Fabric laminating device with trimming function and use method thereof
Through the fabric bonding device integrating the trimming, collection, bonding and curing modules, adaptive fabric trimming and precise glue coating are realized, solving the problems of more manual intervention and low processing efficiency in the prior art, and improving the quality of fabric bonding and the service life of the device.
Patent Information
- Application Number
- CN202510801936.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-16
- Publication Date
- 2025-09-02
AI Technical Summary
The existing fabric bonding devices lack autonomy when dealing with different bonding needs and different bonding fabrics, and require manual intervention, resulting in low processing efficiency, high safety risks, and difficulty in adapting to the cutting needs of composite materials.
A fabric bonding device with trimming function is designed, integrating trimming modules, collection modules, bonding modules and curing modules, and adaptive fabric trimming, precise glue coating and optimized glue layer curing through intelligent control, reducing the risk of manual intervention and processing.
It improves the quality and yield of fabric fitting, reduces operating risks and glue waste, extends the service life of the device, and improves processing efficiency and production continuity.
Smart Images

Figure CN120573531A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of fabric laminating, and in particular to a fabric laminating device with a trimming function and a method for using the same. Background Art
[0002] In the early days, fabric lamination required the separate steps of gluing and pressing. Disparate equipment led to problems such as poor glue curing and loose lamination. Manual operation also created wrinkles and bubbles, affecting the quality of the finished product. Traditional equipment lacked modules like temperature control and tension adjustment, making it difficult to meet the demands of refined processing for high-end fabrics. Technological innovations have integrated glue spraying, residual heat, and pressing modules, allowing for intelligent control of the finished product, improving the quality of the finished fabric.
[0003] Existing fabric bonding devices rely on manual labor to adjust the fabric and device during the fabric bonding process, which poses certain safety risks. The excessive reliance on manual labor to adjust the device's parameters results in low processing efficiency. Traditional devices are only equipped with mechanical blades and cannot adapt to the cutting requirements of composite materials, limiting the application range of the device.
[0004] Patent CN106739211B discloses a bonding device for waterproof and flame-retardant canopy coating fabrics, which has the advantage of improving bonding efficiency.
[0005] The above patent is achieved by providing a base cloth unwinding mechanism for conveying the base cloth at one end of the frame, and a surface cloth unwinding mechanism for conveying the surface cloth at the other end of the frame; the base cloth unwinding mechanism includes a feed roller 1, which is arranged on the frame by circumferential rotation and axial fixation, and the feed roller is provided with an anti-drift structure 1 for preventing the base cloth from shifting when it is conveyed thereon; the surface cloth unwinding mechanism includes a feed roller 2, which is arranged on the frame by circumferential rotation and axial fixation, and the feed roller is provided with an anti-drift structure 2 for preventing the surface cloth from shifting when it is conveyed thereon; a gluing mechanism 1 that can apply glue to the base cloth is provided between the base cloth unwinding mechanism and the surface cloth unwinding mechanism, so as to improve the bonding efficiency, and there is room for optimization in the bonding processing of different needs and different fabrics.
[0006] To this end, the present application proposes a fabric fitting device with adaptive fabric trimming function and a method for using the same. Summary of the Invention
[0007] The purpose of the present invention is to provide a fabric fitting device with a trimming function and a method of using the same, so as to solve the technical problem proposed in the above background technology that there is a lack of autonomy and manual intervention when dealing with different fitting requirements and different fitting fabrics.
[0008] To achieve the above objectives, the present invention provides the following technical solution: a fabric laminating device with a trimming function, comprising a base, a controller, and a trimming module, wherein the controller is mounted on the front side of the outer wall of the base, a conveying roller is mounted on the upper side of the outer wall of the base, the conveying roller is connected to a conveying motor via a connecting shaft, and the trimming modules are symmetrically mounted on the left and right sides of the upper portion of the outer wall of the base, and the trimming modules are connected to the controller via a signal line;
[0009] The trimming module includes: a pressing plate, a first slide groove, a first slider, a lifting rod, a cutting assembly and a trimming motor;
[0010] A pressure plate is installed on the upper side of the outer wall of the base, a lifting rod is installed on the upper side of the outer wall of the pressure plate, a first slider is installed on the upper side of the outer wall of the lifting rod, a first slide groove is installed on the upper side of the outer wall of the first slider, a trimming motor is installed on the left side of the inner wall of the base, the first slider and the lifting rod are respectively connected to the trimming motor through a connecting shaft, and a cutting assembly is installed on the front side of the outer wall of the pressure plate.
[0011] Preferably, the cutting assembly comprises: a blade, a laser generator, an ultrasonic unit, a rotating shaft and a telescopic shaft;
[0012] A blade is installed on the front side of the outer wall of the pressure plate, a laser generator is installed on the right side of the outer wall of the blade, and an ultrasonic unit is installed on the upper side of the outer wall of the blade. A rotating shaft and a telescopic shaft are installed at the connection between the blade and the laser generator and the pressure plate. A rotating shaft is installed on the front side of the outer wall of the telescopic shaft. The rotating shaft and the telescopic shaft are respectively connected to the trimming motor through a connecting shaft, and the laser generator and the ultrasonic unit are connected to the controller through a signal line.
[0013] Preferably, a collection module is installed on the lower side of the outer wall of the cutting assembly, and the collection module includes: an adsorption port, a recovery trough, a scraper, a pressing rod and a recovery box;
[0014] Recovery troughs are symmetrically installed on the front and back sides of the outer wall of the base, a suction port is installed on the lower side of the outer wall of the recovery trough, a recovery box is installed on the lower part of the inner wall of the base, the suction port is connected to the recovery box through a connecting pipe, a down-press rod is installed on the upper side of the outer wall of the recovery trough, a scraper is installed on the side of the down-press rod close to the base, and the down-press rod and the scraper are respectively connected to the trimming motor through a connecting shaft.
