Self-drying type biomass particle granulating device
By introducing components such as a through-hole placement plate, a cleaning shovel, and a cleaning brush into the self-drying biomass pellet making device, the problem of raw materials adhering to the pelletizing roller is solved, more efficient cleaning and uniform drying effects are achieved, and the performance of the device is improved.
Patent Information
- Application Number
- CN202510851080.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-24
- Publication Date
- 2025-09-12
AI Technical Summary
When the existing self-drying biomass pelletizing device processes raw materials with a certain viscosity, the raw materials are easily attached to the pelletizing roller, affecting the use effect of the device.
A placement plate with through holes, an elastic cleaning shovel, a cleaning brush, a liquid pump switch, an injection pipe, a transmission part, a guide component and an auxiliary cleaning component are designed to improve the cleaning efficiency and particle drying effect through intermittent cleaning and uniform hot air diversion.
It effectively reduces the possibility of raw materials adhering to the granulating roller, improves the cleaning efficiency of the cleaning brush and the uniform heating effect of the particles, and improves the overall operating efficiency of the device.
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Figure CN120618347A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of biomass pellet production equipment, in particular to a self-drying biomass pellet making device. Background Art
[0002] A self-drying biomass pelletizing device is a biomass fuel processing device designed to convert biomass feedstock into high-density fuel pellets. These pellets are commonly used in heating, industrial boilers, and home heating. As a renewable energy source, biomass pellets are gaining increasing attention worldwide due to their low carbon emissions and high energy density.
[0003] The Chinese patent CN112237886B authorized and announced on October 29, 2021 discloses a self-drying biomass pellet making device, which includes a box body, a hollow cylindrical rotating seat and a feed chamber are arranged on the upper part of the partition of the box body, the inner wall of the rotating seat is provided with feeding blades, the outer wall of the rotating seat is provided with lifting blades, and a lifting screw rod and a stirring rod are provided between the cylindrical rotating seat and the feed chamber.
[0004] In the above application documents, the drying effect of the device is improved by improving the drainage performance of the material. However, when the device uses a granulating roller to perform the corresponding granulation operation, when using some raw materials with a certain degree of viscosity, there is a possibility that the raw materials will adhere to the granulating roller, thereby affecting the subsequent use of the device. Summary of the Invention
[0005] In view of the shortcomings of the prior art, the present invention provides a self-drying biomass pellet making device, which solves the problems raised in the above background technology. To achieve the above objectives, the present invention is implemented through the following technical solutions: A self-drying biomass pellet making device, comprising: A granulation bin, wherein a granulation roller is installed inside the granulation bin, and a placement plate with through holes is installed inside the granulation bin; A hot air duct is installed at the bottom of the granulation bin; The pelletizing bin is equipped with an elastic cleaning shovel inside, the side of the pelletizing roller is connected to a sprocket 1 for transmission, the inside of the pelletizing bin is equipped with a fixed platform, the inside of the fixed platform is slidably connected to a movable platform, the top of the movable platform is equipped with a cleaning brush, the side of the pelletizing bin is equipped with a liquid pump switch, the side of the pelletizing bin is equipped with an injection pipe connected to the liquid pump, a transmission member for transmission is equipped between the cleaning brush and the sprocket 1, the side of the pelletizing bin is equipped with an auxiliary cleaning component for cleaning the cleaning brush, and the inside of the pelletizing bin is equipped with a guide component for guiding hot air. Through the configuration of the device, the cleaning shovel can be intermittently cleaned when the device is in use, thereby improving the use effect of the cleaning shovel on the pelletizing roller and further reducing the possibility of raw materials adhering to the pelletizing roller.
[0006] Preferably, the transmission member includes a chain 1 assembled on the outside of a sprocket 1, a reciprocating screw rod is rotatably connected to the inside of the fixed platform, and a sprocket 2 is fixedly connected to the outside of the reciprocating screw rod.
[0007] Preferably, the movable platform is assembled at an outer position of the reciprocating screw and is connected to the reciprocating screw by providing a thread.
[0008] Preferably, the end of the chain 1 away from the sprocket 1 is assembled on the outer side of the sprocket 2.
