An automatic edge sealing and trimming all-in-one machine for finishing plate edge

Abstract

The application discloses a kind of automatic edge sealing and trimming integrated machine for decoration board edge sealing, belong to the technical field of board edge sealing equipment processing.It includes machine table, the feeding and feeding unit is installed in the length direction side of machine table, the edge sealing and trimming unit is installed in the opposite side of feeding and feeding unit of machine table, and the control console of whole machine control is fixed on the north of machine table;The edge sealing and trimming unit is sequentially provided with edge band placement unit, vacuum glue spraying unit, glue coating unit, trimming unit, edge scraping unit and polishing unit from input to output;Edge band placement unit is placed with edge sealing band roll;Vacuum glue spraying unit is connected with glue coating unit;The automatic edge sealing and trimming integrated machine for decoration board edge sealing of the application can firmly paste edge sealing band and decoration board, and can ensure smooth transition between edge sealing band and decoration board edge after pasting.

Description

Technical Field

[0001] This invention specifically relates to an automatic edge banding and trimming machine for edge banding of decorative panels, belonging to the field of edge banding equipment processing technology for panels. Background Technology

[0002] An edge banding machine is a device used to trim and band the edges of various types of board-shaped wood, such as plywood, solid wood boards, particleboard, and door panels. For example, Chinese Patent Publication No. CN120245160A discloses a board edge banding device for graphic design, including a back panel, a guide assembly, a feeding assembly, and a cutting assembly. This invention involves the front of the back panel being attached to the back of the board, the guide assembly being attached to the front of the board, and adhesive stored in an adhesive storage tank dripping onto a coating wheel through a supply pipe. The coating wheel rotates under friction, evenly distributing the adhesive. The edge banding tape is evenly coated on the top of the board. Under the pressure of the rollers, the edge banding tape is adhered to the board for edge sealing. Traditional edge banding machines mostly use EVA (hot melt adhesive) for edge sealing. However, the amount of adhesive used for EVA is three times that of PUR. At the same time, due to the larger amount of adhesive used, the EVA glue lines are more obvious after edge sealing, affecting the appearance. EVA glue is inferior to PUR glue in terms of waterproof and moisture resistance, high temperature resistance and service life. When EVA edge sealing is heated at high temperature, it will emit a pungent odor, which will have an adverse impact on the environment. In addition, the edge sealing is uneven after completion. Summary of the Invention

[0003] To address the aforementioned issues, this invention proposes an automatic edge banding and trimming machine for edge banding decorative panels. This machine can firmly adhere the edge banding tape to the decorative panels, ensuring a smooth transition between the edge banding tape and the edge of the decorative panels after adhesion.

[0004] The present invention relates to an automatic edge banding and trimming integrated machine for edge banding of decorative panels, comprising a machine base, a feeding unit installed on one side of the machine base along its length, an edge banding and trimming unit installed on the opposite side of the feeding unit, and a control console for overall machine control fixed on the machine base; the edge banding and trimming unit is sequentially arranged from input to output as an edge banding placement unit, a vacuum gluing unit, a gluing unit, an edge trimming unit, an edge scraping unit, and a polishing unit; an edge banding tape roll is placed on the edge banding placement unit; the vacuum gluing unit is connected to the gluing unit; the gluing end of the gluing unit, the edge trimming end of the edge trimming unit, the edge scraping end of the edge scraping unit, and the polishing end of the polishing unit are on the same straight line; after the edge banding tape roll is roller coated by the gluing unit, it is adhered to the edge banding position of the decorative panel, so that the edge banding tape roll and the decorative panel are pressed together as one.

[0005] The decorative panels are fed onto the machine and then into the feeding end of the feeding unit. They are then conveyed backward by the feeding unit. Simultaneously, the edge banding tape on the edge banding placement unit is fed into the gluing unit. The vacuum gluing unit delivers molten PUR adhesive into the gluing unit, which applies adhesive to the surface of the edge banding tape. The glued edge banding tape adheres tightly to the panels conveyed by the feeding unit, completing the edge banding operation. The edge-banded decorative panels continue to be conveyed forward by the feeding unit and are then trimmed by the trimming unit, aligning the top and bottom edges of the edge banding tape with the top and bottom edges of the panels and smoothing the edges of the edge banding tape and panels. Next, the scraping unit scrapes the trimmed areas to clean away any remaining waste edge banding. Finally, the polishing unit polishes the top and bottom edges of the edge banding tape, ensuring a smooth transition between the edges of the edge banding tape and the decorative panels. Finally, the edge-banded panels are conveyed out through the feeding unit.

[0006] Furthermore, the edge banding placement assembly unit includes a main board, on the rear side of which an edge banding pressure tube is installed via pressure tube fixing bolts; horizontal guide rollers and vertical guide rollers are installed on the top sides of the main board via support plates; an edge banding roll is provided between the main board and the edge banding pressure tube; and multiple edge banding anti-deviation rollers are provided on the main board outside the edge banding roll.

[0007] The edge banding placement unit is used to store the edge banding roll. The edge banding roll is movably clamped onto the main board by the edge banding pressure tube. The edge banding anti-deviation roller on the main board forms an outer enclosure for the edge banding roll, which can prevent the edge banding roll from deviating during traction and discharge. When the edge banding roll is traction and discharge, it is centered and corrected by the horizontal guide roller and the vertical guide roller in sequence, and finally it is guided to the glue application unit.

