Flange machining device

By adopting a "port" font-shaped mounting table and multi-station design in the flange processing device, combined with clamping and driving mechanism, the synchronization and automation of flange processing is achieved, the problem of low flange processing efficiency is solved, the processing efficiency is improved, and debris is automatically cleaned.

CN120572332APending Publication Date: 2025-09-02DONGTAI QB STAINLESS STEEL
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Patent Information

Application Number
CN202510961706.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-11
Publication Date
2025-09-02

AI Technical Summary

Technical Problem

When the existing flange processing device turns the flange flange, the processing of the flange hole cannot be carried out simultaneously, which affects the processing efficiency.

Method used

Using an installation table with an "outlet" shape, four clamping mechanisms are set up to form up and down stations, turning stations, drilling stations and boring stations. The motor drives the installation table to rotate and automatically replace the stations, and the first and second driving mechanisms are combined to achieve synchronous work. The clamping mechanism and calibration mechanism ensure stable clamping, and the turning and boring mechanism cooperate to perform automatic processing.

Benefits of technology

The synchronization and automation of flange processing are realized, processing efficiency is improved, and debris is automatically cleaned through the inverted design and the combination of the air pump jet head, which improves processing efficiency and environmental protection.

✦ Generated by Eureka AI based on patent content.

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    Figure CN120572332A_ABST
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Abstract

The invention relates to the technical field of flange machining equipment, in particular to a flange machining device which comprises a mounting table, a mounting support and a collecting bottom groove, mounting caulking grooves are formed in the periphery of the mounting table, clamping mechanisms are mounted in the mounting caulking grooves, calibration mechanisms are arranged in the middles of the clamping mechanisms, and cross-shaped connecting frames are arranged on the two sides of the mounting table. A first rotating shaft is arranged on the outer wall of the cross-shaped connecting frame, a turning mechanism and a first driving mechanism are arranged on the inner top wall of the mounting bracket, an L-shaped suspension frame is arranged at one end of the mounting bracket, a drilling mechanism is arranged on the L-shaped suspension frame, a first motor is arranged on the side wall of the mounting bracket, and a second driving mechanism is arranged on the inner wall, close to the bottom of the mounting bracket, of the mounting bracket; a fence plate is arranged at the top of the collecting bottom groove, and a boring mechanism is arranged at the top of the fence plate. The feeding and discharging station, the turning station, the drilling station and the boring station are formed on the mounting table, the four stations can work synchronously and do not interfere with one another, and the flange machining efficiency is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of flange processing equipment, in particular to a flange processing device. Background Art

[0002] Flange is a part that connects shafts to each other and is used to connect pipe ends. Flange connection is a detachable connection consisting of flanges, gaskets and bolts as a combined sealing structure. That is, the two pipes are first fixed on a flange plate respectively, and a flange gasket is added between the two flange plates. They are fastened together with bolts to complete the connection between the two pipes.

[0003] Chinese invention patent publication number CN118650438B discloses a flange processing device comprising a workbench, a feed mechanism, a clamping mechanism on each sliding plate, a turning mechanism and a boring mechanism on the workbench, wherein the top diameter of the flange of the finished flange is smaller than the bottom diameter of the flange, and a drilling mechanism on a support frame. The invention uses the clamping mechanism to clamp the workpiece to be processed, the feed mechanism to transport the workpiece to the bottom of the drilling mechanism, the turning mechanism to turn the outer circumference of the flange of the workpiece to achieve a smaller top diameter than the bottom diameter of the flange, the boring mechanism to fine-machine the flange holes on the workpiece, and the drilling mechanism to drill holes circumferentially in the disc of the workpiece to form bolt holes. The invention can both turn flanges and process flange holes and bolt holes in the disc on the flange, improving processing efficiency and ensuring processing quality.

[0004] However, the above patent still has the following shortcomings in actual use: the patent can not only turn the flange, but also process the flange holes and bolt holes of the disc on the flange. However, when turning the flange, the flange holes cannot be processed at the same time, which invisibly affects the processing efficiency of the flange. Summary of the Invention

[0005] In order to make up for the above deficiencies, the present invention provides a flange processing device to solve the problem of how to improve the processing efficiency of the flange raised in the above background technology.

[0006] The technical solution of the present invention is:

[0007] 7. The swiftly and minutely adjusting device for a wood-planer working table as claimed in claim 1, wherein said linking rod and said adjusting base are pivotally connected to each other with a bolt, and said bolt has a round shank to contact with said linking rod. said linking rod has a round shank to contact with said linking rod.

[0008] The transmission mechanism is a pair of rotating shafts, each of which is equipped with a pair of rotating shafts, and the rotating shaft is connected with a pair of rotating shafts to form a pair of rotating shafts, and the rotating shaft is connected with a pair of rotating shafts to form a pair of rotating shafts.