[0015] Preferably, the conveying roller conveys the fabric into a bonding module installed on the right side of the outer wall of the conveying roller, and the bonding module includes: a gluing roller, a pressing roller, a second chute, a second slider and a glue storage box;
[0016] A gluing roller is installed on the right side of the outer wall of the conveying roller, a pressing roller is installed on the right side of the outer wall of the gluing roller, a second slide is installed on the front and rear sides of the outer wall of the pressing roller, a second slider is installed in the middle of the inner wall of the second slide, the second slider is connected to the trimming motor through a connecting shaft, a glue storage box is installed on the right side of the outer wall of the recovery box, the glue storage box is connected to the gluing roller through a connecting pipe, and the gluing roller and the pressing roller are connected to the conveying motor through a connecting shaft.
[0017] Preferably, a curing module is installed on the right side of the outer wall of the bonding module, and the curing module includes: a temperature sensor, a curing box, a cooling roller, a hot air blower, a water tank, a heater and a circulation unit;
[0018] A curing box is installed on the right side of the outer wall of the pressing roller, a cooling roller is installed in the middle of the inner wall of the curing box, a water tank is installed on the rear side of the outer wall of the glue storage box, a circulation unit is installed on the inner wall of the cooling roller, the circulation unit is connected to the water tank through a connecting pipe, a heater is installed on the lower part of the inner wall of the water tank, temperature sensors are installed in the middle of the water tank and the upper part of the inner wall of the curing box, hot air blowers are symmetrically installed on the front and back sides of the inner wall of the curing box, the hot air blower is connected to the conveying motor through a connecting shaft, and the cooling roller is connected to the conveying motor through a connecting shaft.
[0019] Preferably, a visual sensor is installed on the left side of the outer wall of the pressure plate, and a tension sensor is installed on the lower side of the outer wall of the visual sensor. The visual sensor and the tension sensor are connected to the controller through a signal line.
[0020] Preferably, the glue coating roller comprises: a roller core, a glue storage chamber, a glue coating hole, a closer and a contact layer;
[0021] A roller core is installed on the right side of the outer wall of the conveying roller, and the outer wall of the roller core is wrapped with a glue storage chamber. A glue application hole is provided on the contact layer, and a closer is provided below the glue application hole. The glue application hole is connected to the glue storage chamber through the closer, and the input and output ends of the glue storage chamber are connected to the glue storage box. The closer is connected to the trimming motor through a connecting shaft.
[0022] Preferably, the glue storage box includes: a vibration unit, a pressurizer, a thermostat and a switching valve;
[0023] A thermostat is installed in the middle of the inner wall of the glue storage box, a vibration unit is installed at the lower part of the inner wall of the glue storage box, a pressurizer is installed on the upper side of the outer wall of the glue storage box, a switching valve is installed on the lower side of the outer wall of the pressurizer, the pressurizer is connected to the input end of the glue storage chamber through a connecting pipe, and the pressurizer is connected to the water tank through a connecting valve.
[0024] Preferably, the method of use is:
[0025] S1: The operator passes the fabric through the conveyor roller. The operator controls the conveyor motor through the controller to drive the conveyor roller to convey the fabric. The trimming motor located on the left side of the conveyor roller drives the first slider to move in the first chute to fit the two pressing plates on the left and right sides together. Then the controller controls the trimming motor to drive the lifting rod to descend. After the pressing plates are in close contact with the fabric, the controller controls the trimming motor to drive the first slider to move in the first chute to separate the pressed plates and smooth the fabric. The pressing plates stop when they move to the edge of the base. The controller controls the cutting assembly to cut the fabric and perform preliminary trimming.
[0026] S2: After the fabric enters the laminating module, the controller controls the laminating module to apply glue and press the fabric;
[0027] S3: After lamination is completed, the lamination roller conveys the fabric into the curing module for curing;
[0028] S4: The controller controls the trimming module located on the right side of the base to trim the cured fabric to obtain a finished fabric.
[0029] Preferably, the S4 is specifically:
[0030] S41: After the fabric is cured, the controller controls the trimming motor to drive the first slider to move in the first slide groove, and moves the pressing plate to a distance between the two pressing plates to a set finished fabric size;
[0031] S42: After the pressing plate has finished moving, the controller controls the trimming motor to drive the lifting rod to press the pressing plate down to fit the fabric;
[0032] S43: The controller selects a blade, a laser generator, and an ultrasonic unit to perform fabric trimming according to the fabric information transmitted by the visual sensor;
[0033] S44: After trimming is completed, the controller controls the trimming motor to drive the scraper to scrape the remaining fabric into the recovery tank, and absorbs the debris generated during the trimming process through the suction port and enters the recovery box.
[0034] Compared with the prior art, the present invention has the following beneficial effects:
[0035] 1. The present invention, by installing a trimming module, realizes the function of adaptive fabric trimming, solving the problems of manual operation, cumbersome tool switching, and single cutting method. It can eliminate fabric wrinkles and balance fabric tension, improve fabric fitting quality and yield rate, reduce operation risks and manual dependence, and improve the processing efficiency of the device.
[0036] 2. The present invention, through the installation of a collection module, achieves the function of maintaining the processing environment of the device, solving the problems of debris contaminating the fabric, reducing the laminating effect, and debris damaging the device, which increases the difficulty of maintenance. It can automatically clean the debris generated during fabric trimming, avoiding the safety hazards of manual cleaning, extending the service life of the device, and improving the production continuity of the device.
[0037] 3. The present invention achieves the function of precise dislocation gluing by installing a laminating module, solving the problems of glue waste, reliance on manual adjustment and low processing efficiency. It can maintain the stability of glue, reduce glue waste and glue seepage pollution, reduce the maintenance pressure of the device, and improve the production efficiency and production quality of the device.