[0008] The vacuum glue dispensing unit includes a glue storage chamber, a heating tube installed at the bottom of the glue storage chamber, a glue outlet pipe installed at the top of the glue storage chamber, a glue dispensing cylinder fixed at the top of the glue storage chamber via a support, a glue dispensing pressure plate installed at the top of the inner side of the glue storage chamber, and the glue dispensing pressure plate being fixed to the piston rod of the glue dispensing cylinder; an exhaust rod is slidably mounted on the support, an exhaust valve is fixed at the top of the exhaust rod, and the bottom of the exhaust rod is connected to the inside of the glue storage chamber via the glue dispensing pressure plate;

[0009] When the vacuum dispensing assembly unit is working, the glue block is placed into the glue storage bin, the bottom heating tube is turned on, and after the temperature reaches the set temperature, the dispensing cylinder is activated, driving the dispensing pressure plate to press down. At this time, the gas inside the glue storage bin is discharged through the exhaust rod and exhaust valve, making the glue storage bin a vacuum state. Then, the exhaust valve is closed, the dispensing cylinder continues to press down, and the hot melt fluid glue is discharged from the glue outlet and enters the dispensing assembly unit.

[0010] The glue application unit includes a glue application tube seat, a pneumatic valve mounted on the upper part of the glue application tube seat, an inlet connected to the end of the pneumatic valve, and the inlet communicating with the outlet tube; a temporary heater mounted inside the glue application tube seat; a glue application shaft rotatably mounted on the side of the glue application tube seat; a glue application motor for driving the rotation of the glue application shaft mounted at the bottom of the glue application shaft; an overflow port at the bottom of the glue application tube seat facing the glue application shaft; a discharge port mounted outside the overflow port; a photoelectric detection switch fixed to the glue application tube seat by a bracket, the photoelectric detection switch facing the overflow port; and a glue distribution groove opened on the glue application tube seat facing the glue application shaft.

[0011] When the glue application unit is working, the vacuum glue application unit injects hot melt fluid glue into the glue inlet and then sends it into the glue application tube seat. Next, the hot melt fluid is distributed to the glue application shaft through the glue distribution groove. The glue application shaft is driven to rotate by the glue application motor, thereby completing the coating of hot melt fluid on the glue application shaft. When the edge sealing tape passes through the glue application shaft, the glue application shaft can coat the edge sealing tape with hot melt fluid. The photoelectric detection switch monitors the glue overflow port in real time. When the photoelectric detection switch detects that there is no glue at the glue overflow port, the pneumatic valve opens, and the vacuum glue application unit replenishes glue to the glue application tube seat. After the glue replenishment is set for a set time, the pneumatic valve is closed, and the glue replenishment work is completed.

[0012] The trimming assembly unit includes a trimming frame seat fixed to the machine base and having a H-shaped structure. Two parallel inclined plates are fixed inside the trimming frame seat. Adjustment guides are set on the inclined plates via a running guide rail. An upper trimming motor and a lower trimming motor are respectively fixed on the two adjustment guides. An upper trimming knife and a lower trimming knife are respectively installed on the upper trimming motor and the lower trimming motor. A trimming cylinder for driving the adjustment guides to slide is fixed on the inclined plate. A nut seat is fixed at the end of the inclined plate. A trimming adjustment handle that abuts against the adjustment guide is screwed onto the nut seat.

[0013] When the trimming assembly unit is working, after the edge banding tape and decorative panels are pasted and sealed, the decorative panels enter the trimming assembly unit. The starting position of the lower trimming motor is in a low position, so that the lower trimming knife is in the lower trimming position, and the corresponding trimming cylinder is in the extended state. Then, the lower edge trimming work is carried out. The lower trimming knife continuously trims the lower edge of the panel. When the trimming work reaches the end of the panel, the cylinder retracts, the lower trimming knife moves upward, and cuts off the excess edge banding tape protruding from the end of the panel. The upper trimming motor synchronously drives the upper trimming knife to trim the upper edge of the panel. The extension or retraction stroke of the trimming cylinder can be precisely adjusted by the trimming adjustment handle, so as to precisely control the travel position of the upper and lower trimming knives.

[0014] The scraping assembly unit includes a front seat plate, a hanging plate fixed to the rear side of the front seat plate, and the hanging plate fixed to the machine base by a column; a shaft is rotatably mounted on one diagonal side of the front seat plate, and a hanging lug is fixed on the other diagonal side of the front seat plate; an upper cutter holder and a lower cutter holder are fixed to the front end of the shaft, and a scraper is rotatably mounted on the upper cutter holder and the lower cutter holder away from the shaft; a guide shaft is fixed in the middle of the upper cutter holder and the lower cutter holder; an arc-shaped slide is provided on the front seat plate; the guide shaft slides in conjunction with the arc-shaped slide, and a contour spring is connected between the guide shaft and the hanging lug; the contour spring is disposed on the back of the front seat plate. The front seat plate is provided with a knife holder limiting component; the knife holder limiting component can limit the swing distance between the upper knife holder and the lower knife holder, and the upper knife holder and the lower knife holder can be elastically limited on the knife holder limiting component by the contour spring body; when the trimmed decorative panel enters between the scrapers, the upper knife holder and the lower knife holder are driven to move away from each other, so that the contour spring body is compressed. When the upper knife holder and the lower knife holder swing, the guide shaft can slide along the arc-shaped slide. After the trimmed decorative panel passes through the scraper, the scraper can automatically scrape the trimmed edge of the decorative panel and clean the edge banding tape remaining after trimming.