[0009] The top of the vertical abutment cylinder is provided with a first piston, and the bottom of the second piston is provided with a second telescopic rod. The bottom of the second telescopic rod is provided with a second abutment block. The bottom of the vertical abutment cylinder is provided with a second telescopic hole that slides with the first telescopic rod. The top outer wall of the vertical abutment cylinder is provided with a second connecting head that is connected to the first connecting head. The horizontal abutment cylinder is arranged on the top of the slider, and the vertical abutment cylinder is inverted on the inner top wall of the L-shaped plate. The first connecting head and the second connecting head are connected through a pipeline.

[0010] Preferably, the calibration mechanism includes an embedded plate and a calibration plug, the bottom of the embedded plate is provided with four guide rods arranged at equal angles around its circumference, a second spring is sleeved on the guide rod, a limit plate is provided at the bottom of the guide rod, a third telescopic hole is opened in the middle of the embedded plate, and four guide ears cooperating with the guide rods are provided on the outer wall of the calibration plug near the bottom, the guide ears are in contact with one end of the second spring, and the calibration plug is slidably set in the third telescopic hole.

[0011] Preferably, the first driving mechanism includes a longitudinal moving electric cylinder and a third motor, a first L-shaped mounting plate is installed on the slide of the longitudinal moving electric cylinder, a top ring plate is provided in the inner groove, the rotating cylinder is located in the top ring plate, the inner wall of the top ring plate is slidably matched with the outer wall of the rotating cylinder, a built-in rotating seat is provided at the bottom of the top ring plate, a transmission member is rotatably provided on the built-in rotating seat, a third gear is provided at the bottom of the transmission member, a gear ring is provided on the outer wall of the rotating cylinder, the longitudinal moving electric cylinder is arranged on the inner wall of the mounting bracket, the third motor is mounted on the first mounting plate, the gear ring is meshed with the third gear, the output end of the third motor is selectively connected to the transmission member, and the structure of the second driving mechanism is the same as that of the first driving mechanism.

[0012] Preferably, the transmission member includes a transmission shaft and a transmission plug with a polygonal cross-section. The output end of the third motor is provided with a plug sleeve that is plugged into the transmission plug. The transmission shaft is rotatably set on the built-in rotating seat, the third gear is set at the bottom of the transmission shaft, and the transmission plug is set at the top of the transmission shaft.

[0013] Preferably, a second sliding groove with a polygonal cross-section is provided at the top of the transmission shaft, a telescopic column is slidably provided in the second sliding groove, a third spring is provided between the bottom of the telescopic column and the bottom of the second sliding groove, and a second L-shaped mounting plate is provided at the top of the top ring plate, and a plug hole for plugging with the transmission plug column is provided on the second mounting plate, and the transmission plug column is arranged on the top of the telescopic column.

[0014] Preferably, a limiting ring is provided on the top of the second mounting plate.

[0015] Preferably, the turning mechanism includes a transverse moving electric cylinder, a first lifting electric push rod and a third mounting plate, a U-shaped frame is installed on the slide of the transverse moving electric cylinder, a turning tool rod is provided at the bottom of the third mounting plate, and a detachable turning tool is provided at the end of the turning tool rod, the transverse moving electric cylinder is arranged on the inner top wall of the mounting bracket, the first lifting electric push rod is arranged on the U-shaped frame, and the third mounting plate is horizontally arranged on the output end of the first lifting electric push rod.

[0016] Preferably, the boring mechanism includes a second lifting electric push rod, a boring bar and an air pump, a finishing boring bar is provided on the top of the boring bar, an annular jet head is provided on the outer wall of the boring bar, and a plurality of evenly distributed jet holes are provided on the annular jet head, the second lifting electric push rod is arranged on the top of the fence plate, the boring bar is connected to the output end of the second lifting electric push rod, the air pump is arranged on the inner wall of the mounting bracket, and the air pump is connected to the annular jet head through a pipe.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] First, the present invention adopts a "mouth"-shaped mounting platform, and four clamping mechanisms capable of clamping the flange are set on the mounting platform, indirectly forming an unloading and loading station, a turning station, a drilling station and a boring station. The unloading and loading station, the turning station, the drilling station and the boring station can work synchronously without interfering with each other. The mounting platform is driven to rotate by the first motor, so that the workpiece to be processed can automatically change the station, which invisibly improves the processing efficiency of the flange.

[0019] Secondly, the present invention can automatically turn the workpiece through the cooperation of the first driving mechanism and the turning mechanism, and can automatically finish the flange hole through the cooperation of the second driving mechanism and the boring mechanism.

