Manufacturing device for oversized excavator balance weight

Abstract

The invention discloses a manufacturing device for a super-large excavator balance weight, and relates to the technical field of excavator balance weights. According to the manufacturing device for the super-large excavator balance weight, through the design of the composite device, materials are placed on the loading device, and the loading device is used for bearing the materials, so that the materials can be conveniently kept stable, the situation that the fixing effect is affected by material movement is avoided, and the subsequent clamping and fixing efficiency is improved; the six-axis mechanical arm slides on the inner side of the sliding groove, so that the position of a part can be conveniently adjusted, adjustment is conducted according to the welding position of the material, and the application range of the equipment is widened; and chippings and gas generated by welding are absorbed through the cleaning device, so that the effect of cleaning impurities is achieved.

Description

Technical Field

[0001] The present invention relates to the technical field of excavator counterweights, and in particular to a manufacturing device for super-large excavator counterweights. Background Art

[0002] The manufacturing device for super-large excavator counterweights is a device specially used to produce super-large excavator counterweight blocks. Its core function is to manufacture counterweight components that meet mechanical requirements and have precise dimensions through systematic structural design and process flow, so as to ensure that the super-large excavator maintains balance and stability during operation.

[0003] Hydraulic excavators and other construction machinery generally require counterweights to balance swings during operation. Traditional counterweights consist of two hollow shells, one of which has a concrete filling port. Concrete is then filled into the shell to a specified weight using a vibrating device to remove air. Once the concrete has set, the shell is sealed.

[0004] During the manufacturing process of the counterweight blocks for excavators, the counterweight blocks need to be welded to facilitate filling of materials. In the welding process of the counterweight blocks in the existing device, there are certain defects in the clamps, so a new design was made to address this situation. Summary of the Invention

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: A manufacturing device for a counterweight for an ultra-large excavator, comprising a composite device, a loading device being slidably connected to the inner side of the composite device, and a cleaning device being fixedly connected to one side of the outer side of the composite device; The composite device includes a composite base, a receiving plate fixedly connected between opposite surfaces of the composite base, a first slide rail fixedly connected to the top of the receiving plate, and the outer side of the first slide rail is slidably connected to the bottom of the loading device. By placing the material on the loading device, the loading device is used to carry the material, so as to maintain the stability of the material, avoid the movement of the material affecting the subsequent fixing effect, and improve the subsequent clamping and fixing efficiency. A fixing mechanism is fixedly connected to the middle of the top of the composite base, and the fixing mechanism squeezes the material to achieve the effect of fixing and squeezing the material, thereby maintaining the stability of the material, preventing the material from shaking, and avoiding affecting the subsequent welding effect. One side of the top of the composite base is fixedly connected to the composite frame, and a sliding mechanism is provided on one side of the outside of the composite frame. The six-axis robot arm slides inside the slide to facilitate the adjustment of the component position, and is adjusted according to the welding position of the material, thereby improving the scope of application of the equipment and increasing the flexibility of the equipment. The side of the six-axis robot arm away from the slide is fixedly connected to the welding gun, and the six-axis robot arm controls the welding gun to weld the material. The side of the six-axis robot arm close to the welding gun is fixedly connected to the outside of the cleaning device. The six-axis robot arm adopts a multi-angle structural design to facilitate the welding of materials. Secondly, during the welding process, the cleaning device absorbs the debris and gas generated by the welding, thereby achieving the effect of cleaning impurities, avoiding impurities from splashing, reducing the difficulty of subsequent cleaning, and avoiding damage to the human body caused by irritating gases, thereby reducing safety hazards in operations.

[0006] Preferably, the fixing mechanism includes a second slide rail, the outer side of the second slide rail is slidably connected to a sliding frame, and the sliding frame slides on the second slide rail, so as to achieve the effect of adjustment between the material, so as to facilitate adjustment according to the size of the material, and increase the applicability of the equipment, one side of the outside of the sliding frame is fixedly connected to a connecting plate, and the outer side of the connecting plate is fixedly connected to an electric push rod, and the electric push rod controls the clamping shell to extend and retract, so as to facilitate local adjustment of the clamping range and improve the clamping effect of the material, and achieve the fixing effect of the material by squeezing the material, so as to limit the activity space of the material, avoid affecting the welding effect of the components, and improve the operation efficiency of the equipment, one side of the outside of the electric push rod is fixedly connected to the clamping shell, and the outer side of the clamping shell is fixedly connected to a buffer mechanism.