[0038] 4. The present invention optimizes the curing effect of the adhesive layer by installing a curing module, solves the problems of fabric damage, incomplete curing, adhesive layer cracking and device damage, eliminates the thermal stress generated during adhesive layer curing, reduces the generation of micro-cracks in the fabric, improves the yield of the finished fabric, and extends the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] Figure 1 It is a front view structural schematic diagram of the present invention;
[0040] Figure 2 It is a schematic diagram of the front structure of the present invention;
[0041] Figure 3 It is a schematic structural diagram of the cutting assembly of the present invention;
[0042] Figure 4 This is a schematic structural diagram of the bonding module of the present invention;
[0043] Figure 5 This is a schematic structural diagram of the curing module of the present invention;
[0044] Figure 6 This is a schematic structural diagram of the glue coating roller of the present invention;
[0045] Figure 7 This is a structural diagram of the glue storage box of the present invention;
[0046] Figure 8 It is a schematic diagram of the connection structure between the pressurizer and the water tank of the present invention.
[0047] In the figure: 1. base; 2. controller; 3. conveying roller; 4. conveying motor; 5. pressing plate; 6. first slide; 7. first slide block; 8. lifting rod; 9. trimming motor; 10. blade; 11. laser generator; 12. ultrasonic unit; 13. rotating shaft; 14. telescopic shaft; 15. suction port; 16. recovery tank; 17. scraper; 18. pressing rod; 19. recovery box; 20. glue roller; 21. pressing roller; 22. Second chute; 23. Second slider; 24. Glue storage box; 25. Temperature sensor; 26. Curing box; 27. Cooling roller; 28. Hot air blower; 29. Water tank; 30. Heater; 31. Circulation unit; 32. Visual sensor; 33. Tension sensor; 34. Roller core; 35. Glue storage chamber; 36. Glue application hole; 37. Closer; 38. Contact layer; 39. Vibration unit; 40. Pressurizer; 41. Thermostat; 42. Switching valve. DETAILED DESCRIPTION
[0048] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0049] In the description of the present invention, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0050] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc., should be understood in a broad sense. For example, "connected" may refer to a fixed connection, a detachable connection, or an integral connection; it may refer to a mechanical connection or an electrical connection; it may refer to a direct connection or an indirect connection through an intermediate medium; it may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0051] Example 1: Please refer to Figure 1 、 Figure 2 and Figure 3A fabric laminating device with a trimming function includes a base 1, a controller 2, and a trimming module. The controller 2 is installed on the front side of the outer wall of the base 1, and a conveying roller 3 is installed on the upper side of the outer wall of the base 1. The conveying roller 3 is connected to the conveying motor 4 through a connecting shaft. The trimming modules are symmetrically installed on the left and right sides of the upper part of the outer wall of the base 1, and the trimming modules are connected to the controller 2 through a signal line.
[0052] The trimming module includes: a pressing plate 5, a first slide 6, a first slider 7, a lifting rod 8, a cutting assembly and a trimming motor 9;
[0053] A pressing plate 5 is installed on the upper side of the outer wall of the base 1, a lifting rod 8 is installed on the upper side of the outer wall of the pressing plate 5, a first slider 7 is installed on the upper side of the outer wall of the lifting rod 8, a first slide groove 6 is installed on the upper side of the outer wall of the first slider 7, a trimming motor 9 is installed on the left side of the inner wall of the base 1, the first slider 7 and the lifting rod 8 are respectively connected to the trimming motor 9 through a connecting shaft, and a cutting assembly is installed on the front side of the outer wall of the pressing plate 5;
[0054] The cutting assembly includes: a blade 10, a laser generator 11, an ultrasonic unit 12, a rotating shaft 13 and a telescopic shaft 14;
[0055] A blade 10 is installed on the front side of the outer wall of the pressing plate 5, a laser generator 11 is installed on the right side of the outer wall of the blade 10, and an ultrasonic unit 12 is installed on the upper side of the outer wall of the blade 10. A rotating shaft 13 and a telescopic shaft 14 are installed at the connection between the blade 10 and the laser generator 11 and the pressing plate 5. The rotating shaft 13 is installed on the front side of the outer wall of the telescopic shaft 14. The rotating shaft 13 and the telescopic shaft 14 are respectively connected to the trimming motor 9 through a connecting shaft. The laser generator 11 and the ultrasonic unit 12 are connected to the controller 2 through a signal line;
[0056] A visual sensor 32 is installed on the left side of the outer wall of the pressing plate 5, and a tension sensor 33 is installed on the lower side of the outer wall of the visual sensor 32. The visual sensor 32 and the tension sensor 33 are connected to the controller 2 through a signal line;
[0057] Furthermore, after the operator puts the two fabrics that need to be bonded into the device, the controller 2 controls the trimming module located on the left side of the conveying roller 3 to pre-process the fabrics before bonding. The controller 2 controls the trimming motor 9 to drive the first slider 7 to move in the first slide 6 to restore the position of the pressing plate 5 to a state of bonding together. Then, the trimming motor 9 is controlled to drive the lifting rod 8 to lower the height of the pressing plate 5 so that the lower surface of the pressing plate 5 is bonded to the fabrics. The tension sensor 33 located on the front side of the pressing plate 5 contacts the fabrics. Then, the trimming motor 9 is controlled to drive the first slider 7 to move in the first slide 6 to separate the two pressing plates 5. During the separation process of the pressing plates 5, the tension sensor 33 located on the front side of the pressing plate 5 is in contact with the fabrics. The wrinkles are smoothed, and at the same time, the tension sensor 33 detects the tension information in the fabric and transmits the information to the controller 2. After the pressing plate 5 moves to the edge of the fabric, the controller 2 controls the trimming motor 9 to further press down to fix the fabric, and then the controller 2 controls the trimming motor 9 to drive the telescopic shaft 14 connected to the blade 10 to extend downward, and controls the rotating shaft 13 connected to the blade 10 to rotate, driving the blade 10 to rotate and cut the edge of the fabric. After the cutting is completed, the controller 2 controls the rotating shaft 13, the telescopic shaft 14 and the blade 10 to reset, and lift the pressing plate 5 upward, so that the fabric can be moved in the device under the drive of the conveying roller 3 driven by the conveying motor 4. After the processing is completed in the device, the trimming module located at the far right end of the device performs post-processing on the fabric. The controller 2 controls the trimming motor 9 to drive the first slider 7 to move in the first slide 6 according to the required width of the fabric, and adjusts the distance between the pressing plates 5 to the required width of the fabric. Then, the lifting rod 8 is controlled to descend so that the pressing plates 5 fit the fabric. The cutting method used in post-processing trimming is selected according to the fabric information collected by the visual sensor 32 during the operator's placement of the fabric. When trimming hard and thick fabrics, the controller 2 selects the blade 10 for cutting, and selects the laser generator 11 for cutting when trimming chemical fiber materials such as polyester and nylon. When trimming synthetic fiber composite materials such as laminated fabrics, the ultrasonic unit 12 is selected to cooperate with the blade 10 for cutting. When the edge of the finished fabric is curved, the controller 2 selects the laser generator 11 to complete the cutting. During the cutting process, the trimming motor 9 drives the rotating shaft 13 and the telescopic shaft 14 to adjust the angle and position of the laser generator 11, thereby performing curved cutting on the edge of the fabric, realizing the function of adaptive fabric trimming, solving the problems of manual operation, cumbersome tool switching and single cutting method, eliminating fabric wrinkles and balancing fabric tension, improving the fabric fitting quality and yield rate, reducing operation risks and manual dependence, and improving the processing efficiency of the device.
