so that one end of the locking screw 807 is stuck in the locking groove 804 at the corresponding position on the side wall of the concave plate frame 705, thereby realizing the position positioning of the connecting strip 805, and the connecting strip 805 is fixedly connected to the support plate 802. The rotation of the support plate 802 will cause the connecting strip 805 to rotate. After the connecting strip 805 is positioned, the positioning work of the support plate 802 can be realized.
[0023] When the motor housing 6 is limited by the positioning pressure column 905, in order to further improve its limiting stability, an auxiliary rubber sleeve 1001 is sleeved on the outer wall of the positioning pressure column 905, which can, on the one hand, improve the contact friction effect of the positioning pressure column 905 on the motor housing 6, and on the other hand, provide a flexible contact effect to avoid the problem of clamping and extrusion damage, which has a positive effect on protecting the quality of the motor housing 6; wherein the Y-shaped support bar 901 in the clamping assembly is fixedly set at one end of the support plate 802, and the two ends of the Y-shaped support bar 901 are symmetrically fixed with a connector 902, and the end face of one end of the connector 902 is embedded with an auxiliary bearing 903, and the auxiliary bearing 903 is sleeved on the connecting plug shaft 904, and the connecting plug shaft 904 is fixed at one end of the positioning pressure column 905; the positioning pressure column 905 is symmetrically set in two groups, and the end face diameter of the positioning pressure column 905 is larger than the end face diameter of the connector 902; the positioning pressure column 905 05 is connected to the auxiliary structure, and the auxiliary rubber sleeve 1001 in the auxiliary structure is sleeved and fixedly set on the positioning pressure column 905, and the through-screw cavity 1002 is set in the positioning pressure column 905, and the through-screw cavity 1002 extends into the auxiliary rubber sleeve 1001; the through-screw cavity 1002 is adapted to be threadedly connected with the tightening thread column 1003, and one end of the tightening thread column 1003 is fixedly provided with a cylindrical handle 1004, and the tightening thread column 1003 is fixedly provided with the positioning pressure column 9 05 The two are provided with the same number of groups, that is, a clamping thread column 1003 is provided in a positioning pressure column 905; and a spherical connecting clamp 1005 is fixedly provided at one end of the clamping thread column 1003, and the spherical connecting clamp 1005 is adapted to be clamped with the connecting slot 1007, and the connecting slot 1007 is provided in the rubber pressure head 1006, and the rubber pressure head 1006 is set to be hemispherical, and the radius of the rubber pressure head 1006 is set equal to the end face radius of the clamping thread column 1003.
[0024] The present invention also provides a screw hole 1002 for the positioning pressure column 905 to be used in conjunction with the tightening thread column 1003, that is, the tightening thread column 1003 is rotated by the cylindrical handle 1004 so that the tightening thread column 1003 squeezes the side wall of the motor housing 6 or the angle formed by the motor housing 6 and the housing flange 61 until the tightening thread column 1003 is tightened; wherein a rubber pressure head 1006 is also provided at the extrusion end of the tightening thread column 1003, and the role of the rubber pressure head 1006 here is to protect the motor housing 6 when being squeezed by the tightening thread column 1003, and also to avoid extrusion damage; furthermore, the rubber pressure head 1006 and the tightening thread column 1003 are connected by the spherical connecting clamp 1005 and the connecting card slot 1007, that is, they are detachable and easy to disassemble and assemble, that is, they can be easily installed and disassembled in the later stage. It is more convenient to replace the spherical connecting clamp 1005; on the other hand, the spherical connecting clamp 1005 is adapted to be clamped with the connecting slot 1007, and the spherical connecting clamp 1005 is movable in the connecting slot 1007, that is, when the motor housing 6 or the angle between the motor housing 6 and the housing flange 61 is squeezed by the tightening thread column 1003, the rubber pressure head 1006 will contact the side wall of the motor housing 6 or the angle between the motor housing 6 and the housing flange 61, and after the contact, as the tightening thread column 1003 rotates, the tightening force of the rubber pressure head 1006 will be increased. As the tightening force increases, the rubber pressure head 1006 will be tightened and will no longer rotate with the rotation of the tightening thread column 1003, thereby reducing the friction damage caused by the rubber pressure head 1006 to the motor housing 6 or the housing flange 61, and at the same time, it will also reduce the loss of the rubber pressure head 1006 and improve its service life.
[0025] In order to further improve the clamping flexibility of the clamping threaded column 1003, the positioning pressure column 905 provided in this scheme is connected to the auxiliary bearing 903 through the connecting plug shaft 904 at its end, so that the positioning pressure column 905 can be rotated. The rotation of the positioning pressure column 905 can adjust the direction of the through-screw cavity 1002 provided therein, and the through-screw cavity 1002 is threadedly connected to the clamping threaded column 1003, so that the extrusion angle of the clamping threaded column 1003 can also be adjusted, which has better flexibility of use. After the motor housing 6 is clamped by the clamping threaded column 1003, the positioning work of the motor housing 6 can be completed, and then the welding process can be carried out through the welding mechanism 2.
[0026] This solution mainly positions and clamps the motor housing 6 by setting three sets of welding positioning devices on the bearing seat plate 4, and then welds the motor housing 6 through the set welding mechanism 2. The welding positioning device is used in conjunction with the movable bearing block 703, the fixed plate body 701 and the regulating connector and the clamping assembly, so that it has corresponding clamping and positioning capabilities for motor housings 6 of different specifications, and has excellent clamping and positioning capabilities. There is no need to replace other positioning fixtures for motor housings 6 of different specifications and sizes, which saves operation difficulty, and on this basis has good positioning stability, which has a positive effect on improving its welding processing efficiency.