[0020] Third, the workpiece to be processed at the boring station of the present invention is in an inverted state, and the debris can fall into the collection bottom trough by its own gravity. The air pump and the annular nozzle can cooperate to assist in separating the debris stuck on the top surface of the rotating cylinder and the workpiece to be processed, thereby improving environmental protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 Schematic diagram of the three-dimensional structure of the flange processing device of the present invention Figure 1 ;

[0022] Figure 2 Schematic diagram of the three-dimensional structure of the flange processing device of the present invention Figure 2 ;

[0023] Figure 3 The partial structure diagram of the flange processing device of the present invention is shown in FIG. Figure 1 ;

[0024] Figure 4 The partial structure diagram of the flange processing device of the present invention is shown in FIG. Figure 2 ;

[0025] Figure 5 Schematic diagram of the three-dimensional structure of the clamping mechanism of the present invention Figure 1 ;

[0026] Figure 6 Schematic diagram of the three-dimensional structure of the clamping mechanism of the present invention Figure 2 ;

[0027] Figure 7 It is a partial structural schematic diagram of the clamping mechanism of the present invention;

[0028] Figure 8 Schematic diagram of the three-dimensional structure of the calibration mechanism of the present invention;

[0029] Figure 9 is a cross-sectional view of the abutment assembly of the present invention;

[0030] Figure 10 is a cross-sectional view of a transmission member of the present invention;

[0031] Figure 11 is a partial structural diagram of the first driving mechanism of the present invention;

[0032] Figure 12 It is a schematic diagram of the three-dimensional structure of the turning mechanism of the present invention;

[0033] Figure 13 It is a schematic diagram of the three-dimensional structure of the boring mechanism of the present invention.

[0034] In the picture:

[0035] 1. Mounting platform; 11. Mounting groove; 111. Annular rotating seat; 12. Cross connecting frame; 13. First rotating shaft; 2. Mounting bracket; 21. L-shaped suspension; 22. First motor; 3. Collection bottom trough; 31. Fence plate; 4. Clamping mechanism; 41. Rotating cylinder; 411. Inner groove; 412. First slideway; 413. Partition plate; 414. Rotating ring; 42. Synchronous disk; 421. Snail-shaped rolling guide; 422. Slider; 423. Second rotating shaft; 424. First gear; 4 3. Second motor; 431. Second gear; 44. Abutment assembly; 441. Horizontal abutment cylinder; 4411. First piston; 4412. First telescopic rod; 4413. First abutment block; 4414. First spring; 4415. First connector; 4416. L-shaped plate; 442. Vertical abutment cylinder; 4421. Second piston; 4422. Second telescopic rod; 4423. Second abutment block; 4424. Second connector; 5. Calibration mechanism; 51. Embedded plate; 511. Three telescopic holes; 52, calibration plug; 521, guide lug; 53, guide rod; 531, second spring; 532, limit plate; 6, turning mechanism; 61, horizontal moving electric cylinder; 62, first lifting electric push rod; 63, third mounting plate; 64, U-shaped frame; 65, turning tool rod; 66, turning tool; 7, first driving mechanism; 71, top ring plate; 711, built-in rotating seat; 712, plug-in hole 713, second mounting plate; 714, limit ring; 72, longitudinal moving electric cylinder ;721, first mounting plate;73, third motor;731, plug-in sleeve;74, transmission member;741, transmission shaft;7411, second slide groove;7412, telescopic column;7413, third spring;742, transmission plug column;75, third gear;76, ring gear;8, drilling mechanism;9, second driving mechanism;10, boring mechanism;101, second lifting electric push rod;102, boring bar;103, finishing boring tool;104, annular nozzle head;105, nozzle hole. DETAILED DESCRIPTION

[0036] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0037] See also Figure 1-13 The present invention describes the above technical solution in detail through the following embodiments:

[0038] A flange processing device includes a mounting table 1 in the shape of a "mouth", a mounting bracket 2, and a collection bottom groove 3. Mounting grooves 11 are provided on all four sides of the mounting table 1. A clamping mechanism 4 for clamping a flange is installed in the mounting grooves 11. A calibration mechanism 5 is provided in the middle of the clamping mechanism 4. Cross connectors 12 are provided on both sides of the mounting table 1. A first rotating shaft 13 is provided on the outer wall of the cross connector 12. A turning mechanism 6 and a first driving mechanism 7 are provided on the inner top wall of the mounting bracket 2. An L-shaped suspension 21 is provided at one end of the mounting bracket 2. A drilling mechanism 8 is provided on the L-shaped suspension 21. A first motor 22 is provided on the side wall of the mounting bracket 2. A second driving mechanism 9 is provided on the inner wall of the mounting bracket 2 near its bottom. A fence plate 31 is provided on the top of the collection bottom groove 3. A boring mechanism 10 is provided on the top of the fence plate 31. The mounting table 1 is rotatably arranged on the mounting bracket 2 through two first rotating shafts 13. The output end of the first motor 22 is connected to one of the first rotating shafts 13. The mounting bracket 2 is arranged on the top of the collection bottom groove 3.