[0058] Example 2: Please refer to Figure 1 and Figure 2 , a fabric laminating device with a trimming function, a collection module is installed on the lower side of the outer wall of the cutting assembly, and the collection module includes: a suction port 15, a recovery trough 16, a scraper 17, a pressing rod 18 and a recovery box 19;
[0059] Recovery grooves 16 are symmetrically installed on the front and back sides of the outer wall of the base 1, and a suction port 15 is installed on the lower side of the outer wall of the recovery groove 16. A recovery box 19 is installed on the lower part of the inner wall of the base 1. The suction port 15 is connected to the recovery box 19 through a connecting pipe. A pressing rod 18 is installed on the upper side of the outer wall of the recovery groove 16. A scraper 17 is installed on the side of the pressing rod 18 close to the base 1. The pressing rod 18 and the scraper 17 are respectively connected to the trimming motor 9 through a connecting shaft;
[0060] Furthermore, after the fabric is fed into the device by the operator, when the trimming module located on the left side of the conveying roller 3 trims the fabric, fiber debris, strip or block scraps, and burr debris, etc., which are single-material waste without chemical adhesives, will be generated when the blade 10 rotates to cut the edge of the fabric. At this time, the controller 2 controls the suction ports 15 located on both sides of the base 1 to generate suction under the drive of the trimming motor 9, and sucks the generated small debris into the recovery tank 16. For large debris on the base 1, the controller 2 controls the trimming motor 9 to drive the pressing rod 18 to press the scraper 17 down to a high degree, so that the scraper 17 fits the upper surface of the base 1, and then the trimming motor 9 drives the scraper 17 to retract. , scrape the large debris into the recovery groove 16, and enter the recovery box 19 through the connecting pipe. After the fabric is bonded, adhesive waste, delaminated fragments and carbonized hard edges and other wastes will be generated during trimming. These wastes cannot be directly utilized and are not directly discarded. The same method is used to recycle the trimming waste after bonding into the recovery box 19 for subsequent processing, realizing the function of maintaining the processing environment of the device, solving the problems of debris contaminating the fabric and reducing the bonding effect and debris damaging the device and increasing the difficulty of maintenance, and being able to automatically clean the debris generated during fabric trimming, avoiding the safety hazards of manual cleaning, extending the service life of the device, and improving the production continuity of the device.
[0061] Example 3: Please refer to Figure 1 、 Figure 4 、 Figure 6 、 Figure 7 and Figure 8 A fabric laminating device with a trimming function, wherein the conveying roller 3 conveys the fabric into a laminating module installed on the right side of the outer wall of the conveying roller 3, and the laminating module includes: a gluing roller 20, a pressing roller 21, a second chute 22, a second slider 23 and a glue storage box 24;
[0062] A gluing roller 20 is installed on the right side of the outer wall of the conveying roller 3, a pressing roller 21 is installed on the right side of the outer wall of the gluing roller 20, a second chute 22 is installed on the front and rear sides of the outer wall of the pressing roller 21, a second slider 23 is installed in the middle of the inner wall of the second chute 22, the second slider 23 is connected to the trimming motor 9 through a connecting shaft, a glue storage box 24 is installed on the right side of the outer wall of the recovery box 19, the glue storage box 24 is connected to the gluing roller 20 through a connecting pipe, and the gluing roller 20 and the pressing roller 21 are connected to the conveying motor 4 through a connecting shaft;
[0063] The glue coating roller 20 includes: a roller core 34, a glue storage chamber 35, a glue coating hole 36, a closer 37 and a contact layer 38;
[0064] A roller core 34 is mounted on the right side of the outer wall of the conveying roller 3. The outer wall of the roller core 34 is wrapped with a glue storage chamber 35. A glue application hole 36 is provided on the contact layer 38. A closer 37 is provided below the glue application hole 36. The glue application hole 36 is connected to the glue storage chamber 35 via the closer 37. The input and output ends of the glue storage chamber 35 are connected to the glue storage box 24. The closer 37 is connected to the trimming motor 9 via a connecting shaft.