[0027] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A welding mechanism for parts used in motor manufacturing, comprising a welding workbench (1) and a support leg (3) arranged at the bottom end of the welding workbench (1), wherein a welding mechanism (2) is arranged on the welding workbench (1); Its characteristics are: A bearing seat plate (4) is fixedly provided on the welding workbench (1) by means of mounting bolts (5), a motor housing (6) is placed on the bearing seat plate (4), and the motor housing (6) is positioned by means of a welding positioning device provided, and the welding positioning device is provided on the welding workbench (1).
2. The motor manufacturing parts welding processing mechanism according to claim 1, characterized in that: The welding positioning device comprises a fixed plate (701), a limiting movable groove (702), a movable bearing block (703), a connecting protrusion (704), a concave plate frame (705), a threaded through groove (706), a positioning threaded column (707), an auxiliary handle (708), a positioning slot (709), a regulating connector and a clamping assembly; the fixed plate (701) is welded and fixedly arranged on the welding workbench (1), and the limiting movable groove (702) is provided through the fixed plate (701), the movable bearing block (703) is provided in a sliding connection in the limiting movable groove (702), and the top of the movable bearing block (703) is fixedly provided with a connecting protrusion (704), and the top of the connecting protrusion (704) is fixedly provided with a concave plate frame (705).
3. The motor manufacturing parts welding processing mechanism according to claim 2, characterized in that: A threaded through groove (706) is provided through the movable bearing block (703), and the threaded through groove (706) is threadedly connected to the positioning threaded column (707). An auxiliary handle (708) is fixedly provided at one end of the positioning threaded column (707). The positioning slot (709) is provided in the limiting movable groove (702) and is equidistantly arranged in a straight line.
4. The motor manufacturing parts welding processing mechanism according to claim 2, characterized in that: The concave plate frame (705) is connected to the regulating connection member, and the regulating connection member includes a rotating connection column (801), a support plate (802), a connecting pin (803), a locking slot (804), a connecting strip (805), a threaded hole body (806), a locking screw (807) and an auxiliary knob (808); the rotating connection column (801) and the concave plate frame (705) are connected via the connecting pin (803), and the side wall of the rotating connection column (801) is fixedly provided with a support plate (802), and the other end of the support plate (802) is provided with a clamping assembly.
5. The motor manufacturing parts welding processing mechanism according to claim 4, characterized in that: A connecting strip (805) is fixedly provided on one side of the support plate (802), and a threaded hole body (806) is provided in the connecting strip (805), the threaded hole body (806) is adapted to be threadedly connected to the locking screw (807), and an auxiliary knob (808) is fixedly provided on one end of the locking screw (807), the locking slot (804) is provided on one side of the concave plate frame (705), and is equidistantly arranged in an arc shape, and one end of the locking screw (807) is adapted to be snap-fitted to the locking slot (804).
6. The motor manufacturing parts welding processing mechanism according to claim 2, characterized in that: The clamping assembly comprises a Y-shaped support bar (901), a connector (902), an auxiliary bearing (903), a connecting plug shaft (904), a positioning pressure column (905) and an auxiliary structure; the Y-shaped support bar (901) is fixedly arranged at one end of the support plate (802), and the connector (902) is symmetrically fixedly arranged at both ends of the Y-shaped support bar (901), the end face of one end of the connector (902) is embedded with an auxiliary bearing (903), the auxiliary bearing (903) is sleeved on the connecting plug shaft (904), and the connecting plug shaft (904) is fixedly arranged at one end of the positioning pressure column (905).
7. The motor manufacturing parts welding processing mechanism according to claim 6, characterized in that: The positioning pressure columns (905) are symmetrically arranged in two groups, and the end surface diameter of the positioning pressure columns (905) is larger than the end surface diameter of the connector (902).
8. The motor manufacturing parts welding processing mechanism according to claim 6, characterized in that: The positioning pressure column (905) is connected to the auxiliary structure, and the auxiliary structure includes an auxiliary rubber sleeve (1001), a through-screw cavity (1002), a tightening threaded column (1003), a columnar handle (1004), a spherical connecting clamp (1005), a rubber pressure head (1006) and a connecting slot (1007); the auxiliary rubber sleeve (1001) is sleeved and fixedly arranged on the positioning pressure column (905), the through-screw cavity (1002) is arranged in the positioning pressure column (905), and the through-screw cavity (1002) extends into the auxiliary rubber sleeve (1001).
9. The motor manufacturing parts welding processing mechanism according to claim 8, characterized in that: The through-screw cavity (1002) is threadedly connected to the tightening thread column (1003), and a cylindrical handle (1004) is fixedly provided at one end of the tightening thread column (1003). The tightening thread column (1003) and the positioning pressure column (905) are provided with the same number of groups, that is, one tightening thread column (1003) is provided in one positioning pressure column (905).
10. The motor manufacturing parts welding processing mechanism according to claim 8, characterized in that: A spherical connecting clamp (1005) is fixedly provided at one end of the compression thread column (1003), and the spherical connecting clamp (1005) is adapted to be clamped with a connecting slot (1007). The connecting slot (1007) is provided in a rubber pressure head (1006), and the rubber pressure head (1006) is provided in a hemispherical shape, and the radius of the rubber pressure head (1006) is provided equal to the end face radius of the compression thread column (1003).
Citation Information
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