Heating surface monitoring device, boiler and application of boiler in thermal power generation equipment
The monitoring component is driven to move back and forth by a motor-driven lead screw. Combined with the electric push rod and the insulation frame, the problem of poor monitoring of the boiler heating surface is solved, comprehensive monitoring without blind spots is achieved, and the operating safety and efficiency of the boiler are improved.
Patent Information
- Application Number
- CN202510768202.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-10
- Publication Date
- 2025-09-12
AI Technical Summary
In the existing technology, the monitoring effect of the boiler heating surface is poor, and monitoring blind spots are prone to occur, which affects the safety and efficiency of boiler operation.
A heated surface monitoring device is used, including a motor, a lead screw and a monitoring component. The motor drives the lead screw to drive the monitoring component to move back and forth. Combined with an electric push rod and an insulation frame, the monitoring range is expanded and the monitoring blind area is reduced.
It effectively expands the monitoring range, reduces monitoring blind spots, improves monitoring effects and device working stability, and ensures safe and efficient operation of the boiler.
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Figure CN120627059A_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the field of thermal power generation technology, and in particular relates to a heating surface monitoring device, a boiler and applications thereof in thermal power generation equipment. Background Art
[0002] A thermal power plant uses combustible materials (such as coal) as fuel to produce electricity. The basic production process is as follows: When the fuel burns, it heats water to generate steam, converting the fuel's chemical energy into thermal energy. The steam pressure then drives the turbine, which then rotates the generator, converting mechanical energy into electrical energy. In this energy conversion process, boilers are crucial thermal power equipment. The heating surface of a boiler primarily refers to the medium surface that absorbs and transfers heat. With increasing demands for environmental protection and energy-saving performance, industrial boiler operation data monitoring devices are required to monitor the boiler's operating status at all times.
[0003] In the existing technology, boiler heating surface monitoring equipment is used to monitor the boiler. By simply extending it into the interior of the boiler, a certain degree of monitoring function is achieved. However, due to the large space of the boiler, the monitoring of the boiler heating surface is not timely, and the temperature measurement blind spot is large, which is prone to the phenomenon of temperature measurement blind spot. This limitation makes it impossible to comprehensively monitor the status of the heating surface, which may miss potential safety hazards, thereby affecting the safety and efficiency of boiler operation.
[0004] Therefore, developing a heating surface monitoring device, a boiler and its application in thermal power generation equipment to solve the technical defects of the existing technology, such as poor monitoring effect of the boiler heating surface and easy occurrence of monitoring blind spots, has become an urgent problem to be solved by technical personnel in this field. Summary of the Invention
[0005] Based on this, it is necessary to provide a heating surface monitoring device, a boiler and its application in thermal power generation equipment to address the technical defects of existing technologies, such as poor monitoring effect of boiler heating surface and easy occurrence of monitoring blind spots.
[0006] The present application provides a heated surface monitoring device, which includes: a motor, a screw and a monitoring component. The motor is connected to the screw to drive the screw to reciprocate, and the screw is connected to the monitoring component.
[0007] The heated surface monitoring device further comprises an electric push rod, which is connected to the lead screw and the monitoring assembly respectively.
[0008] In one embodiment, the heated surface monitoring device further includes: a slide seat, the electric push rod is installed on the upper surface of the slide seat, and the slide seat is connected to the lead screw.
[0009] In one embodiment, the heated surface monitoring device further includes: a heat insulation frame, and the lead screw passes through both ends of the heat insulation frame.
[0010] In one embodiment, the lead screw rotates around the insulation frame.
[0011] In one embodiment, the heated surface monitoring device further includes a display panel, and the display panel is electrically connected to the monitoring component.
[0012] The present application also provides a boiler, which includes: a boiler body and a heating surface monitoring device as described above, the boiler body is provided with an opening, the screw passes through the opening, the motor is arranged on the outside of the boiler body, and the monitoring component is arranged on the inside of the boiler body.
[0013] In one embodiment, the boiler further includes: a controller, the controller is electrically connected to the monitoring component, and the controller is disposed outside the boiler body.
[0014] In one embodiment, the boiler further includes a heat dissipation assembly, which includes a cooling cylinder, a return pipe, and a heat dissipation cylinder. The cooling cylinder and the heat dissipation cylinder are connected through the return pipe, and the cooling cylinder is arranged on the outer wall of the boiler body.
[0015] The present application also provides an application of a heating surface monitoring device as described in any one of the above items or a boiler as described in any one of the above items in a thermal power generation equipment.