[0065] The glue storage box 24 includes: a vibration unit 39, a pressurizer 40, a thermostat 41 and a switching valve 42;
[0066] A thermostat 41 is mounted in the middle of the inner wall of the glue storage box 24, a vibration unit 39 is mounted in the lower portion of the inner wall of the glue storage box 24, a pressurizer 40 is mounted on the upper side of the outer wall of the glue storage box 24, and a switching valve 42 is mounted on the lower side of the outer wall of the pressurizer 40. The pressurizer 40 is connected to the input end of the glue storage chamber 35 via a connecting pipe, and the pressurizer 40 is connected to the water tank 29 via a connecting valve.
[0067] Furthermore, when the conveying roller 3 drives the fabric to be conveyed to the gluing roller 20, the controller 2 controls the vibration unit 39 in the glue storage box 24 to vibrate and maintain the state of the adhesive according to the fabric type collected by the visual sensor 32, and controls the temperature of the adhesive through the thermostat 41. According to the fabric type, the switching valve 42 is controlled to input the adhesive stored in the glue storage box 24 from the input end of the glue storage chamber 35 through the pressurizer 40, and return it to the glue storage box 24 from the output end of the glue storage chamber 35. When the two pieces of fabric pass through the gluing roller 20, , the contact layer 38 of the glue-spreading roller 20 in the middle is provided with glue-spreading holes 36 in an array. When the fabric needs to be glued, the controller 2 controls the closer 37 to open the connection between the glue storage chamber 35 and the glue-spreading holes 36, so that the adhesive can overflow from the glue-spreading holes 36 during the connection between the glue storage box 24 and the glue storage chamber 35 to glue the fabric. When the glue-spreading roller 20 rotates to transport the fabric, the controller 2 controls the trimming motor 9 to adjust the speed of the roller core 34 of the glue-spreading roller 20 in the middle, and controls the trimming motor 9 to control the closer The opening and closing of 37 makes the adhesive coating position on the bonding surface of the upper and lower fabrics different. After the gluing is completed, the two fabrics are bonded and transported into the pressing roller 21. The controller 2 controls the trimming motor 9 to drive the second slider 23 to move on the second slide 22 according to the different fabric bonding conditions, and adjusts the distance between the two pressing rollers 21, so as to complete the fabric bonding based on the different pressures of the fabrics. After the two fabrics are bonded, when bonding two different fabrics, the type of adhesive needs to be changed. The controller 2 controls the water flow in the water tank 29 to connect to the pressurizer 40 through the connecting valve. The heated water flow is pressurized by the pressurizer 40 and is used to clean the glue storage chamber 35, the glue coating hole 36 and the connecting pipe for conveying the adhesive, so as to avoid the adhesive mixing and damaging the device and the fabric, thereby realizing the function of precise dislocation gluing, solving the problems of glue waste, dependence on manual adjustment and low processing efficiency, maintaining the glue state stable, reducing glue waste and glue penetration pollution, reducing the maintenance pressure of the device, and improving the production efficiency and production quality of the device.
[0068] Example 4: Please refer to Figure 1 and Figure 5 A fabric laminating device with a trimming function, wherein a curing module is installed on the right side of the outer wall of the laminating module, and the curing module includes: a temperature sensor 25, a curing box 26, a cooling roller 27, a hot air blower 28, a water tank 29, a heater 30 and a circulation unit 31;
[0069] A curing box 26 is installed on the right side of the outer wall of the pressing roller 21, and a cooling roller 27 is installed in the middle of the inner wall of the curing box 26. A water tank 29 is installed on the rear side of the outer wall of the glue storage box 24. A circulation unit 31 is installed on the inner wall of the cooling roller 27. The circulation unit 31 is connected to the water tank 29 through a connecting pipe. A heater 30 is installed on the lower part of the inner wall of the water tank 29. A temperature sensor 25 is installed in the middle of the inner wall of the water tank 29 and in the upper part of the curing box 26. Hot air blowers 28 are symmetrically installed on the front and back sides of the inner wall of the curing box 26. The hot air blower 28 is connected to the conveying motor 4 through a connecting shaft, and the cooling roller 27 is connected to the conveying motor 4 through a connecting shaft.
[0070] Furthermore, after the fabric is bonded in the bonding module, it enters the curing box 26. The controller 2 controls the conveying motor 4 to drive the hot air blower 28 to generate hot air in the curing box 26. The temperature in the curing box 26 is detected by the temperature sensor 25 located on the upper part of the inner wall of the curing box 26. During the process of using hot air to cure the bonded fabric, the hot air causes the temperature of the fabric to rise rapidly. In order to avoid high temperature damage to the device and fabric, when the fabric passes over the cooling roller 27, the circulation unit 31 located inside the cooling roller 27 is connected to the water tank 29, and the temperature of the fabric is reduced by heat exchange. At the same time, in order to avoid the temperature difference between the water flow and the textile fabric being too large, When the cooling roller 27 is deformed, the curing effect deteriorates, and the fabric is damaged, the controller 2 controls the heater 30 to heat the water flow in the water tank 29, and detects the temperature of the water flow through the temperature sensor 25 in the middle of the inner wall of the water tank 29. The temperature of the water flow in the water tank 29 is adjusted according to the fabric and the type of adhesive used to complete the curing process of the bonded fabric, thereby realizing the function of optimizing the curing effect of the adhesive layer, solving the problems of fabric damage, incomplete curing, adhesive layer cracking and device damage, eliminating the thermal stress generated during the curing of the adhesive layer, reducing the generation of micro-cracks in the fabric, improving the yield rate of the finished fabric, and extending the service life of the device.