[0039] The present invention adopts a mounting table 1 in the shape of a "mouth". Four clamping mechanisms 4 capable of clamping a flange are provided on the mounting table 1, indirectly forming a loading and unloading station, a turning station, a drilling station, and a boring station. The loading and unloading station, the turning station, the drilling station, and the boring station can work synchronously without interference. The mounting table 1 is driven to rotate by the first motor 22, enabling the workpiece to be automatically replaced at the station, invisibly improving the processing efficiency of the flange.

[0040] When the present invention is in use, first place the workpiece to be processed on the clamping mechanism 4. The clamping mechanism 4 can clamp and fix the workpiece to be processed. The clamping mechanism 4 includes a rotating cylinder 41, a synchronous disk 42, and a second motor 43. An inner groove 411 is opened at the center of the top of the rotating cylinder 41. Four first sliding grooves 412 are opened between the inner groove 411 and the outer wall of the rotating cylinder 41 and are equally angularly distributed along its circumference. A partition plate 413 is provided in the middle of the rotating cylinder 41. A first rotating hole is opened in the middle of the partition plate 413. A rotating ring 414 is provided on the outer wall of the bottom of the rotating cylinder 41. A spiral scroll slide rail 421 is provided on the top of the synchronous disk 42. Four sliders 422 that are slidably matched with the first sliding grooves 412 are slidably arranged on the spiral scroll slide rail 421. A contact component 44 for abutting against the side wall and the top of the flange is provided on the slider 422. A second rotating shaft 423 is provided at the bottom of the synchronous disk 42. A first gear 424 is provided at the bottom of the second rotating shaft 423. A second gear 431 is installed on the output end of the second motor 43. An annular rotating seat 111 that is rotatably matched with the rotating ring 414 is provided in the mounting groove 11. The synchronous disk 42 is rotatably arranged in the rotating cylinder 41. The second rotating shaft 423 is rotatably arranged in the first rotating hole. The second motor 43 is arranged upside down at the bottom of the partition plate 413. The first gear 424 is meshed with the second gear 431. The calibration mechanism 5 is provided in the inner groove 411.

[0041] The workpiece to be processed is placed on the calibration mechanism 5, and then the second motor 43 drives the second gear 431 to rotate, and the second gear 431 drives the first gear 424 to rotate, and the first gear 424 drives the second rotating shaft 423 to rotate synchronously, and the second rotating shaft 423 drives the synchronous disk 42 to rotate synchronously, and the synchronous disk 42 drives the volute rolling slide 421 to rotate synchronously, and the four sliders 422 on the volute rolling slide 421 slide on it, and the slider 422 moves toward the calibration mechanism 5 in the first slide groove 412, and the abutment assembly 44 moves synchronously with the slider 422, and the abutment assembly 44 gradually approaches the flange of the workpiece to be processed, and then the four abutment assemblies 44 abut and clamp the flange.

[0042] The abutment assembly 44 includes a horizontal abutment cylinder 441 and a vertical abutment cylinder 442. A first piston 4411 is slidably provided in the horizontal abutment cylinder 441. A first telescopic rod 4412 is provided at the head end of the first piston 4411. A first abutment block 4413 is provided at the head end of the horizontal abutment cylinder 441. A first telescopic hole that slides with the first telescopic rod 4412 is provided at the head end of the horizontal abutment cylinder 441. Hydraulic oil and a first spring 4414 are provided between the inner wall of the tail end of the horizontal abutment cylinder 441 and the first piston 4411. A first connector 4415 communicating with the interior thereof is provided on the outer wall of the tail end of the horizontal abutment cylinder 441. An L-shaped Plate 4416, a second piston 4421 is slidingly provided in the vertical abutment tube 442, a second telescopic rod 4422 is provided at the bottom of the second piston 4421, a second abutment block 4423 is provided at the bottom of the second telescopic rod 4422, a second telescopic hole is provided at the bottom of the vertical abutment tube 442 to slide with the second telescopic rod 4422, a second connector 4424 is provided on the top outer wall of the vertical abutment tube 442 to communicate with the interior thereof, the horizontal abutment tube 441 is provided on the top of the slider 422, the vertical abutment tube 442 is inverted on the inner top wall of the L-shaped plate 4416, and the first connector 4415 and the second connector 4424 are connected by a pipe.