[0007] Preferably, the buffer mechanism includes a buffer shell, a connecting rod is slidably connected to the inner side of the buffer shell, and a spring bar is arranged inside the buffer shell. In the process of the electric push rod controlling the clamping shell to extrude the material, the silicone plate contacts the surface of the material and is subjected to the reaction of the material surface, so that the connecting plate drives the connecting rod to extrude the spring bar inside the buffer shell, thereby achieving the effect of shock absorption and buffering, thereby reducing the rigid collision between components and reducing the mechanical wear between components, thereby extending the service life of the equipment and avoiding excessive extrusion pressure to prevent damage to the material. The connecting rod is fixedly connected to the connecting plate on the side away from the connecting plate, and the connecting plate is fixedly connected to the silicone plate on the side away from the connecting rod. The silicone plate is made of silicone material and has certain wear resistance and buffering effect, which has a certain protective effect on the components and reduces the wear between the components. A plate surface incision is opened on the side away from the connecting plate. By opening the plate surface incision and increasing the surface texture of the component by grooving, the friction performance of the component is further improved, and the deformation performance of the component is increased by grooving, thereby further improving the buffering effect of the component.

[0008] Preferably, the cleaning device includes a connecting frame, the outer side of the connecting frame is plugged into and connected to a receiving shell, the outer side of the receiving shell is fixedly connected to a cleaning shell, one side of the inner wall of the cleaning shell is fixedly connected to a funnel plate, the funnel plate is designed to be wide at one end and narrow at the other end, and according to Bernoulli's principle, by reducing the diameter of the pipeline, the gas flow rate is increased, thereby improving the operating efficiency of the equipment, and guiding the debris, the inner wall of the cleaning shell away from the funnel plate is fixedly connected to a funnel cover, the funnel cover is used to block the debris, so that the debris is retained inside the cleaning shell, thereby achieving the effect of temporarily storing impurities, thereby facilitating subsequent cleaning, the inner side of the funnel cover is plugged into and connected to a first fan, when debris and gas are easily generated during welding with a welding gun, wind is generated by the first fan to absorb the debris and gas generated during the welding process, thereby achieving the effect of cleaning welding debris and filtering and purifying the gas.

[0009] Preferably, a scraping mechanism is provided on the side of the funnel cover away from the first fan, and the scraping mechanism is driven to rotate by the wind force generated by the first fan, and the funnel cover is rubbed by the scraping mechanism, so as to achieve the effect of cleaning impurities, avoid excessive adhesion of impurities to block the holes, prevent affecting the subsequent flow of gas, and avoid affecting the normal operation of the equipment. The side of the cleaning shell away from the funnel plate is fixedly connected to the filter mechanism, and the gas is filtered by the filter mechanism to avoid direct discharge of gas and pollution to the environment. The side of the cleaning shell away from the receiving shell is hinged with a cover plate, and the cover plate is opened to facilitate the removal of impurities inside the cleaning shell, so as to avoid excessive storage of impurities affecting the gas flow.

[0010] Preferably, the filter mechanism includes a filter shell, the outer side of the filter shell is fixedly connected to a cylindrical shell, and the filter shell is plugged into the outer side of the connecting column through the cylindrical shell, so as to facilitate the disassembly and installation of components, thereby facilitating subsequent replacement, thereby maintaining continuous operation of the equipment, and the inner side of the cylindrical shell is plugged into a connecting column, and the outer side of the connecting column away from the cylindrical shell is fixedly connected to the outer side of the cleaning shell, and a filter plate is provided on the inner side of the filter shell, and the filter plate is provided on the inner side of the filter shell, and the gas is filtered through the filter plate, so as to achieve the effect of filtering the gas, avoid damage to the human body by the gas, and reduce human safety hazards.

[0011] Preferably, the scraping mechanism includes a connecting shaft, the outer side of the connecting shaft is rotatably connected to a scraping shell, one side of the outside of the scraping shell is fixedly connected to a paddle plate, and the side of the outside of the scraping shell away from the paddle plate is fixedly connected to a connecting bracket, and the paddle plate is impacted by the airflow, and the paddle plate drives the scraping shell to rotate, so that the connecting bracket controls the scraper to rub one side of the funnel cover hole, thereby achieving the effect of cleaning impurities on the surface of the component, and peeling off impurities adsorbed on the surface of the component, thereby reducing impurity adhesion, avoiding excessive impurity adhesion causing component blockage, and preventing subsequent gas flow from being affected, thereby maintaining continuous operation of the equipment, one side of the outside of the connecting bracket is fixedly connected to a scraper, and a silicone ball is arranged on the outside of the scraper, and as the scraper rotates, the silicone ball rubs the holes of the component to clean impurities in the holes, and the side of the outside of the scraper away from the connecting bracket is fixedly connected to the silicone ball. The silicone ball is made of silicone material and has good elasticity, thereby avoiding affecting the rotation effect during rotation.