[0015] The polishing assembly unit includes two sets of first manual lead screw slide assemblies fixed to the machine base; a polishing motor is fixed to the sliding end of the first manual lead screw slide assembly, and a polishing wheel is fixed to the rotating end of the polishing motor; the two polishing motors are arranged in a V-shape; the polishing wheel protrudes from the outside of the first manual lead screw slide assembly.

[0016] When the polishing assembly unit is working, the polishing wheel grinds the scraped edge of the decorative board. During grinding, the polishing motor drives the polishing wheel to rotate, continuously grinding and polishing the decorative board. The distance between the two polishing wheels can be adjusted by the first manual screw slide assembly.

[0017] Furthermore, a manual rotary table is fixed between the first manual lead screw slide assembly and the polishing motor; the tilt angle between the polishing wheels can be adjusted by the manual rotary table.

[0018] Furthermore, the tool holder limiting component includes limiting plates disposed below the upper tool holder and above the lower tool holder, the limiting plates being formed by punching and folding a front seat plate; adjusting bolts are provided between the upper tool holder and the limiting plate, and between the lower tool holder and the limiting plate, and a guide wheel is rotatably disposed at the front end of one of the limiting plates; by the cooperation of the limiting plates and the adjusting bolts, the distance between the lower part of the upper tool holder and the lower tool holder can be limited, and the guide wheel can limit the end face of the decorative board, thereby enabling the scraper to be accurately aligned with the upper and lower edges of the decorative board.

[0019] Furthermore, a thickness-fixing shaft is provided on the side of the coating shaft, and the top of the thickness-fixing shaft is rotatably mounted on the adjusting seat. An adjusting support is fixed on the top of the coating tube seat, and two coating bolts pass through the adjusting support. The coating bolts are fixed to the adjusting seat, and a nut body is provided on the coating bolt to tighten against the adjusting support. By rotating the nut body, the coating bolts are pushed forward or pulled back, thereby driving the adjusting support to push forward or pull back, driving the gap between the thickness-fixing shaft and the coating shaft, and realizing the coating thickness on the surface of the coating shaft.

[0020] Furthermore, the feeding unit includes plate transition plates disposed on both sides of the machine base; the machine base has a channel between the plate transition plates, a conveying unit is disposed inside the channel, a pressure beam unit is disposed directly above the conveying unit, the conveying unit includes a conveying group disposed inside the channel, the conveying group includes a trough plate, transmission sprockets are rotatably disposed at both ends of the trough plate, a conveying chain is sleeved on the transmission sprockets, and a tensioning sprocket is disposed inside the machine base that meshes and presses against the bottom of the inner side of the conveying chain; a conveying motor connected to the transmission sprocket is fixed at one end of the trough plate; during operation, the conveying motor drives the transmission sprocket to rotate, the transmission sprocket drives the conveying chain to convey synchronously, thereby conveying the plate synchronously through the conveying chain. During plate conveying, the pressure beam unit synchronously presses and limits the top of the plate and guides its conveying.

[0021] Furthermore, the pressure beam unit includes a second manual screw slide assembly fixed to both ends of the top surface of the machine tool. The sliding ends of the two second manual screw slide assemblies are fixed with pressure beams. A row of wheel seats is fixed to the bottom of the pressure beam, and pressure rollers are rotatably mounted on the wheel seats. When the pressure beam unit is in use, the second manual screw slide assembly can drive the pressure beam to move up and down synchronously, thereby driving a row of pressure rollers to move up and down synchronously, so that the pressure rollers roll and press against the top surface of the plate.

[0022] Furthermore, multiple pressing rollers are rotatably arranged between the glue application unit and the trimming unit; after the glue application is completed, the edge banding tape is bonded to the board, and the edge banding tape and the board are pressed together by the pressing rollers.

[0023] Furthermore, an edge banding guide roller assembly is provided outside the glue application end of the glue application unit. An edge banding height limiting guide mechanism is provided between the edge banding guide roller assembly and the edge banding placement assembly unit. An edge banding cutting mechanism is provided between the edge banding guide roller assembly and the glue application unit. A traction guide roller is provided between the edge banding height limiting guide mechanism and the edge banding placement assembly unit. After the edge banding placement assembly unit pulls out the material, it is fed into the edge banding height limiting guide mechanism through the traction guide roller, and then into the edge banding guide roller assembly through the edge banding height limiting guide mechanism. The edge banding guide roller assembly and the glue application roller of the glue application unit form a roller-to-roll structure. After the glue application unit applies glue, the edge banding is simultaneously transferred forward to the edge banding bonding position with the board.