[0043] The horizontal abutment cylinder 441 can move with the slider 422, and the first abutment block 4413 moves synchronously with the horizontal abutment cylinder 441, and the first abutment block 4413 gradually approaches the outer wall of the flange, and then the first abutment block 4413 abuts against the outer wall of the flange, and the slider 422 still moves in the first slide groove 412, but the first abutment block 4413 cannot continue to move, so that the first abutment block 4413 drives the first telescopic rod 4412 to retract into the interior of the horizontal abutment cylinder 441, and the first telescopic rod 4412 drives the first piston 4411 to move toward the tail end of the horizontal abutment cylinder 441, and the first piston 4411 not only squeezes the interior of the horizontal abutment cylinder 441, but also squeezes the first spring 4414 into a compressed state. The hydraulic oil in the horizontal abutment cylinder 441 is squeezed into the first connecting head 4415, and then enters the second connecting head 4424 through the pipeline, and then the hydraulic oil enters the vertical abutment cylinder 442. The hydraulic oil entering the vertical abutment cylinder 442 squeezes the second piston 4421, and the second piston 4421 moves downward. The second piston 4421 drives the second telescopic rod 4422 to extend outward, and the second telescopic rod 4422 drives the second abutment block 4423 to move downward, and the second abutment block 4423 gradually abuts against the top edge of the flange, and then the second motor 43 stops working, so that the workpiece to be processed can be firmly clamped, and this method can also clamp and fix workpieces with different outer diameters to be processed.

[0044] During this process, the calibration mechanism 5 can play the role of calibration and centering. The calibration mechanism 5 includes an embedded plate 51 and a calibration plug 52. The bottom of the embedded plate 51 is provided with four guide rods 53 arranged at equal angles around its circumference. A second spring 531 is sleeved on the guide rod 53. A limit plate 532 is provided at the bottom of the guide rod 53. A third telescopic hole 511 is opened in the middle of the embedded plate 51. Four guide ears 521 that cooperate with the guide rod 53 are provided on the outer wall of the calibration plug 52 near its bottom. The guide ears 521 are in contact with one end of the second spring 531, and the calibration plug 52 is slidably set in the third telescopic hole 511.

[0045] When placing the workpiece, first align the flange hole of the workpiece to be processed with the calibration plug 52, and the calibration plug 52 guides the workpiece to be processed to the center.

[0046] After the workpiece is clamped, the first motor 22 drives the first rotating shaft 13 to rotate, and the first rotating shaft 13 drives the workbench to rotate 90 degrees. The workpiece is moved to the turning station, and then the first driving mechanism 7 works. The first driving mechanism 7 includes a longitudinal moving electric cylinder 72 and a third motor 73. An L-shaped first mounting plate 721 is installed on the slide of the longitudinal moving electric cylinder 72. A top ring plate 71 is provided in the inner groove 411. The rotating cylinder 41 is located in the top ring plate 71. The inner wall of the top ring plate 71 slides with the outer wall of the rotating cylinder 41. The bottom of the top ring plate 71 is provided with a built-in rotating seat 711, and a transmission member 74 is rotatably provided on the built-in rotating seat 711. A third gear 75 is provided at the bottom of the transmission member 74, and a ring gear 76 is provided on the outer wall of the rotating cylinder 41. The longitudinal moving electric cylinder 72 is arranged on the inner wall of the mounting bracket 2, and the third motor 73 is mounted on the first mounting plate 721. The ring gear 76 is engaged with the third gear 75. The output end of the third motor 73 is selectively connected to the transmission member 74, and the second drive mechanism 9 has the same structure as the first drive mechanism 7.

[0047] The transmission member 74 includes a transmission shaft 741 and a transmission plug 742 with a polygonal cross-section. The output end of the third motor 73 is provided with a plug sleeve 731 that is plugged into the transmission plug 742. The transmission shaft 741 is rotatably set on the built-in rotating seat 711. The third gear 75 is set at the bottom of the transmission shaft 741, and the transmission plug 742 is set at the top of the transmission shaft 741.

[0048] A second sliding groove 7411 with a polygonal cross-section is provided at the top of the transmission shaft 741, and a telescopic column 7412 is slidably provided in the second sliding groove 7411. A third spring 7413 is provided between the bottom of the telescopic column 7412 and the bottom of the second sliding groove 7411. A second L-shaped mounting plate 712 is provided at the top of the top ring plate 71, and a plug hole 713 is provided on the second mounting plate 712 for plugging with the transmission plug column 742. The transmission plug column 742 is arranged on the top of the telescopic column 7412.