[0016] In summary, the present application provides a heating surface monitoring device, which includes: a motor, a screw and a monitoring assembly, wherein the motor is connected to the screw and is used to drive the screw to reciprocate, and the screw is connected to the monitoring assembly. The present application also provides a boiler, which includes: a boiler body and the above-mentioned heating surface monitoring device, wherein the boiler body is provided with an opening, the screw passes through the opening, and the monitoring assembly and the motor are arranged on the inner and outer sides of the boiler body. The present application also provides an application of the above-mentioned heating surface monitoring device or the above-mentioned boiler in a thermal power generation equipment. In the technical solution provided by the present application, the monitoring assembly is driven to reciprocate by the screw, thereby expanding the monitoring range of the monitoring assembly, reducing the existence of monitoring blind spots, and improving and optimizing the monitoring effect; and solving the technical defects in the prior art of poor boiler heating surface monitoring effect and easy occurrence of monitoring blind spots. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are merely embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without any creative work.
[0018] Figure 1 A schematic structural diagram of a heated surface monitoring device in the technical solution provided in an embodiment of the present application;
[0019] Figure 2 A schematic diagram of the structure of a boiler in the technical solution provided in the embodiment of the present application;
[0020] Figure 3 A schematic diagram of the main structure of a heat insulation frame in a boiler provided in an embodiment of the present application;
[0021] Among them, the boiler body 1, the insulation frame 3, the screw 4, the slide 5, the electric push rod 6, the monitoring component 7, the limit plate 8, the cooling pipe 9, the insulation cover 10, the mounting rod 11, the fixing plate 12, the return pipe 25 and the display panel 29. DETAILED DESCRIPTION
[0022] The embodiments of the present application provide a heating surface monitoring device, a boiler, and their application in thermal power generation equipment, which are used to solve the technical defects in the prior art, such as poor monitoring effect of the boiler heating surface and easy occurrence of monitoring blind spots.
[0023] To make the above-mentioned objects, features, and advantages of the present application more clearly understood, the specific embodiments of the present application are described in detail below with reference to the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways than those described herein, and those skilled in the art can make similar improvements without violating the scope of the present application. Therefore, the present application is not limited to the specific embodiments disclosed below.
[0024] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0025] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of such features. Throughout the description of this application, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.
[0026] In this application, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this application based on specific circumstances.
[0027] In this application, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0028] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.
[0029] See also Figure 1 The present application provides a heated surface monitoring device, comprising: a motor, a lead screw 4 and a monitoring component 7. The motor is connected to the lead screw 4 and is used to drive the lead screw 4 to perform reciprocating motion. The lead screw 4 is connected to the monitoring component 7.
[0030] In the technical solution provided in the embodiment of the present application, the power output end of the motor is connected to the screw 4, driving the screw 4 to reciprocate, and the monitoring component 7 connected to the screw 4 can also reciprocate accordingly. During the reciprocating motion, the monitoring range of the monitoring component 7 is correspondingly increased, and can cover a wider range of monitoring areas, reducing or even avoiding the generation of monitoring blind spots, and effectively optimizing the monitoring effect of the heated surface monitoring device. The heated surface monitoring device provided in the embodiment of the present application solves the technical defects of the prior art, such as poor monitoring effect of heated surfaces and the susceptibility to monitoring blind spots.
[0031] A heated surface monitoring device provided in an embodiment of the present application further includes an electric push rod 6, which is respectively connected to the lead screw 4 and the monitoring assembly 7. By respectively connecting the lead screw 4 and the monitoring assembly 7 through the electric push rod 6, the power from the lead screw 4 can be transmitted to the monitoring assembly 7 more smoothly. At the same time, it also plays a certain supporting role for the monitoring assembly 7, effectively improving the movement stability of the monitoring assembly 7 during the reciprocating motion to monitor the heated surface. In particular, considering the working environment of the heated surface monitoring device, especially the working environment of the monitoring assembly 7 is in a high-temperature environment, which may have a certain impact on the stability of various structures, the power transmission through the electric push rod 6 effectively improves the stability of the reciprocating motion of the monitoring assembly 7, thereby improving the working stability and reliability of the heated surface monitoring device.
[0032] To further optimize the technical solution, the heated surface monitoring device further includes a slide 5, an electric push rod 6 mounted on the upper surface of the slide 5, and the slide 5 is connected to the lead screw 4. The lead screw 4 drives the slide 5 to move, and the slide 5 provides effective support for the electric push rod 6, further improving the stability of the reciprocating motion of the monitoring component 7.
[0033] In actual application, in order to prevent the lead screw 4 from deviating from the normal movement path during the reciprocating motion, a limit plate 8 can be added to limit and block the movement of the slide 5.