[0009] Preferably, the auxiliary cleaning assembly includes a bevel gear 1 mounted on the outside of the reciprocating screw, a transmission rod rotatably connected to the side of the granulating bin, a bevel gear 2 fixedly connected to the bottom of the transmission rod, a sprocket 3 fixedly connected to the outside of the transmission rod, a chain 2 mounted on the outside of the sprocket 3, a pipe joint rotatably connected to the bottom of the injection pipe, a sprocket 4 fixedly connected to the outside of the pipe joint, and a spray head mounted on the bottom of the pipe joint. By configuring the auxiliary cleaning assembly, the cleaning liquid is rotated and sprayed onto the cleaning brush, increasing the coverage area of the cleaning liquid, thereby improving the cleaning efficiency of the device for the cleaning brush.
[0010] Preferably, the bevel gear 2 is located on the side of the bevel gear 1 and is in meshing state with the bevel gear 1.
[0011] Preferably, the end of the chain 2 away from the sprocket 3 is assembled on the outer side of the sprocket 4.
[0012] Preferably, the guide assembly includes a hydraulic chamber mounted on the side of the pelletizing bin, an elastic cam is mounted on the outside of the reciprocating screw, one end of the hydraulic chamber is slidably connected to a force-bearing rod via a piston, the other end of the hydraulic chamber is slidably connected to an arcuate rod via a piston, a spring is mounted on the bottom of the force-bearing rod, a rotating rod is rotatably connected to the inside of the pelletizing bin, and a force-bearing plate and a guide plate are fixedly connected to the outside of the rotating rod. By setting the guide assembly, the hot air blown in through the hot air duct can be diverted to the two sides of the bottom of the placement plate, so that the particles are heated more evenly, thereby improving the drying efficiency of the device.
[0013] Preferably, the force-bearing rod is located at the top of the elastic cam and is in contact with the elastic cam.
[0014] Preferably, the force-bearing plate is located on the side of the arc-shaped rod and is fixed to the arc-shaped rod.
[0015] The present invention provides a self-drying biomass pelletizing device. It has the following beneficial effects: (1) When the self-drying biomass pellet making device performs the corresponding pelletizing operation, as the pelletizing roller rotates, the cleaning shovel can scrape off the raw materials that may be attached to the pelletizing roller. In combination with sprocket 1, fixed table, movable table, cleaning brush, liquid pump switch, injection pipe, chain 1, reciprocating screw and sprocket 2, the cleaning shovel can be intermittently cleaned when the device is in use, thereby improving the use effect of the cleaning shovel on the pelletizing roller and further reducing the possibility of raw materials adhering to the pelletizing roller.
[0016] (2) When the reciprocating screw is in a rotating state, the self-drying biomass pellet making device can drive the bevel gear 1 installed on the outside thereof to rotate, and cooperate with the transmission rod, bevel gear 2, sprocket 3, chain 2, pipe joint, sprocket 4 and nozzle to rotate and spray the cleaning liquid onto the cleaning brush, thereby increasing the coverage area of the cleaning liquid and thus improving the cleaning efficiency of the device for the cleaning brush.
[0017] (3) The self-drying biomass pellet making device starts a hot air blower to pass hot air into the pellet making bin through the hot air duct. When the reciprocating screw is in a rotating state, the hot air blown in through the hot air duct is guided to the two sides of the bottom of the placement plate in conjunction with the hydraulic bin, elastic cam, force rod, arc rod, spring, rotating rod, force plate and guide plate, so that the pellets are heated more evenly and the drying efficiency of the device is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of some parts of the present invention; Figure 2 It is a schematic diagram of the overall cross-sectional three-dimensional structure of the present invention; Figure 3 This is a schematic diagram of the overall cross-sectional three-dimensional structure of the present invention from another perspective; Figure 4 It is a schematic diagram of the three-dimensional structure of some parts of the present invention; Figure 5 This is a schematic diagram of the three-dimensional structure of the auxiliary cleaning component of the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of the diversion component of the present invention; Figure 7 For the present invention Figure 6 A in the middle is an enlarged structural diagram; Figure 8 For the present invention Figure 6 Enlarged structural diagram at point B in the middle.