[0049] After the first engaging groove 7411 is opened, the second engaging groove 7412 is pushed upwards and the second engaging groove 7413 is pushed downwards, so that the second engaging groove 7412 is pushed downwards and the second engaging groove 7413 is pushed downwards. The retracted column 7412 loses the limit lock of the plug hole 713 on the second mounting plate 712, and then the third motor 73 drives the plug sleeve 731 to rotate, and the plug sleeve 731 drives the transmission plug column 742 to rotate synchronously, and the transmission plug column 742 drives the telescopic column 7412 to rotate, and the telescopic column 7412 drives the transmission shaft 741 to rotate synchronously, and the transmission shaft 741 drives the third gear 75 to rotate, and the third gear 75 drives the ring gear 76 to rotate, and the ring gear 76 drives the rotating cylinder 41 to rotate on the annular rotating seat 111, and the rotating cylinder 41 drives the workpiece to be processed to rotate.

[0050] Subsequently, the turning mechanism 6 works to turn the workpiece to be processed. The turning mechanism 6 includes a transverse moving electric cylinder 61, a first lifting electric push rod 62 and a third mounting plate 63. A U-shaped frame 64 is installed on the slide of the transverse moving electric cylinder 61. A turning tool rod 65 is provided at the bottom of the third mounting plate 63. A detachable turning tool 66 is provided at the end of the turning tool rod 65. The transverse moving electric cylinder 61 is arranged on the inner top wall of the mounting bracket 2, the first lifting electric push rod 62 is arranged on the U-shaped frame 64, and the third mounting plate 63 is horizontally arranged on the output end of the first lifting electric push rod 62.

[0051] The horizontal moving electric cylinder 61 can drive the first lifting electric push rod 62 and the turning tool rod 65 to move left and right, and the first lifting electric push rod 62 drives the turning tool rod 65 to move up and down, thereby realizing the left and right and up and down two-axis adjustment movement of the turning tool 66. In conjunction with the rotation of the workpiece to be processed, the workpiece to be processed can be automatically turned. After turning is completed, the first lifting electric push rod 62 and the horizontal moving electric cylinder 61 drive the turning tool 66 to return to the initial position, and then the longitudinal moving electric cylinder 72 drives the third motor 73 to move upward, and the plug sleeve 731 gradually removes the abutment force on the telescopic column 7412, and the plug sleeve 731 also gradually disengages The transmission plug 742 and the third spring 7413 drive the telescopic column 7412 to move up in the second slide groove 7411 through its own elastic force, and the telescopic column 7412 drives the transmission plug 742 to move up synchronously, and then the telescopic column 7412 is gradually inserted into the plug hole 713 of the second mounting plate 712. The telescopic column 7412 is locked, and the transmission shaft 741 can avoid deflection. In order to prevent the telescopic column 7412 from accidentally disengaging from the second slide groove 7411, a limit ring 714 is provided on the top of the second mounting plate 712, and the limit ring 714 is used to limit the extended position of the telescopic column 7412.

[0052] Afterwards, the first motor 22 continues to work to drive the workbench to rotate 90 degrees, and the workpiece to be processed is moved to the drilling station. Then the drilling mechanism 8 drills the workpiece. The drilling mechanism 8 has the same structure as the drilling mechanism in CN118650438B and its working principle is also the same, so it will not be repeated here.

[0053] After the drilling operation is completed, the first motor 22 continues to work to drive the workbench to rotate 90 degrees, and the workpiece to be processed is moved to the boring station. Then the boring mechanism 10 performs finish processing on the workpiece to be processed. At this time, since the workpiece to be processed is in an inverted state, the debris retained on the top surface of the rotating cylinder 41 can automatically fall into the collecting bottom trough 3.

[0054] The boring mechanism 10 includes a second lifting electric push rod 101, a boring bar 102 and an air pump. A finishing boring bar 103 is provided on the top of the boring bar 102, and an annular nozzle head 104 is provided on the outer wall of the boring bar 102. The annular nozzle head 104 is provided with a plurality of evenly distributed nozzle holes 105. The second lifting electric push rod 101 is arranged on the top of the fence plate 31, and the boring bar 102 is connected to the output end of the second lifting electric push rod 101. The air pump is arranged on the inner wall of the mounting bracket 2, and the air pump is connected to the annular nozzle head 104 through a pipe.

[0055] The second lifting electric push rod 101 drives the boring bar 102 to move upward, and the finishing boring tool 103 on the top of the boring bar 102 can gradually enter the flange hole of the workpiece to be processed. At the same time, the second driving mechanism 9 works synchronously to drive the workpiece to be processed to rotate. The working principle of the second driving mechanism 9 is the same as that of the first driving mechanism 7. The finishing boring tool 103 can finish the flange hole. When the finishing boring tool 103 hits the calibration plug 52, the calibration plug 52 can be retracted into the third telescopic hole 511, which will not hinder the precision of the flange hole. During machining, the calibration plug 52 drives all the guide ears 521 to move synchronously, and the guide ears 521 squeeze the second spring 531, and the second spring 531 becomes compressed. The air pump can also pump gas to the annular nozzle head 104, and the gas ejected from the nozzle hole 105 can act on the top surface of the rotating cylinder 41 and the workpiece to be machined. The debris stuck on the top surface of the rotating cylinder 41 and the workpiece to be machined can be detached, and then the debris can fall into the collection bottom trough 3, thereby realizing automatic cleaning and automatic collection of debris.