[0012] Preferably, the loading device includes a loading base, and the inner side of the loading base is fixedly connected to a loading shell. When the material is placed on the top of the loading shell, the material squeezes the shock-absorbing mechanism, causing the shock-absorbing mechanism to slide inside the shell groove and squeeze the first reed, thereby achieving the effect of shock absorption and buffering, reducing the amplitude generated by the placed material, and improving the stability of the material placement. A shell groove is provided on the inner side of the loading shell, and a first reed is provided on the inner side of the shell groove. The shock-absorbing mechanism is slidably connected to the inner side of the shell groove. The shock-absorbing mechanism squeezes and contracts with the shape of the material, thereby facilitating the component to fit on the surface of the material, thereby further improving the restriction effect on the material, reducing the material activity space, and improving the stability of the placed material, thereby facilitating subsequent clamping and fixation, thereby facilitating subsequent processing, and a pneumatic mechanism is fixedly connected to one side of the outside of the loading shell.

[0013] Preferably, the shock-absorbing mechanism includes a shock-absorbing column, a cylindrical groove is provided on the top of the shock-absorbing column, and a second spring is provided on the inner side of the cylindrical groove. When the outer side of the material squeezes the silicone block, the sliding column slides on the inner side of the cylindrical groove to squeeze and contract the second spring, thereby achieving the effect of shock absorption and buffering, and playing a secondary shock absorption and buffering role, further improving the equipment effect. The inner side of the cylindrical groove is slidably connected to the sliding column, and the top of the sliding column is fixedly connected to the silicone block. The silicone block is made of silicone material and is attached to the surface of the component through the silicone material, thereby increasing the wear resistance of the component and reducing the wear between the material and the component, thereby extending the service life of the component and reducing damage to the surface of the material.

[0014] Preferably, the pneumatic mechanism includes a connecting column, the outer side of which is plugged into a pneumatic frame, and a second fan is plugged into one side of the outer side of the pneumatic frame. The second fan is plugged into the pneumatic frame to facilitate disassembly and assembly, thereby facilitating the replacement and maintenance of components. The second fan absorbs and cleans debris dropped during welding inside the equipment, thereby reducing the amount of debris falling into gaps between components, preventing the components from being affected by the debris during operation, resulting in increased wear between components, and thus affecting the service life of subsequent operations of the equipment, thereby achieving a protective effect on the components.

[0015] The present invention provides a manufacturing device for a counterweight for an ultra-large excavator. It has the following beneficial effects: 1. The manufacturing device for the counterweight of an ultra-large excavator is designed with a composite device. By placing the material on the loading device, the loading device is used to carry the material, so as to keep the material stable, avoid the movement of the material affecting the subsequent fixing effect, and improve the subsequent clamping and fixing efficiency. The fixing mechanism squeezes the material to achieve the effect of fixing and squeezing the material, thereby maintaining the stability of the material, preventing the material from shaking, and avoiding affecting the subsequent welding effect. The six-axis robot slides on the inside of the slide to facilitate the adjustment of the component position, and adjusts according to the welding position of the material to improve the scope of application of the equipment and increase the flexibility of the equipment. The six-axis robot controls the welding gun to weld the material. The six-axis robot adopts a multi-angle structural design to facilitate the welding of the material. Secondly, during the welding process, the cleaning device absorbs the debris and gas generated by the welding, so as to achieve the effect of cleaning impurities, avoid impurities splashing, reduce the difficulty of subsequent cleaning, and avoid irritating gases causing damage to the human body, thereby reducing safety hazards in the operation.

[0016] 2. The manufacturing device for the counterweight of an ultra-large excavator is designed with a cleaning device. When the welding process of the welding torch easily generates debris and gas, the first fan generates wind force to absorb the debris and gas generated during the welding process, thereby achieving the effect of cleaning the welding debris and filtering and purifying the gas. The funnel plate is designed with one end wide and the other end narrow. According to the Bernoulli principle, by reducing the pipe diameter, the gas flow rate is increased, thereby improving the equipment operation efficiency and guiding the debris. The funnel cover blocks the debris and makes the debris stay inside the cleaning shell, thereby achieving the effect of temporarily storing impurities, thereby facilitating subsequent cleaning. The wind force generated by the first fan drives the scraping mechanism to rotate, and the scraping mechanism rubs the funnel cover to achieve the effect of cleaning impurities, preventing impurities from excessively adhering to the holes and causing blockage, preventing the subsequent flow of gas and the normal operation of the equipment from being affected. The filter mechanism filters the gas to avoid direct gas discharge and prevent pollution to the environment. By opening the cover, impurities inside the shell are easily cleaned to prevent excessive impurity storage from affecting the gas flow.