[0019] In the picture: 100, granulation bin; 200, granulation roller; 300, placement plate; 400, hot air duct; 501, cleaning shovel; 502, sprocket 1; 503, fixed table; 504, movable table; 505, cleaning brush; 506, liquid pump switch; 507, injection pipe; 508, chain 1; 509, reciprocating screw; 510, sprocket 2; 600, auxiliary cleaning assembly; 601, bevel gear 1; 602, transmission rod; 603, bevel gear 2; 604, sprocket 3; 605, chain 2; 606, pipe joint; 607, sprocket 4; 608, nozzle; 700, guide assembly; 701, hydraulic chamber; 702, elastic cam; 703, force rod; 704, arc rod; 705, spring; 706, rotating rod; 707, force plate; 708, guide plate. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0021] For example 1, please refer to Figures 1-4 , a self-drying biomass pellet making device, comprising: A granulation bin 100, a granulation roller 200 is installed inside the granulation bin 100, and a placement plate 300 with through holes is installed inside the granulation bin 100; The hot air duct 400 is installed at the bottom of the pelletizing bin 100; A resilient cleaning shovel 501 is installed inside the pelletizing bin 100, and a sprocket 1 502 is connected to the side of the pelletizing roller 200. The pelletizing roller 200, driven by a servo motor, is activated to drop raw materials from the top of the pelletizing bin 100 into the bin for pelletizing. The resilient cleaning shovel 501, installed inside the bin 100 and positioned to the side of the pelletizing roller 200, scrapes off any raw materials that may be adhering to the roller 200 as it rotates. Simultaneously, the roller 200 drives the sprocket 1 502, which is connected to it, to rotate.
[0022] The interior of the granulation bin 100 is equipped with a fixed table 503, and the interior of the fixed table 503 is slidably connected to a movable table 504, and the top of the movable table 504 is equipped with a cleaning brush 505. The side of the granulation bin 100 is equipped with a liquid pump switch 506, and the side of the granulation bin 100 is equipped with an injection pipe 507 connected to the liquid pump. A transmission member for transmission is equipped between the cleaning brush 505 and the sprocket 1 502, and the transmission member includes a chain 1 508 assembled on the outside of the sprocket 1 502. The interior of the fixed table 503 is rotatably connected to a reciprocating screw rod 509 that passes through it. The movable table 504 is assembled at the outside position of the reciprocating screw rod 509 and is connected to the reciprocating screw rod 509 by setting a thread. The outside of the reciprocating screw rod 509 is fixedly connected to the sprocket 2 510, and the end of the chain 1 508 is away from the sprocket 1 502 and is assembled at the outside position of the sprocket 2 510. When sprocket 1 502 rotates, it cooperates with chain 1 508 mounted on the outside of sprocket 1 502, causing sprocket 2 510, which is connected to sprocket 1 502 through chain 1 508, to rotate. Sprocket 2 510 then drives the reciprocating screw 509 fixed to it to rotate. Moreover, the movable platform 504, which is threadedly mounted on the outside of the reciprocating screw 509, is restricted by the fixed platform 503 with which it is slidably connected. As the reciprocating screw 509 rotates, the movable platform 504 can reciprocate horizontally, driving the cleaning brush 505 mounted on the top of the movable platform 504 to reciprocate horizontally, thereby scraping raw materials that may be attached to the bottom of the cleaning shovel 501 onto the cleaning brush 505. In this way, the cleaning shovel 501 can be intermittently cleaned when the device is in use, thereby improving the effectiveness of the cleaning shovel 501 on the granulating roller 200 and reducing the possibility of raw materials adhering to the granulating roller 200.
[0023] When the movable platform 504 moves to the liquid pump switch 506 and the liquid pump switch 506 is squeezed, the liquid pump is activated, and the cleaning liquid flows through the injection pipe 507 to the cleaning brush 505 located at this time, and the cleaning brush 505 is rinsed, thereby improving the use effect of the cleaning brush 505 on the cleaning shovel 501, and further reducing the possibility of raw materials adhering to the granulating roller 200.