[0071] Example 5: Please refer to Figure 1 、 Figure 2 、 Figure 4 and Figure 5 , a fabric laminating device with a trimming function, a collection module is installed on the lower side of the outer wall of the cutting assembly, and the collection module includes: a suction port 15, a recovery trough 16, a scraper 17, a pressing rod 18 and a recovery box 19;
[0072] Recovery grooves 16 are symmetrically installed on the front and back sides of the outer wall of the base 1, and a suction port 15 is installed on the lower side of the outer wall of the recovery groove 16. A recovery box 19 is installed on the lower part of the inner wall of the base 1. The suction port 15 is connected to the recovery box 19 through a connecting pipe. A pressing rod 18 is installed on the upper side of the outer wall of the recovery groove 16. A scraper 17 is installed on the side of the pressing rod 18 close to the base 1. The pressing rod 18 and the scraper 17 are respectively connected to the trimming motor 9 through a connecting shaft;
[0073] The conveying roller 3 conveys the fabric into the bonding module installed on the right side of the outer wall of the conveying roller 3. The bonding module includes: a gluing roller 20, a pressing roller 21, a second chute 22, a second slider 23 and a glue storage box 24;
[0074] A gluing roller 20 is installed on the right side of the outer wall of the conveying roller 3, a pressing roller 21 is installed on the right side of the outer wall of the gluing roller 20, a second chute 22 is installed on the front and rear sides of the outer wall of the pressing roller 21, a second slider 23 is installed in the middle of the inner wall of the second chute 22, the second slider 23 is connected to the trimming motor 9 through a connecting shaft, a glue storage box 24 is installed on the right side of the outer wall of the recovery box 19, the glue storage box 24 is connected to the gluing roller 20 through a connecting pipe, and the gluing roller 20 and the pressing roller 21 are connected to the conveying motor 4 through a connecting shaft;
[0075] Furthermore, after the two pieces of fabric are coated with adhesive after passing through the gluing roller 20 in the bonding module, they enter the pressing roller 21. In order to avoid the adhesive coating effect not being improved during the adhesive coating process, a collecting module is added between the gluing roller 20 and the pressing roller 21. After the fabrics are coated with adhesive after passing through the gluing roller 20, the controller 2 controls the trimming motor 9 to drive the lower pressure rod 18 located between the gluing roller 20 and the pressing roller 21 to lower the height of the scraper 17 so that the scraper 17 contacts the upper surface of the two pieces of fabrics that are combined into one after the adhesive coating, and then controls the trimming motor 9. The scraper 17 is driven to move back and forth to evenly spread the adhesive in the laminated fabric, and then the laminated fabric enters the pressing roller 21 for pressing. At the same time, when the adhesive in the laminated fabric is excessively coated, the same operation can be taken to hang the excess adhesive in the laminated fabric out of the fabric, and the adhesive is scraped into the recovery tank 16 by the scraper 17. The adhesive entering the recovery tank 16 can be simply processed and returned to the glue storage box 24, reducing glue waste. At the same time, it can avoid the excessive adhesive in the laminated fabric from overflowing during the pressing stage and causing damage to the pressing roller 21.
[0076] Working principle: After the operator puts the two fabrics that need to be bonded into the device, the controller 2 controls the trimming module located on the left side of the conveying roller 3 to pre-process the fabrics before bonding. The controller 2 controls the trimming motor 9 to drive the first slider 7 to move in the first slide 6 to restore the position of the pressing plate 5 to a state of bonding together. Then, the trimming motor 9 is controlled to drive the lifting rod 8 to lower the height of the pressing plate 5 so that the lower bottom surface of the pressing plate 5 is bonded to the fabric. The tension sensor 33 located on the front side of the pressing plate 5 contacts the fabric. Then, the trimming motor 9 is controlled to drive the first slider 7 to move in the first slide 6 to separate the two pressing plates 5. During the separation process of the pressing plate 5, the wrinkles on the surface of the fabric are smoothed out. At the same time, the tension sensor 33 detects the tension information in the fabric and transmits the information to the controller 2. After the pressing plate 5 moves to the edge of the fabric, the controller 2 controls the trimming motor 9 to further press down to fix the fabric. Then, the controller 2 controls the trimming motor 9 to drive the telescopic shaft 14 connected to the blade 10 downward 16, and the like. The scraper 17 is a rotary blade 10, which is connected to the base 1 and is driven by the conveying roller 3. The scraper 17 is driven by the conveying motor 4 ...
[0077] When the conveying roller 3 drives the fabric to be conveyed to the gluing roller 20, the controller 2 controls the vibration unit 39 in the glue box 24 to vibrate to maintain the state of the adhesive according to the fabric type collected by the visual sensor 32, and controls the temperature of the adhesive through the thermostat 41. According to the fabric type, the switching valve 42 is controlled to input the adhesive stored in the glue box 24 from the input end of the glue chamber 35 through the pressurizer 40, and return it to the glue box 24 from the output end of the glue chamber 35. When two pieces of fabric pass through the gluing roller 20, the contact layer 38 of the middle gluing roller 20 is arrayed with glue holes 36. When the fabric needs to be glued, the controller 2 controls the closer 37 to open the connection between the glue chamber 35 and the glue holes 36, so that the adhesive can overflow from the glue holes 36 to gluing the fabric during the communication between the glue box 24 and the glue chamber 35. When the gluing roller 20 rotates to convey the fabric, the controller 2 controls The trimming motor 9 adjusts the speed of the roller core 34 of the glue-spreading roller 20 in the middle, and controls the trimming motor 9 to control the opening and closing of the closer 37, so that the adhesive is applied to different positions on the bonding surfaces of the upper and lower fabrics. After the gluing is completed, the two fabrics are bonded and transported into the pressing roller 21. The controller 2 controls the trimming motor 9 to drive the second slider 23 to move on the second slide 22 according to the different fabric bonding conditions, and adjusts the distance between the two pressing rollers 21, so as to complete the fabric bonding based on the different pressures of the fabrics. After the two fabrics are bonded, when bonding two different fabrics, the type of adhesive needs to be changed. The controller 2 controls the water flow in the water tank 29 to connect to the pressurizer 40 through the connecting valve. The heated water is pressurized by the pressurizer 40 and is used to clean the glue storage chamber 35, the glue-spreading hole 36 and the connecting pipe for conveying the adhesive to prevent the adhesive from mixing and damaging the device and the fabric.