[0017] 3. The manufacturing device for the counterweight of super-large excavators is designed with a scraping mechanism. The airflow impacts the paddle plate, and the paddle plate drives the scraping shell to rotate, so that the connecting bracket controls the scraper to rub one side of the funnel cover hole, thereby achieving the effect of cleaning impurities on the surface of the component, and peeling off the impurities adsorbed on the surface of the component, thereby reducing the adhesion of impurities, avoiding excessive adhesion of impurities to cause component blockage, and preventing the subsequent gas flow from being affected, thereby maintaining the continuous operation of the equipment. Secondly, the silicone ball is set on the outside of the scraper. As the scraper rotates, the silicone ball rubs the holes of the component to clean the impurities in the holes. The silicone ball is made of silicone material and has good elasticity, which avoids affecting the rotation effect during rotation.

[0018] 4. The manufacturing device for the counterweight of an ultra-large excavator is designed with a loading device. When the material is placed on the top of the loading shell, the material squeezes the shock-absorbing mechanism, causing the shock-absorbing mechanism to slide inside the shell groove and squeeze the first spring, thereby achieving the effect of shock absorption and buffering, reducing the amplitude generated by the placed material, and improving the stability of the material placement. The shock-absorbing mechanism is squeezed and contracted according to the shape of the material, so that the components can fit on the surface of the material, thereby further improving the restriction effect on the material, reducing the material activity space, and improving the stability of the placed material, so as to facilitate subsequent clamping and fixation, thereby facilitating subsequent processing.

[0019] 5. The manufacturing device for the counterweight of super-large excavators is designed with a shock-absorbing mechanism. When the outer side of the material squeezes the silicone block, the sliding column slides inside the cylindrical groove to squeeze and contract the second spring, thereby achieving the effect of shock absorption and buffering, playing a secondary shock absorption and buffering role, and further improving the equipment effect. Secondly, the silicone block is made of silicone material and is attached to the surface of the component through the silicone material, thereby increasing the wear resistance of the component and reducing the wear between the material and the component, thereby extending the service life of the component and reducing damage to the material surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the external structure of a manufacturing device for a counterweight for an ultra-large excavator according to the present invention; Figure 2 This is a schematic structural diagram of a counterweight manufacturing device of the present invention; Figure 3 This is a schematic structural diagram of the composite device of the present invention; Figure 4 Schematic diagram of the cross-sectional structure of the fixing mechanism of the present invention; Figure 5 Schematic diagram of the cross-sectional structure of the cleaning device of the present invention; Figure 6 This is a schematic diagram of the filter mechanism structure of the present invention; Figure 7 This is a schematic structural diagram of the scraping mechanism of the present invention; Figure 8 Schematic diagram of the cross-sectional structure of the loading device of the present invention; Figure 9 Schematic diagram of the cross-sectional structure of the shock absorbing mechanism of the present invention; Figure 10 It is a schematic structural diagram of the pneumatic mechanism of the present invention.

[0021] In the figure: 1. Composite device; 2. Cleaning device; 3. Loading device; 11. Composite base; 12. Composite frame; 13. Slide; 14. Six-axis robot arm; 15. Welding gun; 16. Fixing mechanism; 17. Receiver plate; 18. First slide rail; 161. Second slide rail; 162. Sliding frame; 163. Connecting plate; 164. Electric push rod; 165. Clamping housing; 166. Buffer mechanism; 1661. Buffer housing; 1662. Spring bar; 1663. Connecting rod; 1664. Connecting plate; 1665. Silicone plate; 1666. Plate cutout; 21. Connecting frame; 22. Receiver housing; 23. Cleaning housing; 24. Funnel plate; 25. Cover plate 26. Funnel cover; 27. Filter mechanism; 28. First fan; 29. ​​Scraping mechanism; 271. Filter housing; 272. Cylindrical housing; 273. Connecting column; 274. Filter plate; 291. Connecting shaft; 292. Scraping housing; 293. Paddle; 294. Connecting bracket; 295. Scraper; 296. Silicone ball; 31. Loading base; 32. Loading housing; 33. Housing groove; 34. First reed; 35. Shock-absorbing mechanism; 36. Pneumatic mechanism; 351. Shock-absorbing column; 352. Cylindrical groove; 353. Second reed; 354. Sliding column; 355. Silicone block; 361. Connecting column; 362. Pneumatic frame; 363. Second fan. DETAILED DESCRIPTION