[0024] Compared with existing technologies, the automatic edge-sealing and trimming integrated machine for edge sealing of decorative panels of the present invention uses PUR solid adhesive, which is characterized by not being able to be exposed to air for a long time after melting. PUR adhesive will react chemically with moisture in the air and solidify, but will not melt even after heating, thus ensuring a strong and waterproof bond. After the edge-sealing tape completes the edge sealing of the decorative panel, it is further trimmed, scraped, and polished to achieve a smooth transition between the edge sealing tape and the edge of the decorative panel. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of the automatic edge banding and trimming integrated machine of the present invention.

[0026] Figure 2 This is a top view of the automatic edge banding and trimming integrated machine of the present invention.

[0027] Figure 3 This is a schematic diagram of the overall structure of the side strip placement assembly unit of the present invention.

[0028] Figure 4 This is a schematic diagram of the overall structure of the vacuum glue application unit of the present invention.

[0029] Figure 5 This is a schematic diagram of the overall structure of the adhesive coating assembly unit of the present invention.

[0030] Figure 6 This is a schematic diagram of the overall structure of the trimming assembly unit of the present invention.

[0031] Figure 7 This is a schematic diagram of the side structure of the trimming assembly unit of the present invention.

[0032] Figure 8 This is a schematic diagram of the overall structure of the scraping assembly unit of the present invention.

[0033] Figure 9 This is a schematic diagram of the overall structure of the polishing assembly unit of the present invention.

[0034] Figure 10 This is a schematic diagram of the overall structure of the conveying unit of the present invention.

[0035] Figure 11 This is a schematic diagram of the overall structure of the pressure beam unit of the present invention.

[0036] Attached reference numerals: 1. Machine base; 2. Feeding unit; 3. Control console; 4. Edge banding placement unit; 5. Vacuum gluing unit; 6. Glue application unit; 7. Trimming unit; 8. Edge scraping unit; 9. Polishing unit; 10. Edge sealing tape roll; 11. Main board; 12. Pressure tube; 13. Horizontal guide rollers; 14. Vertical guide rollers; 15. Edge sealing tape anti-deviation roller; 16. Glue storage bin; 17. 18. Heating tube; 19. Dispensing tube; 20. Glue dispensing cylinder; 21. Glue dispensing pressure plate; 22. Exhaust rod; 23. Exhaust valve; 24. Glue application tube seat; 25. Pneumatic valve; 26. Glue inlet; 27. Temporary heater; 28. Glue application shaft; 29. ​​Glue outlet; 30. Photoelectric detection switch; 31. Trimming frame seat; 32. Inclined seat plate; 33. Adjustment guide seat; 34. Upper trimming motor; 35. Lower trimming motor; 36. Upper trimming... 36. Lower trimming blade; 37. Trimming cylinder; 38. Trimming adjustment handle; 39. Front seat plate; 40. Hanging plate; 41. Shaft body; 42. Hanging lug; 43. Upper blade holder; 44. Lower blade holder; 45. Scraper; 46. Guide shaft; 47. Arc-shaped slide; 48. Contouring spring body; 49. First manual lead screw slide assembly; 50. Polishing motor; 51. Polishing wheel; 52. Limit plate; 53. Adjustment bolt; 5 4. Support roller; 55. Thickness-fixing shaft; 56. Adjusting seat; 57. Adjusting support platform; 58. Adhesive bolt; 59. Plate transition plate; 60. Groove plate; 61. Conveyor chain; 62. Conveyor motor; 63. Second manual screw slide assembly; 64. Pressure beam; 65. Pressure roller; 66. Pressing roller; 67. Edge banding guide roller assembly; 68. Edge banding height limiting guide mechanism; 69. Edge banding cutting mechanism; 70. Traction guide roller. Detailed Implementation

[0037] Example:

[0038] like Figures 1 to 11The automatic edge banding and trimming machine for decorative panels shown includes a machine base 1. A feeding unit 2 is installed on one side of the machine base 1 along its length. An edge banding and trimming unit is installed on the opposite side of the feeding unit 2. A control console 3 for overall machine control is fixed to the machine base 1. The edge banding and trimming unit, from input to output, is sequentially equipped with an edge tape placement unit 4, a vacuum glue application unit 5, a glue application unit 6, an edge trimming unit 7, and an edge scraping unit. 8 and polishing assembly unit 9; the edge banding tape roll 10 is placed on the edge banding placement assembly unit 4; the vacuum glue application assembly unit 5 is connected to the glue application assembly unit 6; the glue application end of the glue application assembly unit 6, the trimming end of the trimming assembly unit 7, the scraping end of the scraping assembly unit 8 and the polishing end of the polishing assembly unit 9 are on the same straight line; after the edge banding tape roll 10 is roller coated by the glue application assembly unit 6, it is attached to the edge banding position of the decorative board, so that the edge banding tape and the decorative board are pressed together.