[0034] See further here Figure 3 During operation of the heated surface monitoring device, the operating environment temperature of the monitoring assembly 7 is relatively high. Since heat conduction may occur between the components connecting the monitoring assembly 7 and the motor, the temperature of the monitoring assembly 7 may be transferred to the motor, causing damage to the motor. The heated surface monitoring device provided in this embodiment of the application further includes: an insulation frame 3, with the lead screw 4 passing through both ends of the insulation frame 3. The insulation frame 3 acts as a heat barrier, blocking the heat conduction from the monitoring assembly 7. This not only prevents damage to the motor caused by overheating, but also avoids heat loss and waste due to heat conduction.
[0035] In order to better protect the monitoring component 7 and the electric push rod 6 and effectively avoid damage to them by the high temperature in the furnace, the heating surface monitoring device provided in the embodiment of the present application includes: a shielding component, which includes two heat insulation covers 10 with openings on the lower surface and the side surfaces. The heat insulation covers 10 shield and protect the electric push rod 6 and the monitoring component 7. The two heat insulation covers 10 are both installed with a fixing plate 12 on the opposite side. The fixing plate 12 fixes the mounting rod 11. The mounting rod 11 is installed through the fixing plate 12. The mounting rod 11 drives the heat insulation cover 10 to Move, one end of the mounting rod 11 extends through the boiler body 1, the lower surface of the heat insulation cover 10 is fitted with the upper surface of the heat insulation frame 3, and by setting the heat insulation cover 10, the monitoring component 7 and the electric push rod 6 are wrapped and isolated by utilizing the function of the heat insulation cover 10, and the monitoring component 7 and the electric push rod 6 are further protected to avoid the monitoring component 7 and the electric push rod 6 being exposed to high temperature damage in the boiler body 1. Combined with the function of the mounting rod 11 and the fixing plate 12, it is convenient to operate the heat insulation cover 10 through the mounting rod 11, thereby increasing the scope of use.
[0036] To further optimize the technical solution and expand the monitoring range of the monitoring assembly 7, in the technical solution provided in the embodiment of the present application, the lead screw 4 rotates around the insulation frame 3. During the rotation of the lead screw 4 around the insulation frame 3, the monitoring assembly 7 can be driven to rotate synchronously. During the rotation, the movement range of the monitoring assembly 7 can be further expanded, thereby effectively increasing the monitoring area of the monitoring assembly 7.
[0037] To further optimize the technical solution, and to facilitate the operator to read the monitoring data of the monitoring assembly 7 and make subsequent adjustments based on the real-time data, the heated surface monitoring device provided in the embodiment of the present application further includes a display panel 29, which is electrically connected to the monitoring assembly 7. The operator can read the monitoring data from the monitoring assembly 7 in real time through the display panel 29, further optimizing the ease of use of the heated surface monitoring device.
[0038] See further here Figure 2 An embodiment of the present application also provides a boiler, including: a boiler body 1 and the above-mentioned heating surface monitoring device, the boiler body 1 is provided with an opening, the screw 4 passes through the opening, the motor is arranged on the outside of the boiler body 1, and the monitoring component 7 is arranged on the inside of the boiler body 1.
[0039] The shielding assembly includes two heat insulation covers 10 with openings on the lower surface and side surfaces. The heat insulation covers 10 shield and protect the electric push rod 6 and the monitoring assembly 7. The two heat insulation covers 10 are each installed with a fixing plate 12 on the opposite side. The fixing plate 12 fixes the mounting rod 11. The mounting rod 11 is installed through the fixing plate 12. The mounting rod 11 drives the heat insulation cover 10 to move. One end of the mounting rod 11 extends through the boiler body 1. The lower surface of the heat insulation cover 10 is in contact with the upper surface of the insulation frame 3. By setting the heat insulation cover 10, the function of the heat insulation cover 10 is utilized to wrap and isolate the monitoring assembly 7 and the electric push rod 6, and further protect the monitoring assembly 7 and the electric push rod 6 to avoid being exposed to high temperature damage in the boiler body 1. Combined with the function of the mounting rod 11 and the fixing plate 12, it is convenient to operate the heat insulation cover 10 through the mounting rod 11, thereby increasing the scope of use.
[0040] In the boiler provided in the embodiment of the present application, the motor is arranged on the outside of the boiler body 1, and the monitoring component 7 is arranged on the inside of the boiler body 1. The motor drives the screw 4 to perform reciprocating motion, and the monitoring component 7 can move accordingly inside the boiler body 1, so that the monitoring component 7 can monitor the temperature inside the boiler body 1 at multiple locations, avoiding the phenomenon of temperature measurement blind spots.
[0041] The boiler provided in the embodiment of the present application further includes a controller electrically connected to the monitoring assembly 7 and disposed outside the boiler body 1. The controller reads the monitoring data from the monitoring assembly 7 and issues corresponding instructions to the boiler, thereby avoiding problems such as low boiler efficiency due to low temperatures or poor boiler safety due to high temperatures, thereby ensuring safe and efficient operation of the boiler.