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] The first embodiment, as Figures 1 to 4 As shown, the present invention provides a technical solution: a manufacturing device for a counterweight of an ultra-large excavator, comprising a composite device 1, a loading device 3 being slidably connected to the inner side of the composite device 1, and a cleaning device 2 being fixedly connected to one side of the outer side of the composite device 1; The composite device 1 includes a composite base 11, and a receiving plate 17 is fixedly connected between the opposite surfaces of the composite base 11. The top of the receiving plate 17 is fixedly connected to a first slide rail 18, and the outer side of the first slide rail 18 is slidably connected to the bottom of the loading device 3. A fixing mechanism 16 is fixedly connected to the middle of the top of the composite base 11, and a composite frame 12 is fixedly connected to one side of the top of the composite base 11. A slide groove 13 is provided on one side of the outside of the composite frame 12, and a six-axis robotic arm 14 is slidably connected to the inner side of the slide groove 13. A welding gun 15 is fixedly connected to the side of the outside of the six-axis robotic arm 14 away from the slide groove 13, and a side of the outside of the six-axis robotic arm 14 close to the welding gun 15 is fixedly connected to the outside of the cleaning device 2. By placing the material on the loading device 3, the loading device 3 is used to carry the material, so as to facilitate maintaining the stability of the material, avoiding the movement of the material to affect the subsequent fixing effect, and improving the subsequent clamping and fixing efficiency. The fixing mechanism 16 squeezes the material to achieve the effect of fixing the extruded material, thereby maintaining the stability of the material, preventing the material from shaking, and avoiding affecting the subsequent welding effect. The six-axis robot arm 14 slides inside the slide 13 to facilitate adjusting the position of the components, and adjusts according to the welding position of the material, thereby improving the scope of application of the equipment and increasing the flexibility of the equipment. The six-axis robot arm 14 controls the welding gun 15 to weld the material. The six-axis robot arm 14 adopts a multi-angle structural design to facilitate welding of the material. Secondly, during the welding process, the debris and gas generated by the welding are absorbed by the cleaning device 2, so as to achieve the effect of cleaning impurities, avoid impurities splashing, reduce the difficulty of subsequent cleaning, and avoid irritating gas causing damage to the human body, thereby reducing operational safety hazards.

[0024] The fixing mechanism 16 includes a second slide rail 161, the outer side of the second slide rail 161 is slidably connected to a slide frame 162, one side of the outer side of the slide frame 162 is fixedly connected to a connecting plate 163, the outer side of the connecting plate 163 is fixedly connected to an electric push rod 164, one side of the outer side of the electric push rod 164 is fixedly connected to a clamping shell 165, and the outer side of the clamping shell 165 is fixedly connected to a buffer mechanism 166. The slide frame 162 slides on the second slide rail 161 to achieve the effect of adjusting the material, so as to facilitate adjustment according to the size of the material and increase the applicable range of the equipment. The electric push rod 164 controls the clamping shell 165 to extend and retract, so as to facilitate local adjustment of the clamping range and improve the clamping effect of the material. By squeezing the material, the material is fixed, thereby achieving the purpose of The buffer mechanism 166 includes a buffer shell 1661, a connecting rod 1663 is slidably connected to the inside of the buffer shell 1661, a spring bar 1662 is provided inside the buffer shell 1661, a connecting plate 1664 is fixedly connected to the side of the connecting rod 1663 away from the connecting plate 163, a silicone plate 1665 is fixedly connected to the side of the connecting plate 1664 away from the connecting rod 1663, and a plate surface cutout 1666 is provided on the side of the silicone plate 1665 away from the connecting plate 1664. When the electric push rod 164 controls the clamping shell 165 to extrude the material, the silicone plate 1665 contacts the surface of the material and is subjected to the reaction of the material surface, so that the connecting plate 1664 drives the connecting rod 1663 to extrude the spring bar 1662 inside the buffer shell 1661, thereby achieving the effect of shock absorption and buffering, thereby reducing the rigid collision between components and the mechanical wear between components, thereby extending the service life of the equipment, and avoiding excessive extrusion pressure to prevent damage to the material. Secondly, the silicone plate 1665 is made of silicone material, which has certain wear resistance and buffering effect, and has a certain protective effect on the components and reduces the wear between components. At the same time, by opening the plate surface incision 1666 and increasing the surface texture of the component by grooving, the friction performance of the component is further improved, and the deformation performance of the component is increased by grooving, which further improves the buffering effect of the component.

[0025] The second embodiment, based on the first embodiment, see Figures 5 to 7 As shown, the cleaning device 2 includes a connecting frame 21, the outer side of which is plugged into a receiving housing 22, the outer side of which is fixedly connected to a cleaning housing 23, a funnel plate 24 fixedly connected to one side of the inner wall of the cleaning housing 23, a funnel cover 26 fixedly connected to the side of the inner wall of the cleaning housing 23 away from the funnel plate 24, and a first fan 28 plugged into the inner side of the funnel cover 26. When the welding torch 15 is used to weld, debris and gas are easily generated. The first fan 28 generates wind force to absorb the debris and gas generated during the welding process, thereby achieving the purpose of cleaning welding debris and filtering and purifying gas. The funnel plate 24 is designed with one end wide and the other end narrow. According to the Bernoulli principle, by reducing the pipe diameter, the gas flow rate is increased, thereby improving the operating efficiency of the equipment and guiding the debris. The funnel cover 26 blocks the debris and causes the debris to be retained inside the cleaning housing 23, thereby achieving the purpose of temporarily storing impurities, thereby facilitating subsequent cleaning.