[0039] The decorative panel is fed onto machine 1 and then into the feeding end of the feeding unit 2. It is conveyed backward through the feeding unit 2. Simultaneously, the edge banding tape on the edge banding placement unit 4 is fed into the gluing unit 6. The vacuum gluing unit 5 feeds molten PUR adhesive into the gluing unit 6, which applies adhesive to the surface of the edge banding tape. The glued edge banding tape adheres tightly to the panel conveyed by the feeding unit 2, completing the edge banding operation. The finished decorative panel is then edge-banded. The material continues to be conveyed forward by the feeding unit 2 and is trimmed by the trimming assembly unit 7 in sequence, so that the upper and lower edges of the edge banding are aligned with the upper and lower edges of the board and the edges of the edge banding are ground flat. Then, the scraping assembly unit 8 scrapes the trimmed area to clean up the waste edge banding remaining after trimming. Finally, the polishing assembly unit 9 polishes the upper and lower edges of the edge banding to make the upper and lower edges of the edge banding smoothly transition with the decorative board. Finally, the edge-banded board is sent out through the feeding unit 2.

[0040] The edge band placement assembly unit 4 includes a main board 11, on which an edge banding pressure tube 12 is fixedly installed by bolts on the rear side via a pressure tube 12; horizontal guide rollers 13 and vertical guide rollers 14 are installed on the top sides of the main board 11 via support plates; an edge banding roll 10 is provided between the main board 11 and the edge banding pressure tube 12; and multiple edge banding anti-deviation rollers 15 are provided on the main board 11 outside the edge banding roll 10.

[0041] The edge banding placement unit 4 is used to store the edge banding roll 10. The edge banding roll 10 is movably clamped onto the main board 11 by the edge banding pressure tube 12. The edge banding anti-deviation roller 15 on the main board 11 forms the outer enclosure of the edge banding roll 10, which can prevent the edge banding roll 10 from deviating during traction. When the edge banding roll 10 is tractioned and discharged, it is centered and corrected by the horizontal guide roller 13 and the vertical guide roller 14 in sequence, and finally it is tractioned and guided to the glue application unit 6.

[0042] The vacuum glue applicator unit 5 includes a glue storage tank 16, a heating tube 17 installed at the bottom of the glue storage tank 16, a glue outlet pipe 18 provided at the top of the glue storage tank 16, a glue applicator cylinder 19 fixed at the top of the glue storage tank 16 via a support, a glue applicator pressure plate 20 provided at the top of the inner side of the glue storage tank 16, and the glue applicator pressure plate 20 fixed to the piston rod of the glue applicator cylinder 19; an exhaust rod 21 is slidably provided on the support, an exhaust valve 22 is fixed at the top of the exhaust rod 21, and the bottom of the exhaust rod 21 is connected to the inside of the glue storage tank 16 via the glue applicator pressure plate 20;

[0043] When the vacuum dispensing unit 5 is working, the glue block is placed into the glue storage chamber 16, the bottom heating tube 17 is turned on, and after the temperature reaches the set temperature, the dispensing cylinder 19 is activated, driving the dispensing pressure plate 20 to press down. At this time, the gas inside the glue storage chamber 16 is discharged through the exhaust rod 21 and the exhaust valve 22, making the glue storage chamber 16 a vacuum state. Then, the exhaust valve 22 is closed, the dispensing cylinder 19 continues to press down, and the hot melt fluid glue is discharged from the glue outlet and enters the dispensing unit 6.

[0044] The glue application unit 6 includes a glue application tube seat 23, a pneumatic valve 24 mounted on the upper part of the glue application tube seat 23, and a glue inlet 25 connected to the end of the pneumatic valve 24, which communicates with the glue outlet tube 18; a temporary heater 26 is installed inside the glue application tube seat 23; a glue application shaft 27 is rotatably mounted on the side of the glue application tube seat 23; a glue application motor is mounted at the bottom of the glue application shaft 27 to drive its rotation; an overflow port is provided at the bottom of the glue application tube seat 23 facing the glue application shaft 27; a glue discharge port 28 is installed outside the overflow port; a photoelectric detection switch 29 is fixed to the glue application tube seat 23 by a bracket, and the photoelectric detection switch 29 is positioned facing the overflow port; a glue distribution groove is opened on the glue application tube seat 23 facing the glue application shaft 27.

[0045] When the glue application unit 6 is working, the vacuum glue application unit 5 injects hot melt fluid glue into the glue inlet 25 and sends it into the glue application tube seat 23 through the glue inlet 25. Then, the hot melt fluid is distributed to the glue application shaft 27 through the glue distribution groove. The glue application shaft 27 is driven to rotate by the glue application motor, thereby completing the coating of hot melt fluid on the glue application shaft 27. When the edge sealing tape passes through the glue application shaft 27, the glue application shaft 27 can coat the edge sealing tape with hot melt fluid. The photoelectric detection switch 29 monitors the glue overflow port in real time. When the photoelectric detection switch 29 detects that there is no glue at the glue overflow port, the pneumatic valve 24 opens, and the vacuum glue application unit 5 replenishes glue to the glue application tube seat 23. After the glue replenishment time is set, the pneumatic valve 24 is closed to complete the glue replenishment work.

[0046] The trimming assembly unit 7 includes a trimming frame seat 30 fixed on the machine base 1 and having a H-shaped structure. Two parallel inclined seats 31 are fixed on the inner side of the trimming frame seat 30. Adjustment guide seats 32 are provided on the inclined seats 31 via running guide rails. An upper trimming motor 33 and a lower trimming motor 34 are respectively fixed on the two adjustment guide seats 32. An upper trimming cutter 35 and a lower trimming cutter 36 are respectively installed on the upper trimming motor 33 and the lower trimming motor 34. A trimming cylinder 37 for driving the adjustment guide seats 32 to slide is fixed on the inclined seats 31. A nut seat is fixed at the end of the inclined seats 31. A trimming adjustment handle 38 that abuts against the adjustment guide seats 32 is screwed onto the nut seat.