[0078] After the fabric is bonded in the bonding module, it enters the curing box 26. The controller 2 controls the conveying motor 4 to drive the hot air blower 28 to generate hot air in the curing box 26. The temperature in the curing box 26 is detected by the temperature sensor 25 located on the upper part of the inner wall of the curing box 26. During the process of using hot air to cure the bonded fabric, the hot air causes the temperature of the fabric to rise rapidly. In order to avoid high temperature damage to the device and fabric, when the fabric passes over the cooling roller 27, the circulation unit 31 located inside the cooling roller 27 is connected to the water tank 29, and the temperature of the fabric is reduced through heat exchange. At the same time, in order to avoid the deformation of the cooling roller 27, deterioration of the curing effect, and damage to the fabric due to excessive difference between the water flow temperature and the textile fabric temperature, the controller 2 controls the heater 30 to heat the water flow in the water tank 29, and detects the temperature of the water flow through the temperature sensor 25 in the middle of the inner wall of the water tank 29. The temperature of the water flow in the water tank 29 is adjusted according to the fabric and the type of adhesive used to complete the curing process of the bonded fabric.
[0079] After the fabric is processed in the device, the trimming module located at the far right end of the device performs post-processing on the fabric. The controller 2 controls the trimming motor 9 to drive the first slider 7 to move in the first slide 6 according to the required fabric width, and adjusts the distance between the pressing plates 5 to the required fabric width. Then, the lifting rod 8 is controlled to descend so that the pressing plates 5 fit the fabric. The cutting method used for post-processing trimming is selected based on the fabric information collected by the visual sensor 32 during the operator's placement of the fabric. When trimming hard and thick fabrics, the controller 2 selects the blade 10 for cutting. When trimming chemical fiber materials such as polyester and nylon, the laser generator 11 is selected for cutting. When trimming synthetic fiber composite materials such as carbon fiber cloth and nylon laminated fabric, the ultrasonic unit 12 is selected to cooperate with the blade 10 for cutting. When the edge of the finished fabric is curved, the controller 2 selects the laser generator 11 to complete the cutting. During the cutting process, the trimming motor 9 drives the rotating shaft 13 and the telescopic shaft 14 to adjust the angle and position of the laser generator 11, so as to perform curved cutting on the edge of the fabric. When trimming, waste such as adhesive waste, delaminated fragments and carbonized hard edges will be generated. These wastes cannot be directly utilized and are not directly discarded. The trimming waste after bonding is recycled into the recycling box 19 in the same way for subsequent processing.
[0080] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
Claims
1. A fabric laminating device with a trimming function, comprising a base (1), a controller (2) and a trimming module, characterized in that: A controller (2) is installed on the front side of the outer wall of the base (1), a conveying roller (3) is installed on the upper side of the outer wall of the base (1), and the conveying roller (3) is connected to the conveying motor (4) via a connecting shaft. Trimming modules are symmetrically installed on the left and right sides of the upper part of the outer wall of the base (1), and the trimming modules are connected to the controller (2) via a signal line. The trimming module comprises: a pressing plate (5), a first sliding groove (6), a first sliding block (7), a lifting rod (8), a cutting assembly and a trimming motor (9); A pressing plate (5) is installed on the upper side of the outer wall of the base (1), a lifting rod (8) is installed on the upper side of the outer wall of the pressing plate (5), a first slider (7) is installed on the upper side of the outer wall of the lifting rod (8), a first slide groove (6) is installed on the upper side of the outer wall of the first slider (7), a trimming motor (9) is installed on the left side of the inner wall of the base (1), the first slider (7) and the lifting rod (8) are respectively connected to the trimming motor (9) through a connecting shaft, and a cutting assembly is installed on the front side of the outer wall of the pressing plate (5).
2. The fabric laminating device with trimming function according to claim 1, characterized in that: The cutting assembly comprises: a blade (10), a laser generator (11), an ultrasonic unit (12), a rotating shaft (13) and a telescopic shaft (14); A blade (10) is installed on the front side of the outer wall of the pressure plate (5), a laser generator (11) is installed on the right side of the outer wall of the blade (10), an ultrasonic unit (12) is installed on the upper side of the outer wall of the blade (10), a rotating shaft (13) and a telescopic shaft (14) are installed at the connection between the blade (10) and the laser generator (11) and the pressure plate (5), a rotating shaft (13) is installed on the front side of the outer wall of the telescopic shaft (14), the rotating shaft (13) and the telescopic shaft (14) are respectively connected to the trimming motor (9) through a connecting shaft, and the laser generator (11) and the ultrasonic unit (12) are connected to the controller (2) through a signal line.
3. The fabric laminating device with trimming function according to claim 1, characterized in that: A collection module is installed on the lower side of the outer wall of the cutting assembly, and the collection module includes: an adsorption port (15), a recovery trough (16), a scraper (17), a lower pressure rod (18) and a recovery box (19); Recovery grooves (16) are symmetrically installed on the front and rear sides of the outer wall of the base (1), a suction port (15) is installed on the lower side of the outer wall of the recovery groove (16), a recovery box (19) is installed on the lower part of the inner wall of the base (1), the suction port (15) is connected to the recovery box (19) through a connecting pipe, a lower pressure rod (18) is installed on the upper side of the outer wall of the recovery groove (16), a scraper (17) is installed on the side of the lower pressure rod (18) close to the base (1), and the lower pressure rod (18) and the scraper (17) are respectively connected to the trimming motor (9) through a connecting shaft.