[0042] A boiler provided in an embodiment of the present application further includes a heat dissipation assembly, which includes a cooling tube, a return pipe 25, and a heat dissipation tube. The cooling tube and the heat dissipation tube are connected via the return pipe 25, and the cooling tube is arranged on the outer wall of the boiler body 1. By providing the return pipe 25 and the heat dissipation tube, and utilizing the function of the return pipe 25 being connected to one end of the cooling tube, when water enters the cooling tube, after cooling, the temperature of the water in the cooling tube increases, and then it returns to the water tank again through the return pipe 25, so that the water in the water tank can be refluxed and reused, saving water resources and convenient operation. Combined with the function of the heat dissipation tube, the water in the return pipe 25 is promptly dissipated faster, thereby improving the heat dissipation efficiency and speed.
[0043] The heating surface monitoring device or boiler provided in the present application can perform multi-point monitoring of the heating surface without blind spots, and can be widely promoted and applied in thermal power generation equipment.
[0044] In summary, the present application provides a heating surface monitoring device, which includes: a motor, a screw and a monitoring assembly, wherein the motor is connected to the screw and is used to drive the screw to reciprocate, and the screw is connected to the monitoring assembly. The present application also provides a boiler, which includes: a boiler body and the above-mentioned heating surface monitoring device, wherein the boiler body is provided with an opening, the screw passes through the opening, and the monitoring assembly and the motor are arranged on the inner and outer sides of the boiler body. The present application also provides an application of the above-mentioned heating surface monitoring device or the above-mentioned boiler in a thermal power generation equipment. In the technical solution provided by the present application, the monitoring assembly is driven to reciprocate by the screw, thereby expanding the monitoring range of the monitoring assembly, reducing the existence of monitoring blind spots, and improving and optimizing the monitoring effect; and solving the technical defects in the prior art of poor boiler heating surface monitoring effect and easy occurrence of monitoring blind spots.
[0045] The technical features of the above-described embodiments may be combined in any manner. To simplify the description, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there are no conflicts in the combination of these technical features, they should be considered to be within the scope of this specification. Furthermore, other implementations can be derived from the above-described embodiments, allowing for structural and logical substitutions and changes without departing from the scope of this disclosure.
[0046] The above-described embodiments merely represent several implementation methods of the present application. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that a person of ordinary skill in the art may make various modifications and improvements without departing from the spirit of the present application, and these modifications and improvements fall within the scope of protection of the present application. Therefore, the scope of protection of the present patent application shall be determined by the appended claims.
Claims
1. A heating surface monitoring device, characterized in that: The heated surface monitoring device includes: a motor, a lead screw and a monitoring component. The motor is connected to the lead screw to drive the lead screw to perform reciprocating motion. The lead screw is connected to the monitoring component.
2. The heated surface monitoring device according to claim 1, characterized in that: The heated surface monitoring device further comprises an electric push rod, which is connected to the lead screw and the monitoring assembly respectively.
3. The heated surface monitoring device according to claim 2, characterized in that: The heated surface monitoring device further includes a slide seat, the electric push rod is mounted on the upper surface of the slide seat, and the slide seat is connected to the lead screw.
4. The heated surface monitoring device according to claim 3, characterized in that: The heated surface monitoring device further includes: a heat insulation frame, and the lead screw passes through both ends of the heat insulation frame.
5. The heated surface monitoring device according to claim 4, characterized in that: Therefore, the lead screw rotates around the thermal insulation frame.
6. The heated surface monitoring device according to any one of claims 1 to 5, characterized in that: The heated surface monitoring device further includes a display panel electrically connected to the monitoring component.
7. A boiler, characterized in that: The boiler includes: a boiler body and a heating surface monitoring device according to any one of claims 1 to 6, the boiler body is provided with an opening, the screw passes through the opening, the motor is arranged on the outside of the boiler body, and the monitoring component is arranged on the inside of the boiler body.
8. The boiler according to claim 7, characterized in that The boiler further includes a controller electrically connected to the monitoring component, and the controller is disposed outside the boiler body.
9. The boiler according to claim 7 or 8, characterized in that: The boiler further includes a heat dissipation component, which includes a cooling cylinder, a return pipe and a heat dissipation cylinder. The cooling cylinder and the heat dissipation cylinder are connected through the return pipe. The cooling cylinder is arranged on the outer wall surface of the boiler body.
10. Use of the heating surface monitoring device according to any one of claims 1 to 6 or the boiler according to any one of claims 7 to 9 in thermal power generation equipment.