[0056] After the boring operation is completed, the workpiece is processed into a finished product, the second lifting electric push rod 101 drives the boring bar 102 to return to its initial position, the second drive mechanism 9 stops working, and then the first motor 22 drives the workbench to rotate another 90 degrees, and the finished product is rotated to the loading and unloading station, the clamping mechanism 4 stops working, the finished product is unloaded, and the next workpiece to be processed is placed on the clamping mechanism 4.

Claims

1. A flange processing device, characterized in that: It includes an installation platform (1) in the shape of a "mouth", an installation bracket (2), and a collection bottom groove (3). Installation slots (11) are provided on all four sides of the installation platform (1). A clamping mechanism (4) for clamping a flange is installed in the installation slots (11). A calibration mechanism (5) is provided in the middle of the clamping mechanism (4). Cross connectors (12) are provided on both sides of the installation platform (1). A first rotating shaft (13) is provided on the outer wall of the cross connector (12). A turning mechanism (6) and a first driving mechanism (7) are provided on the inner top wall of the installation bracket (2). An L-shaped suspension (21) is provided at one end of the installation bracket (2). A drilling mechanism (8) is provided on the L-shaped suspension (21). A first motor (22) is provided on the side wall of the installation bracket (2). A second driving mechanism (9) is provided on the inner wall of the installation bracket (2) near its bottom. A fence plate (31) is provided on the top of the collection bottom groove (3). A boring mechanism (10) is provided on the top of the fence plate (31). The installation platform (1) is rotatably arranged on the installation bracket (2) through two first rotating shafts (13). The output end of the first motor (22) is connected to one of the first rotating shafts (13). The installation bracket (2) is arranged on the top of the collection bottom groove (3).

2. The flange processing device according to claim 1, characterized in that: The clamping mechanism (4) includes a rotating cylinder (41), a synchronous disk (42), and a second motor (43). An inner groove (411) is opened at the center of the top of the rotating cylinder (41). Four first sliding grooves (412) are opened between the inner groove (411) and the outer wall of the rotating cylinder (41) and are equally angularly distributed along its circumference. A partition plate (413) is provided in the middle of the rotating cylinder (41). A first rotating hole is opened in the middle of the partition plate (413). A rotating ring (414) is provided on the outer wall of the bottom of the rotating cylinder (41). A spiral coiled slide rail (421) is provided on the top of the synchronous disk (42). Four sliders (422) that are slidably matched with the first sliding grooves (412) are slidably arranged on the spiral coiled slide rail (421). An abutting component (44) for abutting against the side wall and the top of the flange is provided on the slider (422). A second rotating shaft (423) is provided at the bottom of the synchronous disk (42). A first gear (424) is provided at the bottom of the second rotating shaft (423). A second gear (431) is installed on the output end of the second motor (43). An annular rotating seat (111) that is rotatably matched with the rotating ring (414) is provided in the installation slot (11). The synchronous disk (42) is rotatably arranged in the rotating cylinder (41). The second rotating shaft (423) is rotatably arranged in the first rotating hole. The second motor (43) is arranged upside down at the bottom of the partition plate (413). The first gear (424) is meshed with the second gear (431). The calibration mechanism (5) is arranged in the inner groove (411).

3. The flange processing device according to claim 2, characterized in that: The abutment assembly (44) includes a horizontal abutment cylinder (441) and a vertical abutment cylinder (442), a first piston (4411) is slidingly provided in the horizontal abutment cylinder (441), a first telescopic rod (4412) is provided at the head end of the first piston (4411), a first abutment block (4413) is provided at the head end of the first telescopic rod (4412), a first telescopic hole is provided at the head end of the horizontal abutment cylinder (441) and is slidably matched with the first telescopic rod (4412), hydraulic oil and a first spring (4414) are provided between the inner wall of the tail end of the horizontal abutment cylinder (441) and the first piston (4411), a first connector (4415) is provided on the outer wall of the tail end of the horizontal abutment cylinder (441) and is communicated with the interior thereof, and an L-shaped Plate (4416), a second piston (4421) is slidably provided in the vertical abutment tube (442), a second telescopic rod (4422) is provided at the bottom of the second piston (4421), a second abutment block (4423) is provided at the bottom of the second telescopic rod (4422), a second telescopic hole is provided at the bottom of the vertical abutment tube (442) for sliding cooperation with the second telescopic rod (4422), a second connector (4424) communicating with the interior thereof is provided on the top outer wall of the vertical abutment tube (442), the horizontal abutment tube (441) is provided on the top of the slider (422), the vertical abutment tube (442) is invertedly provided on the inner top wall of the L-shaped plate (4416), and the first connector (4415) and the second connector (4424) are communicated through a pipeline.