[0024] As the movable platform 504 continues to move away from the liquid pump switch 506, the liquid pump can be stopped, thereby stopping the injection of the cleaning liquid.
[0025] When in use, the granulating roller 200 driven by the servo motor is activated, and the raw materials are put into the granulating bin 100 from the top of the granulating bin 100 to perform the corresponding granulation operation, and the cleaning shovel 501 with a certain elasticity installed inside the granulating bin 100 is located at the side of the granulating roller 200. As the granulating roller 200 rotates, the cleaning shovel 501 can scrape off the raw materials that may be attached to the granulating roller 200. At the same time, the granulating roller 200 drives the sprocket 1 502 connected to it to rotate, and cooperates with the chain 1 508 installed on the outside of the sprocket 1 502 to rotate the sprocket 2 510 connected to the sprocket 1 502 through the chain 1 508. The sprocket 2 510 then drives the reciprocating screw rod 509 fixed to it to rotate, and is screwed on the reciprocating screw rod. The movable platform 504 outside the rod 509 is restricted by the fixed platform 503 to which it is slidably connected, so that when the reciprocating screw rod 509 rotates, the movable platform 504 can move back and forth in the horizontal direction, driving the cleaning brush 505 assembled on the top of the movable platform 504 to move back and forth in the horizontal direction, so that the raw materials that may be attached to the bottom of the cleaning shovel 501 can be scraped onto the cleaning brush 505. When the movable platform 504 moves to the liquid pump switch 506 and the liquid pump switch 506 is squeezed, the liquid pump can be enabled to flow the cleaning liquid through the injection pipe 507 to the cleaning brush 505 located at this time, so as to rinse the cleaning brush 505; and as the movable platform 504 continues to move away from the liquid pump switch 506, the liquid pump can be stopped, thereby stopping the injection of cleaning liquid.
[0026] For example 2, please refer to Figure 1-Figure 5 Based on the first embodiment, an auxiliary cleaning assembly 600 for cleaning the cleaning brush 505 is installed on the side of the pelletizing bin 100. The auxiliary cleaning assembly 600 includes a bevel gear 1 601 mounted on the outside of the reciprocating screw 509. A transmission rod 602 is rotatably connected to the side of the pelletizing bin 100. When the reciprocating screw 509 is in a rotating state, it can drive the bevel gear 1 601 mounted on its outside to rotate, so that the bevel gear 1 601 drives the meshing bevel gear 2 603 to rotate, and the bevel gear 2 603 drives the transmission rod 602 fixedly connected to it to rotate.
[0027] The bottom of the transmission rod 602 is fixedly connected to bevel gear 2 603, which is located on the side of bevel gear 1 601 and is in meshing state with bevel gear 1 601. The outer side of the transmission rod 602 is fixedly connected to sprocket 3 604, and the outer side of sprocket 3 604 is equipped with chain 2 605. The bottom of the injection pipe 507 is rotatably connected to the pipe joint 606, and the outer side of the pipe joint 606 is fixedly connected to sprocket 4 607. The end of chain 2 605 is away from sprocket 3 604 and is equipped on the outer side of sprocket 4 607. The bottom of the pipe joint 606 is equipped with a nozzle 608. When the transmission rod 602 is in a rotating state, the transmission rod 602 drives the sprocket three 604 fixedly connected to it to rotate, and cooperates with the chain two 605 assembled on the outside of the sprocket three 604 to rotate the sprocket four 607 connected to the sprocket three 604 through the chain two 605. The sprocket four 607 then drives the pipe joint 606 fixedly connected to it to rotate. Because the pipe joint 606 and the injection pipe 507 are in a rotating connection state, when the cleaning liquid flows rapidly in the injection pipe 507, it can be injected into the nozzle 608 through the pipe joint 606 and then sprayed out through the rotation of the nozzle 608, thereby increasing the coverage area of the cleaning liquid, thereby improving the cleaning efficiency of the device for the cleaning brush 505.