[0026] A scraping mechanism 29 is mounted on the side of the funnel cover 26 facing away from the first fan 28. A filtering mechanism 27 is fixedly connected to the side of the cleaning housing 23 facing away from the funnel plate 24. A cover plate 25 is hingedly mounted on the side of the cleaning housing 23 facing away from the receiving housing 22. The wind generated by the first fan 28 drives the scraping mechanism 29 to rotate, rubbing the funnel cover 26 to remove impurities, preventing them from excessively adhering to the holes and causing blockage, thereby affecting the subsequent flow of gas and the normal operation of the equipment. The filtering mechanism 27 filters the gas, preventing direct gas discharge and environmental pollution. Opening the cover plate 25 facilitates cleaning of impurities within the housing 23, preventing excessive impurity accumulation from affecting gas flow.

[0027] The filter mechanism 27 includes a filter housing 271. A cylindrical housing 272 is fixedly connected to the outside of the filter housing 271. A connecting column 273 is plugged into the inside of the cylindrical housing 272. The side of the connecting column 273, which is away from the cylindrical housing 272, is fixedly connected to the outside of the cleaning housing 23. A filter plate 274 is provided on the inside of the filter housing 271. The filter housing 271 is plugged into the outside of the connecting column 273 through the cylindrical housing 272, thereby facilitating the removal and installation of components and subsequent replacement, thereby maintaining the continuous operation of the equipment. The filter plate 274 is provided on the inside of the filter housing 271. The filter plate 274 filters the gas through the filter plate 274, thereby filtering the gas, preventing the gas from causing damage to the human body, and reducing human safety hazards.

[0028] The scraping mechanism 29 includes a connecting shaft 291, the outer side of the connecting shaft 291 is rotatably connected to a scraping shell 292, one side of the outside of the scraping shell 292 is fixedly connected to a paddle board 293, the side of the outside of the scraping shell 292 away from the paddle board 293 is fixedly connected to a connecting bracket 294, the side of the outside of the connecting bracket 294 is fixedly connected to a scraper 295, and the side of the outside of the scraper 295 away from the connecting bracket 294 is fixedly connected to a silicone ball 296. The airflow impacts the paddle 293, which drives the scraping shell 292 to rotate, so that the connecting bracket 294 controls the scraper 295 to rub one side of the hole of the funnel cover 26, so as to achieve the effect of cleaning impurities on the surface of the component, and peeling off the impurities adsorbed on the surface of the component, thereby reducing the adhesion of impurities, avoiding excessive adhesion of impurities to cause component blockage, and preventing the subsequent gas flow from being affected, thereby maintaining the continuous operation of the equipment. Secondly, the silicone ball 296 is set on the outside of the scraper 295. As the scraper 295 rotates, the silicone ball 296 rubs the holes of the component to clean the impurities in the holes. The silicone ball 296 is made of silicone material and has good elasticity, which avoids affecting the rotation effect during rotation.

[0029] The third embodiment, based on the first and second embodiments, see Figures 8 to 10As shown, the loading device 3 includes a loading base 31, to which a loading housing 32 is fixedly connected. A housing groove 33 is formed on the inner side of the loading housing 32. A first spring 34 is provided on the inner side of the housing groove 33. A shock-absorbing mechanism 35 is slidably connected to the inner side of the housing groove 33. A pneumatic mechanism 36 is fixedly connected to one side of the outer side of the loading housing 32. When material is placed on the top of the loading housing 32, the material presses the shock-absorbing mechanism 35, causing the shock-absorbing mechanism 35 to slide inside the housing groove 33 and press the first spring 34, thereby achieving a shock-absorbing and buffering effect, reducing the amplitude generated by the placed material and improving the stability of the material placement. The shock-absorbing mechanism 35 squeezes and contracts according to the shape of the material, thereby facilitating the component to fit the surface of the material, thereby further improving the material restriction effect, reducing the material movement space, and improving the stability of the placed material. This facilitates subsequent clamping and fixation, thereby facilitating subsequent processing.

[0030] The shock-absorbing mechanism 35 includes a shock-absorbing column 351, with a cylindrical groove 352 defined at its top. A second spring 353 is positioned within this groove. A sliding column 354 is slidably connected to the inside of this groove, and a silicone block 355 is fixedly attached to the top of this column. When the material outside squeezes the silicone block 355, the sliding column 354 slides within the cylindrical groove 352, squeezing and contracting the second spring 353. This achieves a secondary shock-absorbing and buffering effect, further improving the device's performance. Furthermore, the silicone block 355 is made of silicone and adheres to the component surface, increasing its wear resistance and reducing wear between the material and the component, thereby extending the component's service life and minimizing damage to the material's surface.