[0047] When the trimming assembly unit 7 is working, after the edge banding tape and decorative panels are pasted and sealed, the decorative panels enter the trimming assembly unit 7. The starting position of the lower trimming motor 34 is in a low position, so that the lower trimming knife 36 is in the lower trimming position, and the corresponding trimming cylinder 37 is in the extended state. Then, the lower edge trimming work of the panel is carried out. The lower trimming knife 36 continues to trim the lower edge of the panel. When the trimming work reaches the end of the panel, the cylinder retracts, the lower trimming knife 36 moves upward, and cuts off the excess edge banding tape protruding from the end of the panel. The upper trimming motor 33 synchronously drives the upper trimming knife 35 to trim the upper edge of the panel. The extension or retraction stroke of the trimming cylinder 37 can be precisely adjusted by the trimming adjustment handle 38, so as to precisely control the travel position of the upper trimming knife 35 and the lower trimming knife 36.

[0048] The scraping assembly unit 8 includes a front seat plate 39, a hanging plate 40 fixed to the rear side of the front seat plate 39, and the hanging plate 40 fixed to the machine base 1 by a column; a shaft 41 is rotatably mounted on one diagonal side of the front seat plate 39, and a hanging lug 42 is fixed on the other diagonal side of the front seat plate 39; an upper cutter holder 43 and a lower cutter holder 44 are fixed to the front end of the shaft 41, and a scraper 45 is rotatably mounted on the end of the upper cutter holder 43 and the lower cutter holder 44 away from the shaft 41; a guide shaft 46 is fixed in the middle of the upper cutter holder 43 and the lower cutter holder 44; an arc-shaped slide rail 47 is provided on the front seat plate 39; the guide shaft 46 is slidably engaged with the arc-shaped slide rail 47, and a contour spring body 48 is connected between the guide shaft 46 and the hanging lug 42; the contour spring Body 48 is disposed on the back of front seat plate 39; a knife holder limiting member is disposed on the front seat plate 39; the knife holder limiting member can limit the swing distance between the upper knife holder 43 and the lower knife holder 44, and the contour spring body 48 can elastically limit the upper knife holder 43 and the lower knife holder 44 on the knife holder limiting member; when the trimmed decorative board enters between the scrapers 45, the upper knife holder 43 and the lower knife holder 44 are driven to move away from each other, so that the contour spring body 48 is compressed. When the upper knife holder 43 and the lower knife holder 44 swing, the guide shaft 46 can slide along the arc-shaped slide 47. After the trimmed decorative board passes through the scraper 45, the scraper 45 can automatically scrape the trimmed edge of the trimmed decorative board and clean the edge banding tape remaining after trimming.

[0049] The polishing assembly unit 9 includes two sets of first manual lead screw slide assemblies 49 fixed to the machine base 1; a polishing motor 50 is fixed to the sliding end of the first manual lead screw slide assembly 49, and a polishing wheel 51 is fixed to the rotating end of the polishing motor 50; the two polishing motors 50 are arranged in a V-shape; the polishing wheel 51 protrudes from the outside of the first manual lead screw slide assembly 49.

[0050] When the polishing assembly unit 9 is working, the polishing wheel 51 polishes the edge of the decorative board. During polishing, the polishing motor 50 drives the polishing wheel 51 to rotate, continuously polishing the decorative board. The distance between the two polishing wheels 51 can be adjusted by the first manual screw slide assembly 49.

[0051] A manual rotary table is fixed between the first manual lead screw slide assembly 49 and the polishing motor 50; the tilt angle between the polishing wheels 51 can be adjusted by the manual rotary table.

[0052] The blade holder limiting component includes a limiting plate 52 disposed below the upper blade holder 43 and above the lower blade holder 44. The limiting plate 52 is formed by punching and folding a front seat plate 39. Adjusting bolts 53 are provided between the upper blade holder 43 and the limiting plate 52, and between the lower blade holder 44 and the limiting plate 52. A guide wheel 54 is rotatably disposed at the front end of one of the limiting plates 52. By cooperating with the limiting plate 52 and the adjusting bolts 53, the distance between the lower part of the upper blade holder 43 and the lower blade holder 44 can be limited. The guide wheel 54 can limit the end face of the decorative board, so that the scraper 45 can be accurately aligned with the upper and lower edges of the decorative board.

[0053] A thickness-fixing shaft 55 is provided on the side of the glue-applying shaft 27. The top of the thickness-fixing shaft 55 is rotatably mounted on the adjusting seat 56. An adjusting support 57 is fixed on the top of the glue-applying tube seat 23. Two glue-applying bolts 58 pass through the adjusting support 57. The glue-applying bolts 58 are fixed to the adjusting seat 56. A nut body is provided on the glue-applying bolt 58 to tighten against the adjusting support 57. By rotating the nut body, the glue-applying bolt 58 is pushed forward or pulled back, thereby driving the adjusting support 57 to push forward or pull back, driving the gap between the thickness-fixing shaft 55 and the glue-applying shaft 27, and realizing the glue layer thickness on the surface of the glue-applying shaft 27.