4. The fabric laminating device with trimming function according to claim 1, characterized in that: The conveying roller (3) conveys the fabric into a bonding module installed on the right side of the outer wall of the conveying roller (3), and the bonding module includes: a gluing roller (20), a pressing roller (21), a second chute (22), a second slider (23) and a glue storage box (24); A gluing roller (20) is installed on the right side of the outer wall of the conveying roller (3), a pressing roller (21) is installed on the right side of the outer wall of the gluing roller (20), a second chute (22) is installed on the front and rear sides of the outer wall of the pressing roller (21), a second slider (23) is installed in the middle of the inner wall of the second chute (22), and the second slider (23) is connected to the trimming motor (9) through a connecting shaft, a glue storage box (24) is installed on the right side of the outer wall of the recovery box (19), and the glue storage box (24) is connected to the gluing roller (20) through a connecting pipe, and the gluing roller (20) and the pressing roller (21) are connected to the conveying motor (4) through a connecting shaft.
5. The fabric laminating device with trimming function according to claim 1, characterized in that: A curing module is installed on the right side of the outer wall of the laminating module, and the curing module includes: a temperature sensor (25), a curing box (26), a cooling roller (27), a hot air blower (28), a water tank (29), a heater (30) and a circulation unit (31); A curing box (26) is installed on the right side of the outer wall of the pressing roller (21), a cooling roller (27) is installed in the middle of the inner wall of the curing box (26), a water tank (29) is installed on the rear side of the outer wall of the glue storage box (24), a circulation unit (31) is installed on the inner wall of the cooling roller (27), the circulation unit (31) is connected to the water tank (29) through a connecting pipe, a heater (30) is installed on the lower part of the inner wall of the water tank (29), a temperature sensor (25) is installed in the middle of the inner wall of the water tank (29) and the upper part of the inner wall of the curing box (26), a hot air blower (28) is symmetrically installed on the front and rear sides of the inner wall of the curing box (26), the hot air blower (28) is connected to the conveying motor (4) through a connecting shaft, and the cooling roller (27) is connected to the conveying motor (4) through a connecting shaft.
6. The fabric laminating device with trimming function according to claim 1, characterized in that: A visual sensor (32) is installed on the left side of the outer wall of the pressing plate (5), and a tension sensor (33) is installed on the lower side of the outer wall of the visual sensor (32). The visual sensor (32) and the tension sensor (33) are connected to the controller (2) via a signal line.
7. The fabric laminating device with trimming function according to claim 4, characterized in that: The glue coating roller (20) comprises: a roller core (34), a glue storage chamber (35), a glue coating hole (36), a closer (37) and a contact layer (38); A roller core (34) is installed on the right side of the outer wall of the conveying roller (3), and the outer wall of the roller core (34) is wrapped with a glue storage chamber (35). A glue application hole (36) is provided on the contact layer (38), and a closer (37) is provided below the glue application hole (36). The glue application hole (36) is connected to the glue storage chamber (35) through the closer (37). The input end and the output end of the glue storage chamber (35) are connected to the glue storage box (24), and the closer (37) is connected to the trimming motor (9) through a connecting shaft.
8. The fabric laminating device with trimming function according to claim 4, characterized in that: The glue storage box (24) includes: a vibration unit (39), a pressurizer (40), a thermostat (41) and a switching valve (42); A thermostat (41) is installed at the middle of the inner wall of the glue storage box (24), a vibration unit (39) is installed at the lower part of the inner wall of the glue storage box (24), a pressurizer (40) is installed on the upper side of the outer wall of the glue storage box (24), and a switching valve (42) is installed on the lower side of the outer wall of the pressurizer (40). The pressurizer (40) is connected to the input end of the glue storage chamber (35) through a connecting pipe, and the pressurizer (40) is connected to the water tank (29) through a connecting valve.
9. A method for using a fabric laminating device with a trimming function, applicable to the fabric laminating device with a trimming function according to any one of claims 1 to 8, characterized in that: The method of use is: S1: The operator passes the fabric through the conveying roller (3), and the operator controls the conveying motor (4) through the controller (2) to drive the conveying roller (3) to convey the fabric. The trimming motor (9) located on the left side of the conveying roller (3) drives the first slider (7) to move in the first chute (6) to fit the two pressing plates (5) located on the left and right sides together. Then the controller (2) controls the trimming motor (9) to drive the lifting rod (8) to descend. After the pressing plates (5) are close to the fabric, the controller (2) controls the trimming motor (9) to drive the first slider (7) to move in the first chute (6) to separate the fitted pressing plates (5) and smooth the fabric. When the pressing plates (5) move to the edge of the base (1), the operator stops. The controller (2) controls the cutting assembly to cut the fabric and perform preliminary trimming. S2: After the fabric enters the laminating module, the controller (2) controls the laminating module to apply glue and press the fabric; S3: After the lamination is completed, the lamination roller (21) conveys the fabric into the curing module to cure the fabric; S4: The controller (2) controls the trimming module located on the right side of the base (1) to trim the cured fabric to obtain a finished fabric.
10. The method for using the fabric laminating device with trimming function according to claim 9, characterized in that: The S4 is specifically: S41: After the fabric is cured, the controller (2) controls the trimming motor (9) to drive the first slider (7) to move in the first slide groove (6), and moves the pressing plate (5) to a distance between the two pressing plates (5) to set the finished fabric size; S42: After the pressing plate (5) has finished moving, the controller (2) controls the trimming motor (9) to drive the lifting rod (8) to press the pressing plate (5) down to fit the fabric; S43: The controller (2) selects a blade (10), a laser generator (11) and an ultrasonic unit (12) to perform fabric trimming according to the fabric information transmitted by the visual sensor (32); S44: After the trimming is completed, the controller (2) controls the trimming motor (9) to drive the scraper (17) to scrape the remaining fabric into the recovery tank (16), and absorbs the debris generated during the trimming process through the suction port (15) and enters the recovery box (19).
Citation Information
Patent Citations
A bonding device for waterproof and flame retardant roof coating fabric
CN106739211B