[0031] The pneumatic mechanism 36 includes a connecting post 361, the outer side of which is plugged into a pneumatic frame 362. A second fan 363 is plugged into one side of the outer portion of the pneumatic frame 362. The second fan 363 is plugged into the pneumatic frame 362 to facilitate disassembly and assembly, thereby facilitating different operational needs and component replacement and maintenance. The second fan 363 absorbs and cleans debris dropped during welding within the equipment, thereby reducing the amount of debris that falls into gaps between components and preventing them from being affected by debris during operation, which could increase wear between components and affect the service life of the equipment during subsequent operations. This protects the components.

[0032] When in use, the material is placed on the loading device 3, and the loading device 3 is used to carry the material, so as to keep the material stable, avoid the movement of the material affecting the subsequent fixing effect, and improve the subsequent clamping and fixing efficiency. The loading device 3 slides on the composite device 1, so as to stagger the distance between the composite device 1 components, thereby providing operation space, avoiding the narrow space affecting the operation efficiency. When the loading device 3 places the material on the top of the loading shell 32, the material squeezes the shock absorbing mechanism 35, so that the shock absorbing mechanism 35 slides inside the shell groove 33 to squeeze the first reed 34, thereby achieving the effect of shock absorption and buffering, reducing the amplitude generated by the placement of the material, and improving The stability of high material placement and the shock-absorbing mechanism 35 are squeezed and contracted with the shape of the material, so that the components can be attached to the surface of the material, thereby further improving the restriction effect on the material, reducing the material activity space, and improving the stability of the placed material, so as to facilitate subsequent clamping and fixing, thereby facilitating subsequent processing. The material is then moved to the inside of the composite device 1 through the loading device 3, and the material is squeezed through the fixing mechanism 16 to achieve the effect of fixing and squeezing the material, thereby maintaining the stability of the material, preventing the material from shaking, and avoiding affecting the subsequent welding effect. The six-axis robot 14 slides inside the slide 13 to facilitate the adjustment of the component position according to the material welding The connection position is adjusted to improve the application range of the equipment and increase the flexibility of the equipment. The six-axis robot arm 14 controls the welding gun 15 to weld the material. The six-axis robot arm 14 adopts a multi-angle structural design to facilitate welding of the material. When the welding gun 15 is in the process of welding, debris and gas are easily generated. The first fan 28 generates wind power to absorb the debris and gas generated in the welding process, thereby achieving the effect of cleaning the welding debris and filtering and purifying the gas. The funnel plate 24 adopts a design with one end wide and the other end narrow. According to the Bernoulli principle, by reducing the pipe diameter, the gas flow rate is increased, thereby improving the equipment operation efficiency and guiding the debris. The funnel cover 26 is used to block the debris, so that the debris is retained inside the cleaning shell 23, thereby achieving the effect of temporarily storing impurities, which is convenient for subsequent cleaning. The wind force generated by the first fan 28 drives the scraping mechanism 29 to rotate, and the scraping mechanism 29 rubs the funnel cover 26 to achieve the effect of cleaning impurities, avoiding excessive adhesion of impurities to block the holes, preventing the subsequent flow of gas, and avoiding affecting the normal operation of the equipment. The gas is filtered by the filtering mechanism 27 to avoid direct discharge of gas and pollution to the environment. By opening the cover 25, it is convenient to clean the impurities inside the shell 23 and avoid excessive storage of impurities affecting the gas flow.

[0033] Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without making creative efforts should fall within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described and explained in the present invention shall be implemented in accordance with conventional means in the field unless otherwise specified or limited.

Claims

1. A manufacturing device for a counterweight of an ultra-large excavator, characterized in that: It comprises a composite device (1), wherein the inner side of the composite device (1) is slidably connected to a loading device (3), and the outer side of the composite device (1) is fixedly connected to a cleaning device (2); The composite device (1) includes a composite base (11), a receiving plate (17) is fixedly connected between opposite surfaces of the composite base (11), a first slide rail (18) is fixedly connected to the top of the receiving plate (17), the outer side of the first slide rail (18) is slidably connected to the bottom of the loading device (3), a fixing mechanism (16) is fixedly connected to the middle of the top of the composite base (11), a composite frame (12) is fixedly connected to one side of the top of the composite base (11), a slide groove (13) is provided on one side of the outside of the composite frame (12), a six-axis robot arm (14) is slidably connected to the inner side of the slide groove (13), a welding gun (15) is fixedly connected to the outer side of the six-axis robot arm (14) away from the slide groove (13), and a welding gun (15) is fixedly connected to the outer side of the cleaning device (2) on the outer side of the six-axis robot arm (14) close to the welding gun (15).