[0054] The feeding unit 2 includes plate transition plates 59 disposed on both sides of the machine base 1; the machine base 1 has a channel between the plate transition plates 59, a conveying unit is disposed inside the channel, and a pressure beam unit is disposed directly above the conveying unit. The conveying unit includes a conveying group disposed inside the channel, the conveying group includes a trough plate 60, and a transmission sprocket is rotatably disposed at both ends of the trough plate 60. A conveying chain 61 is sleeved on the transmission sprocket. A tensioning sprocket is disposed inside the machine base 1 and meshes with the bottom of the inner side of the conveying chain 61; a conveying motor 62 connected to the transmission sprocket is fixed at one end of the trough plate 60; during operation, the conveying motor 62 drives the transmission sprocket to rotate, and the transmission sprocket drives the conveying chain 61 to convey synchronously, thereby conveying the plate synchronously through the conveying chain 61. During plate conveying, the pressure beam unit synchronously presses and limits the top of the plate and guides the conveying.

[0055] The pressure beam unit includes a second manual screw slide assembly 63 fixed at both ends of the top surface of the machine base 1. The sliding ends of the two second manual screw slide assemblies 63 are fixed with pressure beams 64. A row of wheel seats is fixed at the bottom of the pressure beam 64, and pressure rollers 65 are rotatably mounted on the wheel seats. When the pressure beam 64 unit is in use, the second manual screw slide assembly 63 can drive the pressure beam 64 to move up and down synchronously, thereby driving a row of pressure rollers 65 to move up and down synchronously, so that the pressure rollers 65 roll and press against the top surface of the plate.

[0056] Multiple pressing rollers 66 are rotatably arranged between the glue application unit 6 and the trimming unit 7; after the glue application is completed, the edge banding tape is bonded to the board, and the edge banding tape and the board are pressed together by the pressing rollers 66.

[0057] An edge banding guide roller group 67 is provided outside the glue application end of the glue application unit 6. An edge banding height limiting guide mechanism 68 is provided between the edge banding guide roller group 67 and the edge banding placement unit 4. An edge banding cutting mechanism 69 is provided between the edge banding guide roller group 67 and the glue application unit 6. A traction guide roller 70 is provided between the edge banding height limiting guide mechanism 68 and the edge banding placement unit 4. After the edge banding placement unit 4 pulls out the material, it is fed into the edge banding height limiting guide mechanism 68 through the traction guide roller 70, and then fed into the edge banding guide roller group 67 through the edge banding height limiting guide mechanism 68. The edge banding guide roller group 67 and the glue application roller of the glue application unit 6 form a roller structure. After the glue application unit 6 applies glue, the edge banding is simultaneously transferred forward to the edge banding bonding position with the board.

[0058] The above embodiments are merely preferred embodiments of the present invention. Therefore, all equivalent changes or modifications made to the structure, features and principles described in the claims of the present invention are included within the scope of the present invention.