[0028] During use, based on the first embodiment, when the reciprocating screw rod 509 is in a rotating state, it can drive the bevel gear 1 601 assembled on the outside thereof to rotate, so that the bevel gear 1 601 drives the bevel gear 2 603 meshing with it to rotate, and the bevel gear 2 603 drives the transmission rod 602 fixedly connected to it to rotate, so that the transmission rod 602 drives the sprocket 3 604 fixedly connected to it to rotate, and cooperates with the chain 2 605 assembled on the outside of the sprocket 3 604, so that the sprocket 4 607 connected to the sprocket 3 604 through the chain 2 605 rotates, and the sprocket 4 607 then drives the pipe joint 606 fixedly connected to it to rotate, and because the pipe joint 606 and the injection pipe 507 are in a rotating connection state, when the cleaning liquid flows rapidly in the injection pipe 507, it can be injected into the nozzle 608 through the pipe joint 606, and then sprayed out through the rotation of the nozzle 608.
[0029] For example three, please refer to Figures 1-8 Based on the first and second embodiments, the pelletizing bin 100 is equipped with a hot air diversion assembly 700. The diversion assembly 700 includes a hydraulic chamber 701 mounted on the side of the pelletizing bin 100, and an elastic cam 702 is mounted on the outer side of the reciprocating screw 509. When the hot air blower is activated, hot air is introduced into the pelletizing bin 100 through the hot air duct 400. When the reciprocating screw 509 is in a rotating state, the reciprocating screw 509 drives the elastic cam 702 mounted on its outer side to rotate.
[0030] One end of the hydraulic bin 701 is connected to a force-bearing rod 703 by setting a piston for sliding. The force-bearing rod 703 is located at the top position of the elastic cam 702 and is in contact with the elastic cam 702. The other end of the hydraulic bin 701 is connected to an arc rod 704 by setting a piston for sliding. The bottom of the force-bearing rod 703 is equipped with a spring 705. The interior of the granulating bin 100 is rotatably connected to a penetrating rotating rod 706. The outer sides of the rotating rod 706 are fixedly connected to a force-bearing plate 707 and a guide plate 708 respectively. The force-bearing plate 707 is located at the side of the arc rod 704 and is fixed to the arc rod 704. When the protruding part of the elastic cam 702 rotates to the force-bearing rod 703, it can squeeze the force-bearing rod 703 and drive the force-bearing rod 703 to move downward, squeezing the oil in the hydraulic chamber 701, so that the oil originally stored in the hydraulic chamber 701 moves to the side close to the arc rod 704, thereby pushing the arc rod 704 out of the hydraulic chamber 701, so that the arc rod 704 drives the force-bearing plate 707 fixedly connected to it to rotate, and when the protruding part of the elastic cam 702 moves away from the force-bearing rod 703 as it rotates, the force-bearing plate 707 is rotated. When the force rod 703 loses its restriction, it can be reset under the action of the spring 705, and similarly, the force plate 707 can be reset. In this way, the force plate 707 can be rotated back and forth at a certain angle, driving the rotating rod 706 fixedly connected to the force plate 707 to rotate back and forth, so that the rotating rod 706 drives the guide plate 708 fixedly connected to it to rotate back and forth, and the hot air blown in through the hot air duct 400 is diverted to the two sides of the bottom of the placement plate 300, so that the particles are heated more evenly, thereby improving the drying efficiency of the device.
[0031] When in use, on the basis of Example 1 and Example 2, the hot air blower is activated to pass the hot air into the pelletizing bin 100 through the hot air duct 400, and when the reciprocating screw 509 is in a rotating state, the reciprocating screw 509 can drive the elastic cam 702 assembled on the outside thereof to rotate, and when the protruding part of the elastic cam 702 rotates to the force-bearing rod 703, the force-bearing rod 703 can be squeezed and driven to move downward, squeezing the oil in the hydraulic bin 701, so that the oil originally stored in the hydraulic bin 701 moves to the side close to the arc rod 704, thereby pushing the arc rod 704 out of the hydraulic bin 701. The arc rod 704 drives the force-bearing plate 707 fixedly connected to it to rotate. When the protruding part of the elastic cam 702 moves away from the force-bearing rod 703 as it rotates, the force-bearing rod 703 loses its restriction and can be reset under the action of the spring 705. Similarly, the force-bearing plate 707 is reset. In this way, the force-bearing plate 707 can be reciprocated at a certain angle, driving the rotating rod 706 fixedly connected to the force-bearing plate 707 to rotate reciprocatingly, so that the rotating rod 706 drives the guide plate 708 fixedly connected to it to rotate reciprocatingly, and the hot air blown in through the hot air duct 400 is guided to the two sides of the bottom of the placement plate 300.