2. The manufacturing device for a counterweight for an ultra-large excavator according to claim 1, characterized in that: The fixing mechanism (16) includes a second slide rail (161), the outer side of the second slide rail (161) is slidably connected to a slide frame (162), one side of the outer side of the slide frame (162) is fixedly connected to a connecting plate (163), the outer side of the connecting plate (163) is fixedly connected to an electric push rod (164), one side of the outer side of the electric push rod (164) is fixedly connected to a clamping shell (165), and the outer side of the clamping shell (165) is fixedly connected to a buffer mechanism (166).

3. The manufacturing device for a counterweight for an ultra-large excavator according to claim 2, characterized in that: The buffer mechanism (166) includes a buffer shell (1661), a connecting rod (1663) is slidably connected to the inner side of the buffer shell (1661), a spring bar (1662) is provided inside the buffer shell (1661), a connecting plate (1664) is fixedly connected to the outer side of the connecting rod (1663) away from the connecting plate (163), a silicone plate (1665) is fixedly connected to the outer side of the connecting plate (1664) away from the connecting rod (1663), and a plate surface cutout (1666) is provided on the outer side of the silicone plate (1665) away from the connecting plate (1664).

4. The manufacturing device for a counterweight for an ultra-large excavator according to claim 1, characterized in that: The cleaning device (2) comprises a connecting frame (21), the outer side of the connecting frame (21) is plug-connected with a receiving shell (22), the outer side of the receiving shell (22) is fixedly connected with a cleaning shell (23), one side of the inner wall of the cleaning shell (23) is fixedly connected with a funnel plate (24), the side of the inner wall of the cleaning shell (23) away from the funnel plate (24) is fixedly connected with a funnel cover (26), and the inner side of the funnel cover (26) is plug-connected with a first fan (28).

5. The manufacturing device for a counterweight for an ultra-large excavator according to claim 4, characterized in that: A scraping mechanism (29) is provided on the side of the funnel cover (26) away from the first fan (28), a filtering mechanism (27) is fixedly connected to the side of the cleaning housing (23) away from the funnel plate (24), and a cover plate (25) is hingedly provided on the side of the cleaning housing (23) away from the receiving housing (22).

6. The manufacturing device for a counterweight for an ultra-large excavator according to claim 5, characterized in that: The filtering mechanism (27) comprises a filtering housing (271), the outer side of the filtering housing (271) being fixedly connected to a cylindrical housing (272), the inner side of the cylindrical housing (272) being plugged and connected to a connecting column (273), the outer side of the connecting column (273) away from the cylindrical housing (272) being fixedly connected to the outer side of the cleaning housing (23), and a filtering plate (274) being provided on the inner side of the filtering housing (271).

7. The manufacturing device for a counterweight for an ultra-large excavator according to claim 5, characterized in that: The scraping mechanism (29) comprises a connecting shaft (291), the outer side of the connecting shaft (291) is rotatably connected to a scraping shell (292), an outer side of the scraping shell (292) is fixedly connected to a paddle board (293), an outer side of the scraping shell (292) away from the paddle board (293) is fixedly connected to a connecting bracket (294), an outer side of the connecting bracket (294) is fixedly connected to a scraper (295), and an outer side of the scraper (295) away from the connecting bracket (294) is fixedly connected to a silicone ball (296).

8. The manufacturing device for a counterweight for an ultra-large excavator according to claim 1, characterized in that: The loading device (3) comprises a loading base (31), the inner side of the loading base (31) is fixedly connected to a loading shell (32), the inner side of the loading shell (32) is provided with a shell groove (33), the inner side of the shell groove (33) is provided with a first spring (34), the inner side of the shell groove (33) is slidably connected to a shock absorbing mechanism (35), and one side of the outer side of the loading shell (32) is fixedly connected to a pneumatic mechanism (36).

9. The manufacturing device for a counterweight for an ultra-large excavator according to claim 8, characterized in that: The shock absorbing mechanism (35) comprises a shock absorbing column (351), a cylindrical groove (352) is provided on the top of the shock absorbing column (351), a second spring (353) is provided on the inner side of the cylindrical groove (352), a sliding column (354) is slidably connected to the inner side of the cylindrical groove (352), and a silicone block (355) is fixedly connected to the top of the sliding column (354).

10. The manufacturing device for a counterweight for an ultra-large excavator according to claim 8, characterized in that: The pneumatic mechanism (36) comprises a connecting column (361), the outer side of the connecting column (361) is plug-connected with a pneumatic frame (362), and one side of the outer side of the pneumatic frame (362) is plug-connected with a second fan (363).

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