Claims

1. An automatic edge-sealing and trimming integrated machine for edge banding of decorative panels, characterized in that: The system includes a machine base, on one side of which a feeding unit is installed along its length. Opposite to the feeding unit, an edge sealing and trimming unit is installed on the machine base. A control console for overall machine control is also fixed on the machine base. The edge sealing and trimming unit, from input to output, is sequentially configured with an edge banding placement unit, a vacuum gluing unit, a gluing unit, an edge trimming unit, an edge scraping unit, and a polishing unit. An edge sealing tape roll is placed on the edge banding placement unit. The vacuum gluing unit is connected to the gluing unit. The gluing end of the gluing unit, the edge trimming end of the edge trimming unit, the edge scraping end of the edge scraping unit, and the polishing end of the polishing unit are all aligned on a straight line. After being roller-coated by the gluing unit, the edge sealing tape roll is adhered to the edge sealing area of ​​the decorative panel, and a pressure roller presses the edge sealing tape roll and the decorative panel together. The edge band placement assembly unit includes a main board, on which an edge band pressure tube is installed via pressure tube fixing bolts on the rear side; horizontal and vertical guide rollers are installed on the top sides of the main board via support plates; an edge band roll is provided between the main board and the edge band pressure tube; and multiple edge band anti-deviation rollers are provided on the main board outside the edge band roll. The vacuum glue dispensing unit includes a glue storage chamber, a heating tube installed at the bottom of the glue storage chamber, a glue outlet pipe installed at the top of the glue storage chamber, a glue dispensing cylinder fixed at the top of the glue storage chamber via a support, a glue dispensing pressure plate installed at the top of the inner side of the glue storage chamber, and the glue dispensing pressure plate being fixed to the piston rod of the glue dispensing cylinder; an exhaust rod is slidably mounted on the support, an exhaust valve is fixed at the top of the exhaust rod, and the bottom of the exhaust rod is connected to the inside of the glue storage chamber via the glue dispensing pressure plate; The glue application unit includes a glue application tube seat, a pneumatic valve mounted on the upper part of the glue application tube seat, an inlet connected to the end of the pneumatic valve, and the inlet communicating with the outlet tube; a temporary heater mounted inside the glue application tube seat; a glue application shaft rotatably mounted on the side of the glue application tube seat; a glue application motor for driving the rotation of the glue application shaft mounted at the bottom of the glue application shaft; an overflow port at the bottom of the glue application tube seat facing the glue application shaft; a discharge port mounted outside the overflow port; a photoelectric detection switch fixed to the glue application tube seat by a bracket, the photoelectric detection switch facing the overflow port; and a glue distribution groove opened on the glue application tube seat facing the glue application shaft. The trimming assembly unit includes a trimming frame seat fixed to the machine base and having a H-shaped structure. Two parallel inclined plates are fixed inside the trimming frame seat. Adjustment guides are set on the inclined plates via a running guide rail. An upper trimming motor and a lower trimming motor are respectively fixed on the two adjustment guides. An upper trimming knife and a lower trimming knife are respectively installed on the upper trimming motor and the lower trimming motor. A trimming cylinder for driving the adjustment guides to slide is also fixed on the inclined plate. A nut seat is fixed at the end of the inclined plate, and a trimming adjustment handle that abuts against the adjustment guide is screwed onto the nut seat. The scraping assembly unit includes a front seat plate, a hanging plate fixed to the rear side of the front seat plate, and the hanging plate fixed to the machine base by a column; a shaft is rotatably mounted on one diagonal side of the front seat plate, and a hanging lug is fixed on the other diagonal side of the front seat plate; an upper cutter holder and a lower cutter holder are fixed to the front end of the shaft, and a scraper is rotatably mounted on the end of the upper and lower cutter holders away from the shaft; a guide shaft is fixed in the middle of the upper and lower cutter holders; an arc-shaped slide rail is provided on the front seat plate; the guide shaft slides in conjunction with the arc-shaped slide rail, and a contour spring is connected between the guide shaft and the hanging lug; the contour spring is located on the back of the front seat plate; a cutter holder limiting component is provided on the front seat plate; The polishing assembly unit includes two sets of first manual lead screw slide assemblies fixed to the machine base; a polishing motor is fixed to the sliding end of the first manual lead screw slide assembly, and a polishing wheel is fixed to the rotating end of the polishing motor; the two polishing motors are arranged in a V-shape; the polishing wheel protrudes from the outside of the first manual lead screw slide assembly.

2. The automatic edge-sealing and trimming integrated machine for edge sealing of decorative panels according to claim 1, characterized in that: A manual rotary table is fixed between the first manual lead screw slide assembly and the polishing motor.

3. The automatic edge-sealing and trimming integrated machine for edge sealing of decorative panels according to claim 1, characterized in that: The tool holder limiting component includes limiting plates disposed below the upper tool holder and above the lower tool holder. The limiting plates are formed by punching and folding a front seat plate. Adjusting bolts are provided between the upper tool holder and the limiting plate, and between the lower tool holder and the limiting plate. A guide wheel is rotatably provided at the front end of one of the limiting plates.

4. The automatic edge banding and trimming integrated machine for edge banding of decorative panels according to claim 1, characterized in that: A thickness-fixing shaft is provided on the side of the glue-applying shaft. The top of the thickness-fixing shaft is rotatably mounted on the adjusting seat. An adjusting support is fixed on the top of the glue-applying tube seat. Two glue-applying bolts pass through the adjusting support. The glue-applying bolts are fixed to the adjusting seat. A nut body is provided on the glue-applying bolts to tighten against the adjusting support.

5. The automatic edge banding and trimming integrated machine for edge banding of decorative panels according to claim 1, characterized in that: The feeding unit includes plate transition plates disposed on both sides of the machine base; a channel is opened between the plate transition plates on the machine base, a conveying unit is disposed inside the channel, a pressure beam unit is disposed directly above the conveying unit, the conveying unit includes a conveying group disposed inside the channel, the conveying group includes a trough plate, transmission sprockets are rotatably disposed at both ends of the trough plate, a conveying chain is sleeved on the transmission sprockets, a tensioning sprocket is disposed inside the machine base and meshes with the bottom of the inner side of the conveying chain; a conveying motor connected to the transmission sprocket is fixed at one end of the trough plate.

6. The automatic edge-sealing and trimming integrated machine for edge sealing of decorative panels according to claim 5, characterized in that: The pressure beam unit includes a second manual screw slide assembly fixed at both ends of the top surface of the machine tool. The sliding ends of the two second manual screw slide assemblies are fixed with pressure beams. A row of wheel seats is fixed at the bottom of the pressure beam, and pressure rollers are rotatably mounted on the wheel seats.

7. The automatic edge-sealing and trimming integrated machine for edge-sealing decorative panels according to claim 1, characterized in that: Multiple pressing rollers are rotatably arranged between the adhesive application unit and the trimming unit.

8. The automatic edge-sealing and trimming integrated machine for edge sealing of decorative panels according to claim 1, characterized in that: An edge-sealing guide roller group is provided outside the glue application end of the glue application unit. An edge-sealing height limiting guide mechanism is provided between the edge-sealing guide roller group and the edge-sealing placement unit. An edge-sealing cutting mechanism is provided between the edge-sealing guide roller group and the glue application unit. A traction guide roller is provided between the edge-sealing height limiting guide mechanism and the edge-sealing placement unit.

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