[0032] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. A self-drying biomass pellet making device, characterized in that: include: A granulation bin, wherein a granulation roller is installed inside the granulation bin, and a placement plate with through holes is installed inside the granulation bin; A hot air duct is installed at the bottom of the granulation bin; The interior of the granulation bin is equipped with an elastic cleaning shovel, the side of the granulation roller is connected to the sprocket one for transmission, the interior of the granulation bin is equipped with a fixed platform, the interior of the fixed platform is slidably connected to a movable platform, the top of the movable platform is equipped with a cleaning brush, the side of the granulation bin is equipped with a liquid pump switch, the side of the granulation bin is equipped with an injection pipe connected to the liquid pump, a transmission part for transmission is equipped between the cleaning brush and sprocket one, the side of the granulation bin is equipped with an auxiliary cleaning component for cleaning the cleaning brush, and the interior of the granulation bin is equipped with a guide component for guiding hot air.
2. A self-drying biomass pellet making device according to claim 1, characterized in that: The transmission member includes a chain 1 assembled on the outside of a sprocket 1, a reciprocating screw rod is rotatably connected to the inside of the fixed platform, and a sprocket 2 is fixedly connected to the outside of the reciprocating screw rod.
3. A self-drying biomass pellet making device according to claim 2, characterized in that: The movable platform is assembled at an outer side of the reciprocating screw and is connected to the reciprocating screw by providing a thread.
4. A self-drying biomass pellet making device according to claim 2, characterized in that: One end of the chain 1 away from the sprocket 1 is assembled on the outer side of the sprocket 2.
5. The self-drying biomass pellet making device according to claim 2, characterized in that: The auxiliary cleaning assembly includes a bevel gear 1 assembled on the outside of the reciprocating screw rod, the side of the granulation bin is rotatably connected to the transmission rod, the bottom of the transmission rod is fixedly connected to the bevel gear 2, the outside of the transmission rod is fixedly connected to the sprocket 3, the outside of the sprocket 3 is equipped with a chain 2, the bottom of the injection pipe is rotatably connected to the pipe joint, the outside of the pipe joint is fixedly connected to the sprocket 4, and the bottom of the pipe joint is equipped with a spray head.
6. The self-drying biomass pellet making device according to claim 5, characterized in that: The second bevel gear is located on the side of the first bevel gear and is in meshing state with the first bevel gear.
7. The self-drying biomass pellet making device according to claim 5, characterized in that: One end of the chain 2 away from the sprocket 3 is assembled on the outer side of the sprocket 4.
8. The self-drying biomass pellet making device according to claim 5, characterized in that: The guide assembly includes a hydraulic tank installed at the side of the pelletizing bin, an elastic cam is installed on the outer side of the reciprocating screw, one end of the hydraulic tank is connected to a force rod by sliding with a piston, and the other end of the hydraulic tank is connected to an arc rod by sliding with a piston, a spring is installed at the bottom of the force rod, the interior of the pelletizing bin is rotatably connected to a penetrating rotating rod, and the outer sides of the rotating rod are respectively fixedly connected to a force plate and a guide plate.
9. The self-drying biomass pellet making device according to claim 8, characterized in that: The force-bearing rod is located at the top of the elastic cam and is in contact with the elastic cam.
10. The self-drying biomass pellet making device according to claim 8, characterized in that: The force-bearing plate is located on the side of the arc-shaped rod and is fixed to the arc-shaped rod.
Citation Information
Patent Citations
Self-drying biomass pelletizing device
CN112237886B