4. The flange processing device according to claim 2, characterized in that: The calibration mechanism (5) comprises an embedded plate (51) and a calibration plug (52); the bottom of the embedded plate (51) is provided with four guide rods (53) arranged at equal angles around the circumference thereof; the guide rods (53) are sleeved with a second spring (531); the bottom of the guide rods (53) is provided with a limit plate (532); a third telescopic hole (511) is opened in the middle of the embedded plate (51); four guide ears (521) cooperating with the guide rods (53) are provided on the outer wall of the calibration plug (52) near the bottom thereof; the guide ears (521) abut against one end of the second spring (531); and the calibration plug (52) is slidably arranged in the third telescopic hole (511).

5. The flange processing device according to claim 2, characterized in that: The first driving mechanism (7) includes a longitudinal moving electric cylinder (72) and a third motor (73). A first L-shaped mounting plate (721) is mounted on the slide of the longitudinal moving electric cylinder (72). A top ring plate (71) is provided in the inner groove (411). The rotating cylinder (41) is located in the top ring plate (71). The inner wall of the top ring plate (71) is slidably matched with the outer wall of the rotating cylinder (41). A built-in rotating seat (711) is provided at the bottom of the top ring plate (71). A transmission mechanism is provided on the built-in rotating seat (711). A third gear (75) is provided at the bottom of the transmission member (74), a gear ring (76) is provided on the outer wall of the rotating cylinder (41), the longitudinal moving electric cylinder (72) is arranged on the inner wall of the mounting bracket (2), the third motor (73) is mounted on the first mounting plate (721), the gear ring (76) is engaged with the third gear (75), the output end of the third motor (73) is selectively connected to the transmission member (74), and the second driving mechanism (9) has the same structure as the first driving mechanism (7).

6. The flange processing device according to claim 5, characterized in that: The transmission member (74) includes a transmission shaft (741) and a transmission plug post (742) with a polygonal cross section. The output end of the third motor (73) is provided with a plug sleeve (731) that is plugged into and matched with the transmission plug post (742). The transmission shaft (741) is rotatably arranged on the built-in rotating seat (711). The third gear (75) is arranged at the bottom of the transmission shaft (741), and the transmission plug post (742) is arranged at the top of the transmission shaft (741).

7. The flange processing device according to claim 6, characterized in that: The top of the transmission shaft (741) is provided with a second sliding groove (7411) with a polygonal cross-section, a telescopic column (7412) is slidably provided in the second sliding groove (7411), a third spring (7413) is provided between the bottom of the telescopic column (7412) and the bottom of the second sliding groove (7411), the top of the top ring plate (71) is provided with a second L-shaped mounting plate (712), the second mounting plate (712) is provided with a plug hole (713) for plugging with the transmission plug column (742), and the transmission plug column (742) is arranged on the top of the telescopic column (7412).

8. The flange processing device according to claim 7, characterized in that: A limiting retaining ring (714) is provided on the top of the second mounting plate (712).

9. The flange processing device according to claim 1, characterized in that: The turning mechanism (6) comprises a transverse moving electric cylinder (61), a first lifting electric push rod (62) and a third mounting plate (63); a U-shaped frame (64) is mounted on the slide of the transverse moving electric cylinder (61); a turning tool rod (65) is provided at the bottom of the third mounting plate (63); a detachable turning tool (66) is provided at the end of the turning tool rod (65); the transverse moving electric cylinder (61) is arranged on the inner top wall of the mounting bracket (2); the first lifting electric push rod (62) is arranged on the U-shaped frame (64); and the third mounting plate (63) is horizontally arranged on the output end of the first lifting electric push rod (62).

10. The flange processing device according to claim 1, characterized in that: The boring mechanism (10) comprises a second lifting electric push rod (101), a boring bar (102) and an air pump. A finishing boring bar (103) is provided on the top of the boring bar (102). An annular air jet head (104) is provided on the outer wall of the boring bar (102). The annular air jet head (104) is provided with a plurality of evenly distributed air jet holes (105). The second lifting electric push rod (101) is arranged on the top of the fence plate (31). The boring bar (102) is connected to the output end of the second lifting electric push rod (101). The air pump is arranged on the inner wall of the mounting bracket (2) and is connected to the annular air jet head (104) through a pipeline.

Citation Information

Patent Citations

  • Flange processing device

    CN118650438B